October 2013 PI Process Industry Practices Piping PIP PNE00002 Piping Material Specification Selection, Development, and Application GuidelinesPURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice hi been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials, The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the ‘rade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements, To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. i g B t This Practice is subject to revision at any time, © Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kkind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes. ‘These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User's client. PIP’s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice. ayywved Sy BuT{uaMau Jo uorvanpowiod vl PRINTING HISTORY October 2013 sued eee Ge [Not printed with State funds pee tar (oTP Process Industry Practices Piping October 2013 PIP PNE00002 Piping Material Specifica n Selection, Development, and Application Guidelines Table of Contents 1. Introduction 4.1 Purpose 1.2 Scope 2. References .. 2.1. Process Inc 2.2 Industry Codes and Standards. BRN RNN Definitions General Design Considerations. Nooo Material Specifications. NO new Piping Material Specifications (PMs). PMS Selection 2 9. PMS Information and Development... Process Industy Practices 10.PMS Application Considerations. 11.PMS Naming Convention 12.Component Requirements ....... 12.1 Bolted Flange Joints. 12 12.2 Steam Traps. 13 123 Valve Specifications. 13 13. Procurement. 14. Fabrication and Installation ....... 14 414.1 Fabrication. oe 14.2 Installation “4 414.3 Post Weld Heat Treatment (PWHT)..15 15. Examination and Testing 15 16.Service Color Coding and Marking. Page 1 of 15 reruayer pawirsraogPIP PNEOO002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines Introduction 1.1 Purpose This Practice provides guidelines for the selection, development, and application of piping material specifications and applicable standards forthe design, fabrication, installation, examination and testing of piping systems. 4.2 Scope This Practice describes guidelines for the selection, development, and application of piping material specifications and applicable standards for the design, fabrication, installation, examination and testing of piping systems for process facilities (e.g., refineries, chemical plants, terminals, and related facilities). This Practice applies to piping designed in accordance with ASME 31.1 or ASME B31.3. 2.__References s,a0suR9tT 20} 91-e0-8t02 2 FrO2eH UoSTT © NARUEDHT TeTu2veN pSIUET Udo Applicable parts of the following PIP Practice and industry codes and standards should be considered an integral part of this Guideline. The edition in effect on the date of contract award should be used, except as otherwise noted. Short titles are used herein where appropriate. fruo 9 24 Process Industry Practices (PIP) ~ PIP PNCO00O1 - Pipe Support Criteria for ASME B31.3 Metallic Piping PIP PNC0000S - Design of ASME B31.3 Metallic Piping Systems — PIP PNCM0001 - Piping Line Class Designator System — PIP PNCM0004 - Valve Commodity Codes Designator System ~ PIP PNDMV003 - Gate Valve Data Sheet and Standard Terms ~ PIP PNDMV004 - Globe Valve Data Sheet and Standard Terms — PIP PNDMV00S - Check Valve Data Sheet and Standard Terms — PIP PNDMY006 - Ball Valve Data Sheet and Standard Terms ~ PIP PNDMV007 - Butterfly Valve Data Sheet and Standard Terms ~ PIP PNDMV008 - Plug Valve Data Sheet and Standard Terms ~ PIP PNDMYO9D - Diaphragm Valve Data Sheet and Standard Terms ~ PIP PNDMVOON - Needle Valve Data Sheet and Standard Terms ~ PIP PNE00003 - Process Unit and Offsite Layout Guide ~ PIP PNEO0004 - Steam Trap Guidelines — PIP PNE0O12 - Piping Examination and Leak Testing Guide ~ PIP PNEMOOOI - Piping Service Index — PIP PNF0200 - Vents, Drains and Instrument Connection Details — PIP PNFI8000 - Jacketed Piping Fabrication & Installation Details — PIP PNFS0001 - Pipe Support Details — PIP PNSC0001 - ASME B31.3 Metallic Piping Fabrication and Examination Specification fos sp.ny on povsrwsod st Bur yuma nym uns Process Industry Practices Page 2of 15 5PIP PNEOOOO2 Piping Material Spectication Selection, Development, October 2013 ‘and Application Guidelines ~ PIP PNSCO011 - Installation of ASME B31.3 Metallic Piping ~ PIP PNSC0021 - Leak Test of Piping Systems ~ PIP PNSC0035 - Steam Tracing Specification ~ PIP PNSC0036 - Installation of High Density Polyethylene (HPDE) Piping ~ PIP PNSC0037 - Aboveground Reinforced Thermosetting Resin (RTR) Piping ‘System Requirements — PIP PNSMO105 - Purchasing Requirements for Gaskets = PIP PNSMO110 - Procurement of Valves = PIP PNSMOL15 - Purchasing Requirements for Pipe ~ PIP PNSMO116 - Purchasing Requirements for Fittings and Flanges ~ PIP PNSMO120 - Purchasing Requirements for Bolting ~ PIP PNSMV003 - Carbon Steel Gate Valve Descriptions ~ PIP PNSMV004 - Carbon Steel Globe Valve Descriptions ~ PIP PNSMV00S - Carbon Stee! Check Valve Descriptions — PIP PNSMV006 - Carbon Steel Ball Valve Descriptions ~ PIP PNSMV007 - Carbon Steet Butterfly Valve Descriptions = PIP PNSMV008 - Carbon Steel Plug Valve Descriptions ~ PIP PNSMVO13 - Low and Intermediate Alloy Steel Gate Valve Descriptions — PIP PNSMVO14 - Low and Intermediate Alloy Steel Globe Valve Descriptions — PIP PNSMVO1S - Low and Intermediate Alloy Steel Check Valve Descriptions ~ PIP PNSMV023 - Stainless Stee! Gate Valve Descriptions ~ PIP PNSMV024 - Stainless Steel Globe Valve Descriptions — PIP PNSMVO25 - Stainless Stee! Check Valve Descriptions — PIP PNSMV026 - Stainless Stee! Ball Valve Descriptions — PIP PNSMV027 - Stainless Stee! Butterfly Valve Descriptions — PIP PNSMV028 - Stainless Stee! Plug Valve Descriptions — PIP PNSMV029 - Stainless Steel Other Valve Descriptions — PIP PNSMV033 - Bronze and Iron Gate Valve Descriptions — PIP PNSMV034 - Bronze and Iron Globe Valve Descriptions — PIP PNSMV035 - Bronze and Iron Check Valve Descriptions — PIP PNSMV036 - Bronze and Iron Ball Valve Descriptions ~ PIP PNSMV037 - Bronze and Iron Butterfly Valve Descriptions ~ PIP PNSMVO045 - Plastic and Plastic-Lined Check Valve Descriptions ~ PIP PNSMVO46 - Plastic and Plastic-Lined Ball Valve Descriptions ~ PIP PNSMVO47 - Plastic and Plastic-Lined Butterfly Valve Descriptions — PIP PNSMV048 - Plastic and Plastic-Lined Plug Valve Descriptions — PIP PNSMVO049 - Plastic and Plastic-Lined Other Valve Descriptions a i i i tuo aan 5,95 ‘payywed Sf Su }JOMaU Jo UOT anpowda Jahn} om sy3uaq98) svaynay uosuONL BQ paNnaRAN=TO om Process Industry Practices Page 3 of 15PIP PNEOO002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines ~ PIP PNSMV053 - Nickel and Nickel Alloy Gate Valve Descriptions — PIP PNSMV0S4 - Nickel and Nickel Alloy Globe Valve Descriptions — PIP PNSMV05S - Nickel and Nickel Alloy Check Valve Descriptions — PIP PNSMV056 - Nickel and Nickel Alloy Ball Valve Descriptions ~ PIP PNSMV0S8 - Nickel and Nickel Alloy Plug Valve Descriptions ~— PIP PNSMV059 - Nickel and Nickel Alloy Other Valve Descriptions — PIP PNSMV06S - Miscellaneous Metals Check Valve Descriptions — PIP PNSMV06 - Miscellaneous Metals Ball Valve Descriptions ~ PIP PNSMV067 - Miscellaneous Metals Butterfly Valve Descriptions ~ PIP PNSMV068 - Miscellaneous Metals Plug Valve Descriptions ~ PIP VESPMIOI - Positive Material Identification Specification 2.2 Industry Codes and Standards American Petroleum Institute (API) — API526 - Flanged Stee! Pressure Relief Valves — API527 - Seat Tightness of Pressure Relief Valves — API 594 - Check Valves: Flanged, Lug, Wafer and Butt-Welding — API 598 - Valve Inspection & Testing — API 599 - Metal Plug Valves Flanged, Threaded and Welding Ends — API.600 - Bolted Bonnet Stee! Gate Valves for Petroleum and Natural Gas Industries — API602 - Steel Gate, Globe, and Check Valves for Sizes DN 100 and Smaller for the Petroleum and Natural Gas Industries — API 603 - Corrosion-resistant, Bolted Bonnet Gate Valves Flanged and Butt- Welding Ends — API607 - Fire Test for Soft-Seated Quarter-Turn Valves — API.608 - Metal Ball Valves - Flanged, Threaded, and Welding End — API609 - Butterfly Valves: Double Flanged, Lug- and Wafer-Type American Society of Mechanical Engineers (ASME) — ASME Boiler and Pressure Vessel Code (B&PVC) — ASME A13.1 - Scheme for the Identification of Piping Systems — ASME 16.10 - Face-to-Face and End-to-End Dimensions of Valves — ASME BI6.11 - Forged Fittings, Socket-Welding and Threaded ~ ASME B16.20 - Metallic Gaskets for Pipe Flanges ~ Ring-Joint, Spiral-Wound, ‘and Jacketed — ASME B16.21 - Nonmetallic Flat Gaskets for Pipe Flanges — ASME B16.34 - Valves - Flanged, Threaded, and Welding End — ASME B16 - Pipe Flanges and Flanged Fittings NPS 1/2 through NPS 24 — ASME B16.9 - Factory-Made Wrought Buttwelding Fittings Process Industry Practices Pago 4 of 16 sosu2941 05 9-60-9702 Ud 110294 UOSTT 03 pasuED 128) s48}NaY LosHOUL fig paYMaRSHSTO spavinan “o7) (orePIP PNE00002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines — ASME B31.1 - Power Piping — ASME B31.3 - Process Piping — ASME B36.10M - Welded and Seamless Wrought Steel Pipe — ASME B36.19M - Stainless Stee! Pipe — ASME PCC-I - Guidelines for Pressure Boundary Bolted Flange Joint Assembly ‘American Society for Testing Materials (ASTM) = ASTM A193 - Standard Specification for Alloy-Steel and Stainless Steel Bolting for High Temperature or High Pressure Service and Other Special Purpose “Applications — ASTM A194 - Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both — ASTM A320 - Standard Specification for Alloy-Steel and Stainless Steel Bolting 20-9102 Ue FTO08H UOSTT OF pasUEDTT TeTuoveN paIWeTAadD Materials for Low Temperature Service i — ASTM F704 - Standard Practice for Selecting Botting Lengths for Piping System ; Flanged Joints 3 * Manufacturer’s Standardization Society (MSS) - ~ MSS-SP-95 - Swage(d) Nipples and Bull Plugs & ~ MSS-SP.97 - integrally Reinforced Forged Branch Outlet Fittings ~ Socket z Welding, Threaded, Buttwelding Ends 7 «Pipe Fabrication Insitute (PFD i ~ PELESI - Internal Machining and Solid Machined Backing Rings For i Circumferential Butt Welds — PFI-ES2 - Method of Dimensioning Piping Assemblies — PFI-ES3 - Fabricating Tolerances — PFI-ES4 - Hydrostatic Testing of Fabricated Piping — PFI-ESS - Cleaning of Fabricated Piping — PFI-EST - Minimum Length and Spacing for Welded Nozzles — PFI-ESII - Permanent Marking on Piping Materials ~ PFI-ESI6 - Access Holes, Bosses, and Plugs for Radiographic Inspection of Pipe Welds — PFL-ES20 - Wall Thickness Measurement by Ultrasonic Examination — PFL-ES2I - Internal Machining and Fit-up of GIAW Root Pass Circumferential Butt Welds — PFI-ES22 - Recommended Practice for Color Coding of Piping Materials — PFI-ES24 - Pipe Bending Methods, Tolerances, Process and Material Requirements ~ PFI-ES26 - Welded Load Bearing Attachments to Pressure Retaining Piping Materials — PFL-ES29 - Internal Abrasive Blast Cleaning of Ferritic Piping Materials — PFL-ES31 - Standard for Protection of Ends of Fabricated Piping Assemblies e Process Industry Practices Page 5 of 15 saoysnam ‘971 (OTsTauaTaS)3 Ip PNEOO002 : Ping Material Specification Selection, Development October 2018 7 ‘and Application Guidelines ~ PFI-ES32 - Too! Calibration — PFI-ES34 - Temporary Painting/Coating of Fabricated Piping — PFI-ES35 - Nonsymmetrical Bevels and Joint Configurations for Butt Welds — PFI-ES37 - Standard for Loading and Shipping of Piping Assemblies = PFI-ES39 - Fabricating Tolerances for Grooved Piping Systems ~ PFI-ES40 - Method of Dimensioning Grooved Piping Assemblies — PFI-ES4I - Standard for Material Control and Traceability of Piping Components ~ PFI-ES43 - Standard for Protection of Austenitic Stainless Steel and Nickel Alloy Materials ~ PFI-ES45 - Recommended Practice for Local Post-Weld Heat Treatment — PFLES47 - Welding of Internally Clad Piping ~ PFI-ES49 - Guidelines for Installation of Integrally Reinforced Branch Connection Outlet Fitting Definitions tuo asm, aBEuH0T1 40} 9E-£0-9T02 UO TTORGH UOETT OF BASKODTT Ter. ‘material specification: A document that describes specific physical or chemical properties or ‘manufacturing methods that a material isto be in accordance with in order to qualify for designation under the specification ‘owner: The party who owns the facility wherein the piping system will be used piping material specification (PMS): A document that defines compatible piping, valves, flanges, fittings, gaskets, and bolting materials for a particular pressure-temperature rating class and set of material specifications. Additional design related information is typically shown in a PMS as, pressure-temperature rating tables and branch reinforcing tables. 4. General 4.1 All materials should be in accordance with the material specifications shown in the piping materials specifications (PMS) whether shown in a PIP Practice, or owner's PMS or addenda. 4.2 The documents listed in Section 2 provide the basis for acceptable design practice for piping systems used in the conveyance of gas, liquid, and vapor process and utility streams; and define the minimum requirements for the design, selection, specification, procurement, and installation of piping materials for these systems, fered eB gegen oy ages 5,___ Design Considerations 5.1 Determinations concerning fitness for purpose and particular matters or application of this Practice to a particular project or engineering situation should not be made solely on information contained in this Practice. Because the suitability of any practice, guide or standard to any particular project requires the exercise of professional judgment and is, dependent upon various conditions unique to each project, appropriate professionals should be consulted before applying or acting on any material contained in or suggested by this Practice or documents referenced herein. 139) S48 NY VosHOUL fig paynaRsNETO Process Industry Practices Page 6 of 15 sven a (onPIP PNE00002 Piping Material Specification Selection, Development, ‘October 2013 ‘and Application Guidelines 5.2 Unless specifically designed for higher temperatures, steam-out design should be based on the premise that process piping and equipment are not at any time subject to steam pressures greater than 3.5 barg (50 psig) or metal temperatures greater than 149°C (300°F), 5.3 Design for elevated temperatures for piping systems should include consideration of temperature limitations for any components, elastomers, coatings, or other associated systems that could be impacted. 5.4 Minimum ambient temperature at the facility location shall be considered when setting, the minimum design, because this can affect the selection of materials 5.5 Flanges should be matched in both class rating and facing (e.g, flat face flanges should not be used with raised face flanges or Class 150 flanges should not be used with Class 300 flanges). 5.6 Permanent records of all flexibility analyses should be maintained by owner as part of process safety information or an engineering records library. fo} 9f-50-9t02 Uo TTOD9M UNETT OF PEEUEDTT TeTYEVEH powART dog 6. ___ Material Specifications 6.1 Piping and component materials should be in accordance with published ASTM standards as listed ot referenced in ASME B31.1 or ASME B3/.3, as appropriate. 6.2 The selection of a material grade for a piping system should be determined through the use of process knowledge, operating experience, the appropriate metallurgical corrosion data, or material compatibility chars, 6.3 Often, multiple material selections are suitable for a particular service or application with some materials offering superior performance to others. It is the responsibility of the engineering design team to determine the specific materials of construction considering environmental/safety/health (EHS) risk, mechanical integrity, reliability, and cost. 7.___ Piping Material Specifications (PMS) 7.1 Piping material specifications define the material and rating class for listed components that are compatible with each other forthe service stated in owner's PMS and/or PIP Practices 7.2. PMS provides complimentary information necessary to execute the design process. 7.3. PMS do not represent a complete engineering solution and should not be used as a substitute for an appropriate design process using the codes and standards referenced in Section 2 i 3 3 a 7.4 The selection or development of a PMS is part of the piping design process as shown in the work flow diagram, Figure | 8. __ PMS Selection 8.1 Figure 2 shows the work flow process for determining a suitable PMS for use for a particular service. 8.2. The work flow includes determining the metallurgy and elastomers, flange rating class, end connections, and desired corrosion allowance using the references shown. Process Industry Practices Page 7 of 15 aya 71 (OTHPIP PNEOOO02 Piping Material Spectication Selection, Development, October 2013 ‘and Application Guidelines From PMS Selection Process (Figure 2) Yes ‘Specify the Process Stream and all Operating “Conditions and “Seanarios ---> Process Flow Diagrams a Related Process Data (igure 3) Develop isometric erform Perform Perform “drawings and Procurement Fabrication & ‘examination & bills of materi Installation "Testing, [+ | > Figure 1. Piping Design Process Process Industry Practices Page 8 of 15 avywed Sy BuT{aMau Jo uorvanpoutad vl Z !PIP PNEOO002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines 8.3 Toselect the final PMS, a search of the PIP Practices or owner's PMS index should be performed. A PMS that matches the criteria should be selected or a closely matching PMS may be selected and supplemented with addenda showing the variances. 8.4 The order of preference for PMS selection is PIP Practices and then owner's PMS. 2M UOT OF paEUEDTT TeTUeeH paIWeTog 8.5 _Itis the responsibility of the engineering design team to ensure that all PMSs are suitable for the service. 8.6 If suitable matches are not available forthe PMS search criteria, the PMS information can be developed using the work process provided in Section 9. 9. __PMS Information and Development 9.1 Ifa suitable existing PMS is not available, the information for the completion of a piping system design may be developed and, if this information is to be applied to other designs or stored for future use, it may be documented in the format of a PMS. 9.2. A work process for developing PMS information is shown in Figure 3. 9.3. Figure 3 shows the sequence of steps and resource information required to develop the information that is typically provided in a PIP or owner's PMS. The work process includes a sequence of steps to determine the following: ‘a, The process design which defines the process stream, operating conditions, and valve types . Metallurgy, fluid service category, pressure rating class, flanges and bolts, the fittings, nipples, wall thickness, gaskets, branch connections, and valve trim and ‘mechanical features Pe ere a ed as salany 0 9.4 This work process does not require a pre-defined PMS. 9.5 This work process should provide a code compliant design that is in accordance with Recognized and Generally Accepted Good Engineering Practice (RAGAGEP). 10. _ PMS Application Considerations 10.1 PIP PNEMO001, Table 1 format should be used for the PMS index. 10.2 Caution should be used when applying a PMS to a piping system to ensure the following: st suns a, None of the components have a temperature or pressure rating that is less than shown in the PMS rating table b. The strength of the pipe or any component is not exceeded 10.3. Elastomers in valves and gasket materials can have temperature limits that are not suitable for the full pressure temperature range listed. Elastomers should also be checked for compatibility with the service media. Elastomers that fail by explosive decomposition after be exposed pressurized gas should not be used. 10.4 If superimposed on the static internal pressure stress, external or hydrodynamic loads may impose stresses that can result in exceeding the strength of the piping system, : 7 i Process Industry Practices Page 90f 15PIP PNEO0002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines 7 rl ‘Specty the Process Stream From Piping ‘all Operating Conditions >| “Conditions & |»! ty [| Scenario Objectives ¥ NACE, ASM oF ‘Owner's ASME 831.38 ‘experience for ‘Owner's Internal Corrosion rate ‘Guidance Process Data ata Determine Determine the Determine te Determine te Acceptatle equlred ‘cept Acceptable End : Notary Corosion Cistomert Connection i Atematves |» Aowance +| >| Aternatves : © © © e NACE, ASM or 5 ASME ast, ‘Owners astomerc 3 ASME B16.5, ‘experience for a asta Asie Sorenon ate 8 ve Materials ‘ata 5 Proper beta : Determine the Selec the PP or a Required ating Owners PS 5 Chase ‘ser : Sutabie y Owners i ems z * ASME 2313, Develop a Bios B63, Varance "cover tnd ASME ‘Sheet bed on Return to Piping ne Sones, Design Process ‘matching PMS ‘owe t Figure 2. PMS Selection Diagram Process Industry Practices Page 10 0f 15PIP PNEOO002 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines g Specify the Determine the Select the Process Stream Fluld Servi metallurgy, From Piping ‘and al ‘Category per conforming to @ c Design Process >) _ Operating >| ASME B13 |-—P} listed ASTM In § (Figure 1) ‘conditions and ‘ASME 5313 2 ‘Scenarios. k F ¥ + 5 Process Flow Refer to Owner's NAGE, ASM or 5 Diagrams & Preferences ‘Owner's 8 Operating experince for é Scenarios Corrosion rate = cate 3 Determine the Determin sl rating clase for ‘gasket type and 2 ‘the material rating class, material characteristics [—>) group >] material group) | —>| zs © + + r Refer to Owner ASME 810.5 ASMEBICO& © -ASME-B16.208 Preferences B1641 e162 apm sy JurpEMeN so UOT YRpORMEL so. Determine the Determine Determine Determine vaive] [Document the pipe wall nipples branch ‘tim & Information in thickness connection mechanical ‘the format of 2 be [>) “detaiis” |) design features [>] PIP PMS a ASME 8313.8 Mss sP 95 ‘ASME B31 & PIP, ASME ‘Owner's MSS SP 97 816.368 API one Preferences ‘Standards Return to Piping Design Process (Figure) Figure 3. PMS Development Work Process. Process Industry Practices Page 11 of 15PIP PNEOOOO2 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines 41. 12. 10.5 Some components (c.g, sight glasses, valves, fittings, expansion joints, or any other interconnected items) may have pressure and temperature ratings less than shown in the PMS table and should be verified before use. PMS Naming Convention 11.1 A naming convention in accordance with PIP PNCMO0001 should be used for all PMS ‘whether as addenda or standalone specifications. 11.2 The use of a PIP compliant naming convention should not preclude the use of a facility specific alias as a secondary means to designate a PMS. If an alias is used, the facility should maintain a cross reference listing to identify the relationship between the PIP compliant PMS name and its associated alias. Component Requirements 12.1 Bolted Flange Joints 12.1.1 Gaskets 12.1.1.1 Gasket materials should be in accordance with the requirements for the corresponding process stream or as specified in the PMS for the piping system. 12.1.1.2 Gaskets should be in accordance with ASME B16.20 or ASME BI6.21 12.1.2 Bolts as applicable. 12.1.2.1 Bolting should be in accordance with the following standards as applicable: a, Example: Carbon steel: ASTM 4193, Grade B7 stud bolt with two ASTM A194, Grade 2H heavy hex nuts b. Example: Stainless steel: ASTM 4193, Grade BS, Class 2 stud bolt with two ASTM A194, Grade 8 heavy hex nuts 12.1.2.2 Ifexposure to specific extemal environmental conditions can lead to accelerated deterioration of carbon stee! (e.g., corrosion under insulation), stainless steel bolts or coated carbon steel bolts should be used, particularly for joints where early detection of bolt damage is unlikely. 12.1.2.3 If specifying stainless steel bolts and nuts, caution should be used to ‘ensure that an EHS risk analysis considers all the potential damage mechanisms because some mechanisms may increase the overall risk of failure sufficient to offset the potential mitigating effects gained by using stainless steel. 12.1.2.4 Stainless steel bolts and nuts may not be suitable in operating environments where the potential for environmental stress corrosion cracking exists 12,1.2.5 The galling potential of stainless steel bolted assemblies and the impact Process Industry Practices this may have on proper assembly for initial torque and post startup re- torque should be considered. Pago 12 0f 15 tuo sn 5, 9054007T 40} 91-60-9102 UO 11O98H UOsTT Oy pASUEDTT TeTUBYEN pawUATAFGOD 53 pou 39) s8ynay voswous fig parnaTuieTO upay-ane “97Pip PNEOOO02 Piping Material Specification Selection, Development, October 2013 ‘and Application Guidelines 122 Steam 12.2.1 12.1.2.6 Traps Ifextenal corrosion resistance is required, hot dipped galvanized ASTM A193, Grade B7 stud bolts are not recommended as an alternative to stainless steel bolts. Galvanized B7 bolts are not recommended, because the galvanizing process generates hydrogen which collects at root ofthe thread and this may cause hydrogen embrittlement. The hydrogen embrittlement may cause failure in service. Teflon coated B7 bolts may be considered for providing sufficient protection from external corrosion, Steam traps should be selected in accordance with PIP PNE00004. 12.2.2 Each steam trap should have a non-corrosive permanent tag marked with an assigned unique identification number to facilitate maintenance. 12.3 Valve Spe ications 12.3.1 Applicable Standards 123.11 123.1.2 Valves should be in accordance with the following documents or equivalent standards as appropriate for the type and intended use: ASME 16.10 ASME B16.34 APISTD 526 APISTD 527 APISTD 594 API STD 598 APISTD 599 APISTD 600 API STD 602 APISTD 603 APISTD 608 API STD 609 PIP PNDMV003 PIP PNDMV004 —_~PIP PNDMV 005 PIP PNDMV006 ‘PIP PNDM¥007 PIP PNDMVO008 PIP PNDMV09D ‘PIP PNDMVO9N._—PIP PNSMVO003 PIP PNSMV004 PIP PNSMVO0S PIP PNSMVO06 PIP PNSMV007 PIP PNSMV008, PIP PNSMVOI3, PIP PNSMVO14 PIP PNSMVOIS PIP PNSMV023, PIP PNSMV024 PIP PNSMV025 PIP PNSMV026 PIP PNSMV027 PIP PNSMV028 PIP PNSMV029 PIP PNSMV033, PIP PNSMVO034 PIP PNSMVO35, PIP PNSMVO36 PIP PNSMVO037 PIP PNSMVO45 PIP PNSMV046 PIP PNSMV047 PIP PNSMVO48 PIP PNSMV049 PIP PNSMV053 PIP PNSMVOS4 PIP PNSMVOSS PIP PNSMVOS6 PIP PNSMVO58 PIP PNSMV059 PIP PNSMVO6S PIP PNSMV066 PIP PNSMV067 PIP PNSMV068 ‘The PIP Practices listed in Section 12.3.1.1 provide descriptions for a wide variety of valves. If new valves are required, the PIP valve description format should be used. 12.3.2 Valve Naming and Tagging Process Industry Practices 12: ‘A naming convention in accordance with PIP PNCM0004 should be used for all valve specifications whether as addenda or standalone specification. This does not preclude the use of an alias as a secondary ‘means to designate the valve specification Page 13 of 15 ya par ahooa uo r1oag4 uoery 0} pasuaor & 5 § q (orsrvuaqas) ssernay unio 6a s24n aPIP PNEoO002 Piping Material Piping Material Specification Selection, Development, ‘October 2013 ‘and Application Guidelines 123.22 The use of a PIP compliant naming convention should not preclude the use ofa facility specific alias as @ secondary means to designate a valve specification. If an alias is used, the facility should maintain a cross reference listing to identify the relationship between the PIP compliant valve specification name and its associated alias 12.3.23 All valves should be tagged in accordance with PIP PNSMO1 10. 12.3.3 Valve Application Recommendations 12.3.3.1 Extended body gate valves may be used at vent, drain, and instrument connections. 12.3.3.2 Full port valves should be used in suction lines to pumps and inlet/outlet piping to/from relief devices. 12,3.3.3 If environmental fugitive emissions control is required, or process or personnel safety hazards are of concer, gate and globe valves in sizes less than or equal to NPS 2 may have welded bonnet construction to eliminate a potential leak point. p a3n 8, 988u89}7 Jog 9t-£0-9f02 Uo TTO9—K WOETT OF GaSURDTT TeTVENEH poWABTafoa 43. Procurement 13.1 Procurement for piping and component systems should be in accordance with PIP PNSMO10S, PIP PNSMO110, PIP PNSMOI15, PIP PNSMO1I6, and PIP PNSMI20. 13.2 All procurement should be in accordance with terms and conditions of a valid contract or ‘owner's requirements, 14. Fabrication and Installation 144 Fabrication Fabrication of piping and component systems should be in accordance with the guidelines provided in the following standards and PIP Prat ASME B31.3 PIP VESPMIOL PIP PNSCOOOL PIP PNFJ8000 PFL-ESI PFI-ES2 PFI-ES3 PFI-ES4 PFI-ESS PEL-ES7 PFL-ESII PFLESIO PFI-ES20 PFI-ES21 PFI-ES22, PFI-ES24 PFI-ES26 PFI-ES29 PFI-ES31 PFI-ES32 PFI-ES34 PFI-ES35 PFI-ES37 PFI-ES39 PFL-ESAO PFL-ESAI PFL-ESA3 PFL-ESAS PRI-ES47 PRL-ES49 14.2 Installation Installation of piping and component systems should be in accordance with PIP PNSCO011, PIP PNSC0036, PIP PNF.J8000, and ASME PCC-1. Process Industry Practices Page 14 0f 15 i @ i iPIP PNEOO002 Piping Material Piping Material Speciation Selection, Development, October 2013 ‘and Application Guidelines 14.3 Post Weld Heat Treatment (PWHT) 14.3.1 Based on Material 14.3.1.1 Post weld heat treatment should be in accordance with ASME B3/.3 or ASME B31. 14.3.1.2 ASME B31.3, Paragraph 331.1.3 or ASME B31. 1, Paragraph 132.4 should be consulted for additional guidelines on the thickness to be used for applying PWHT. 14.3.1.3 Attachment welds to piping that require PWHT should be heat treated, unless the weld size is restricted in accordance with the applicable code, ASME B31.3, Paragraph 31.1.3 (b) (1) and (2), such that stress relief is, not required. 14.3.1.4 If PWHT is required for process or service conditions (e.g., amine, caustic, cyclic load, ete.), attachment welds should be PWHT. 14.3.2 Post Weld Heat Treatment Based on Service 143.2.1 PWHT or hardness control should be performed for all carbon steel piping in rich amine and lean amine services regardless of operating temperature. 1432.2 PWHT should be performed for all carbon steel piping exposed to caustic water solutions or mixtures of such solutions with hydrocarbons. If heat tracing (steam or electric) is provided for caustic piping and equipment to keep the caustic in solution, the potential of overheating should be considered. 14.3.2.3 Other services that require PWHT should be specified in the ‘engineering design. 10-9102 v0 FTO2—M West? © eee 15. _ Examination and Testing Examination of piping and component systems should be in accordance with PIP PNEOOO12, PIP PSNCO001, and PIP PNSCOO2I. 16. Service Color Coding and Marking 16.1 The paint or tape color coding standard for identification of piping systems by service should be in accordance with ASME A/3.1 or equivalent industry standard, Project, specific color coding should be avoided. 16.2 To prevent confusion and the potential for cross-connection errors arising from multiple color coding standards for process piping, continued consistency within a facility location should be maintained rather than changing to an industry standard. 2f95) sunny uosuoul 6 pa Process Industry Practices Page 15 of 15 E