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TABLE OF CONTENTS

TEREX
CRANES

RT 400 SERIES

RT450

PARTS

MANUAL

Revised:September 2002 12261-201


TEREX
CRANES

RT400
Table of Contents

FILTER KITS 27B OPERATOR’S CAB & MACHINERY HOUSING

2 CARRIER FRAME, FUEL TANK 28 OPERATOR’S CONTROLS

3 OUTRIGGERS 29 GUARDS, RAILS, STEPS, MIRRORS

5 CARRIER AXLES & WHEELS 30 MARKING

6 CARRIER ENGINE (Cummins 6BTA 5.9) 30A MARKING

6A CARRIER ENGINE (Cummins -1997 EPA) 31 HEATER

6B CARRIER ENGINE (CAT 3116TA) 33 ELECTRICAL SYSTEM

7 TRANSMISSION 34 HORN WIPER FLOODLIGHTS ACCESSORIES

9 DRIVE SHAFTS 34A WIPERS

10 BRAKES 35 TOOLS, PAINT, LUBRICANTS

11 STEERING 39 HYDRAULIC TELESCOPING BOOM

12 SUPERSTRUCTURE 39A JIBS

13 COUNTERWEIGHT 40 HYDRAULIC WINCH

22 SWING SYSTEM 40A HYDRAULIC WINCH

22A SWING SYSTEM 44 HOOK BLOCKS, BALLS

24 PUMP DRIVE CASE 45 WIRE ROPE, PENDANTS, REEVING

25 HYDRAULIC SYSTEM 50 ATTACHMENT OPTIONS

27 OPERATOR’S CAB & MACHINERY HOUSING 52 RATED CAPACITY INDICATOR

27A OPERATOR’S CAB & MACHINERY HOUSING


TABLE OF CONTENTS

FILTER KIT

RT400
CUMMINS CAT

FILTER KIT
(Includes all items below) 216694 216693

PRIMARY FUEL (LONG) 216671 216666

SECONDARY FUEL (SHORT) 216669 N/A

OIL 216673 216665

AIR 216685 216685

TRANSMISSION OIL 207120 207120

HYDRAULIC OIL (w/ FILTERS) 708 6449 708 6449

FUEL/WATER N/A 216688

OIL AIR

TRANSMISSION OIL

PRIMARY FUEL/
FUEL WATER
SECONDARY
FUEL
HYDRAULIC OIL

09/2000
TABLE OF CONTENTS REF. PART.NO. DESCRIPTION QTY.

710A0596 Fender & Deck Assembly


(Includes Items 1 Through 14)

1 710 0584 Deck, Rear ........................................... 1


2 1200-29 Capscrew, 5/16C x 3/4 ......................... 6
1209-3 Plainwasher.......................................... 6
3 709 6815 Deck, Front........................................... 1
4 709F6875 Fender .................................................. 4
5 1200-95 Caspcrew, 1/2C x 1 .............................. 24
1210-26 Lockwasher .......................................... 24
1209-6 Plainwasher.......................................... 24
6 709F6341 Ladder .................................................. 4
7 1200-61 Capscrew, 3/8C x 1 1/4 ........................ 18
1210-20 Lockwasher .......................................... 18
1205-36 Nut, 3/8C .............................................. 18
8 706 9604 Mirror .................................................... 1
9 1200-1 Capscrew, 1/4C x 3/4 ........................... 5
1210-13 Lockwasher .......................................... 1
10 709 6374 Bracket, Mirror...................................... 1
11 1222-220 Plug, Hole............................................. 22
12 709 6914 Plate ..................................................... 2
13 1200-1 Capscrew, 1/4C x 3/4 ........................... 4
1209-2 Plainwasher.......................................... 4
1210-14 Lockwasher .......................................... 4
1205-13 Nut, 1/4C .............................................. 4
14 713F0134 Step ...................................................... 4
1200-102 Capscrew, 1/2 x 1 3/4 .......................... 8
1210-26 Lockwasher .......................................... 8

REF. PART.NO. DESCRIPTION QTY.

710A0589 Frame Assembly w/Outrigger Beams

1A 710F0390 Frame ................................................... 1


2A Group 3 Outrigger Beam Assy - 710A0561........ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX FRAME, FENDERS, DECKS
CRANES
MODEL: RT300 / RT400 2
PAGE 2.1
TABLE OF CONTENTS
9, 10 3
2 3 4 24 5 6 2 4 3 2
7

15
14
12 13

17
19 16

18 9 20 21 20
16 22 23

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0405 Rear Axle Assembly......................... Ref

1 Group 5 Axle - 710 0320 ................................ 1 14 709 5450 Sleeve............................................... 1


2 1200-95 Capscrew, 1 x 1.00 .......................... 4 15 707 4332 Bushing............................................. 1
1209-29 Washer............................................. 4 16 1213-1 Zerk, Grease, Straight ...................... 2
3 710F0412 Pin, Pivot .......................................... 1 17 1208-59 Bushing, Machinery .......................... 8
4 Group 11 Cylinder, Steering - 710 0366 .......... 2 18 707 4078-40 Hose ................................................. 1
5 710F0353 Bracket, Rear Axle ........................... 1 19 1209-29 Washer ............................................. 4
6 1213-6 Zerk, Grease .................................... 2 1200-10 Capscrew.......................................... 2
7 709 9564 Plate ................................................. 1 20 707 4077-38 Hose ................................................. 2
8 1200-100 Capscrew, .5 x 1.50 ......................... 1 21 1219-768 Tee ................................................... 1
200B2004-103 Spacer.............................................. 2 22 707 4078-56 Hose ................................................. 1
9 1213-3 Zerk, Grease (45°) ........................... 4 23 1219-470 Adapter, 90°...................................... 2
10 707F4532 Pin, Rear Axle .................................. 2 24 1209-70 Washer ............................................. 16
11 1219-688 Reducer............................................ 2 1203-276 Capscrew.......................................... 8
12 310 2860 Capscrew ......................................... 4 1205-197 Nut .................................................... 8
13 709 5648 Driveshaft ......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX REAR AXLE ASSEMBLY
CRANES
MODEL: RT 400 Series 2
PAGE 2.2
TABLE OF CONTENTS
4
2 3 4 2
1 5 6 7
16 17
8

13 9
11 10
15
12 21

18

19

20

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0406 Front Axle Assembly ........................ Ref

1 1219-470 Adapter, 90° ..................................... 4 13 710A0409 Parking Brake Actuator..................... 1


2 1219-800 Tee ................................................... 2 14 1205-90 Nut .................................................... 2
3 1213-1 Zerk, Grease (Straight) .................... 2 15 710 0410 Yoke ................................................. 1
4 707 4877-36 Hose................................................. 2 16 1240-53 Clamp ............................................... 2
5 Group 11 Cylinder, Steering - 710 0367 .......... 2 1209-4 Washer ............................................. 2
6 710F0412 Pin .................................................... 4 1205-43 Locknut ............................................. 2
7 1200-95 Capscrew, 1/2C x 1.......................... 2 17 1200-282 Capscrew.......................................... 8
1209-29 Flatwasher........................................ 4 1209-70 Washer ............................................. 16
8 Group 5 Front Axle - 710 0319....................... 1 1205-197 Locknut ............................................. 8
9 1200-65 Capscrew ......................................... 1 18 709 6606 Drive Shaft........................................ 1
1205-45 Nut.................................................... 1 19 1200-98 Capscrew.......................................... 2
10 707 4078-62 Hose................................................. 1 1209-6 Washer ............................................. 4
11 1209-8 Flatwasher........................................ 2 340 2728 Locknut ............................................. 2
1205-90 Nut.................................................... 2 20 710A0396 Drive Shaft, Rear .............................. 1
12 707 4078-122 Hose................................................. 1 21 1205-85 Locknut ............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 6-2002 GROUP


DATE:
TEREX FRONT AXLE ASSEMBLY
CRANES
MODEL: RT400 Series 2
PAGE 2.3
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

713A0147 Fuel Tank Assembly


(Includes Items 1 Through 14)

1 708 2237 Tank, Fuel (Includes 4 & 5) .................. 1


2 713F0144 Step ..................................................... 1
3 1200-57 Capscrew, 3/8C x 3/4 .......................... 4
1210-20 Lockwasher ......................................... 4
1205-36 Nut, 3/8C ............................................. 4
4 205567 Cap w/ Screen ..................................... 1
5 205568 Adapter, Vent....................................... 1
6 1245-42 Sender, Fuel ......................................... 1
1233-6 Screw.................................................... 1
7 1219-775 Adapter (1/2 - 3/8) ................................ 1
8 711F0110 Adapter ................................................. 1
9 12507-27 Hose ..................................................... 1
10 1200-95 Capscrew, 1/2C x 1 ............................. 4
1209-6 Flatwasher ............................................ 4
11 1240-100 Hose Clamp, 1/2................................... 1
12 12019-47 Adapter (3/8 - 1/4) ................................ 1
13 435 6401-6 Nylon Sleeve ........................................ 1
14 445 2406 Strap ..................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX FUEL TANK
CRANES
MODEL: RT300 / RT400 2
PAGE 2.4
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

709A5963 Axle Lock-Out Assembly ...................... 1


(Includes Items 1 Through 17)

1 Page 2.5 Cylinder ................................................ 2


2 12019-332 Screw, Bleed ........................................ 2
3 F37562 Pin ........................................................ 2
4 1200-59 Capscrew, 3/8C x 1 .............................. 4
1209-4 Flatwasher ............................................ 4
5 1213-3 Zerk, Grease......................................... 4
6 375 1406 Elbow.................................................... 3
7 1240-52 Clamp ................................................... 6
1209-4 Flatwasher ............................................ 6
1205-43 Locknut, 3/8C ....................................... 6
8 707 4495-120 Hose ..................................................... 1
9 707 4495-108 Hose ..................................................... 1
10 709 5791-46 Hose ..................................................... 1
11 707 4783 Strap ..................................................... 1
12 430 8844 Valve..................................................... 1
13 1200-13 Capscrew, 1/4C x 1 3/4 ........................ 2
14 708F2844 Pin ........................................................ 2
15 12019-304 Adapter ................................................. 2
16 362 4004 Plug ...................................................... 2
17 200B2007-16 Clamp, Support..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 11-2000 GROUP


DATE:
TEREX HYDRAULIC AXLE LOCK-OUT
CRANES
MODEL: RT300 / RT400 2
PAGE 2.5
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

707 4952 Cylinder, Axle Lock (Rosenboom) ........ 2

208672 Kit, Seal ................................................ 1


(Includes Items with *)

1 208673 Nut...................................................... 1
2 208674 * Ring, Piston ........................................ 1
3 208675 Piston ................................................. 1
4 208676 * Ring, Wear ......................................... 1
5 208677 * Seal .................................................... 1
6 208678 * O-RIng................................................ 1
7 208679 Rod..................................................... 1
8 208680 Tube ................................................... 1
9 208681 Gland.................................................. 1
10 208682 * O-Ring ................................................ 1
11 208683 * Ring, Wear ......................................... 1
12 208684 * Seal, Wiper......................................... 1
13 208685 Bearing, Self-Aligning......................... 2
14 208603 Breather ............................................. 1
15 208686 Setscrew, 5/16C x 3/4 ........................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 11-98 GROUP


DATE:
TEREX AXLE LOCK-OUT CYLINDER
CRANES
MODEL: RT Series 2
PAGE 2.6
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

60235 Pintle Hook Assembly........................... Opt


(Includes Items 1 Through 3)

1 41101 Hook, Pintle .......................................... 1


2 41110 Bracket ................................................. 1
3 1200-103 Capscrew, 1/2F x 1 3/4......................... 4
1210-26 Lockwasher .......................................... 4
1205-59 Nut, 1/2F x 1 ......................................... 4

REF. PART.NO. DESCRIPTION QTY.

707A4535 Pintle Hook Assembly........................... Opt


(Includes Items 1 Through 3)

1 707 4536 Hook, Pintle .......................................... 1


2 707 4537 Washer ................................................. 1
3 1213-3 Zerk, Grease......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 7-95 GROUP


DATE:
TEREX PINTLE HOOK
CRANES
MODEL: RT Series 2
PAGE 2.7
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

711A0008 Battery Assembly

1 708F2024 Box, Battery.......................................... 1 11 1223-683 Cable (Top Battery) .............................. 2


2 372 1241 Catch, Adjustable ................................. 1 12 1223-509 Cable (Starter-Frame) .......................... 1
372 1242 Striker ................................................... 1 13 1223-824 Battery .................................................. 2
1202-7 Bolt, Stove ............................................ 6 14 1200-95 Capscrew, 1/2C x 1 .............................. 4
1230-6 Nut........................................................ 6 1209-6 Flatwasher ............................................ 4
3 707 4860 Plate ..................................................... 1 15 706 8845 Plate, Masonite..................................... 1
4 MK212541 Angle .................................................... 1 16 706 8846 Plate, Masonite..................................... 1
5 707 4375 Rod....................................................... 4 17 1209-4 Flatwasher ............................................ 1
6 1205-25 Nut, 5/16C ............................................ 12 1205-45 Locknut, 3/8C ....................................... 1
1210-17 Lockwasher .......................................... 4 18 200B2007-23 Clamp ................................................... 1
1209-3 Flatwasher............................................ 12 1071-42-26 Capscrew, M12 - 1.75 x 25................... 1
7 1221-100 Grommet .............................................. 1 19 200B2007-54 Clamp ................................................... 3
8 1200-93 Capscrew, 1/2C x 3/4 ........................... 4 20 1209-5 Washer ................................................. 3
1209-6 Flatwasher............................................ 4 21 1205-45 Nut, Lock 3/8 ........................................ 3
9 1223-681 Cable (86”) Red.................................... 1 22 708 2036 Hinge .................................................... 1
10 1223-835 Cable (72”) Black ................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX BATTERIES
CRANES
MODEL: RT 300 / RT 400 2
PAGE 2.8
TABLE OF CONTENTS

TO DIVERTER VALVE
(See Page 25.12)

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

1 Page 3.2 Beam Ass’y .......................................... 4 16 1240-168 Clamp ................................................... 6


2 709 5673-15 Hose ..................................................... 1 1240-157 Nut........................................................ 6
3 709 5673-11 Hose ..................................................... 1 1240-170 Plate, Cover.......................................... 3
4 707 4078-19 Hose ..................................................... 2 1200-7 Capscrew, 1/4C x 1-1/2 ........................ 6
6 Page 3.6 Pad Ass’y ............................................. 4 17 1219-598 Reducer................................................ 2
7 1219-470 Elbow ................................................... 8 18 708 2294 Tube...................................................... 2
8 1219-441 Adapter................................................. 5 19 1219-628 Tee........................................................ 2
9 Page 3.5 Valve - 708 2210................................... 2 20 1219-956 Tee, Swivel ........................................... 2
10 Page 3.5 Valve - 708 2211................................... 1 27 Hose Ass’y ........................................... 4
11 708 2094 Tube...................................................... 1 28 Hose Ass’y ........................................... 2
12 708 2097 Tube...................................................... 1 29 Hose Ass’y ........................................... 2
13 708 2096 Tube...................................................... 1 30 Hose Ass’y ........................................... 4
14 708 2095 Tube...................................................... 2 31 Hose Ass’y ........................................... 2
15 1240-152 Clamp ................................................... 20 36 1222-239 Cotter, Hair Pin ..................................... 4
1240-153 Nut........................................................ 10 37 12389-15 Hose, Fire............................................. 4
1240-154 Plate, Cover.......................................... 10
1200-37 Capscrew, 5/16C x 1-3/4 ...................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX OUTRIGGER ASSEMBLY
CRANES
MODEL: RT300 / RT400 3
PAGE 3.1
TABLE OF CONTENTS

7 1 2

REF. PART NO. DESCRIPTION QTY

710A0561 Outrigger Beam Assembly

1 706 8587 Pin...........................................1


706 8973 Spacer ....................................2
2 1200-41 Capscrew, 5/16C x 2 1/4.........2
3 12219-12 Cable.......................................1
1222-225 Sleeve .....................................6
4 1222-294 Pin, Hitch ................................1
*5 714 0611 Wear Pad ................................1
*6 1200-391 Capscrew, 1/4C x 1.................1
7 Page 3.4 Cylinder, Extend - 709 6531 ...Ref
8 Page 3.3 Cylinder, Jack - 709 7551 .......1
9 1222-239 Pin, Cotter (Not Shown) ..........1

* Items 5 & 6 are located inside the outrigger box on the top side.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX
CRANES
OUTRIGGER BEAM ASSEMBLY MODEL: RT300 / RT400 3
PAGE 3.2
TABLE OF CONTENTS

709 7551-2

REF. PART NO. DESCRIPTION QTY

709 7551-2 Cylinder, Jack (Seabee)..........4


[Standard] 22” Stroke

214236 Kit, Seal ..................................1


(Incl. Items 3,4,6,9,10,12,13,
15,18,20,22,25)

01 213746 Case .......................................1


02 213750 Locknut ...................................1
03 213761 Ring, Wear ..............................1
04 213757 Seal Assembly ........................1
05 213748 Piston ......................................1
06 213755 O-Ring ....................................1
07 213747 Rod .........................................1
08 213749 Head .......................................1
09 213753 O-Ring ....................................1
10 213754 Ring, Back-up .........................1
11 213763 Setscrew .................................1
12 213760 Bearing ...................................2
13 214243 Seal.........................................1
14 213762 Capscrew ................................4
15 214244 Wiper ......................................1
16 213766 Elbow ......................................2
17 213769 Tube Assembly........................1
18 213764 Cotter Pin ................................1
19 213765 Plug.........................................1
20 213758 O-Ring ....................................1
21 213768 Cartridge, Valve ......................1
22 213756 Backup RIng ...........................2
23 213767 Cartridge, Valve ......................1
24 213770 Valve, Block.............................1
25 213759 O-Ring ....................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX OUTRIGGER JACK CYLINDER MODEL: RT Series 3
CRANES
PAGE 3.3
TABLE OF CONTENTS
709 6531

REF. PART NO. DESCRIPTION QTY

709 6531 Cylinder, Extend....................................4


(Includes Items 1 Through 12)

208910 Kit, Seal.................................................4


(includes Items 2,4,7,8,10,11,12)

1 207123 Locknut .................................................1


2 208900 Seal, Piston...........................................2
3 208901 Piston ....................................................1
4 207126 O-Ring...................................................1
5 211591 Rod .......................................................1
6 208903 Head .....................................................1
7 208904 O-Ring...................................................1
8 208905 Back-Up ................................................1
9 211592 Barrel ....................................................1
10 208907 Lockwire ................................................1
11 208908 Wiper.....................................................1
12 208909 Seal, Rod ..............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 7-95
TEREX
CRANES
OUTRIGGER EXTEND CYLINDER MODEL: RT300 / RT400 3
PAGE 3.4
TABLE OF CONTENTS
708 2210

REF. PART NO. DESCRIPTION QTY.

A 708 2210 Valve Ass’y ........................................... 2


29475 Section................................................. 4
205149 Kit, Mounting........................................ 2

B 708 2211 Valve Ass’y ........................................... 1


29476 Section................................................. 1
200900 Kit, Mounting........................................ 1

C 1219-860 Plug w/O-Ring ...................................... 3


1218-144 O-Ring ................................................. 3

D 1219-624 Plug w/O-Ring ...................................... 3


1218-34 O-Ring ................................................. 3

A29309 Kit, Seal ................................................ 5


(Includes Items marked with
Asterisk * for one section)

Quantities for Items 1 thru 23 for one section

1 Body & Spool Ass’y ..............................1


3 26841 Washer ................................................. 1
4 29620 Spring ...................................................1
5 26843 Solenoid, Less Coil............................... 1
(Incl. Items 6 thru 21)
6 26808 Plate, End............................................. 2
7 29595 Screw.................................................... 8
8 29596 Case ..................................................... 2
9 26802 Spring ...................................................2
10 29597 Sleeve, Outer........................................ 2
11 29598 Sleeve, Inner......................................... 2
12 29599 Guide, Push Pin.................................... 2
13 * 29311 O-Ring .................................................. 2
14 29624 Pin, Push .............................................. 2
15 * 29310 Ring, Quad ........................................... 2
16 29602 Cone, Female....................................... 2
17 * 29311 O-Ring .................................................. 2
18 * 29312 O-Ring .................................................. 2
19 29603 Pin, Push .............................................. 2
20 29605 Plunger ................................................. 2
21 29607 Tube, Guide .......................................... 2
22 24263 Coil ....................................................... 2
23 23291 O-Ring .................................................. 1
29627 O-Ring .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX OUTRIGGER VALVE MODEL: RT Series 3
CRANES Selector
PAGE 3.5
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

709A7660 Pad Assembly - Steel........................... 1


(Includes Items 1 Through 6)

1 709F7659 Pad ....................................................... 4


2 709 7653 Handle .................................................. 2
3 311 1567 Capscrew.............................................. 2
1205-23 Locknut................................................. 2
4 708 2100 Spring ...................................................2
5 1227-188 Pin, Roll ................................................2
6 1227-188 Pin, Roll ................................................2

REF. PART.NO. DESCRIPTION QTY.

709A6412 Pad Assembly, Aluminum.....................Opt


(Includes Items 1 Through 5)

1 707 7460 Pad ....................................................... 4


2 12219-17 Cable .................................................... 4
1222-225 Sleeve...................................................8
3 707 7462 Pin ........................................................ 4
4 708 0868 Pin ........................................................ 4
5 708F0812 Bracket ................................................. 2

REF. PART.NO. DESCRIPTION QTY.

709A7443 Pad Stowage Assembly........................Opt


(Includes Items 1 Through 10)

1 709 7444 Stud ...................................................... 1


2 1209-91 Flatwasher............................................1
3 1210-20 Lockwasher .......................................... 6
4 1209-4 Flatwasher............................................7
5 709F7445 Bracket ................................................. 2
6 1200-59 Capscrew, 3/8C x 1.............................. 6
7 1205-36 Nut, 3/8C .............................................. 5
8 12219-20 Cable .................................................... 1
9 1222-225 Sleeve...................................................2
10 1222-239 Cotter, Hair Pin..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-95
TEREX OUTRIGGER PADS
CRANES
MODEL: RT300 / RT400 3
PAGE 3.6
TABLE OF CONTENTS

1
4
3

REF. PART.NO. DESCRIPTION QTY.

710 0319 Front Planetary Axle................................. 1

710 0320 Rear Planetary Axle ................................. 1

1 217251 Housing Group - Front ............................. 1


217254 Housing Group - Rear .............................. 1
2 217274 Differential Carrier Assembly - Front ....... 1
217287 Differential Carrier Assembly - Rear........ 1
3 217288 Hub & Shaft Group - Front ....................... 1
217290 Hub & Shaft Group - Rear ........................ 1
4 217388 Brake Group ............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX PLANETARY AXLES
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.1
TABLE OF CONTENTS

3
11

1
1

6
20
7

10

REF. PART.NO. DESCRIPTION QTY.

217251 Housing Group - Front Axle


(Includes Items 1 thru 12)
217254 Housing Group - Rear Axle
(Includes Items 1 thru 11)

1 217261 Bushing .................................................2


2 217264 Seal, Oil ................................................2
3 217268 Breather Assembly................................1
4 217252 Housing Assembly - Front Axle.............1
217253 Housing, Axle - Front Axle ....................1
217255 Housing Assembly - Rear Axle .............1
217256 Housing, Axle - Rear Axle.....................1
5 217270 Washer, Hardened................................12
6 217257 Stud, Short ............................................8
217258 Stud, Long.............................................4
7 217271 Locknut .................................................12
8 217259 Magnet ..................................................6
9 217267 Plug.......................................................1
10 217263 Bushing .................................................2
11 217272 Grease Fitting .......................................2
217273 Plug, Shipping.......................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX PLANETARY AXLES
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.2
TABLE OF CONTENTS

5, 6

4 8
9

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

217274 Differential Carrier - Front 217284 Differential Carrier - Rear

1 217275 Differential Carrier ................................ 1 1A 217285 Yoke & Deflector Assembly .................. 1
2 217276 Adapter, Brake...................................... 1 2A 217286 Yoke ................................................. 1
3 217277 Brake Assembly.................................... 1 3A 217287 Deflector ........................................... 1
4 217278 Screw.................................................... 4
5 217279 Yoke Assembly..................................... 1
6 217280 Yoke .................................................. 1
7 217281 Drum, Brake ...................................... 1
8 217282 Washer, Hardened ............................ 8
9 217283 Capscrew .......................................... 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX DIFFERENTIAL
CRANES Front & Rear Axle
MODEL: RT400 Series 5
PAGE 5.3
TABLE OF CONTENTS
65
14
11
13
11 16, 17
12
14
6

65
7

10
9
8
67

2
3

1
69 71
66
8 70
9
10
69

5 REF. PART.NO. DESCRIPTION QTY


12
217288 Hub & Shaft Group - Front
11 217290 Hub & Shaft Group - Rear
13
11 Front Rear
14 Axle Axle

65 1 217289 217291 Steering Knuckle, Right Hand.................. 1


2 217292 Setscrew .................................................. 1
3 217293 Nut ........................................................... 2
4 217294 217295 Steering Knuckle, Left Hand .................... 1
5 217296 217298 Cap, King Pin, Lower ............................... 2
6 217297 217299 Cap, King Pin, Upper ............................... 2
7 217300 Grease Seal ............................................. 4
8 217301 Shim......................................................... AR
9 217302 Shim......................................................... AR
10 217303 Shim......................................................... AR
11 217304 Capscrew ................................................. 16
12 217305 Washer, Hardened................................... 16
13 217306 217314 Grease Fitting .......................................... 4
14 217307 Plug, Shipping.......................................... 4
15 217315 Cap .......................................................... 4
16 217308 217316 Joint, Left Hand........................................ 1
17 217309 217317 Joint, Right Hand ..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX HUB & SHAFT GROUP
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.4
TABLE OF CONTENTS

See Page 5.6

38
39
44

45

52
61
53
54
62 56
58 28
59
46 51 57
60
47, 48, 49

29
30
32

21
20
19
34
37

24
25
31
33 18
22
23
36

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX HUB & SHAFT GROUP
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.5
TABLE OF CONTENTS

See Page 5.5


REF. PART.NO. DESCRIPTION QTY

217288 Hub & Shaft Group - Front


217290 Hub & Shaft Group - Rear

Front Rear
Axle Axle

18 217310 217318 Spindle Assembly............................................ 1


19 217311 217319 Spindle ........................................................ 1
20 217312 Bushing ....................................................... 1
21 217313 Oil Seal Assembly....................................... 1
22 217320 217341 Washer............................................................ 36
23 217321 217342 Capscrew ........................................................ 36
24 217322 Capscrew ........................................................ 32
25 217323 Washer, Hardened .......................................... 32
26 217343 Capscrew ........................................................ 24
27 217320 Washer, Flat.................................................... 24
28 217324 217333 Rotor, Disc Brake ............................................ 2
29 217325 Oil Seal Assembly ........................................... 2
30 217326 217344 Cone, Bearing, Inner ....................................... 2
31 217327 217345 Hub & Cup Assembly ...................................... 2
32 217328 217345 Cup, Bearing ................................................... 1
33 217329 217346 Hub.................................................................. 1
34 217330 217347 Cone, Bearing, Outer ...................................... 1
35 217331 217349 Stud, Wheel..................................................... 46
36 247332 Protector, Shipping.......................................... 46
37 217334 217350 Cone Bearing, Outer ....................................... 2
38 217335 217351 Hub-Planetary Ring Gear................................ 2
39 217336 217352 Gear-Planetary Ring ....................................... 2
40 217337 Nut................................................................... 2
41 217338 Screw .............................................................. 2
42 217339 Loctite.............................................................. AR
43 217340 217364 Thrustwasher .................................................. 2
44 217353 217365 Gear, Planetary Sun........................................ 2
45 217354 Snap Ring ....................................................... 2
46 217269 Silastic............................................................. AR
47 217356 217366 Spider Assembly, Planetary ............................ 2
48 217357 217367 Spider Assembly.......................................... 1
49 217358 217368 Spider, Planetary Gear ................................ 1
50 217265 Permatex ..................................................... AR
51 217360 Button, Thrust .............................................. 3
52 217361 Button, Thrust .............................................. 1
53 217362 Thrustwasher, Inner ........................................ 3
54 217363 Pinion, Planetary ............................................. 3
55 217369 Gear, Spur....................................................... 3
56 217370 Thrustwasher, Outer ....................................... 3
57 217373 217371 Pinion Shaft Assembly .................................... 3
58 217374 217372 Shaft, Pinion.................................................... 1
59 217355 O-Ring............................................................. 1
60 217359 Setscrew ......................................................... 3
61 217375 Flatwasher....................................................... 60
62 217376 217381 Capscrew ........................................................ 60
63 217359 Washer, Hardened .......................................... 60
64 217267 Plug ................................................................. 2
65 217273 Plug, Shipping ................................................. 2
66 217377 217382 Tie Rod Assembly ........................................... 1
67 217378 217383 Rod Assembly, Clamp & Tie ........................... 1
68 217379 217384 End Assembly, Tie Rod................................... 1
69 217380 217381 End Assembly, Tie Rod................................... 1
70 217386 Nut, Slotted ..................................................... 2
71 217387 Cotter Pin ........................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX HUB & SHAFT GROUP
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.6
TABLE OF CONTENTS

3
2

REF. PART.NO. DESCRIPTION QTY.

217388 Brake Assembly

1 217389 Brake Assembly ................................... 2


2 217390 Capscrew ............................................. 8
3 217391 Washer, Hardened ............................... 8
4 217392 Screw, Bleeder ..................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX PLANETARY AXLES BRAKES
CRANES ArvinMeritor
MODEL: RT400 Series 5
PAGE 5.7
REF. PART.NO. DESCRIPTION QTY.

709A6625 Wheel & Tire Assembly, 21.00 x 25 ..... 4


(Includes Items 1 Through 7)
709A6619 Wheel Assembly................................... 1
(Includes Items 1 Through 5)

1 709 6624 Wheel ................................................... 1


2 709 6626 Flange................................................... 2
3 708 2819 Band, Bead Seat .................................. 1
4 708 2820 Ring, Lock............................................. 1
5 1218-145 O-Ring .................................................. 1

6 709 6552 Tire, 21.00 x 25 (28 PR) ....................... 1


7 38031 Valve, Tire ............................................ 1

REF. PART.NO. DESCRIPTION QTY.

710A0248 Wheel & Tire Assembly, 21.00 x 25 ..... 4


(Includes Items 1 Through 7)
710A0250 Wheel Assembly................................... 1
(Includes Items 1 Through 5)

1 709 6624 Wheel ................................................... 1


2 709 6626 Flange................................................... 2
3 708 2819 Band, Bead Seat .................................. 1
4 708 2820 Ring, Lock............................................. 1
5 1218-145 O-Ring .................................................. 1

6 709 6552 Tire, 21.00 x 25 (28 PR) ....................... 1


7 38031 Valve, Tire ............................................ 1

REF. PART.NO. DESCRIPTION QTY.

710A0249 Wheel & Tire Assembly, 21.00 x 25 ..... 4


(Includes Items 1 Through 7)
710A0251 Wheel Assembly................................... 1
(Includes Items 1 Through 5)

1 709 6624 Wheel ................................................... 1


2 709 6626 Flange................................................... 2
3 708 2819 Band, Bead Seat .................................. 1
4 708 2820 Ring, Lock............................................. 1
5 1218-145 O-Ring .................................................. 1

6 709 6553 Tire, 26.5 x 25 (26 PR) ......................... 1


7 38031 Valve, Tire ............................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-1999 GROUP


DATE:
TEREX
CRANES
WHEELS & TIRES MODEL: RT 400 Series 5
PAGE 5.7
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

1 1243-87 Air Cleaner Assembly ...........................1


(Includes Items 1 Through 12)
2 27417 Decal.....................................................1
3 Yoke ......................................................1
4 Screw & Lockwasher.............................2
5 1243-90 Element.................................................1
6 201794 Gasket Washer .....................................1
7 27413 Screw, Thumb .......................................1
8 201795 Clamp Assembly ...................................1
9 201796 Baffle Assembly ....................................1
10 201798 Gasket, Cup ..........................................1
11 201797 Cup Assembly.......................................1
12 201799 Vacuator Cup Assembly........................1
29361 Vacuator Only ......................................1
13 1243-96 Cap, Stack.............................................1
14 1243-88 Clamp, Mounting...................................1
15 1200-59 Capscrew, 3/8C x 1...............................4
16 1221-86 Elbow, 90° Reducing.............................1
17 1240-81 Clamp....................................................1
18 709 6717 Tube ......................................................1
19 435V1432 Elbow ....................................................1
20 1240-120 Clamp....................................................1
21 1243-50 Indicator, Restriction .............................1
22 1219-70 Elbow ....................................................1
23 707 7126 Nipple....................................................1
24 12211-22 Hose, Compressor ................................1
25 1240-12 Clamp....................................................2
26 1200-67 Capscrew, 3/8C x 2...............................1
085 310 18 Lockwasher, M10 ..................................1
1205-45 Nut, 3/8C...............................................1
27 1240-47 Clamp....................................................1
28 705 5775 Bracket ..................................................1
29 1240-103 Clamp....................................................1
30 709 6372 Spacer...................................................2
31 Clamp (Part of Engine) .........................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX AIR CLEANER
CRANES Cummins 6BTA-5.9
MODEL: RT300 / RT400 6
PAGE 6.1
TABLE OF CONTENTS

See Page 6.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
RADIATOR & OIL COOLER MODEL: RT300 / RT400 6
PAGE 6.2
TABLE OF CONTENTS

See Page 6.2

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

710A0294 Radiator Assembly


(Includes Items 1 Through 45)

1 707 7007 Radiator w/ Cap ................................... 1 27 1245-175 Detector, Coolant ................................. 1


2 200501 Cap only, 7# ........................................ 1 28 707 4976 Orifice................................................... 1
3 709 6628 Cooler, Oil ............................................ 1 29 707A7975 Hose Assembly, Vent ........................... 1
4 1200-98 Capscrew, 1/2C x 1 1/4 ........................ 4 30 1240-12 Clamp................................................... 2
1210-26 Lockwasher .......................................... 4 31 12216-39 Hose, Make-Up .................................... 1
5 709F6745 Mount ................................................... 1 32 1219-18 Adapter................................................. 1
6 709F6747 Mount ................................................... 1 33 1219-68 Elbow ................................................... 1
7 1200-57 Capscrew, 3/8C x 3/4 ........................... 8 34 360 4333 Nipple, 4”.............................................. 1
1209-4 Flatwasher............................................ 8 35 707 7045 Adapter, Outlet ..................................... 2
8 1200-108 Capscrew, 1/2C x 2 1/2 ........................ 2 36 707 7081 Adapter................................................. 1
1209-6 Flatwasher............................................ 2 37 12019-60 Adapter................................................. 1
9 1209-91 Flatwasher............................................ 8 38 707 7083 Tube, Vent ............................................ 1
10 1221-89 Bushing ................................................ 4 39 1219-13 Connector, Male ................................... 1
11 1205-67 Nut, 1/2C Elastic .................................. 2 40 1219-3 Plug ...................................................... 2
12 1205-61 Nut, 1/2C Jam ...................................... 4 41 200B2007-4 Clamp................................................... 3
13 709F6748 Strut...................................................... 2 42 1222-202 Tie, Plastic............................................ AR
14 1200-59 Capscrew, 3/8C x 1 .............................. 2 43 200B2007-11 Clamp................................................... 1
1205-45 Nut, 3/8C Elastic .................................. 2 44 200B0003-2 Spacer.................................................. 1
15 1219-384 Valve, Drain .......................................... 1 45 1200-63 Caspcrew, 3/8C x 1 1/4 ........................ 1
16 1219-680 Elbow.................................................... 2 1209-4 Flatwasher............................................ 1
17 1219-802 Elbow.................................................... 2
18 707 7492 Gasket .................................................. 4 A212180 Cooling Ass’y ....................................... Ref
19 707 7493 Cover, Inlet ........................................... 1 (Includes Items 46 thru 53)
20 1200-311 Capscrew, 7/16C x 1 ............................ 8
1210-23 Lockwasher .......................................... 8 46 709F7699 Bracket ................................................. 2
21 709F7644 Shroud.................................................. 1 47 1205-58 Nut, 1/2C .............................................. 2
1200-309 Capscrew, 1/4C x 1/2 ........................... 8 Lockwasher .......................................... 2
1210-14 Lockwasher .......................................... 8 48 709 7702 Bar........................................................ 3
22 709 6790 Hose, Lower ......................................... 1 49 709F7701 Bracket ................................................. 1
23 1240-77 Clamp ................................................... 4 50 1205-45 Locknut, 3/8C ....................................... 4
24 709 6789 Hose, Upper ......................................... 1 1209-4 Flatwasher............................................ 4
25 709 7724 Guard, Fan ........................................... 1 51 200B2521-30 Insulation.............................................. 1
26 1200-1 Capscrew, 1/4C x 3/4 ........................... 4 52 12439-42 Strip, Foam........................................... 1
1210-14 Lockwasher .......................................... 4 53 12439-30 Strip, Foam........................................... 2
1209-2 Flatwasher............................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
RADIATOR & OIL COOLER MODEL: RT300 / RT400 6
PAGE 6.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

1 709 6702 Bracket ..................................................1


2 709 6703 Support .................................................1
3 071 410 16 Capscrew, M10-1.5 x 20 .......................4
085 310 18 Lockwasher, M10 ..................................4
1209-63 Flatwasher ............................................4
4 420 4404 Muffler ...................................................1
5 709 6707 Clamp....................................................2
1209-4 Flatwasher ............................................4
1205-36 Nut ........................................................4
6 709 7014 Spacer...................................................1
7 1200-61 Capscrew, 3/8C x 1 1/4.........................2
1209-4 Flatwasher ............................................2
1210-20 Lockwasher...........................................2
1205-36 Nut, 3/8C...............................................2
8 709F7868 Shield, Heat ..........................................1
9 709 5790 Elbow, 90° .............................................1
10 372 1179 Clamp....................................................2
11 1240-118 Clamp, Band .........................................1
12 709 6716 Pipe, Exhaust........................................1
13 1222-183 Cap, Rain ..............................................1
14 709 6752 Mount, Clamp........................................1
15 1211-21 Screw, Thread Cutting 3/8 x 3/4............4
1209-4 Flatwasher ............................................4
16 1200-61 Capscrew, 3/8C x 1 1/4.........................4
1209-4 Flatwasher ............................................4
1205-36 Nut, 3/8C...............................................4
17 Clamp (Cummins #3903652) ................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-92
TEREX EXHAUST
CRANES Cummins 6BTA-5.9
MODEL: RT300 / RT400 6
PAGE 6.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

1 444 0874 Cable, Throttle ................................1


2 707 4674 Bracket............................................1
3 071 410 17 Capscrew, M10 x 20 .......................2
085 310 18 Lockwasher, M10............................2
4 1222-163 Balljoint ...........................................1
1205-22 Nut ..................................................2
5 1205-18 Nut ..................................................1
6 200B2007-21 Clamp .............................................1
7 310 2858 Capscrew........................................1
1210-27 Lockwasher.....................................1
1209-29 Plainwasher ....................................1
8 1200-61 Capscrew, 3/8C x 1 1/4...................1
1209-63 Flatwasher ......................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX GOVERNOR CONTROL
CRANES Cummins 6BTA-5.9
MODEL: RT400 6
PAGE 6.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A6371 Cold-Start Aid Assembly.................1


(Includes Items 1 Through 12)

1 706 8763 Start Aid Kit.....................................1


(Includes Items 2 Through 6)

Turner #
2 3cc/QS-4-1TC Valve, 12V.......................................1
3 180° Long Atomizer..........................................1
4 LP-2299 Clamp .............................................1
5 QS1190-2-100° NC Thermostat .....................................1
6 LP-1330 Switch .............................................1

7 1200-29 Capscrew, 5/16C x 3/4....................2


1210-17 Lockwasher.....................................2
1205-25 Nut, 5/16C.......................................2
8 1223-79 Terminal ..........................................1
9 1240-72 Clamp .............................................1
1209-3 Flatwasher ......................................1
1205-43 Nut ..................................................1
10 12019-624 Bushing, 3/4 x 1/4 ...........................1
11 12019-426 Bushing, 1/4 x 1/8 ...........................1
12 707 4945 Wire Unit .........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX STARTING AID
CRANES
MODEL: RT300 / RT400 6
PAGE 6.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A7861 Fuel/Water Separator Assembly .......... Opt.


(Includes Items 1 Through 9)

1 707 0581 Separator, Fuel/Water .......................... 1


2 1200-59 Capscrew, 3/8C x 1 .............................. 2
1209-3 Flatwasher............................................ 4
1210-20 Lockwasher .......................................... 2
1205-36 Nut, 3/8C .............................................. 2
3 1219-978 Adapter................................................. 1
4 709A7867 Hose Assembly .................................... 1
5 1219-346 Elbow ................................................... 1
6 12019-457 Reducer................................................ 1
7 1223-443 Breaker, Circuit (30A)........................... 1
8 1246-13 Relay .................................................... 1
1246-14 Socket .................................................. 1
9 1202-4 Screw, #10 ........................................... 1
1230-6 Keps ..................................................... 1
10 709 7869 Harness................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 8-92
TEREX FUEL-WATER SEPARATOR
CRANES
MODEL: RT300 / RT400 6
PAGE 6.7
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 709 6473 Engine .................................................. 1 22 707 4239 Harness, Engine ...................................1


(Cummins 6BTA 5.9) 23 207838 Filter, Oil................................................1
2 1221-29 Mount, Rubber...................................... 1 24 207840 Filter, Fuel (Long)..................................1
3 708 6858 Washer ................................................. 2 25 207839 Filter, Fuel (Short) .................................1
4 310V3255 Capscrew.............................................. 1 26 441 6805 Fan, 26” (Blower Style) .........................1
5 709F5698 Header.................................................. 1 441 6806 Fan, 26” (Suction Style) ........................Ref
6 1200-148 Capscrew, 5/8C x 2 .............................. 2 071 308 64 Capscrew, M8-1.50 x 100 .....................4
1209-8 Flatwasher ............................................ 4 27 707 4526 Cable, Ground (Eng to Frame) .............1
1205-195 Nut, 5/8C .............................................. 2 28 709 6805 Support .................................................1
7 1219-559 Adapter ................................................. 1 709 6372 Spacer ..................................................1
8 707 4290-124 Hose .....................................................1 1200-59 Caspcrew, 3/8C x 1...............................2
9 707 4291-124 Hose .....................................................1 1205-45 Locknut, 3/8C........................................2
10 200B2007-65 Clamp ................................................... 1 29 1222-202 Tie Strap ...............................................6
1200-93 Capscrew, 1/2C x 3/4 ........................... 1 30 200B2007-16 Clamp ...................................................1
1209-29 Flatwasher ............................................ 1 31 071 310 12 Capscrew, M10-1.50 x 40 .....................1
11 Not Applicable ...................................... 085 310 18 Lockwasher...........................................1
12 Not Applicable ...................................... 32 360 6000 Adapter .................................................1
13 Not Applicable ...................................... 33 709A5694 Hose .....................................................1
14 12019-300 Cross .................................................... 1 34 200B2007-21 Clamp ...................................................2
15 1245-166 Sender, Oil Pressure ............................ 1 071 412 34 Capscrew, M12-1.75 x 30 .....................2
16 1223-576 Switch, Oil (NC-1 Terminal) .................. 1 1210-26 Lockwasher...........................................2
17 1223-450 Switch, Oil (NC/NO - 3 Terminal) ......... 1 35 081 106 11 Nut, M6 .................................................1
18 1223-452 Switch, Temperature ............................ 1 085 306 12 Lockwasher...........................................1
12019-181 Bushing................................................. 1 36 081 105 09 Nut, M5 .................................................1
19 1245-122 Sender, Temperature ........................... 1 085 305 09 Lockwasher...........................................1
20 200B2007-4 Clamp ................................................... 5 37 1205-224 Nut, M10 ...............................................1
21 071 410 17 Capscrew, M10-1.50 x 20..................... 1 085 310 18 Lockwasher, M10..................................1
085 310 18 Lockwasher .......................................... 1 38 1223-681 Cable ....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 1-2000
TEREX ENGINE
CRANES
MODEL: RT 400 Series 6
Cummins 6BTA 5.9
PAGE 6.8
TABLE OF CONTENTS

11

7
2 3 4
4
6
5
8

REF. PART.NO. DESCRIPTION QTY.

710A0408 Engine Assembly, 1997 EPA

1 1240-215 Clamp, Half ...................................... 1


1240-195 Plate, Cover ..................................... 1
1200-73 Capscrew......................................... 2
2 709 1263-130 Hose ................................................ 1
3 710 0422-95 Hose ................................................ 1
4 1240-129 Clamp, Half ...................................... 3
1200-43 Capscrew......................................... 3
1240-153 Nut, Rail........................................... 3
1240-155 Plate, Cover ..................................... 3
5 200B2582-172 Hose ................................................ 1
6 Page 6A.5 Engine - 710A0407.......................... 1
7 12019-112 Tee................................................... 1
8 707 4149-56 Hose ................................................ 1
11 707 4290-124 Hose ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.1
TABLE OF CONTENTS

11 9 3 10 9 8

12

1 2 3

REF. PART.NO. DESCRIPTION QTY.

710A0408 Engine Assembly, 1997 EPA

1 710 0295 Guard, Fan ....................................... 1


2 1209-2 Flatwasher ........................................ 4
200B0002-10 Spacer .............................................. 4
1200-7 Capscrew ......................................... 3
1210-14 Lockwasher ...................................... 4
3 1240-77 Clamp ............................................... 1
4 1240-203 Clamp, Half....................................... 1
1240-148 Clamp, Half....................................... 1
1200-15 Capscrew ......................................... 2
5 710 0090 Muffler .............................................. 1
1243-21 Clamp ............................................... 2
6 710 0098 Tube, Exhaust................................... 1
7 1222-204 Rain Cap .......................................... 1
8 1200-59 Capscrew ......................................... 4
1209-4 Flatwasher, .38 ................................. 4
1205-45 Nut.................................................... 4
9 1240-47 Clamp ............................................... 4
10 710 0096 Tube, Exhaust................................... 1
11 710 0288 Tube, Exhaust................................... 1
12 200B2007-65 Clamp ............................................... 1
1200-93 Capscrew ......................................... 1
1209-29 Flatwasher ........................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.2
TABLE OF CONTENTS
2 1

14

15

16

13

1 1 3 1 4 1 5 6 7 8 9 11 12
2 10 8
12
17 23
18
22 25
26

24

21
19 20
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0408 Enigne, Assembly, 1997 EPA 710A0408 Enigne, Assembly, 1997 EPA

1 1240-81 Clamp ...................................................6 13 1219-693 Tee ....................................................... 1


2 1221-86 Elbow ....................................................1 12019-754 Swivel Adapter ..................................... 1
3 710 0296 Elbow, Air Intake ...................................1 14 709 5009-21 Hose..................................................... 1
4 1244-226 Hump Hose, 4: Dia. ..............................1 15 1219-351 Elbow ................................................... 1
5 710 0286 Tube, Intake ..........................................1 16 1245-154 Sender, Oil Pressure ............................ 1
6 1240-47 Clamp ...................................................1 17 1209-4 Flatwasher, .38..................................... 2
7 1219-313 Tee ........................................................1 1205-45 Nut ....................................................... 2
1219-954 Adapter .................................................1 18 709 7702 Bar ....................................................... 1
8 1219-418 Elbow ....................................................4 19 200B2521-30 Insulation.............................................. 1
9 1209-3 Flatwasher ............................................2 20 709F7699 Bracket ................................................. 1
1210-18 Lockwasher...........................................2 21 1205-58 Nut ....................................................... 1
1200-31 Capscrew..............................................2 22 709 5009-67 Hose..................................................... 1
10 1219-43 Bushing.................................................3 23 1219-776 Elbow ................................................... 1
708 2899 Valve, Solenoid .....................................1 24 707 4149-56 Hose..................................................... 1
1213-30 Muffler...................................................1 25 1205-23 Locknut................................................. 2
1211-1 Capscrew..............................................2 1209-2 Flatwasher............................................ 2
11 707 4353 Angle.....................................................1 1200-3 Capscrew ............................................. 2
12 710 0579 Valve, Solenoid .....................................1 26 1219-605 Adapter ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.3
TABLE OF CONTENTS

1
2 5

3
4

7
9
6 8

REF. PART.NO. DESCRIPTION QTY.

710A0408 Engine Assembly, 1997 EPA

1 1243-96 Cap....................................................... 1
2 1243-50 Restriction Indicator ............................. 1
3 1243-87 Air Cleaner ........................................... 1
4 1243-88 Mounting Band ..................................... 2
5 1200-59 Capscrew ............................................. 4
1209-4 Flatwasher, .38 ..................................... 4
1205-45 Nut, .38................................................. 4
6 1221-129 Mount, Rubber ..................................... 1
708 6858 Washer ................................................. 2
310 3255 Capscrew ............................................. 2
1209-48 Washer ................................................. 2
1205-195 Nut........................................................ 1
7 1200-148 Capscrew ............................................. 2
1209-8 Flatwasher............................................ 2
1205-195 Nut........................................................ 2
8 707F4242 Header ................................................. 1
9 1221-129 Mount, Rubber ..................................... 2
708 6858 Washer ................................................. 2
1200-164 Capscrew ............................................. 2
1209-48 Washer ................................................. 2
1205-195 Nut........................................................ 5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 8-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.4
TABLE OF CONTENTS

11
12
13 14 15
16
17 18
20 21 20
19 22

23

10
5
4 3

2
24 1

6
9 7
8

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0407 Engine, Assembly, 1997 EPA 710A0407 Engine, Assembly, 1997 EPA

1 Group 7A Transmission - 710 0321.......................1 15 1222-122 Balljoint ................................................ 1


2 1219-802 Adapter .................................................1 1205-18 Jamnut ................................................. 1
3 709A5694 Hose .....................................................1 1205-22 Locknut................................................. 1
4 12019-300 Cross ....................................................1 16 711 0243 Bracket, Throttle................................... 1
5 1223-450 Switch, Pressure...................................1 085 312 21 Lockwasher .......................................... 1
6 1223-576 Switch ...................................................1 071 412 26 Capscrew ............................................. 1
7 360 6000 Adapter .................................................1 17 444 0874 Cable, Throttle...................................... 1
8 709A5694 Hose .....................................................1 18 1219-775 Elbow, 90° ............................................ 1
362 1021 Elbow ....................................................1 19 442 3113 Switch, Temp........................................ 1
9 1245-166 Sender, Oil Pressure.............................1 20 711F0363 Handle.................................................. 1
10 710 0415 Engine...................................................1 1200-64 Capscrew ............................................. 1
11 1200-59 Capscrew..............................................1 1205-45 Locknut................................................. 1
1209-63 Washer..................................................1 21 707 4804-35 Hose..................................................... 1
1205-45 Locknut .................................................1 22 707 4633 Pump.................................................... 1
12 200B2007-16 Clamp ...................................................1 1239-12 Gasket.................................................. 1
13 12019-393 Adapter .................................................1 1210-26 Lockwasher .......................................... 1
14 711 0242 Lever .....................................................1 1203-86 Capscrew ............................................. 1
085 306 12 Lockwasher...........................................1 23 710 0415 Engine, Cummins 174HP..................... 1
071 406 24 Capscrew..............................................1 24 720 0328 Sight Gage ........................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 8-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.5
TABLE OF CONTENTS

9 8

13 12 11
10

14

7
6

4 2
3
1 2

REF. PART.NO. DESCRIPTION QTY.

710A0407 Engine, Assembly, 1997 EPA

1 1200-64 Capscrew..............................................1
2 1210-26 Lockwasher...........................................2
071 412 34 Capscrew..............................................2
3 1203-244 Capscrew..............................................1
4 707 4523 Cable, Ground.......................................1
5 12019-193 Adapter .................................................1
12019-342 Adapter .................................................1
6 1210-26 Lockwasher...........................................2
071 412 34 Capscrew..............................................2
200B2007-21 Clamp ...................................................1
7 363 0080 Insert.....................................................1
1219-838 Reducer ................................................1
8 1245-187 Switch ...................................................1
9 085 310 18 Washer..................................................1
1205-224 Nut ........................................................1
081 105 08 Nut ........................................................1
085 305 09 Washer..................................................1
10 1223-675 Switch, Temp ........................................1
11 12019-218 Adapter, 90° ..........................................1
12 1245-119 Sender, Oil Temp ..................................1
13 1210-26 Lockwasher...........................................1
709 5570 Pump ....................................................1
1200-102 Capscrew..............................................1
1239-40 Gasket ..................................................1
14 709 5898 Block .....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.6
TABLE OF CONTENTS
1

B-B
2

3 4

6 7 8

9
10

11

REF. PART.NO. DESCRIPTION QTY.

710A0407 Engine, Assembly, 1997 EPA

1 1245-22 Sender, Temp........................................1


2 12019-395 Reducer ................................................1
12019-60 Adapter .................................................1
3 707A4975-21 Hose .....................................................1
4 085 310 18 Washer..................................................1
1200-61 Capscrew..............................................1
5 709 6805 Support .................................................1
6 710 0292 Bracket..................................................1
7 1210-20 Lockwasher...........................................1
1205-36 Nut ........................................................1
8 709 5775 Bracket..................................................1
9 081 106 11 Nut ........................................................1
085 306 12 Lockwasher...........................................1
10 200B2007-4 Clamp ...................................................1
11 711 0377 Harness, Engine ...................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.7
TABLE OF CONTENTS

8
2
9

7 3

4 11

6
10
5

REF. PART.NO. DESCRIPTION QTY.

710A0407 Engine, Assembly, 1997 EPA

1 1240-77 Clamp ...................................................1


709 6789 Hose, Upper Radiator ...........................1
2 1210-17 Lockwasher...........................................1
12019-543 Governor, Air.........................................1
1219-948 Gasket ..................................................1
071 308 44 Capscrew..............................................1
12019-90 Bushing.................................................1
3 12019-411 Adapter, 45° ..........................................1
4 12019-410 Adapter, 45° ..........................................1
5 441 6805 Fan, Blower ...........................................1
071 308 64 Capscrew..............................................1
6 709 6790 Hose, Lower Radiator ...........................1
7 1240-77 Clamp ...................................................1
8 1200-68 Capscrew..............................................8
9 085 310 18 Washer..................................................1
1203-277 Stud ......................................................12
081 110 16 Nut ........................................................12
10 710F0364 Mount, Transmission, RH......................1
1200-190 Capscrew..............................................2
1210-38 Lockwasher...........................................2
11 710F0359 Mount, Transmission, LH ......................1
1200-190 Capscrew..............................................2
1210-38 Lockwasher...........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE INSTALLATION
CRANES Cummins 1997 EPA
MODEL: RT400 6A
PAGE 6A.8
TABLE OF CONTENTS
31 26 25 24 24 23 22 21 20 19 18 17 16 15 41
42
14
43
13 44
10
9
10 45
11
12
27 7
6
5

8
5
4
3
32
38

30 1 39

28 29 30
40 33
37 35 36 34 2

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0107 Engine Assembly, CAT

1 710 0086 Engine, CAT 3116TA.............................1 27 1240-215 Clamp, Half ........................................... 2


2 Group 7 Transmission .........................................1 1240-195 Plate, Cover .......................................... 1
3 1219-296 Bushing .................................................1 1200-73 Capscrew.............................................. 2
1219-277 Bushing .................................................1 28 709 1263-130 Hose ..................................................... 1
4 362 1865 Insert, Beaded ......................................1 29 709 1263-73 Hose ..................................................... 1
5 1240-12 Clamp....................................................2 30 1205-34 Nut, Lock .31 ........................................ 2
6 362 0846 Insert, Beaded ......................................1 1240-129 Clamp, Half ........................................... 2
7 1219-463 Plug.......................................................1 1200-43 Capscrew.............................................. 1
8 435 3126-12 Hose......................................................1 1240-155 Plate, Cover .......................................... 2
9 421 1222 Rod End ................................................1 31 1219-38 Plug ...................................................... 1
1205-40 Nut, Jam .38..........................................1 1240-12 Clamp ................................................... 1
1203-192 Bolt, Shoulder .......................................2 707 7772 Elbow, Intake ........................................ 1
1209-4 Washer, Flat .38 ....................................8 1200-41 Capscrew.............................................. 2
1209-3 Washer, Flat .31 ....................................2 1210-17 Washer, Lock ........................................ 4
1205-34 Nut, Lock .31 .........................................4 32 1240-129 Clamp, Half ........................................... 2
10 200B2007-4 Clamp....................................................2 1200-43 Capscrew.............................................. 1
11 709 6168 Rod .......................................................1 1240-153 Rail Nut................................................. 1
12 1245-154 Send, Oil Pres. ......................................1 1240-155 Plate, Cover .......................................... 1
13 707 4804-35 Hose......................................................1 33 444 0888 Cable, Throttle ...................................... 1
14 707 4290-40 Hose......................................................1 34 200B2007-3 Clamp ................................................... 1
15 1219-776 Adapter .................................................1 35 709A5694 Hose ..................................................... 1
16 085 110 20 Washer, Flat M10 ..................................4 36 360 6000 Adapter ................................................. 1
071 410 16 Capscrew M10 X 20..............................2 37 1245-166 Sender .................................................. 2
17 071 410 28 Capscrew M10 x 30 ..............................2 38 1223-450 Switch ................................................... 1
081 110 14 Nut, M10 ...............................................2 39 12019-300 Cross .................................................... 1
085 110 20 Washer, Flat M10 ..................................4 40 1223-576 Switch ................................................... 1
18 711 0055 Bracket, Filter ........................................1 41 709F6048 Lever..................................................... 1
19 12019-123 Adapter .................................................1 42 1203-192 Bolt, Shoulder ....................................... 2
20 707 4290-124 Hose......................................................1 1209-4 Washer, Flat .38.................................... 2
21 707 4290-152 Hose......................................................1 1209-3 Washer, Flat .31.................................... 2
22 711 0056 Bracket, Throttle....................................1 1205-34 Nut, Lock .31 ........................................ 1
23 1222-163 Balljoint .................................................1 43 1222-182 Balljoint ................................................. 1
1205-18 Nut, Jam .25UNF ..................................1 1205-37 Nut .38 UNF.......................................... 1
1205-22 Nut, Lock .25UNF .................................1 1210-20 Washer, Lock .38 .................................. 2
24 1219-776 Adapter .................................................2 44 710 0093 Flat........................................................ 1
25 12211-30 Hose......................................................1 45 071 416 24 Capscrew, M16 x 24 ............................. 2
26 1219-70 Elbow ....................................................1 085 316 27 Washer, Lock M16 ................................ 2
707 7126 Nipple....................................................1
1240-12 Clamp....................................................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-99
TEREX ENGINE INSTALLATION
CRANES CAT 3116TA
MODEL: RT300 / RT400 6B
PAGE 6B.1
TABLE OF CONTENTS

10 11 12
4 5 6 7 8 9 13
1 2 3

14

15
16

17

25 24 23 22 21 20 19 18

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0107 Engine Assembly, CAT

1 1245-119 Sender, Temp........................................1 13 1240-47 Clamp ................................................... 2


2 1210-26 Washer, Lock ........................................1 14 1222-204 Rain Cap............................................... 1
1200-93 Capscrew ..............................................1 15 710 0098 Tube, Exhaust ....................................... 1
1209-29 Washer, FLat.........................................1 16 710 0090 Muffler................................................... 1
200B2007-65 Clamp....................................................1 1243-21 Clamp ................................................... 2
3 200B2007-4 Clamp....................................................1 17 1240-203 Clamp, Half ........................................... 1
4 085 310 18 Washer..................................................1 1240-148 Clamp, Half ........................................... 1
1205-224 Nut ........................................................1 1200-15 Capscrew.............................................. 2
081 105 09 Nut ........................................................1 18 1209-2 Washer, Flat.......................................... 4
085 305 09 Washer..................................................1 200B0002-10 Spacer .................................................. 4
5 710 0097 Tube, Exhaust .......................................1 1200-7 Capscrew.............................................. 4
6 420 2872 Sender, Temp........................................1 1210-14 Washer, Lock ........................................ 4
711 0076 Adapter .................................................1 19 441 6852 Fan........................................................ 1
7 1240-77 Clamp....................................................1 20 710 0156 Guard.................................................... 1
8 1240-47 Clamp....................................................1 21 1240-77 Clamp ................................................... 2
9 711 0068 Adapter .................................................1 22 707 4526 Cable, Ground ...................................... 1
1223-856 Switch, Water Temp ..............................1 23 1210-26 Washer, Lock ........................................ 1
10 710F0116 Frame, Window .....................................1 071 412 34 Capscrew.............................................. 1
11 710 0096 Tube, Exhaust .......................................1 200B2007-21 Clamp ................................................... 1
12 1209-4 Washer, Flat .38 ....................................4 24 1203-244 Capscrew.............................................. 8
1205-45 Nut ........................................................4 25 709 6616 Yoke ...................................................... 1
1200-59 Capscrew ..............................................4 1200-64 Capscrew, .38NF .................................. 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-99
TEREX ENGINE INSTALLATION
CRANES CAT 3116TA
MODEL: RT300 / RT400 6B
PAGE 6B.2
TABLE OF CONTENTS

1 2 1 3 4 5 6 7 8 9 10

REF. PART.NO. DESCRIPTION QTY.

710A0107 Engine Assembly

1 1240-81 Clamp ................................................... 2


2 1221-86 Elbow.................................................... 1
3 1240-47 Clamp ................................................... 1
4 1209-4 Washer, Flat .38 .................................. 4
1205-45 Nut........................................................ 4
1200-59 Capscrew ............................................. 4
1240-129 Clamp, Half........................................... 2
5 1219-680 Adapter................................................. 1
6 1219-957 Elbow.................................................... 1
7 1219-282 Adapter................................................. 1
8 707 4779-25 Hose ..................................................... 1
9 707 4779-29 Hose ..................................................... 1
10 1219-680 Adapter................................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-99
TEREX ENGINE INSTALLATION
CRANES CAT 3116TA
MODEL: RT300 / RT400 6B
PAGE 6B.3
TABLE OF CONTENTS

2 3
21 22 23

4
1
5
18
6
7
8
9
20 19
10
11
25 24
12
13

29 26
28 27
17 16 16 15 14

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0107 Engine Assembly, CAT

1 1243-50 Restriction Ind. ......................................1 17 709F5503 Transmission Mount RH ....................... 1


2 1243-96 Cap .......................................................1 18 1209-4 Washer, Flat .38.................................... 4
3 710 0095 Tube, Intake...........................................1 1205-45 Nut ........................................................ 4
4 1243-51 Elbow ....................................................1 1200-59 Capscrew.............................................. 4
5 710 0108 Tube ......................................................1 19 1243-88 Mounting Band ..................................... 2
6 1240-81 Clamp....................................................1 20 1243-87 Air Cleaner............................................ 1
7 1243-107 Elbow ....................................................1 21 1240-67 Clamp ................................................... 2
8 1240-102 Clamp....................................................1 22 1256-83 Bellows ................................................. 1
9 12019-218 Adapter .................................................2 23 1210-17 Washer,Lock ......................................... 2
10 709 5898 Block .....................................................1 12019-543 Governor............................................... 1
11 1219-680 Adapter .................................................1 1219-948 Gasket .................................................. 1
12 12019-342 Adapter .................................................1 1200-47 Caspcrew.............................................. 2
13 12019-218 Adapter .................................................2 24 12019-418 Adapter ................................................. 1
14 1221-29 Mount, Rubber ......................................2 25 12019-410 Adapter ................................................. 1
708 6858 Washer..................................................4 26 711 0064 Spacer .................................................. 2
1200-164 Caspcrew ..............................................4 27 711F0061 Header.................................................. 1
1209-48 Washer..................................................4 28 1221-118 Mount.................................................... 1
1205-195 Nut ........................................................4 071 320 41 Capscrew.............................................. 1
15 709F5500 Transmission Mount LH.........................1 1221-119 Washer ................................................. 1
16 1200-194 Capscrew ..............................................8 29 1200-166 Capscrew.............................................. 2
1210-38 Washer, Lock ........................................8 1209-8 Washer, Flat.......................................... 4
1205-195 Nut ........................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-99
TEREX ENGINE INSTALLATION
CRANES CAT 3116TA
MODEL: RT300 / RT400 6B
PAGE 6B.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

710A0123 Radiator & Oil Cooler Assembly


(Includes Items 1 Through 30)

1 710 0089 Radiator................................................ 1 16 1200-59 Capscrew ............................................. 2


2 710F0104 Mount, Radiator RH.............................. 1 17 1205-45 Nut........................................................ 2
3 710F0105 Mount, Radiator, LH ............................. 1 18 709F6748 Strut ..................................................... 2
4 709 6628 Oil COoler............................................. 1 19 1205-61 Nut........................................................ 4
5 1219-802 Adapter................................................. 1 20 360 3521 Adapter................................................. 1
6 1219-680 Adapter................................................. 1 21 1219-389 Adapter................................................. 1
7 1200-57 Capscrew ............................................. 1 22 1219-583 Elbow ................................................... 1
8 1209-4 Flatwasher............................................ 8 23 1240-77 Clamp................................................... 2
9 1200-108 Capscrew ............................................. 2 24 1244-225 Hose, Lower ......................................... 1
10 1209-91 Flatwasher............................................ 10 25 710 0099 Shroud.................................................. 1
11 1221-89 Mount, Rubber...................................... 4 26 1210-14 Lockwasher .......................................... 8
12 1209-6 Wsher ................................................... 2 27 1200-309 Capscrew ............................................. 8
13 1205-67 Nut........................................................ 2 28 710 0094 Hose, Upper ......................................... 1
14 1200-98 Capscrew ............................................. 4 29 1219-384 Valve, Drain .......................................... 1
15 1210-26 Lockwasher .......................................... 4 30 200B2007-4 Clamp................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-99
TEREX COOLING SYSTEM
CRANES CAT 3116DITA
MODEL: RT300 / RT400 6B
PAGE 6B.5
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 Page 7.2 Transmission ........................................ 1 23 1219-463 Plug ...................................................... 1


2 709F5500 Mount, LH............................................. 1 24 709 6046 Flat ....................................................... 1
3 1200-194 Capscrew, 3/4C x 2 3/4 ........................ 8 25 071 412 25 Capscrew, M12-1.75 x 25..................... 2
1210-38 Lockwasher .......................................... 8 1210-26 Lockwasher .......................................... 2
4 709F5503 Mount, RH ............................................ 1 26 709F6048 Lever..................................................... 1
5 1200-164 Capscrew, 5/8C x 4 .............................. 2 27 1203-192 Bolt, Shoulder 3/8................................. 2
6 1209-48 Flatwasher............................................ 2 1205-34 Locknut, 5/16F...................................... 2
7 1205-195 Locknut, 5/8C x 4 ................................. 2 1209-3 Flatwasher ............................................ 1
8 1221-29 Mount, Rubber...................................... 2 1209-4 Flatwasher ............................................ 4
9 708 6858 Washer ................................................. 2 28 421 1222 End, Rod .............................................. 1
10 071 410 32 Capscrew, M10-1.50 x 35..................... 1 29 1205-40 Nut, 3/8C .............................................. 1
071 410 36 Capscrew, M10-1.50 x 40..................... 10 30 709 6168 Rod ....................................................... 1
085 310 18 Lockwasher .......................................... 11 31 1222-182 Joint, Ball .............................................. 1
11 12019-218 Adapter................................................. 2 1205-37 Nut, 3/8C .............................................. 1
12 709 1263-73 Hose, Bottom........................................ 1 1210-20 Lockwasher .......................................... 1
13 1245-154 Sender, Oil Pressure ............................ 1 32 709 5898 Block..................................................... 1
14 200B2007-3 Clamp ................................................... 1 33 1219-680 Elbow.................................................... 1
15 709 1263-130 Hose, Top ............................................. 1 34 12019-342 Adapter ................................................. 1
16 1240-129 Clamp ................................................... 6 35 709 6616 Yoke, Flange ......................................... 1
1240-155 Plate, Cover.......................................... 3 1200-64 Capscrew, 3/8NF x 1.50 ....................... 8
1200-43 Capscrew, 5/16C x 2 1/2 ...................... 3 36 1219-680 Elbow.................................................... 3
1240-153 Nut........................................................ 3 37 1219-957 Elbow, Swivel........................................ 1
1205-34 Locknut, 5/16C ..................................... 3 38 1219-282 Adapter ................................................. 1
17 1200-68 Capscrew, 3/8F x 2............................... 8 39 707 4779-25 Hose ..................................................... 1
18 1223-675 Switch, Temperature............................. 1 40 707 4779-29 Hose ..................................................... 1
19 1245-119 Sender, Temperature............................ 1 41 1240-215 Clamp ................................................... 2
20 1219-296 Bushing, 1 1/4 x 1 ................................ 1 1240-195 Plate, Cover .......................................... 1
1219-277 Bushing 1 x 3/4 .................................... 1 1200-73 Capscrew, 3/8C x 2 3/4 ........................ 2
362 1865 Insert, Beaded...................................... 1 42 1240-203 Clamp ................................................... 2
21 435 3126-12 Hose ..................................................... 1 1240-148 Plate, Cover .......................................... 1
1240-12 Clamp ................................................... 2 1200-15 Capscrew, 1/4C x 2 1/2 ........................ 2
22 362 0846 Insert, Beaded...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION ASSEMBLY
CRANES
MODEL: RT400 7
PAGE 7.1
TABLE OF CONTENTS

CONTROL VALVE SHOWN


ON PAGE 7.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 10-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES Funk
MODEL: RT400 7
PAGE 7.2
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

709 7436 Transmission ........................................ 1 41 209027 Ring, Snap............................................ 1


Funk Model 2263E13DB/YZ14277 42 206894 Cover .................................................... 1
43 209031 Pin, Spirol ............................................. 1
209036 Drive Plate Group................................. 1 44 209029 Capscrew.............................................. 1
(Includes Items 1 Through 4) 209028 Washer ................................................. 1
209039 Converter Assembly ............................. 1 45 209030 Spacer, Bearing .................................... 1
(Includes Items 5 Through 26) 46 209020 Cover, Front .......................................... 1
209019 Front Cover Group................................ 1 47 209021 Cover, Oil Passage ............................... 1
(Includes Items 27 Through 60) 48 206885 Capscrew, 1/4C x 1 1/2 Sock. Hd Gr 5 . 3
209020 Front Cover Assembly .......................... Ref 49 209022 Elbow, Male .......................................... 1
(Includes Items 27 Through 60) 50 209023 Tube...................................................... 1
207052 Auxiliary Pump Group .......................... 1 51 206886 Valve, Convertor Relief ......................... 1
(Includes Items 61 Through 69) 52 206887 Plug, Pipe ............................................. 1
207053 Adapter Assembly ................................ 1 53 Not Applicable
(Includes Items 61 Through 65) 54 209035 Breather, 0 PSI ..................................... 1
209184 Charge Pump/Disconnect Group ......... 1 55 206909 Capscrew, 1/2C x 3 Socket Head ......... 1
(Includes Items 70 Through 91) 56 206910 Capscrew, 1/2C x 2 1/2 Socket Head ... 1
209185 Pump, Charge ...................................... 1 57 206911 Capscrew, 1/2C x 1 1/2 ........................ 1
(Includes Items 70 Through 83) 58 206912 Capscrew, 1/2C x 2 .............................. 1
59 206913 Capscrew, 1/2C x 2 1/2 ........................ 1
1 206919 Capscrew, 3/8C x 3/4 ........................... 12 60 206914 Capscrew, 1/2C x 3 1/4 ........................ 1
2 206918 Ring ...................................................... 1 61 207055 Gear, Auxiliary Pump............................ 1
3 209038 Plate, Drive........................................... 1 62 207058 Bearing ................................................. 1
4 209037 Plate, Drive........................................... 3 63 207056 Bearing ................................................. 1
5 209054 Capscrew, 5/16C x 1 1/4 Gr. 8 ............. 24 64 207057 Ring, Snap External ............................. 1
6 209052 Cover, Front.......................................... 1 65 207054 Adapter, Pump...................................... 1
7 209053 Bearing................................................. 1 66 207059 O-Ring .................................................. 1
8 209041 Seal, Lathe Cut .................................... 1 67 207060 O-Ring .................................................. 1
9 See 18 Washer, Thrust ..................................... 5 68 207061 Capscrew, 1/2C x 1 1/2 ........................ 4
10 See 19 Bearing, Needle Thrust ........................ 3 69 207062 Lockwasher .......................................... 4
11 209051 Turbine.................................................. 1 70 209186 Pump, Charge ...................................... 1
12 206935 Ring, Retainer ...................................... 2 212186 Baffle, Charge Pump ........................... 1
13 209048 Retainer, Clutch.................................... 2 209169 Capscrew, Socket Head ...................... 2
14 209050 Race, Inner Clutch................................ 1 212187 Starwasher .......................................... 2
15 206939 Sprag Clutch......................................... 1 71 209187 Bearing ................................................. 1
16 209049 Race, Outer Clutch ............................... 1 72 209188 Gear ..................................................... 1
17 209047 Stator.................................................... 1 73 209189 Ring, Snap............................................ 1
18 206949 Washer, Thrust ..................................... 5 74 209190 Shaft ..................................................... 1
19 209046 Bearing, Needle Thrust ........................ 3 75 209191 Block, Detent Shift ................................ 1
20 209042 Hub, Impeller ........................................ 1 76 209192 Pin, Roll ................................................ 1
21 209043 O-Ring .................................................. 1 77 209193 Spring, Plunger..................................... 1
22 209040 Impeller ................................................ 1 78 209194 Arm....................................................... 1
23 206952 Ring, Seal............................................. 1 79 207006 Pin, Roll ................................................ 1
24 Not Applicable 80 207011 Seal, Oil ................................................ 1
25 206946 Locknut, 5/16C ..................................... 24 81 209195 Pin, Roll ................................................ 1
26 209045 Bolt, 5/16C x 1/2................................... 12 82 209196 Bearing, Inner....................................... 1
209044 Washer ................................................. 12 83 209197 Fork ...................................................... 1
27 206904 Capscrew, 3/8C x 7/8 ........................... 7 84 209198 Gasket .................................................. 1
28 Not Applicable 85 209199 Capscrew.............................................. 1
29 206900 Retainer, Bearing ................................. 1 86 209200 Capscrew.............................................. 1
30 206902 Seal, Oil................................................ 1 87 209201 Stud ...................................................... 1
31 209033 Bearing w/ Snap Ring .......................... 1 88 207116 Starwasher ........................................... 4
32 Not Applicable 89 209202 Nut, Hex................................................ 2
33 206899 Gear, Impeller Hub ............................... 1 90 209203 Stud ...................................................... 1
34 206898 Washer, Thrust ..................................... 1 91 207115 O-Ring .................................................. 1
35 206897 Capscrew, 5/16C x 1 ............................ 6 92 209204 Disc, Sleeve .......................................... 1
36 206896 Plate, Cover.......................................... 1 93 209205 O-Ring .................................................. 1
37 209032 Tube, Stator Support ............................ 1 207118 Filter & Base Assembly ........................ 1
37A 206888 Sleeve Bore, Front................................ 3 (Includes Items 94 & 95)
38 209025 Shaft, Aux. Pump ................................. 1 94 207119 Base, Filter .......................................... 1
39 209024 Gear, Aux. Pump .................................. 1 95 207120 Element, Filter ..................................... 1
40 209026 Bearing Assembly ................................ 1 96 209212 Pilot, Sleeve......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES Funk
MODEL: RT400 7
PAGE 7.3
TABLE OF CONTENTS

CLUTCHES SHOWN ON
PAGES 7.6, 7.7, 7.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES Funk
MODEL: RT400 7
PAGE 7.4
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

209057 Input Shaft Group ................................. 1 37 209101 Race, Thrust ......................................... 1


(Includes Items 1 Through 6) 38 209100 Bearing, Needle Thrust ........................ 1
209147 Main Case Group ................................. 1 39 209107 Baffle .................................................... 1
(Includes Items 7 Through 23) 40 209108 Capscrew.............................................. 2
209093 Output Disconnect Group..................... 1 209109 Washer, Thread Seal ............................ 2
(Includes Items 28 Through 76) 41 209102 Shaft, Output ........................................ 1
209173 Brake Retainer Group .......................... 1 42 209106 Cup, Bearing......................................... 1
(Includes Items 77 Through 79) 209105 Cone, Bearing ...................................... 1
209176 Brake Flange Group ............................. 1 43 209110 Plug, Expansion ................................... 1
(Includes Items 80 Through 87) 44 209114 Housing, Cylinder ................................. 1
45 209115 O-Ring .................................................. 1
1 206925 Ring, Snap ........................................... 1 46 209116 Capscrew.............................................. 2
2 206923 Bearing, w/ Snap RIng ......................... 1 47 209117 Spring, Disc Return .............................. 1
3 206924 Retainer, Bearing ................................. 1 48 209118 Piston ................................................... 1
4 206919 Capscrew, 3/8C x 3/4 ........................... 3 49 209119 Seal, Lip ............................................... 1
5 209058 Shaft, Input ........................................... 1 50 209120 Capscrew.............................................. 1
6 206926 Ring, Seal............................................. 1 51 209121 Cap, Solenoid ....................................... 1
7 209151 Gasket, Main Housing .......................... 1 52 209122 Capscrew.............................................. 2
8 209148 Case, Main ........................................... 1 53 209123 Gasket .................................................. 1
9 207025 Bushing, Locating................................. 2 54 209124 Ball ....................................................... 1
10 207023 Plug, Pipe ............................................. 2 55 209125 Seat, Ball .............................................. 1
11 207022 Plug, Expansion ................................... 2 56 209126 O-RIng .................................................. 1
12 207021 Ball ....................................................... 1 57 209127 Ring, Snap............................................ 1
13 209149 Plug, Pipe ............................................. 2 58 209128 Pin Assembly........................................ 1
14 209154 Capscrew ............................................. 2 59 209129 Plunger, Solenoid ................................. 1
15 209153 Tube, Dipstick ....................................... 1 60 209130 Pin, Roll ................................................ 1
16 207028 Capscrew, 1/4C x 1/2 ........................... 2 61 209131 Spring, Solenoid ................................... 1
17 Not Applicable 62 209132 O-Ring .................................................. 1
18 209152 Dipstick................................................. 1 63 209133 Core Assembly ..................................... 1
19 207030 Suction Screen Group .......................... 1 64 209134 Pin & COil Assembly, 12V .................... 1
207031 Suction Screen Assembly .................... 1 65 209136 Receptacle ........................................... 1
207032 Gasket .................................................. 1 66 209137 Stop Nut, Thin ...................................... 1
20 209150 Tube, Suction........................................ 1 67 209138 Kit, Connector....................................... 1
21 207027 Clamp, Tube ......................................... 1 68 209139 Nipple ................................................... 1
22 Not Applicable 69 209140 Tee........................................................ 1
23 209155 Shim Pack ............................................ 1 70 209141 Elbow.................................................... 1
24 Not Applicable 71 209142 Hose ..................................................... 1
25 209146 Yoke...................................................... 1 72 209143 Ball ....................................................... 1
26 206904 Capscrew, 1/2C x 1 1/4 ........................ 6 73 206887 Plug, Pipe ............................................. 1
27 209094 Retainer, Bearing ................................. 1 74 209144 Clamp, Hose......................................... 1
209099 O-Ring .................................................. 1 75 206905 Plug, Pipe ............................................. 1
28 206985 Seal, Oil................................................ 1 76 209145 Flatwasher ............................................ 1
29 206988 Cup, Bearing ........................................ 1 77 209175 O-Ring .................................................. 1
206989 Cone, Bearing ...................................... 1 78 209174 Retainer, Bearing.................................. 1
30 209095 Retainer, Snap Ring ............................. 1 79 207001 Seal, Oil ................................................ 1
31 209096 Ring, Snap ........................................... 2 80 Page 9.1 Yoke, Flange ......................................... 1
32 209111 Fork ...................................................... 1 81 209178 O-RIng .................................................. 1
209112 Shaft ..................................................... 1 82 207044 Washer ................................................. 1
209113 Pin, Roll ................................................ 1 83 209179 Capscrew.............................................. 1
33 209104 Collar, Shift ........................................... 1 84 209180 Capscrew.............................................. 8
34 209103 Gear, 48T ............................................. 1 85 209182 Lockwasher .......................................... 8
35 209097 Bearing, Needle (Closed) ..................... 1 86 209183 Washer, Clipped ................................... 8
36 209098 Bearing, Needle ................................... 1 87 209181 Nut ........................................................ 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES Funk
MODEL: RT400 7
PAGE 7.5
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

209059 1st Clutch Assembly ............................. 1


(Includes Items 1 Through 23)

1 209060 Shaft ..................................................... 1


2 209061 Seal, Lip ............................................... 2
3 209062 Ring, Back-Up ...................................... 2
4 209063 O-Ring, Piston ...................................... 2
5 209064 Piston ................................................... 2
6 209065 Spring, CLutch Return.......................... 2
7 209066 Retainer, Spring ................................... 2
8 209067 Plate, Clutch ......................................... 20
9 206963 Plate, Separator ................................... 20
10 209068 Retainer, CLutch Plate ......................... 2
11 206965 Ring, Snap ........................................... 2
12 209069 Gear Assembly, 1st .............................. 1
13 209070 Bearing................................................. 2
14 209071 Ring, Snap ........................................... 2
15 209072 Ring, Snap ........................................... 1
16 209073 Gear Assembly, 1st .............................. 1
17 209074 Bearing, Ball......................................... 1
18 209075 Ring, Snap ........................................... 1
19 209076 Bearing, Ball......................................... 1
20 209077 Ring, Snap - External ........................... 1
21 209078 Bearing................................................. 2
22 208302 Ring, Seal............................................. 3
23 209079 Ring, Retainer ...................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES 1st Clutch
MODEL: RT400 7
PAGE 7.6
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

209080 2nd Clutch Assembly............................ 1


(Includes Items 1 Through 21)

1 209081 Shaft ..................................................... 1


2 209061 Seal, Lip ............................................... 2
3 209062 Ring, Back-Up ...................................... 2
4 209063 O-Ring, Piston ...................................... 2
5 209064 Piston ................................................... 2
6 209065 Spring, Clutch Return........................... 2
7 209066 Spring, Return ...................................... 2
8 209067 Plate, Clutch ......................................... 20
9 206963 Plate, Separator ................................... 20
10 209068 Retainer, Clutch Plate .......................... 2
11 206965 Ring, Snap ........................................... 2
12 209082 Gear Assembly, 2nd ............................. 1
13 209083 Bearing................................................. 2
14 206893 Ring, Snap ........................................... 2
15 209072 Ring, Snap ........................................... 1
16 209084 Bearing................................................. 1
17 209085 Bearing................................................. 1
18 209086 Gear Assembly, 2nd ............................. 1
19 209087 Bearing................................................. 2
20 208302 Ring, Seal............................................. 3
21 209079 Ring, Retainer ...................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES 2nd Clutch
MODEL: RT400 7
PAGE 7.7
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

209088 3rd Clutch Assembly ............................ 1


(Includes Items 1 Through 21)

1 209089 Shaft ..................................................... 1


2 209061 Seal, Lip ............................................... 2
3 209062 Ring, Back-Up ...................................... 2
4 209063 O-Ring, Piston ...................................... 2
5 209064 Piston ................................................... 2
6 209065 Spring, Clutch Return........................... 2
7 209066 Retainer, Spring ................................... 2
8 209067 Plate, Clutch ......................................... 20
9 206963 Plate, Separator ................................... 20
10 209068 Retainer, Clutch Plate .......................... 2
11 206965 Ring, Snap ........................................... 2
12 209090 Gear Assembly, 3rd .............................. 1
13 209083 Bearing................................................. 2
14 206893 Ring, Snap ........................................... 2
15 209072 Ring, Snap ........................................... 1
16 209084 Bearing................................................. 1
17 209091 Bearing................................................. 1
18 209092 Gear Assembly, 3rd .............................. 1
19 209087 Bearing................................................. 2
20 208302 Ring, Seal............................................. 3
21 209079 Ring, Retainer ...................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES 3rd Clutch
MODEL: RT400 7
PAGE 7.8
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

209156 Electric Valve Assembly ....................... 1 19 209164 Ring, Snap............................................ 6


(Includes Items 1 Through 29) 20 209129 Plunger, Solenoid ................................. 6
21 209130 Pin, Roll ................................................ 6
1 209157 Body, Valve........................................... 1 22 209131 Spring, Solenoid ................................... 6
2 209158 Ball ....................................................... 1 23 209133 Core Assembly ..................................... 6
3 207075 Washer ................................................. 1 24 209132 O-Ring .................................................. 6
4 209159 Spring, Outer ........................................ 1 25 209135 Pin & Coil Assembly, 12V ..................... 6
5 209160 Spring, Inner......................................... 1 26 209164 Receptacle ........................................... 1
6 209161 Piston ................................................... 1 27 209137 Stop Nut, Thin ...................................... 6
7 209162 Pin, Dowel ............................................ 1 28 207087 Plug, Pipe ............................................. 6
8 207082 Valve, Dump ......................................... 1 29 209165 Kit, Connector....................................... 1
9 207083 Spring, Dump Valve.............................. 1 209166 Plug ...................................................... 1
10 207084 O-Ring .................................................. 1 209167 Socket, Contact .................................... 6
11 207085 Plug ...................................................... 1 30 209168 Capscrew, Socket Head ....................... 4
12 207074 Shim, Spring......................................... 3 31 209169 Capscrew, Socket Head ....................... 7
13 207076 Spool, Regulator .................................. 1 32 207095 Flatwasher ............................................ 12
14 207077 Plate, Orifice......................................... 1 33 209170 Plug, Orifice .......................................... 1
15 207078 Ring, Snap ........................................... 1 34 209171 Gasket, Valve Body .............................. 1
16 207069 O-Ring .................................................. 1 35 209172 Capscrew, Socket Head ....................... 1
17 207086 Plug ...................................................... 1
18 209163 Spool, Solenoid .................................... 6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 7-2000 GROUP


DATE:
TEREX TRANSMISSION
CRANES Valve Assembly
MODEL: RT400 7
PAGE 7.9
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 Page 7A.2 Transmission......................................... 1 17 1200-68 Capscrew, 3/8F x 2 ...............................8


2 710F0364 Mount, LH ............................................. 1 18 1223-675 Switch, Temperature .............................1
3 1200-190 Capscrew, 3/4C x 2 1/2......................... 4 19 1245-119 Sender, Temperature ............................1
1210-38 Lockwasher........................................... 4 21 435 3126-12 Hose .....................................................1
4 710F0359 Mount, RH ............................................ 1 1240-12 Clamp ...................................................2
5 1200-164 Capscrew, 5/8C x 4............................... 2 22 362 0846 Insert, Beaded ......................................1
6 1209-48 Flatwasher ............................................ 2 23 1219-463 Plug.......................................................1
7 1205-195 Locknut, 5/8C x 4.................................. 2 32 709 5898 Block .....................................................1
8 1221-29 Mount, Rubber...................................... 2 33 12019-193 Adapter .................................................1
9 708 6858 Washer ................................................. 2 34 12019-342 Adapter .................................................1
10 1203-277 Stud ...................................................... 12 35 709 6616 Yoke, Flange .........................................1
081 110 16 Nut ........................................................ 12 1200-64 Capscrew, 3/8NF x 1.50........................8
085 310 18 Lockwasher........................................... 12 36 1219-680 Elbow ....................................................3
11 12019-218 Adapter ................................................. 2 37 1219-957 Elbow, Swivel ........................................1
12 710 0422-95 Hose, Bottom ........................................ 1 38 1219-282 Adapter .................................................1
13 1245-154 Sender, Oil Pressure ............................ 1 39 707 4779-25 Hose .....................................................1
14 709 5009-21 Hose ..................................................... 1 40 707 4779-29 Hose .....................................................1
15 709 1263-130 Hose, Top.............................................. 1 41 1240-215 Clamp ...................................................2
16 1240-129 Clamp ................................................... 6 1240-195 Plate, Cover ..........................................1
1240-155 Plate, Cover .......................................... 3 1200-73 Capscrew, 3/8C x 2 3/4.........................2
1200-43 Capscrew, 5/16C x 2 1/2....................... 3
1240-153 Nut ........................................................ 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION ASSEMBLY
CRANES
MODEL: RT400 Series 7A
PAGE 7A.1
TABLE OF CONTENTS

7
1
5

REF. PART.NO. DESCRIPTION QTY.

710 0321 Transmission................................................. 1

1 Page 7A.4 Converter Group ........................................... Ref


2 Page 7A.6 Converter & Transmission Case Group ........ Ref
3 Page 7A.8 Clutch Group, Rev, 3rd Forward & 2nd ......... Ref
4 Page 7A.10 1st Clutch Group........................................... Ref
5 Page 7A.12 Pressure Regulator, Pump & Oil Filter.......... Ref
6 Page 7A.14 Control Valve Assembly ................................ Ref
7 Page 7A.17 Pump Disconnect ......................................... Ref
8 Page 7A.15 Hi & Low Shift Control - Not Shown.............. Ref
9 Page 7A.16 Pump Adapter - Not Shown .......................... Ref
10 Page 7A.3 Drive Plate Group - Not Shown .................... Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Dana
MODEL: RT400 Series 7A
PAGE 7A.2
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

Drive Plate Group .................................... Ref

1 217773 Drive Plate Assy....................................... 1


Includes Items 2 thru 4A
2 NSS Drive Plate ............................................... 4
3 217774 Backing Ring ............................................ 1
4 217775 Screw ....................................................... 10
4A 217776 Washer..................................................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Drive Plate Group
MODEL: RT400 Series 7A
PAGE 7A.3
TABLE OF CONTENTS

See Page 7A.5 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Converter Group
MODEL: RT400 Series 7A
PAGE 7A.4
TABLE OF CONTENTS

See Page 7A.4 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Converter Group .................................. Ref

1 217516 Bearing Support Screw ........................ 6 30 217503 Hub to Impeller Screw .......................... 12
2 217431 Bearing Support Lockwasher ............... 6 31 217502 Impeller Hub Screw Backing Ring ........ 1
3 217517 Drive Gear Snap Ring .......................... 3 32 217501 Impeller................................................. 1
4 217518 Pump Drive Gear Bearing .................... 3 33 217500 Impeller Hub O-Ring............................. 1
5 217519 Pump Drive Bearing Support ............... 3 34 217499 Impeller Hub ......................................... 1
6 217520 Pump Drive Gear.................................. 3 35 217498 Impeller Hub Bearing............................ 1
7 217492 Turbine Shaft Gear ............................... 1 36 217497 Bearing Snap Ring ............................... 1
8 217484 Turbine Shaft Gear Snap Ring ............. 1 37 217496 Reaction Member Spacer..................... 1
14 Page 7.10 Pump & Oil Filter Assembly.................. 1 38 217495 Reaction Member ................................. 1
16 217483 Turbine Shaft Bearing........................... 1 39 217494 Reaction Member Snap Ring ............... 1
17 217482 Turbine Shaft Piston Ring..................... 1 40 217493 Turbine Hub .......................................... 1
18 217481 Turbine Shaft ........................................ 1 41 217504 Turbine.................................................. 1
19 217480 Stator Support ...................................... 1 42 217505 Turbine Hub Backing Ring .................... 1
20 217479 Stator Support Lockwasher.................. 6 43 217515 Turbine Hub Screw ............................... 8
21 217478 Stator Support Screw ........................... 6 44 217506 Impeller to Cover O-Ring ...................... 1
22 217485 Piston Ring ........................................... 1 45 217507 Impeller Cover ...................................... 1
24 217497 Impeller Hub Gear Snap RIng .............. 1 46 217510 Impeller Cover Bearing ......................... 1
25 217490 Impeller Hub Gear ................................ 1 47 217511 Bearing Cap to Impeller Cover O-Ring. 1
26 217486 Oil Baffle Oil Seal ................................. 1 48 217512 Bearing Washer.................................... 1
27 217487 Oil Baffle Seal Ring .............................. 1 49 217513 Bearing Snap Ring ............................... 1
28 217488 Oil Baffle............................................... 1 50 217514 Impeller Cover Bearing Cap ................. 1
29 217489 Oil Baffle Retainer Ring........................ 1 57 217509 Impeller to Cover Screw ....................... 24
58 217508 Impeller to Cover Lockwasher .............. 24

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Converter Group
MODEL: RT400 Series 7A
PAGE 7A.5
TABLE OF CONTENTS

See Page 7A.7 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Converter & Transmission Case
MODEL: RT400 Series 7A
PAGE 7A.6
TABLE OF CONTENTS

See Page 7A.6 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Converter & Transmission Case................Ref

1 217416 Pipe Plug...................................................1 42 217442 3rd Speed Tube ....................................... 1


2 217417 Converter Housing Assembly....................1 43 217443 3rd Speed Tube O-Ring........................... 1
Includes Items 5-14, 18, 24, 25, 27-44 44 217444 Valve Oil Supply Tube.............................. 1
3 Not Used ...................................................0 45 217448 Clutch Pressure Tube O-Ring .................. 1
4 Not Used ...................................................0 46 217449 Tube Sleeve ............................................. 1
5 217418 Tube Sleeve...............................................1 47 217450 Low Speed Clutch Pressure Tube ........... 1
6 217419 Tube Sleeve...............................................1 48 217431 Lockwasher ............................................. 10
7 217420 Converter Housing Sleeve ........................1 49 217445 Screw....................................................... 10
8 217421 Converter Housing Sleeve Lock................1 50 217451 Rear Cover Dowel Pin ............................. 2
9 217422 Converter Housing Sleeve Lockwasher ....1 51 217474 Rear Cover .............................................. 1
10 217423 Converter Housing Sleeve Screw .............1 52 217431 Lockwasher ............................................. 13
11 217423 Converter Housing Sleeve Screw .............1 53 217445 Screw....................................................... 13
12 217422 Converter Housing Sleeve Lockwasher ....1 54 217475 Rear Cover Pipe Plug .............................. 1
13 217421 Converter Housing Sleeve Lock................1 55 217476 Rear Cover to Case Stud Nut .................. 2
14 217420 Converter Housing Sleeve ........................1 56 217431 Lockwasher ............................................. 2
15 217427 Breather ....................................................1 57 217448 Clutch Pressure Tub O-Ring .................... 1
16 217428 Street Ell ...................................................1 58 217449 Tube Sleeve ............................................. 1
17 217429 Breather Reducing Bushing ......................1 59 217473 Gasket ..................................................... 1
18 217419 Tube Sleeve...............................................1 60 217477 Rear Cover to Case Stud......................... 2
19 217447 Dowel Pin ..................................................2 61 217452 Magnetic Drain Plug ................................ 1
20 217431 Lockwasher ...............................................4 62 217453 Oil Level Plug........................................... 1
21 217432 Screw ........................................................4 63 217453 Oil Level Plug........................................... 1
22 217433 Lockwasher ...............................................4 64 217456 Transmission Case Assembly .................. 1
23 217434 Screw ........................................................4 65 217455 Screen Assembly Gasket ........................ 1
24 217422 Lube Tube Retaining Screw ......................1 66 217454 Screw Assembly ...................................... 1
25 217423 Lube Tube Retaining Screw ......................1 67 217460 Suction Tube Assembly ........................... 1
26 217434 Suction Tube O-Ring .................................1 68 Not Used.................................................. 0
27 217435 Suction Tube Spacer Ring.........................1 69 217459 Suction Tube Clip..................................... 1
28 217436 Suction Tube Assembly.............................1 70 217461 Suction Line Screw.................................. 2
29 217437 Lockwasher ...............................................1 71 217462 Suction Line Washer................................ 1
30 217438 Screw ........................................................1 72 217463 Suction Line O-Ring ............................... 1
31 217423 Screw ........................................................1 73 217464 Suction Tube Clip Rivet............................ 1
32 217422 Lockwsher .................................................1 74 217446 Gasket ..................................................... 1
33 217439 Tube Clip ...................................................1 75 217465 Oil Baffle .................................................. 1
34 217440 Reverse Tube Assembly............................1 76 217443 Speed Sensor Bushing............................ 1
35 217441 Reverse Tube O-Ring................................1 77 217425 Speed Sensor Shim................................. AR
36 217423 Screw ........................................................1 78 217426 Speed Sensor Hole Plug ......................... 1
37 217422 Lockwasher ...............................................1 79 217430 Speed Sensor O-Ring ............................. 1
38 217424 Lube Tube Assembly.................................1 80 217464 Rivet - Not Shown.................................... 4
39 217423 Screw ........................................................1 81 217466 Oil Baffle - Not Shown ............................. 1
40 217422 Lockwasher ...............................................1 82 217467 Oil Baffle - Not Shown ............................. 1
41 217439 Tube Clip ..................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Converter & Transmission Case
MODEL: RT400 Series 7A
PAGE 7A.7
TABLE OF CONTENTS

See Page 7A.9 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES R, 3rd, F & 2nd Clutch Group
MODEL: RT400 Series 7A
PAGE 7A.8
TABLE OF CONTENTS

See Page 7A.8 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Reverse, 3rd, Forward & 2nd Clutch ..........Ref

1 217569 Rev. & 3rd Clutch Shaft Piston Ring ...........3 47 217597 Low Clutch Drive Gear............................... 1
2 217570 Front Bearing Retainer Ring.......................1 48 217596 Gear Retaining Ring .................................. 1
3 217571 Rev & 3rd Front Bearing End Plate ............1 49 217611 2nd Gear.................................................... 1
4 217572 Rev & 3rd Front Bearing End Plate Ball .....1 50 217571 Clutch Hub Oil Baffle Ring......................... 1
5 217573 Rev & 3rd Shaft Front Bearing ...................1 51 217594 2nd Gear Retainer Ring............................. 1
6 217574 Front Bearing Retainer Ring.......................1 52 217606 2nd Gear Retainer Ring Retainer .............. 1
7 217575 Clutch Driver Gear Bearing - Shield In .......1 53 217607 2nd Gear Retainer Ring Snap Ring........... 1
8 217576 Clutch Driver Gear Bearing Snap Ring ......1 54 217594 Spring Retainer Snap Ring........................ 1
9 217596 Clutch Driver Gear......................................1 55 217593 Spring Retainer Snap Ring Retainer ......... 1
10 217577 Clutch Hub Oil Baffle Ring..........................1 56 217592 Spring Retainer.......................................... 1
12 217576 Clutch Driven Gear Bearing Snap Ring......1 57 217591 Piston Return Spring ................................. 1
13 217595 Clutch Driven Gear Bearing .......................1 58 217590 Spring Retainer.......................................... 1
14 217594 Spring Retainer Snap Ring ........................1 59 217608 End Plate Retainer Ring ............................ 1
14A 218583‘ Clutch Pister Metering Seal - Not Shown ...1 60 217579 End Plate - 2nd Clutch............................... 1
15 217593 Spring Retainer Snap Ring Retainer ..........1 61 217580 Clutch Outer Disc - 2nd Clutch .................. 6
16 217592 Spring Retainer ..........................................1 62 217581 Clutch Inner Disc - 2nd Clutch ................... 6
17 217591 Piston Return Spring ..................................1 63 217582 Clutch Piston Assembly - 2nd Clutch......... 1
18 217590 Spring Retainer ..........................................1 63A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
19 217578 End Plate Retainer Ring.............................1 64 217583 Clutch Piston Outer Seal ........................... 1
20 217589 End Plate - Reverse Clutch ........................1 65 217584 Clutch Piston Inner Seal ............................ 1
21 217580 Clutch Outer Disc - Reverse Clutch............6 66 217609 Forward & 2nd Clutch Drum ...................... 1
22 217581 Clutch Inner Disc - Reverse Clutch ............6 67 217585 Clutch Piston Inner Seal ............................ 1
23 217588 Clutch Piston Assembly - Reverse Clutch ..1 68 217588 Clutch Piston Outer Seal ........................... 1
23A 218583‘ Clutch Pister Metering Seal - Not Shown ...1 69 217610 Clutch Piston Assembly - Forward Clutch.. 1
24 217584 Clutch Piston Outer Seal ............................1 69A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
25 217587 Clutch Piston Inner Seal.............................1 70 217580 Clutch Outer Disc - Forward Clutch ........... 6
26 217586 Reverse & 3rd Clutch Drum........................1 71 217581 Clutch Inner Disc - Forward Clutch ............ 6
27 217585 Clutch Piston Inner Seal.............................1 72 217589 End Plate - Forward Clutch........................ 1
28 217584 Clutch Piston Outer Seal ............................1 73 217608 End Plate Retainer Ring ............................ 1
29 217582 Clutch Piston - 3rd Clutch...........................1 75 217590 Spring Retainer.......................................... 1
30 217581 Clutch Inner Disc - 3rd Clutch ....................6 76 217591 Piston Return Spring ................................. 1
31 217580 Clutch Outer Disc - 3rd Clutch....................6 77 217592 Spring Retainer.......................................... 1
32 217579 End Plate - 3rd Clutch ................................1 78 217593 Spring Retainer Snap Ring Retainer ......... 1
33 217578 End Plate Retainer Ring.............................1 79 217594 Spring Retainer Snap Ring........................ 1
34 217590 Spring Retainer ..........................................1 80 217595 Clutch Driven Gear Bearing....................... 1
35 217591 Piston Return Spring ..................................1 81 217576 Clutch Driven Gear Bearing Snap Ring..... 1
36 217592 Spring Retainer ..........................................1 82 217577 Clutch Hub Oil Baffle Ring......................... 1
37 217593 Spring Retainer Snap Ring Retainer ..........1 83 217596 Forward Clutch Driven Gear ...................... 1
38 217594 Spring Retainer Snap Ring ........................1 84 217576 Clutch Driven Gear Bearing Snap Ring..... 1
39 217595 3rd Gear Bearing........................................1 85 217575 Clutch Driven Gear Bearing - Shield In ..... 1
40 217596 3rd Gear Bearing........................................1 86 217570 Front Bearing Retainer Ring ...................... 1
41 217577 Clutch Hub Oil Baffle Ring..........................1 87 217605 Front Bearing Locating Ring ...................... 1
42 217600 3rd Gear .....................................................1 88 217573 Forward & 2nd Shaft Front Bearing ........... 1
43 217601 3rd Gear Bearing Spacer ...........................1 89 217572 Front Bearing End Plate Ball ..................... 1
44 217599 3rd Gear Bearing Snap Ring ......................1 90 217571 Front Bearing End Plate ............................ 1
45 217602 3rd Gear Bearing - Shield Out....................1 91 217570 Front Bearing Retainer Ring ...................... 1
46 217597 Reverse & 3rd Shaft Rear Bearing .............1 92 217569 Forward & 2nd Shaft Piston Ring .............. 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES R, 3rd, F & 2nd Clutch Group
MODEL: RT400 Series 7A
PAGE 7A.9
TABLE OF CONTENTS

See Page 7A.11 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Low 1st Clutch Group
MODEL: RT400 Series 7A
PAGE 7A.10
TABLE OF CONTENTS

See Page 7A.10 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Low (1st) Clutch & Output Group...............Ref

1 217640 Low Speed Clutch Shaft Pilot Bearing.......1 51 217691 Cap-Front Bearing .................................... 1
3 217639 2nd Gear Bearing ......................................1 52 217655 Shim, .004 ................................................ AR
4 217638 Bearing Retaining Ring Retainer ...............1 52A 217656 Shim, .007 ................................................ AR
5 217633 Low Speed Gear Bearing Retainer Ring ...1 52B 217657 Shim, .010 ................................................ AR
6 217636 Low Speed Gear Bearing Assembly..........1 52C 217658 Shim, .020 ................................................ AR
7 217637 Low Speed Gear........................................1 53 217659 Front Bearing Cap O-Ring........................ 1
8 217577 Clutch Hub Oil Baffle Ring .........................1 54 217660 Front Bearing Cup .................................... 1
9 217634 Spring Retaining Ring Retainer .................1 55 217661 Front Bearing Cone .................................. 1
9A 217635 Washer - Not Shown..................................1 56 217662 Output Gear Thrustwasher....................... 1
10 217484 Spring Retaining Ring................................1 57 217663 Output Gear Bearing ................................ 1
11 217632 Piston Return Disc Springs........................5 58 217663 Output Gear Bearing ................................ 1
12 217631 Piston to Piston Return Disc Spacers........1 59 217664 Output Gear Bearing Inner Race ............. 1
13 217608 End Plate Retainer Ring ............................1 60 217665 Output Shaft & Bushing Assy ................... 1
14 217589 End Plate ...................................................1 (Includes Item 61)
15 217630 Clutch Inner Disc .......................................9 61 217666 Output Shaft Bushing ............................... 1
16 217580 Clutch Outer Disc ......................................9 62 217693 Capscrew ................................................. 1
17 217610 Clutch Piston .............................................1 63 217612 Idler Shaft Front Bearing .......................... 1
18 217584 Clutch Piston Outer Seal ...........................1 63A 217613 Front Bearing Spacer ............................... 1
19 217585 Clutch Piston Inner Seal ............................1 63B 217594 Bearing Spacer Ret Ring ......................... 1
20 217641 Low Speed Clutch Drum............................1 64 217614 Idler Shaft Front Bearing .......................... 1
21 217642 Low Shaft Rear Bearing Cone...................1 65 217615 Idler Shaft ................................................. 1
22 217643 Low Shaft Rear Bearing Cup.....................1 66 217616 Idler Shaft Gear Key ................................. 1
23 217644 Low Shaft Pressure Piston Ring ................1 67 217617 Idler Shaft Gear ........................................ 1
24 214645 Rear Bearing O-Ring .................................1 70 217667 Low Range Gear ...................................... 1
25 217649 Bearing Cap Shim, .004 ............................1 71 217668 High Low Shift Hub................................... 1
25A 217650 Bearing Cap Shim, .007 ............................1 72 217678 Disconnect Bearing Cap .......................... 1
25B 217651 Bearing Cap Shim, .010 ............................1 73 217680 Piston Ring ............................................... 1
25C 217652 Bearing Cap Shim, .020 ............................10 74 217681 Disconnect Piston .................................... 1
26 217646 Rear Bearing Cap......................................1 75 217629 Speedo Drive Gear................................... 1
27 217437 Lockwasher................................................5 76 217628 Rear Bearing Cap .................................... 1
28 217647 Screw.........................................................5 77 217623 Lockwasher .............................................. 3
29 217475 Rear Bearing Cap Plug..............................1 78 217624 Capscrew ................................................. 3
30 217648 O-Ring-Pressure Tube ...............................1 80 217625 Speedo Tube Nut...................................... 1
31 217669 Shift Hub Sleeve ........................................1 81 217626 Capscrew ................................................. 1
32 217670 High Range Gear.......................................1 82 217627 Lockwasher .............................................. 1
33 217671 Output Gear Inner Race ............................1 83 217623 Lockwasher .............................................. 4
34 217663 Output Gear Bearing .................................1 84 217694 Speed Sensor O-Ring .............................. 1
35 217663 Output Gear Bearing .................................1 85 217695 Speed Sensor Hole Plug .......................... 1
36 217662 Thrustwasher.............................................1 86 217692 Disconnect Housing Oil Seal.................... 1
37 217672 Output Shaft Rear Bearing Cone...............1 87 217689 Bearing Retainer Ring.............................. 1
38 217622 Idler Shaft Shaft Bearing Cap Gasket........1 88 217690 Bearing..................................................... 1
39 217621 Idler Shaft Nut............................................1 89 217689 Bearing Retainer Ring.............................. 1
40 217620 Rear Bearing Locating Ring ......................1 90 217688 Disconnect Housing ................................. 1
41 217619 Idler Shaft Rear Bearing Lockball ..............1 91 217687 O-Ring ...................................................... 1
42 217618 Idler Shaft Rear Bearing ............................1 92 217686 Disconnect Shaft Assy ............................. 1
43 217673 Output Shaft Rear Bearing Cone...............1’ 93 217594 Snap Ring ................................................ 1
44 217674 Bearing Retainer O-Ring ...........................1 94 217593 Snap Ring Retainer .................................. 1
45 217675 Bearing Retainer O-Ring ...........................1 95 217685 Thrustwasher ........................................... 1
46 217676 Adapter-Output Shaft.................................1 96 217684 Piston Return Spring ................................ 1
47 217677 Bearing Retainer O-Ring ...........................1 97 217683 Disconnect Piston .................................... 1
48 217653 Front Bearing Cap Oil Seal........................1 98 217682 Piston Ring Expander Spring ................... 1
49 217654 Capscrew...................................................4
50 247623 Lockwasher................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Low 1st Clutch Group
MODEL: RT400 Series 7A
PAGE 7A.11
TABLE OF CONTENTS

See Page 7A.13 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Pressure Valve, Pump & Oil Filter
MODEL: RT400 Series 7A
PAGE 7A.12
TABLE OF CONTENTS

See Page 7A.12 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Pressure Valve, Pump & Oil Filter Group .Ref

1 217521 Charging Pump Drive Sleeve ...................1 27 217545 Valve to Housing Stud Nut....................... 4
2 217522 Pump Sleeve Snap Ring ..........................1 28 217546 Thrust Plate & Bearing Assembly............ 2
3 217523 Valve to Housing Gasket ..........................1 29 217547 Wave Spring ............................................ 2
4 217524 Valve Body O-Ring ...................................1 30 217548 Pump Shaft Seal...................................... 2
5 217525 Valve Body O-Ring ...................................1 31 217549 Pump to Filter Adaptor Locwasher .......... 4
6 217526 Pipe Plug ..................................................1 32 217550 Pump to Filter Adapter Screw.................. 4
7 217527 Safety Valve Seat .....................................1 33 217551 Pump Drive Shaft Assembly .................... 1
8 217528 Safety Valve Spacer .................................1 34 217552 Pump Drive Shaft Oil Seal....................... 1
9 217529 Safety Valve Plunger ................................1 35 217553 Pressure Regulator Valve ........................ 1
10 217530 Safety Valve Spring ..................................1 Includes Items 6-19, 34, 36
11 217531 Valve Stop O-Ring ....................................1 36 217554 Valve Body Roll Pin ................................. 3
12 217532 Valve Stop ................................................1 37 217555 Valve Body O-Ring .................................. 1
13 217533 Valve Stop Roll Pin ...................................1 38 217556 Pump to Filter Gasket .............................. 1
14 217533 Valve Stop Roll Pin ...................................1 39 217557 Filter Adapter ........................................... 1
15 217534 Valve Stop ................................................1 40 217558 Filter Adapter Plug ................................... 1
16 217535 Valve Stop O-Ring ....................................1 41 217559 By-Pass Filter Disc Spring ....................... 1
17 217536 Valve Piston..............................................1 42 217560 By-Pass Filter Disc .................................. 1
18 217537 Valve Spring - Inner ..................................1 43 217561 By-Pass Filter Disc Seat .......................... 1
19 217538 Valve Spring - Outer .................................1 44 217562 Filter Seat Retainer Ring ......................... 1
20 217539 Valve to Cnverter Housing Stud ...............4 45 217563 Filter Housing O-Ring .............................. 1
21 217540 Valve Body to Pump Gasket.....................1 46 217564 Oil Filter Element Assembly..................... 1
22 217541 Pump Body Snap Ring .............................1 Includes Item 45
23 217542 Thrust Plate & Bearing Assembly ............2 47 217565 Oil Filter Element Spring.......................... 1
24 217543 Pump Driven Shaft Assembly...................1 48 217566 Filter Housing .......................................... 1
25 217544 Charging Pump Housing ..........................1 49 217567 Pipe Plug ................................................. 1
Includes Items 22-24, 28-30, 33 51 217568 Charging Pump & Oil Filter Assy ............. Ref.
26 217431 Valve to Housing Stud Lockwasher ..........4 Includes Items 22-25, 28-33, 38-49

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Pressure Valve, Pump & Oil Filter
MODEL: RT400 Series 7A
PAGE 7A.13
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Control Valve Assembly............................Ref

7 217696 Gasket ......................................................1 24 217705 Solenoid Coil ............................................ 5


8 217697 Modulator Pressure Regulator Plug .........1 25 217706 Solenoid Nut to Coil O-Ring ..................... 5
17 217698 Control Valve Housing Assy .....................1 26 217707 Solenoid Coil Nut ..................................... 5
Includes Items 8, 28, 29 & 41 28 217708 Spool Type Solenoid Cartridge Assy........ 5
18 217699 Cartridge O-Ring ......................................5 Includes Items 18 thru 26
19 217700 Cartridge O-Ring ......................................5 29 217709 Gasket...................................................... 1
20 217701 Cartridge O-Ring ......................................5 38 217710 Clutch Pressure Port Plug........................ 6
21 217702 Cartridge O-Ring ......................................5 39 217711 Washer..................................................... 9
22 217703 Valve Cartridge-4 way ..............................5 40 217712 Screw ....................................................... 9
Includes Items 18 thru 21 41 217713 Control Valve Cover Assy......................... 1
23 217704 Solenoid Coil to Cartridge O-Ring............5 Includes Item 38
42 217714 Electric Control Valve Assy ...................... 1
Includes Items 17, 29 & 41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Control Valve Assembly
MODEL: RT400 Series 7A
PAGE 7A.14
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Hi & Low Shift Control Assembly..............Ref

1 217715 Cylinder End Cap .....................................1 12 217725 Detent Ball................................................2


2 217716 O-Ring ......................................................1 13 217726 Neutral Switch ..........................................1
3 217717 Cylinder Tube ...........................................1 14 217646 Lockwasher ..............................................2
4 217718 Piston Seal Nut.........................................1 16 217727 Shift Rail ...................................................1
5 217719 Piston Seal ...............................................1 17 217728 O-Ring ......................................................1
6 217720 Piston .......................................................1 18 217729 Rod Seal...................................................1
7 217719 Piston Seal ...............................................1 19 217730 O-Ring ......................................................1
8 217722 Piston Internal Seal ..................................1 20 217731 Lockscrew.................................................1
9 217509 Screw .......................................................2 21 217732 Hi & Low Shift Fork...................................1
10 217723 Cylinder Body ...........................................1 22 217721 Airshift Cylinder Assy ...............................1
11 217724 Detent Ball................................................1 Includes items 1 thru 8, 10, 16 thru 18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Hi & Low Shift Control Assembly
MODEL: RT400 Series 7A
PAGE 7A.15
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

A Size to B Size Pump Adapter ............... Ref

1 217733 Gasket ..................................................... 1


2 217734 Pump Adapter.......................................... 1
3 217431 Lockwasher.............................................. 2
4 217735 Screw....................................................... 2
5 217437 Lockwasher.............................................. 2
6 217736 Screw....................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES A Size to B Size Pump Adapter
MODEL: RT400 Series 7A
PAGE 7A.16
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

217737 Pump Disconnect Assembly .................... Ref


Includes Items 1-13, 17, 18, 20-24, 29, 30, 33,
37, 38, 41-44

1 217738 Shift Rail Roll Pin ..................................... 1 21 217757 Pump Drive Shaft .....................................1
2 217739 Spring Retainer ........................................ 1 22 217758 Shaft Bearing............................................1
3 217740 Spring....................................................... 1 23 217759 Bearing Snap Ring ...................................1
4 217739 Spring Retainer ........................................ 1 24 217756 Bearing Snap Ring ...................................1
5 217741 Actuator Link ............................................ 1 27 217760 Housing Stud ............................................4
6 217742 Shift Fork.................................................. 1 29 217761 Shaft Bearing............................................1
7 217743 Actuating Link Roll Pin ............................. 1 30 217762 Shaft Bearing............................................1
8 217744 Housing Plug............................................ 1 31 217763 Housing Washer .......................................1
9 217745 Housing Plug............................................ 1 32 217764 Housing Nut..............................................4
10 217746 Detent Ball ............................................... 1 33 217738 Shift Rail Roll Pin......................................1
11 217747 Detent Spring ........................................... 1 35 217751 Lube Tube Nut ..........................................1
12 217748 O-Ring...................................................... 1 36 217750 Lube Elbow...............................................1
13 217749 Detent Spring Plug ................................... 1 36A 217767 Bushing ....................................................1
14 217750 Elbow ....................................................... 1 37 217768 Shift Rail ...................................................1
15 217751 Tube Nut................................................... 1 38 217769 Shift Rail Oil Seal .....................................1
16 217752 Cooper Tube............................................. 1 41 217770 Disconnect Housing .................................1
17 217753 Shift Fork Rail .......................................... 1 41A 217771 Plug Disconnect Housing Plug .................1
18 217754 O-Ring...................................................... 1 42 217772 Shift Hub...................................................1
19 217755 O-Ring...................................................... 1 43 217766 Disconnect Shaft ......................................1
20 217756 Bearing Snap Ring................................... 1 44 217765 Shaft Snap Ring .......................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 7-2002 GROUP


DATE:
TEREX TRANSMISSION
CRANES Pump Disconnect
MODEL: RT400 Series 7A
PAGE 7A.17
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

1 709 5648 Shaft, Drive ...........................................1


(Includes Items 2 Through 5)
2 209221 Kit, Spider & Bearing ............................2
3 209222 Yoke, Slip ..............................................1
4 209223 Cap, Dust ..............................................1
209224 Washer, Steel........................................2
209225 Washer, Felt ..........................................1
5 209226 Shaft, Yoke............................................1
6 310 2860 Caspcrew, 1/2F x 2 Gr 8 .......................8
7 1213-3 Zerk, Grease.........................................3

REF. PART.NO. DESCRIPTION QTY.

1 709 5636 Shaft, Drive ...........................................1


(Includes Items 2 & 3)
2 209220 Kit, Spider & Bearing ............................1
(Incl. 2 Drilled Wing & 2 Snap Ring
Bearings)
3 27198 Bearing, Center.....................................1
4 709 6606 Shaft, Drive ...........................................1
(Includes Items 5,6,7)
5 209220 Kit, Spider & bearing .............................1
(Incl. 2 Drilled Wing & 2 Snap Ring
Bearings)
6 25727 Kit, Spider & Bearing ............................1
(Incl. 4 Snap Ring Bearings)
7 25725 Kit, Washer ...........................................1
8 1200-98 Capscrew, 1/2C x 1 1/4.........................2
1209-6 Flatwasher ............................................4
340 2728 Locknut, 1/2C........................................2
9 310 2860 Capscrew, 1/2F x 2 Gr 8 .......................8
10 709 5975 Yoke, Flange .........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX
CRANES
DRIVE SHAFTS MODEL: RT400 9
PAGE 9.1
TABLE OF CONTENTS

36 25, 26
28 32 33
27 29 30 31
20

34
24
37
23
35
38
19
20
16
22 16
21
17
1 3
13 12
14 11 2

15
10

6 7 8, 9
5 4 2

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0419 Brake Line System Assembly

1 710 0388 Tube ............................................... 1 19 12019-235 Tee .................................................. 2


2 365 0018 Elbow.............................................. 2 20 12019-442 Adapter ........................................... 4
3 708 2268 Reservoir Assembly ....................... 2 21 12204-52 Tube ................................................ 1
1200-59 Capscrew ....................................... 4 22 12019-526 Valve, Relay (Front) ........................ 1
1210-20 Lockwasher .................................... 4 23 710 0387 Tube ................................................ 2
1205-36 Nut, 3/8C ........................................ 4 24 12019-724 Bulkhead Tee .................................. 1
4 12019-525 Elbow.............................................. 1 25 12019-719 Elbow .............................................. 1
5 710 0392 Tube (RH)....................................... 1 26 12019-158 Reducer........................................... 3
6 12019-721 Cross Fitting ................................... 1 27 710 0385-22 Hose................................................ 1
7 710 0393 Tube (LH) ....................................... 1 28 12019-412 Elbow .............................................. 4
8 12019-158 Reducer.......................................... 1 29 12204-15 Tube, .50 ......................................... 1
9 12019-239 Bulkhead Fitting.............................. 1 30 1204-12 Tube, .50 ......................................... 1
10 1200-100 Capscrew ....................................... 1 31 12019-420 Elbow .............................................. 1
1205-67 Locknut........................................... 1 32 708 2220 Pressure Convertor ......................... 3
11 710 0384 Support........................................... 1 33 430 4127 Valve, Relay (Rear)......................... 1
12 707 4164-10 Hose ............................................... 1 34 12019-722 Adapter ........................................... 3
13 12019-47 Pipe to 37° Elbow ........................... 1 1200-358 Capscrew ........................................ 6
14 362 0462 Reducer.......................................... 1 1210-23 Lockwasher ..................................... 6
15 1219-951 Pipe to 37° Tee............................... 1 1209-5 Flatwasher....................................... 6
16 200B2007-22 Clamp ............................................. 6 35 710 0391 Tube ................................................ 2
200B004-104 Spacer ............................................ 6 36 710 0385-36 Hose................................................ 4
1200-98 Capscrew ....................................... 6 37 710 0383 Support ........................................... 1
17 12019-139 Adapter........................................... 1
18 1200-100 Capscrew ........................................ 2
1205-67 Locknut ........................................... 2
1209-6 Washer............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX
CRANES
BRAKE LINE SYSTEM MODEL: RT400 10
PAGE 10.1
TABLE OF CONTENTS

3
3

1
2

5
6

4
5
10

7 12
8
9 11
8
9

14 15 16 21
17 22
18
13

23

19
20 24

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0419 Brake Line System Assembly

1 12019-720 Swivel Nut Branch Tee................... 1 16 12019-174 Elbow................................................ 1


2 710 0386 Tube ............................................... 1 17 1213-30 Breather............................................ 3
3 12019-723 Elbow.............................................. 2 18 708 2899 Valve ................................................ 1
4 12019-526 Valve, Relay (Front) ....................... 1 311 1563 Capscrew ......................................... 1
5 12019-406 Elbow.............................................. 1 1210-7 Lockwasher ...................................... 1
6 12203-103 Tube ............................................... 1 1209-1 Flatwasher ........................................ 1
7 12203-71 Tube ............................................... 1 19 12019-525 Elbow................................................ 4
8 12019-400 Connecter....................................... 1 20 12204-30 Tube, .38 .......................................... 1
9 12019-181 Reducer.......................................... 2 21 12203-110 Tube, .38 .......................................... 2
445 1074 Switch, Stoplight............................. 2 22 362 3647 Tee ................................................... 2
10 430 4127 Valve, Relay (Rear) ........................ 1 23 1219-212 Valve, Double Check ........................ 1
11 12205-52 Tube ............................................... 1 1200-31 Capscrew ......................................... 1
12 12203-97 Tube ............................................... 1 1210-17 Lockwasher ...................................... 1
13 12203-24 Tube ............................................... 1 1205-25 Locknut ............................................. 1
14 12019-397 Adapter........................................... 1 24 12019-442 Adapter ............................................. 1
15 12019-685 Valve, Check .................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX BRAKE LINE SYSTEM
CRANES
MODEL: RT 300 / RT 400 10
PAGE 10.2
TABLE OF CONTENTS

1
2

10 7

9 15 8

19

16 17

18 23 22 21
25 24 20
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0595 Air Supply System Assembly

1 1240-38 Clamp ............................................. 4 1219-213 Valve, Relief ................................... 1


1205-43 Locknut........................................... 4 1219-816 Nipple, Male ................................... 1
2 12205-71 Tube ............................................... Ref 1219-961 Tee ................................................. 1
3 12203-22 Tube ............................................... Ref 12019-417 Elbow.............................................. 1
4 1219-97 Bushing .......................................... 1 16 12019-419 Elbow.............................................. 1
12019-419 Elbow.............................................. 2 17 12202-24 Tube ............................................... 1
5 12203-11 Tube ............................................... 1 18 1219-359 Bushing .......................................... 1
6 12019-837 Elbow.............................................. 1 19 12204-18 Tube, .38 ........................................ 1
7 1219-961 Tee ................................................. 1 20 12203-20 Tube, .38 ........................................ 1
8 12019-400 Connecter....................................... 1 21 12019-401 Elbow.............................................. 1
9 1219-97 Bushing .......................................... 1 22 705 2239 Reservior ........................................ Ref
10 12019-526 Valve, Relay (Front) ....................... Ref 23 1200-31 Capscrew ....................................... 2
11 12205-15 Tube ............................................... 1 1210-17 Lockwasher .................................... 2
12 12203-175 Tube ............................................... 1 1209-4 Flatwasher...................................... 2
13 430 4127 Valve, Relay (Rear) ........................ Ref 1205-25 Locknut ........................................... 2
14 12202-150 Tube ............................................... 1 24 12019-400 Connector ....................................... 1
15 1219-97 Bushing .......................................... 1 25 1219-961 Tee ................................................. 1
12019-96 Valve, Check .................................. 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX
CRANES
AIR SUPPLY ASSEMBLY MODEL: RT 300 / RT 400 10
PAGE 10.3
TABLE OF CONTENTS

1 4

5
3
2
3 8

6
7

18
17

9 11
16 19

10
15
14 21
22
13 16
12 11 20
26
23

25
24

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0595 Air Supply System Assembly

1 430 4127 Valve, Relay (Rear) ........................ Ref 15 12205-11 Tube ............................................... 1
2 1205-22 Tube, .63 ........................................ Ref 16 12019-400 Connector ....................................... 1
3 12019-400 Connecter....................................... 1 17 12019-437 Air Dryer ......................................... 1
4 12019-526 Valve, Relay (Front) ....................... Ref 18 12019-400 Connector ....................................... 1
5 12205-71 Tube ............................................... Ref 12019-90 Bushing .......................................... 1
6 1219-212 Valve, Double Check...................... Ref 19 1219-215 Plug ................................................ 1
7 12019-411 Elbow.............................................. 3 20 12019-394 Connector ....................................... 1
8 12019-848 Elbow.............................................. 3 21 12019-404 Elbow.............................................. 1
1219-217 Drain Cock...................................... 3 22 12019-90 Bushing .......................................... 1
9 12019-96 Valve, Check .................................. 2 430 9960 Valve .............................................. 1
10 12019-401 Elbow.............................................. 2 23 12202-12 Tube ............................................... 1
11 705 2239 Reservior ........................................ Ref 24 12019-404 Elbow.............................................. 1
12 12202-130 Tube ............................................... 2 25 1219-55 Tee ................................................. 1
13 1219-418 Elbow.............................................. 3 26 12019-468 Heating Element ............................. 1
14 12019-401 Elbow.............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX AIR SUPPLY ASSEMBLY
CRANES
MODEL: RT 300 / RT 400 10
PAGE 10.4
TABLE OF CONTENTS

3 15
16
10
4 9
14

5
2
8

17
1
13
6
18
11

10, 11 To Cab Wall, 4 Places

12

19

20
13
21
16 18

Air Swivel
23

22
20
21

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A6754-1 Air Brake Kit

1 1219-55 Tee, Street ..................................... 1 13 12203-17 Tube ............................................... 2


2 1219-134 Coupling......................................... 1 14 709F6761 Bracket ........................................... 1
3 1245-127 Gauge ............................................ 1 15 12019-415 Elbow ............................................. 3
4 1219-59 Elbow ............................................. 2 16 12019-414 Elbow ............................................. 3
5 1223-379 Switch ............................................ 2 17 1200-59 Capscrew ....................................... 7
6 12019-394 Connector ...................................... 2 1210-20 Lockwasher .................................... 7
7 1219-962 Connector ...................................... 2 18 12203-35 Tube ............................................... 2
8 445 1075 Valve .............................................. 1 19 1221-19 Pad, Pedal ..................................... 1
9 12019-411 Elbow ............................................. 1 20 12203-71 Tube ............................................... 2
10 12202-52 Tube............................................... 1 21 12203-49 Tube ............................................... 2
11 12180-52 Tube............................................... 1 22 12019-419 Elbow ............................................. 2
12 708F2432 Pedal.............................................. 1 23 12019-412 Elbow ............................................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 6-2002 GROUP


DATE:
TEREX
CRANES
AIR BRAKE KIT MODEL: RT500 10
PAGE 10.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

431 3150 Orbitrol Control Unit.............................. 1


(Less Column Assembly)
204506 Kit, Seal ................................................ 1
(Includes Items 8,17,18,20,22)

1 26726 Drive ..................................................... 1 16 N.S.S. Spool .................................................... 1


2 212677 Spacer .................................................. 1 17 212676 Seal ...................................................... 3
3 204508 Plate ..................................................... 1 18 204516 O-Ring .................................................. 1
4 212678 Gerotor ................................................. 1 19 204517 Kit, Bearing ........................................... 1
5 204532 Cap, End............................................... 1 204518 RaceOnly............................................. 2
6 26730 Capscrew.............................................. 7 26715 Bearing, Needle Only .......................... 1
7 204875 Control Parts Assembly ........................ 1 20 26712 Seal ...................................................... 1
(Includes Items 8 Through 16) 21 204519 Bushing, Seal Gland............................. 1
8 26710 O-Ring .................................................. 1 22 26703 Seal ...................................................... 1
9 204511 Setscrew............................................... 1 23 204520 Ring, Retaining ..................................... 1
10 204512 Seat, Check .......................................... 1 24 708 2367 Column w/ Bearing ............................... 1
10A 204533 Seal ...................................................... 1 25 | Capscrew, 3/8C x 3/4 ........................... 4
11 204513 Ball........................................................ 1 26 Not Shaft ..................................................... 1
12 204514 Retainer, Ball ........................................ 1 27 Sold Ring, Snap............................................ 1
13 N.S.S. Sleeve................................................... 1 28 Separately Bearing ................................................. 1
14 26723 Spring, Centering.................................. 6 29 | Cap, Outer ............................................ 1
212679 Kit, Centering Spring (6) ....................... 1
15 26725 Pin, Centering....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-98
TEREX STEERING CONTROL UNIT
CRANES
MODEL: RT s 11
PAGE 11.1
TABLE OF CONTENTS

HYDRAULIC SYSTEM
Group 25

SEE PAGE 2.2

SEE PAGE 2.3

15

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

708A2415 Steering Assembly, Cab


(Includes Items 1 Through 14)

1 431 3150 Orbitrol Unit (See Page 11.1) ............... 1 8 1219-441 Adapter w/ O-Ring ................................3
708 2367 Column ................................................. 1 1218-34 O-Ring .................................................3
2 58623 Wheel ................................................... 1 9 430 9978 Valve, Check .........................................1
1204-31 Nut ........................................................ 1 10 707 4078-37 Hose Assembly.....................................1
37593 Cap ....................................................... 1 11 707 4656-27 Hose Assembly.....................................1
3 1200-61 Capscrew, 3/8C x 1 1/4......................... 2 12 707 4077-36 Hose Assembly.....................................3
1210-20 Lockwasher........................................... 2 13 707 4076-28 Hose Assembly.....................................1
4 1219-441 Adapter w/ O-Ring ................................ 2 14 707 4078-35 Hose Assembly.....................................1
1218-34 O-Ring ................................................. 2 15 Page 11.3 Cylinder, Steering .................................4
5 1219-470 Adapter w/ O-Ring ................................ 2 25 1240-53 Clamp ...................................................3
1218-34 O-Ring ................................................. 2 27 Page 11.4 Valve, Solenoid .....................................1
6 1219-959 Adapter w/ O-Ring ................................ 1
1218-155 O-Ring ................................................. 1
7 12019-467 Adapter ................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX STEERING SYSTEM
CRANES
MODEL: RT 300/RT 400 11
PAGE 11.2
TABLE OF CONTENTS

710 0367

4 11 1 1
2 3 12 13 15 7
14 8
16 17

9 10

REF. PART.NO. DESCRIPTION QTY.

710 0367 Cylinder, Steering..................................2


(Includes Items 1 Through 18)

217975 Kit, Seal.................................................1


(Includes Items 1 Through 10)

1 217976 Cast Iron Ring .......................................2


2 217977 T-Seal ....................................................1
3 217978 O-Ring...................................................1
4 217979 Cotter Pin ..............................................1
5 217980 Ring, Back-Up.......................................2
6 217981 O-Ring...................................................1
7 217982 O-Ring...................................................1
8 217983 Ring, Back-Up.......................................1
9 217984 Seal.......................................................1
10 217985 Rod Wiper .............................................1
11 217986 Castle Nut .............................................1
12 217987 Piston ....................................................1
13 217988 Piston Washer.......................................1
14 217989 Barrel Assembly ....................................1
15 217990 Rod Assembly .......................................1
16 217991 Internal Head ........................................1
17 217992 Set Screw..............................................1
18 217993 Steel Plug (Not Shown).........................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 9-2002 GROUP


DATE:
TEREX STEERING CYLINDER
CRANES
MODEL: RT 400 11
PAGE 11.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

49018 Valve Assembly


(Includes Items 1 Through 36)

A29309 Kit, Seal


(Includes items shown with asterisk*)

1 26860 Body ..................................................... 1 20 29605 Plunger ................................................. 2


2 26840 Spool .................................................... 1 21 29607 Tube, Guide.......................................... 2
3 26841 Washer ................................................. 2 22 24263 Coil, Solenoid ....................................... 2
4 26842 Spring ................................................... 2 23 26845 O-Ring .................................................. 1
5 26843 Solenoid Assembly ............................... 2 24 26844 Bracket, Mounting................................. 2
(Includes Items 6 Through 21, less coil) 25 Bolt, 3/8F x 3 1/4 .................................. 3
6 26808 Plate, End ............................................. 2 26 Nut, 3/8F............................................... 3
7 29595 Screw.................................................... 8 26859 Lock Valve Assembly ........................... 1
8 29596 Case ..................................................... 2 (Includes Items 27 Through 36)
9 26802 Spring ................................................... 2 27 Body ..................................................... 1
10 29597 Sleeve, Outer Flux................................ 2 28 Piston.................................................... 1
11 29598 Sleeve, Inner Flux................................. 2 29 Poppet .................................................. 2
12 29599 Guide, Push Pin.................................... 2 30 Ball........................................................ 2
*13 29311 O-Ring .................................................. 2 31 Plug ...................................................... 2
14 29624 Pin, Push .............................................. 2 * 32 26857 O-Ring .................................................. 2
*15 29310 Ring, Quad ........................................... 2 33 Spring, Small ........................................ 2
16 29602 Cone, Female ....................................... 2 34 Spring, Large ........................................ 2
*17 29311 O-Ring .................................................. 2 35 Capscrew.............................................. 2
*18 29312 O-Ring .................................................. 2 * 36 23290 O-Ring .................................................. 2
19 29602 Pin, Push .............................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-98
TEREX STEERING VALVE
CRANES
MODEL: RT s 11
PAGE 11.4
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

709A7753 Ground Driven Steering ....................... Opt. 12 1219-665 Clamp, Split Flange .............................. 10
(Includes Items 1 Through 26) 1218-103 O-Ring .................................................. 5
1200-61 Capscrew, 3/8C x 1 1/4 ........................ 20
1 709F7771 Bracket ................................................. 1 1210-20 Lockwasher .......................................... 20
2 1200-144 Capscrew, 5/8C x 1 1/2 ........................ 4 13 707 4775-25 Hose Assembly .................................... 2
1210-32 Lockwasher .......................................... 4 14 707 4772 Plate ..................................................... 2
3 709 7758 Adapter, Load ....................................... 1 707 4761 Valve, Supply........................................ 1
1239-13 Gasket .................................................. 1 15 1200-95 Capscrew, 1/2C x 1 .............................. 4
4 1200-61 Capscrew, 3/8C x 1 1/4 ........................ 4 1210-26 Lockwasher .......................................... 4
1210-20 Lockwasher .......................................... 4 16 1219-392 Clamp, Split Flange ( 1 1/4).................. 4
5 709 7763 Pulley, Gear (Adapter) .......................... 1 1218-63 O-RIng.................................................. 2
709 7764 Bushing, Split Taper ............................. 1 1200-307 Capscrew, 7/16C x 1 1/2 ...................... 6
200B0066 Key ....................................................... 1 1210-23 Lockwasher .......................................... 8
6 709 7765 Belt, Gear ............................................. 1 17 310 2515 Capscrew ............................................. 2
7 709 7802 Pump, Hydraulic ................................... 1 18 707 4776-74 Hose Assembly .................................... 1
709 7773 Shim ..................................................... 2 19 200B2583-40 Hose Assembly .................................... 1
8 1200-120 Capscrew, 1/2C x 4 .............................. 2 20 12019-146 Tee........................................................ 1
1210-26 Lockwasher .......................................... 2 21 707 4162-23 Hose Assembly .................................... 1
1205-58 Nut, 1/2C .............................................. 2 22 1219-800 Tee........................................................ 1
9 709F7762 Pulley, Gear (Transmission).................. 1 23 707 4149-63 Hose Assembly .................................... 1
10 1200-68 Capscrew, 3/8F x 2............................... 8 24 200B2007-6 Clamp ................................................... 1
1210-20 Lockwasher .......................................... 8 25 709F7799 Cover .................................................... 1
11 1219-351 Elbow.................................................... 1 26 1200-140 Capscrew, 5/8C x 1 .............................. 2
1210-32 Lockwasher .......................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 7-95
TEREX GROUND DRIVEN STEERING
CRANES
MODEL: RT 300/RT 400 11
PAGE 11.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

710A0264 Superstructure Assembly 710A0265 Cab Mount Assembly


(Includes Items 1 Through 27) (Includes Items 21 Through 27)

1 710F0266 Superstructure...................................... 1 21 710F0259 Mount, Cab........................................... 2


2 707 8605 Cover.................................................... 1 22 1221-120 Mount, Rubber...................................... 4
3 1200-29 Capscrew, 5/16C x 3/4 ......................... 2 23 1200-110 Capscrew, .50 x 2.75............................ 4
1209-3 Flatwasher............................................ 2 24 1209-91 Washer, .50 x 2.00 O.D........................ 4
4 42689 Cup, Lube............................................. 1 25 1205-67 Locknut, .50.......................................... 4
5 1200-100 Capscrew, 1/2C x 1 1/2 ........................ 2 26 1200-59 Capscrew, .38 x 1.00............................ 8
1210-26 Lockwasher .......................................... 2 1205-194 Locknut, .38.......................................... 8
6 707F8641 Bracket ................................................. 1 27 1242-45 Capscrew, .62 x 1.50............................ 8
7 707F8630 Bracket ................................................. 2 1210-32 Lockwasher, .63 ................................... 8
8 1200-59 Capscrew, 3/8C x 1 .............................. 10
1210-20 Lockwasher .......................................... 10
9 709 5077 Pad ....................................................... 6
10 709 5078 Pad ....................................................... 3
11 707F8767 Bracket ................................................. 1
12 707F8768 Bracket ................................................. 1
13 707 8633 Stud ...................................................... 1
14 1205-45 Nut, 3/8C Elastic................................... 4
15 708F2333 Bracket ................................................. 1
16 707F6609 Ear........................................................ 2
17 1221-81 Knob ..................................................... 2
18 79 5369 Cover.................................................... 1
19 1233-59 Screw, Machine.................................... 8
20 12147-26 Gasket .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX
CRANES
UPPERSTRUCTURE MODEL: RT400 12
PAGE 12.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A6469 Swing Bearing Assembly


(Includes Items 1 Through 4)

1 709 6470 Bearing, Swing..................................... 1


Seal, Upper ......................................... 1
Seal, Lower ......................................... 1
2 1203-249 Capscrew, Ferrycap............................. 36
3 1203-241 Capscrew, 7/8C x 5 12 Point Gr 8........ 38
4 1209-61 Washer, Hardened............................... 74

709A6185 Bearing Lube Assembly ....................... 1


(Includes Items 5 Through 8)
5 709 6186 Tube ..................................................... 1
6 709 6187 Tube ..................................................... 1
7 1219-40 Elbow ................................................... 1
8 1219-40 Elbow ................................................... 1

9 1213-1 Fitting, Grease...................................... 2


10 1219-77 Connector............................................. 2
11 43480 Tube ..................................................... 2
12 1219-757 Connector............................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX
CRANES
SWING BEARING MODEL: RT400 12
PAGE 12.2
TABLE OF CONTENTS

1
3 4

REF. PART NO. DESCRIPTION QTY

710A0216 13100# Counterweight Assembly


(w/ Aux Winch)
(Includes Items 1 Through 4)

710A0217 14200# Counterweight Assembly


(w/o Aux Winch)
(Includes Items 1 Through 6)

1 710 0208-1 Counterweight (13,100#) ...................... 1


2 1235-382 Bolt, Machine 1 1/4C x 12 .................... 2
3 42395 Flatwasher ............................................ 4
4 1204-25 Nut, 1 1/4 Elastic .................................. 2
5 711 0148 Slug, 1100# .......................................... 1
6 1200-298 Capscrew, 1C x 8 ................................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-1999
TEREX
CRANES
COUNTERWEIGHT MODEL: RT400 13
PAGE 13.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

709A5109 Swing Speed Reducer ................................. 1


(Includes Items 1 thru 21)
1 709A5314 Reduction Ass’y.......................................... 1
(See Page 22.2)
2 706 5732 Plate ............................................................ 1
706 8960 Shim ............................................................ 2
3 1222-16 Pin, Dowel .................................................. 2
4 46151 Disc, Friction .............................................. 4
5 46152 Plate ............................................................ 3
6 706 5737 Piston .......................................................... 1
7 1209-78 Bushing (Fiberglide) ................................... 2
8 25568 Actuator ...................................................... 1
9 3118 Yoke............................................................ 1
10 3119 Pin ............................................................... 1
1207-5 Pin, cotter .................................................... 1
11 706 5731 Housing....................................................... 1
12 1200-126 Capscrew, 1/2C x 5 ..................................... 4
1210-26 Lockwasher................................................. 4
1209-6 Flatwasher ................................................... 4
1218-179 O-Ring ........................................................ 4
13 1219-685 Adapter........................................................ 1
14 707A8177 Hose Ass’y .................................................. 1
15 12019-341 Valve, Check............................................... 1
16 12019-174 Adapter........................................................ 1
17 1219-427 Coupling...................................................... 1
18 709A5315 Hose Ass’y .................................................. 1
19 1240-53 Clamp.......................................................... 1
20 1200-57 Capscrew, 3/8C x 3/4.................................. 1
1210-20 Lockwasher................................................. 1
1209-63 Flatwasher ................................................... 1
21 1219-645 Plug ............................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 8-2001 GROUP


DATE:
TEREX SWING REDUCTION UNIT
CRANES
MODEL: RT Series 22
PAGE 22.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

707A6215 Reduction Unit...................................... 1 17 36512 Gear ..................................................... 3


(Includes Items 1 thru 38) 18 36524 Bushing ................................................ 1
19 36533 Bushing ................................................ 1
1 A46083 Case Ass’y ........................................... 1 20 36511 Gear ..................................................... 1
(Includes Items 2,3) 21 36546 Bushing ................................................ 1
2 A25972 Gear Ass’y............................................ 1 22 36534 Cap....................................................... 1
(Includes Gear #36520 & Dowel Pin 23 1203-135 Capscrew, 3/8C x 1 Socket Hd............. 4
#46082 - See Service Bulletin #243) 24 36536 Shim (.002)........................................... AR
36537 Shim (.005)........................................... AR
3 1203-14 Capscrew, 5/16C x 1-1/2 Socket Hd..... 5 36538 Shim (.010)........................................... AR
1203-134 Screw, Shoulder ................................... 1 25 36542 Carrier, Planet ...................................... 1
4 1200-118 Capscrew, 1/2C x 3-3/4 ........................ 12 26 36525 Shaft ..................................................... 3
1209-64 Flatwasher............................................ 12 27 1227-261 Pin, Roll ................................................ 3
1210-26 Lockwasher .......................................... 12 28 36526 Bushing ................................................ 6
1205-58 Nut, 1/2C .............................................. 12 29 1217-251 Bearing, Roller ..................................... 3
5 1213-37 Breather ............................................... 1 30 36519 Gear ..................................................... 3
1219-116 Bushing ................................................ 1 31 1217-238 Cup....................................................... 1
1219-18 Coupling ............................................... 1 1217-237 Cone..................................................... 1
1219-10 Nipple ................................................... 1 32 1217-249 Cup....................................................... 1
6 F36540 Dipstick................................................. 1 1217-248 Cone..................................................... 1
1218-31 O-Ring .................................................. 1 33 1218-96 Seal ...................................................... 1
7 42815 Plug ...................................................... 1 34 36517 Gear ..................................................... 1
1218-26 O-Ring .................................................. 1 35 65032 Bushing ................................................ 1
8 37717 Shaft, Input ........................................... 1 36 1200-150 Capscrew, 5/8C x 2-1/4 ........................ 1
9 36527 Shim ..................................................... 2 1210-32 Lockwasher .......................................... 1
10 707 8178 Gear ..................................................... 1 37 49657 Stud ...................................................... 5
11 36529 Case ..................................................... 1 1210-32 Lockwasher .......................................... 5
12 36544 Carrier, Planet ...................................... 1 1205-80 Nut, 5/8C .............................................. 5
13 36545 Shaft ..................................................... 3 38 1219-537 Plug, 1/2 pipe, socket ........................... 1
14 1227-260 Pin, Roll ................................................ 3 39 1219-9 Plug ...................................................... 1
15 36535 Bushing ................................................ 6
16 1217-250 Bearing, Roller ..................................... 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX SWING SPEED REDUCER
CRANES
MODEL: RT Series 22
PAGE 22.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

-Early-

708 2347 431 3148 Motor Complete .................................. 1

201646 - Kit, Motor Rear Seal ........................... 1


(Includes Items 3, 10, 14, 17, 18)
201645 - Kit, Shaft Seal..................................... 1
(Includes Items 1, 3, 4, 4A, 7, 17, 18)

1 201647 212462 Seal, Dust ........................................... 1


2 201648 212463 Housing, Bearing ................................ 1
3 201649 212464 Seal, O-Ring ....................................... 3/4
4 201650 212465 Seal, Shaft .......................................... 1
4A - 212466 Back-up Ring ...................................... 1
5 201651 212467 Kit, Shaft & Bearing ............................ 1
6 201652 - Kit, Bearing Spacer............................. 1
(Required for replacement of Items 2, 5, 8)
7 201653 201653 Seal, Shaft Face ................................. 1
8 201654 212469 Plate, Wear......................................... 1
9 204876 212470 Drive ................................................... 1
10 201656 - Seal, O-Ring (5/16” ID)....................... 3
11 204877 212471 Geroler................................................ 1
12 201658 212472 Drive, Valve ........................................ 1
13 201659 212473 Plate, Valve ........................................ 1
14 201660 - Seal, 2 5/8” I.D.................................... 1
15 201661 212474 Valve................................................... 1
16 201662 212475 Balance Plate Assembly..................... 1
17 201663 201663 Seal, Inner Face ................................. 1
18 201664 212476 Seal, Outer Face ................................ 1
19 201665 201665 Pin ...................................................... 2
20 201666 201666 Spring ................................................. 2
21 201667 212478 Housing, Valve ................................... 1
22 201668 212479 Bolt ..................................................... 4
23 201669 - Plug, Pipe ........................................... 2
24 201670 - Spring ................................................. 2
25 26721 - Ball, Steel ........................................... 2
26 - 212468 Plug Assembly.................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-92
TEREX
CRANES
SWING MOTOR MODEL: RT400 22
PAGE 22.3
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

710 0304 Swing Drive (Braden)

1 Page 22A.2 Swing Reduction Unit .....................1


2 Page 22A.2 Swing Brake....................................1
3 Page 22A.3 Swing Motor....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 8-1999
TEREX SWING DRIVE
CRANES Braden
MODEL: RT400 22A
PAGE 22A.1
TABLE OF CONTENTS

8 18 10 9 15 11 12 20 17 2 6 17 24 27 26 28 23 29

32
31

35

30
43

34

33

25
37
36

7 13 14 16 4 3 1 5 19 22 21 40 41 42

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 216068 Primary Planet Carrier ................... 1


2 216069 Output Planet Carrier ..................... 1 26 216093 Friction Disc ................................... 4
3 216070 Thrust Washer................................ 1 27 216094 Brake Plate .................................... 3
4 216071 Output Sun Gear ............................ 1 28 216095 Piston ............................................. 1
5 216072 Input Sun Gear ............................... 1 29 216096 Thrust Bearing ............................... 2
6 216073 RIng Gear....................................... 1 30 216097 Actuating Assembly ....................... 1
7 216074 Pinion Housing ............................... 1 31 216098 Capscrew ....................................... 4
8 216075 Output Pinion ................................. 1 32 216099 Washer, Sealing............................. 4
9 216076 Cup, Bearing .................................. 1 33 216100 Yoke End ........................................ 1
10 216077 Cone, Bearing ................................ 1 34 216101 O-Ring ........................................... 1
11 216078 Cup, Bearing .................................. 1 35 216102 Capscrew ....................................... 2
12 216079 Cone Bearing ................................. 1 36 216103 Cable Adapter ................................ 1
13 216080 Split Ring ........................................ 1 37 216104 O-Ring ........................................... 1
14 216081 Flange Bushing .............................. 1 38 216105 Capscrew ....................................... 1
15 216082 Pipe Plug ........................................ 2 39 216106 Seal Washer .................................. 1
16 216083 Capscrew ....................................... 12 40 216107 Sight Gauge ................................... 1
17 216084 O-Ring ............................................ 2 41 216108 Plug, O-Ring .................................. 1
18 216085 Seal, Lip ......................................... 1 42 216109 Vent Plug........................................ 1
19 216086 Housing Adapter ............................ 1 43 Page 22A.3 Hydraulic Motor.............................. 1
20 216087 Spacer ............................................ 1 44 216112 Hose Assembly .............................. 1
21 216088 Capscrew ....................................... 6 45 216113 Plug, JIC ........................................ 1
22 216089 Lockwasher .................................... 6 46 216114 Bushing, Pilot ................................. 1
23 216090 Housing .......................................... 1 47 216115 Capscrew ....................................... 8
24 216091 O-Ring ............................................ 1 48 216116 Washer, Flat................................... 8
25 216092 Dowel Pin ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 8-1999
TEREX SWING REDUCTION UNIT
CRANES Braden
MODEL: RT 400 22A
PAGE 22A.2
TABLE OF CONTENTS

21
19
16
15
18
14
13
11
12
10
9
8
1
1
6 20
5
6

17
2
2

2
7

4
2

REF. PART.NO. DESCRIPTION QTY.

216153 Swing Motor (Eaton)

1 216154 Shaft Assembly...............................1


2 216155 Seal ................................................4
3 216156 Seal, Shaft Exclusion......................1
4 216157 Seal, Shaft ......................................1
5 216158 Back-Up Ring..................................1
6 216159 Housing, Bearing ............................1
7 216160 Seal, Shaft Face .............................1
8 216161 Plate, Wear .....................................1
9 216175 Drive ...............................................1
10 216176 Geroler Sub-Assembly....................1
11 216164 Plate, Valve.....................................1
12 216165 Drive, Valve.....................................1
13 216166 Valve ...............................................1
14 216167 Plate, Balancing..............................1
15 216168 Pin ..................................................2
16 216169 Spring .............................................2
17 216170 Seal, Inner Face .............................1
18 216171 Seal, Outer Face.............................1
19 216172 Housing, Valve................................1
20 216173 Plug, Sub-Assembly .......................1
21 216177 Capscrew........................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 8-1999
TEREX SWING MOTOR
CRANES Eaton
MODEL: RT 400 22A
PAGE 22A.3
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

1 Page 24.2 Pump (Attachment & Swing).................1


2 1239-12 Gasket ..................................................2
3 1200-100 Capscrew, 1/2C x 1 1/2.........................4
1210-26 Lockwasher...........................................4
4 Page 24.3 Pump (Steering & Outriggers) ..............1
5 1239-40 Gasket ..................................................1
6 1200-102 Capscrew, 3/8C x 1 1/4.........................2
1210-26 Lockwasher...........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX HYDRAULIC PUMPS
CRANES
MODEL: RT 300 / RT 400 24
PAGE 24.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

707 4633 Pump


(Includes Items 1 Through 20)
A205120 Kit, Seal
(Includes Items 3,7,10)

3 205105 Seal.......................................................1
4 205106 Cover, Shaft End...................................1
5 24674 Plug.......................................................1
6 205107 Bushing .................................................8
7 205108 Seal, Channel .......................................4
8 205109 Plate, Thrust..........................................4
9 208031 Drive Shaft & Gear Set .........................1
10 205111 Seal, Gasket .........................................4
11 28006 Pin, Dowel.............................................8
12 208032 Housing, Gear.......................................1
13 205113 Carrier, Bearing.....................................1
14 205114 Shaft, Connecting .................................1
15 205115 Gear Set................................................1
16 205116 Housing, Gear.......................................1
17 205117 Cover, Port End ....................................1
18 205612 Studs.....................................................4
19 23666 Washer..................................................4
20 205119 Nut ........................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX HYDRAULIC PUMP
CRANES
MODEL: RT 300 / RT 400 24
Attachment & Swing PAGE 24.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

709 5570 Pump .............................................................. 1


(Includes Items 1 Through 13)

A24987 Kit, Seal .......................................................... 1


(Includes Items 1,3,7,9)

1 24244 Seal, Lip ......................................................... 1


2 24245 Cover, Shaft End ............................................ 1
3 24982 Seal, Ring....................................................... 2
4 24674 Plug ................................................................ 1
5 24248 Bearing, Roller................................................ 4
6 24249 Plate, Thrust ................................................... 2
7 24250 Strip, Pocket Seal........................................... 2
8 209263 Set, Shaft & Gear ........................................... 1
9 24252 Seal, Gasket................................................... 2
10 209262 Housing, Gear ................................................ 1
11 24258 Cover, Port End.............................................. 1
12 28179 Capscrew ....................................................... 4
13 23666 Washer ........................................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-91
TEREX HYDRAULIC PUMP
CRANES Steering & Outriggers
MODEL: RT300 / RT400 24
PAGE 24.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A5512 Reservoir Assembly ....................................1


(Includes Items 1 Through 28)

1 709F5468 Reservoir .....................................................1 21 1200-59 Capscrew, 3/8C x 1 .....................................4


2 1200-93 Capscrew, 1/2C x 3/4 ..................................4 1209-4 Flatwasher ...................................................4
3 1209-6 Flatwasher ...................................................4 1205-43 Nut, 3/8C Elastic .........................................4
4 12019-124 Elbow ..........................................................1 22 1219-661 Adapter........................................................1
5 1218-66 O-Ring.........................................................1 23 1219-800 Tee...............................................................1
6 1252-5 Filter ............................................................1 24 1219-691 Adapter........................................................1
7 1200-102 Capscrew, 1/2C x 1 3/4 ...............................1 25 1219-273 Bushing .......................................................1
1205-65 Locknut, 1/2C..............................................1 26 363 0138 Adapter........................................................1
8 709F6077 Lever ...........................................................1 27 12019-335 Valve, Check ...............................................1
9 1222-283 Gauge, Oil Level .........................................2 28 12019-339 Adapter........................................................1
10 F65409 Cover ...........................................................1 12019-270 Nipple..........................................................1
11 37542 Cap, Fill (Repl. F38388) .............................1 A38556 Immersion Heater Assembly.......................1
12 708 6449 Element w/ O-Rings....................................1 (Includes Items 29 Through 35)
1218-85 O-RIng........................................................2 29 38552 Heater ..........................................................1
13 22919 Valve, By-Pass ............................................1 30 1223-478 Plug .............................................................1
14 22920 Spring, Hold-Down .....................................1 31 12239-36 Cord, 3-Wire................................................1
15 1218-89 O-Ring.........................................................2 1223-54 Terminal ......................................................3
16 F37554 Cover ...........................................................1 32 1223-479 Connector, 3/4” Screw ................................1
17 1200-59 Capscrew, 3/8C x 1 .....................................12 33 709 2487 Guard, Mud .................................................1
1210-20 Lockwasher .................................................12 34 709 2486 Strap ............................................................1
18 1219-137 Plug, 1/4 npt ................................................1 35 1200-59 Capscrew, 3/8C x 1 .....................................4
19 1219-869 Plug, 2 npt ...................................................1 1210-20 Lockwasher .................................................4
20 713F0144 Step..............................................................1 1205-36 Nut, 3/8C .....................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX HYDRAULIC RESERVOIR
CRANES
MODEL: RT 400 Series 25
PAGE 25.1
TABLE OF CONTENTS

See Page 25.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX LOWER HYDRAULICS
CRANES
MODEL: RT 400 Series 25
PAGE 25.2
TABLE OF CONTENTS

See Page 25.2

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A6647 Lower Hydraulic Assembly


(Includes Items 1 Through 70 &
1 Through 6 Page 24.1)

1 708 2207 Manifold ......................................................1 39 1219-389 Adapter ........................................................ 1


2 1219-393 Clamp, Split Flange ....................................2 40 707 4146-16 Hose ............................................................. 1
1218-61 O-Ring.........................................................1 41 707 4078-13 Hose ............................................................. 1
1200-146 Capscrew, 5/8C x 1 3/4 ............................... 4 42 12019-169 Adapter ........................................................ 1
1210-32 Lockwasher ................................................. 4 43 12019-170 Tee ............................................................... 1
3 435 3211-28 Hose ............................................................1 44 1219-441 Adapter ........................................................ 7
4 378 0301 Clamp .......................................................... 2 45 708 2211 Valve (See Page 3.5) ................................... 1
5 363 1409 Insert, Beaded .............................................. 1 46 1200-59 Capscrew, 3/8C x 1 ..................................... 8
1218-126 O-Ring.........................................................1 1209-4 Flatwasher ................................................... 8
1200-100 Capscrew, 1/2C x 1 1/2 ............................... 4 1210-20 Lockwasher ................................................. 8
1210-26 Lockwasher ................................................. 4 1205-36 Nut, 3/8C ..................................................... 8
6 Page 24.1 Pump, Main ................................................. 1 47 Page 11.4 Valve ........................................................... 1
7 Page 24.1 Pump, Steering ............................................ 1 48 709 5673-11 Hose ............................................................. 1
8 1219-392 Clamp, Split Flange ....................................6 49 709 5673-15 Hose ............................................................. 1
460 4113 O-RIng ........................................................ 3 50 1219-628 Tee ............................................................... 1
1200-307 Capscrew, 7/16C x 1 1/4 ............................. 12 51 709 6804 Tube ............................................................. 1
1210-23 Lockwasher ................................................. 12 52 709 6803 Tube ............................................................. 1
9 363 1223 Elbow, 90° ...................................................1 53 709 5673-24 Hose ............................................................. 2
10 1219-665 Clamp, Split Flange ....................................2 54 709 5668-12 Hose ............................................................. 2
460 4112 O-Ring.........................................................1 55 12019-274 Adapter ........................................................ 2
1200-61 Capscrew, 3/8C x 1 1/4 ............................... 4 56 708 2294 Tube ............................................................. 2
1210-20 Lockwasher ................................................. 4 57 709 6645 Tube ............................................................. 1
11 709 5665-108 Hose ............................................................1 58 709 6855 Tube ............................................................. 1
12 709 5666-36 Hose ............................................................1 59 708 2095 Tube ............................................................. 2
13 363 1109 Adapter, 45° ................................................1 60,61 Not Applicable ............................................
14 709 5672-50 Hose ............................................................1 62 707 4097-46 Hose ............................................................. 1
15 709 5915-62 Hose ............................................................1 63 707 4779-93 Hose ............................................................. 1
16 709 5670-24 Hose ............................................................1 64 1240-168 Clamp .......................................................... 6
17 709 5700-50 Hose ............................................................1 1240-157 Nut ............................................................... 6
18 708 9198-23 Hose ............................................................1 1240-170 Plate ............................................................. 3
19 707 4078-62 Hose ............................................................1 1200-7 Capscrew, 1/4C x 1 1/2 ............................... 6
20 Page 11.2 Hose ............................................................1 65 1240-152 Clamp .......................................................... 20
21 709 5669-44 Hose ............................................................1 1240-153 Nut ............................................................... 10
22 709 5664-66 Hose ............................................................1 1240-154 Plate ............................................................. 10
23 709 5671-32 Hose ............................................................1 1200-37 Capscrew, 5/16C x 1 3/4 ............................. 10
24 1219-661 Adapter........................................................ 1 66 1240-171 Clamp .......................................................... 10
25 12019-199 Tee ...............................................................1 1240-153 Nut ............................................................... 5
26 1219-691 Adapter........................................................ 1 1240-154 Plate ............................................................. 5
27-30 Not Applicable ............................................ 1200-37 Capscrew, 5/16C x 1 3/4 ............................. 5
31 1219-464 Adapter........................................................ 1 67 1240-209 Clamp .......................................................... 4
32 1219-802 Adapter........................................................ 1 1240-195 Plate ............................................................. 2
33 707 7025 Valve ........................................................... 1 1200-73 Capscrew, 3/8C x 2 3/4 ............................... 8
203653 Cartridge .................................................... 1 68 1240-215 Clamp .......................................................... 8
203777 Coil, Solenoid ............................................ 1 1240-195 Plate ............................................................. 4
34 1219-848 Adapter........................................................ 1 1200-73 Capscrew, 3/8C x 2 3/4 ............................... 8
35 12019-557 Disconnect ...................................................1 69 1240-220 Clamp .......................................................... 2
12019-558 Cap, Dust..................................................... 1 1240-140 Plate ............................................................. 1
36 12019-292 Adapter........................................................ 1 1200-69 Capscrew, 3/8C x 2 1/4 ............................... 2
37 12019-513 Valve ........................................................... 1 70 1219-958 Elbow, 45° ................................................... 1
38 1200-75 Capscrew, 3/8C x # ..................................... 2
1210-20 Lockwasher ................................................. 2
1205-36 Nut, 3/8C ..................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-2000
TEREX LOWER HYDRAULICS
CRANES
MODEL: RT 400 Series 25
PAGE 25.3
TABLE OF CONTENTS

See Page 25.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-92
TEREX UPPER HYDRAULICS
CRANES
MODEL: RT 400 Series 25
PAGE 25.4
TABLE OF CONTENTS See Page 25.4
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
709A6812 Upper Hydraulics Assembly 56 1219-959 Adapter .................................................................. 1
(Includes Items 3-112) 57 1219-887 Elbow..................................................................... 1
1 Group 40 Winch..................................................................... 1 58 1219-802 Elbow..................................................................... 1
2 1219-665 Clamp, Split Flange ............................................... 4 59 1219-442 Adapter .................................................................. 2
1218-115 O-Ring ................................................................... 2 60 Page 25.11 Valve, Priority ....................................................... 1
1200-61 Capscrew, 3/8C x 1 1/4.......................................... 8 1200-43 Capscrew, 5/16C x 2 1/2........................................ 2
1210-20 Lockwasher ............................................................ 8 1210-17 Lockwasher............................................................ 2
61 709 5241 Plate, Mounting ..................................................... 1
3 200B2552-40 Hose ....................................................................... 1
1200-61 Capscrew, 3/8C x 1 1/4.......................................... 4
4 200B2552-40 Hose ....................................................................... 1 1209-63 Flatwasher.............................................................. 4
5 12019-124 Elbow ..................................................................... 1 62 1219-663 Adapter .................................................................. 3
6 709 5095-144 Hose ....................................................................... 1 63 707 4089-36 Hose ....................................................................... 1
7 1219-917 Bulkhead ................................................................ 2 64 1240-51 Clamp..................................................................... 2
8 709 1239-46 Hose ....................................................................... 1 65 Page 22.3 Motor, Swing ......................................................... 1
9 709 1239-50 Hose ....................................................................... 1 66 1219-470 Elbow..................................................................... 5
10 707 4403 Tube, Winch........................................................... 2 67 709 5791-62 Hose ....................................................................... 1
68 Page 25.10 Valve, Swing ......................................................... 1
11 1219-282 Adapter................................................................... 4
69 375 1406 Elbow..................................................................... 1
12 Not Applicable ....................................................... 70 200B2569-66 Hose ....................................................................... 1
13 707 4686-51 Hose ....................................................................... 1 71 12019-548 Elbow..................................................................... 1
14 Not Applicable ....................................................... 72 707 4075-14 Hose ....................................................................... 1
15 1219-663 Adapter................................................................... 2 73 1240-195 Plate ....................................................................... 6
363 8101 Reducer .................................................................. 1 1240-215 Clamp..................................................................... 12
16 Page 25.8 Valve ...................................................................... 1 1200-75 Capscrew, 3/8C x 2 3/4.......................................... 4
17 12019-218 Elbow ..................................................................... 2 1209-63 Flatwasher.............................................................. 4
74 1240-210 Clamp..................................................................... 4
18 709 6440 Plug ........................................................................ 1
1240-140 Plate ....................................................................... 2
19 12019-557 Disconnect ............................................................. 3 1200-69 Capscrew, 3/8C x 2 1/4.......................................... 4
12019-558 Cap, Dust ............................................................... 3 75 1240-204 Clamp..................................................................... 4
20 1219-662 Adapter................................................................... 1 707 3558 Plate ....................................................................... 2
21 1200-128 Capscrew, 1/2C x 5 1/2.......................................... 3 1200-17 Capscrew, 1/4C x 2 3/4.......................................... 4
1209-29 Flatwasher .............................................................. 3 76 709 5308 Bracket ................................................................... 1
1205-67 Locknut, 1/2C ........................................................ 3 77 1200-59 Capscrew, 3/8C x 1................................................ 2
22 12019-9 Adapter................................................................... 1 1210-20 Lockwasher............................................................ 2
1209-63 Flatwasher.............................................................. 2
23 707 4396 Tube, Mid-Inlet ...................................................... 1
78 12182-14 Trim, Flex .............................................................. 1
24 709 5106 Elbow ..................................................................... 1 79 12169-14 Trim, Flex .............................................................. 1
25 1219-975 Tee ......................................................................... 1 80 1219-605 Adapter .................................................................. 1
26 709 5097-63 Hose ....................................................................... 1 81 706 8880 Reducer .................................................................. 1
27 709 5108 Tube, Outlet ........................................................... 1 1219-776 Elbow..................................................................... 1
28 709 1265-44 Hose ....................................................................... 1 82 Page 39.13 Hold Valve............................................................. 1
29 707 4686-112 Hose ....................................................................... 1 83 1200-113 Capscrew, 1/2F x 3 ................................................ 4
30 1240-203 Clamp..................................................................... 10 1210-26 Lockwasher............................................................ 4
1209-29 Flatwasher.............................................................. 4
1240-148 Plate ....................................................................... 5
84 12019-467 Elbow..................................................................... 1
1200-15 Capscrew, 1/4C x 2 1/2.......................................... 10 85 707 4089-70 Hose ....................................................................... 1
31 1240-215 Clamp..................................................................... 8 86 707 4078-70 Hose ....................................................................... 1
1240-195 Plate ....................................................................... 4 87 709 1262-44 Hose ....................................................................... 1
1200-89 Capscrew, 3/8C x 5 1/2.......................................... 4 88 707 4077-48 Hose ....................................................................... 1
32 707 4686-108 Hose ....................................................................... 1 89 707 4078-52 Hose ....................................................................... 1
33 707 4110-61 Hose ....................................................................... 1 90 Page 39.11 Cylinder, Boom ..................................................... 1
34 707 4097-50 Hose ....................................................................... 1 91 709 5830 Pin .......................................................................... 1
92 709 1424 Pin, Eye.................................................................. 1
35 1219-386 Adapter................................................................... 1
93 1200-270 Capscrew, 1C x 2 1/2............................................. 1
12019-241 Elbow ..................................................................... 1 1210-50 Lockwasher............................................................ 1
36 360 3521 Elbow ..................................................................... 1 94 200B2007-33 Clamp..................................................................... 1
37 12019-124 Elbow ..................................................................... 1 95 1219-957 Elbow..................................................................... 1
38 1219-818 Reducer .................................................................. 1 96 372 1518 Cushion .................................................................. 4
1219-694 Tee ......................................................................... 1 364A5589 Bar ......................................................................... 1
39 1219-446 Adapter................................................................... 1 1200-164 Capscrew, 5/8C x 4................................................ 3
1210-32 Lockwasher............................................................ 3
12019-4664 Tee ......................................................................... 1
1205-80 Nut ......................................................................... 3
40 1219-853 Reducer .................................................................. 1
97 709 6401 Divider, Flow ......................................................... 1
41 12019-144 Elbow ..................................................................... 1 98 709 6176 Bracket ................................................................... 2
42 1219-800 Tee ......................................................................... 1 99 1200-95 Caspcrew, 1/2C x 1................................................ 4
1219-688 Reducer .................................................................. 1 1210-26 Lockwasher............................................................ 4
43 709 5310-30 Hose ....................................................................... 1 100 708 2899 Valve, Solenoid ..................................................... 1
44 709 5096-37 Hose ....................................................................... 1 1213-30 Breather ................................................................. 1
45 709 5311-24 Hose ....................................................................... 1 101 709 6177 Plate, Solenoid Valve ............................................ 1
1200-1 Capscrew, 1/4C x 3/4............................................. 2
46 709 1263-32 Hose ....................................................................... 2
1210-14 Lockwasher............................................................ 2
47 1203-220 Capscrew, 1/2C x 1 1/2.......................................... 2 102 1205-80 Locknut .................................................................. 4
48 1219-442 Adapter................................................................... 4 1210-32 Lockwasher............................................................ 4
49 709 5069 Spacer..................................................................... 3 103 12019-418 Elbow..................................................................... 2
50 1219-389 Adapter................................................................... 3 104 709 6764-60 Hose ....................................................................... 1
51 1200-65 Capscrew, 3/8C x 1 3/4.......................................... 3 105 12202-30 Hose ....................................................................... 1
1209-63 Flatwasher .............................................................. 3 1266-24 Loom...................................................................... 1
1205-45 Locknut, 3/8C ........................................................ 3 106 12019-303 Adapter, 45°........................................................... 1
107 707 4096-29 Hose ....................................................................... 1
52 1219-441 Adapter................................................................... 3
108 707 4686-29 Hose ....................................................................... 1
53 12019-254 Tee ......................................................................... 1 109 376 1401 Adapter .................................................................. 1
1219-556 Adapter................................................................... 1 110 1219-680 Elbow..................................................................... 1
54 707 4686-48 Hose ....................................................................... 1 111 1219-588 Adapter .................................................................. 1
55 709 5107 Adapter................................................................... 1 112 1219-685 Adapter .................................................................. 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-1999
TEREX UPPER HYDRAULICS
CRANES
MODEL: RT 400 Series 25
PAGE 25.5
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

709A5802 Center Swivel Assembly


(Includes Items 1 Through 20)

1 Page 25.7 Manifold, Rotary ................................... 1 12 1219-958 Adapter, 45° ......................................... 2


2 1200-110 Capscrew, 1/2C x 2 3/4 ........................ 2 13 1219-386 Adapter ................................................. 1
3 1200-116 Capscrew, 1/2C x 3 1/2 ........................ 2 1218-65 O-RIng ................................................. 2
4 1210-26 Lockwasher .......................................... 4 14 1219-282 Adapter w/ O-Ring ................................ 2
1205-58 Nut, 1/2C .............................................. 4 1218-65 O-Ring ................................................. 2
1209-6 Flatwasher............................................ 4 15 1219-446 Adapter w/ O-Ring ................................ 1
5 709 5069 Spacer .................................................. 2 1218-34 O-Ring ................................................. 1
6 709F5645 Bracket ................................................. 1 16 12019-171 Adapter w/ O-Ring ................................ 1
7 1200-59 Capscrew, 3/8C x 1 ............................. 3 1218-41 O-Ring ................................................. 1
1210-20 Lockwasher .......................................... 3 17 1219-290 Elbow, 45° ............................................ 1
8 709F6681 Arm, Torque w/ Bushings ..................... 1 18 1219-470 Elbow, 90° w/ O-Ring ........................... 1
1214-59 Bushing ............................................... 2 1218-34 O-Ring ................................................. 1
9 1206-64 Setscrew, 5/8C x 1 1/2 Cup Pt ............. 2 19 1219-441 Adapter w/ O-Ring ................................ 1
1210-32 Lockwasher, 5/8 ................................... 2 1218-34 O-Ring ................................................. 1
1205-84 Nut, 5/8C Jam ...................................... 2 20 363 1109 Adapter ................................................. 1
10 Page 33.4 Ring, Collector...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX CENTER SWIVEL ASSEMBLY
CRANES
MODEL: RT 400 Series 25
PAGE 25.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

708A2388 Manifold, Rotary ........................................ 1


(Includes Items 1 thru 11)

205666 Kit, Seal ...................................................... 1


(Includes Items 2,3,5 thru 9)

1 708 2359 Spool........................................................... 1


2 1218-187 O-Ring ........................................................ 2
3 1218-188 Ring, Back-Up ............................................ 2
4 708F2360 Case ............................................................ 1
5 49125 Ring, Wear .................................................. 2
6 49126 Ring, Rectangular ....................................... 7
7 49127 Seal ............................................................. 7
8 49128 Washer, Thrust ............................................ 1
9 1218-52 O-Ring ........................................................ 2
10 49129 Plate ............................................................ 1
11 1200-57 Capscrew, 3/8C x 3/4.................................. 4

- CASE PORTS 1 & 9 ARE COMMON -

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX ROTARY MANIFOLD
CRANES
MODEL: RT Series 25
PAGE 25.7
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

711A0289 Manifold, Rotary .........................................1

216752 Kit, Seal.......................................................1

- CASE PORTS 1 & 9 ARE COMMON -

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 10-2000
TEREX ROTARY MANIFOLD
CRANES
MODEL: RT 400 25
PAGE 25.7A
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
431 2609 Valve Assembly .......................................... 1
22 208410 Cap ..............................................................1
1 208019 Section, Inlet ............................................... 1 23 208411 Screw, Cap ..................................................2
(Includes 9, 10, 56, 57) 24 208421 Bolt..............................................................1
2 209957 Section, Boom............................................. 1 25 208419 Spring ..........................................................1
(Includes 9 Thru 23) 26 208420 Poppet .........................................................2
2A 211617 Section, Mid-Inlet Selector ......................... 1 27 208422 Sleeve ..........................................................1
(Includes 9, 10, 41 Thru 54) 28 208423 Tube ............................................................1
3 209959 Section, Telescope ...................................... 1 29 208424 Spring ..........................................................1
(Includes 9 Thru 18, 24 Thru 33, 58) 30 208425 Tube ............................................................1
4 209960 Section, Aux. Winch ................................... 1 31 208426 Screw...........................................................1
(Includes 9 Thru 23) 32 208427 Cap ..............................................................1
5 208023 Section, Mid-Inlet ....................................... 1 33 208428 Screw...........................................................2
(Includes 9, 10, 55, 57) 34 209964 Plug .............................................................1
6 208771 Section, Main Winch ..................................1 35 209965 Seal..............................................................1
(Includes 9 Thru 23) 36 209966 Ring, Back-Up ............................................1
7 211618 Section, Outlet............................................. 1 37 209967 Seal..............................................................1
(Includes 34 Thru 40) 38 209968 Tube, Limiter ..............................................1
8 209963 Stud Assembly ............................................ 4 39 209969 Spring ..........................................................1
40 209970 Plug .............................................................1
Qty. for Items 9 thru 56 are for one section. 209981 Kit, Pneumatic Selector...............................1
(Includes 41 Thru 52)
9 208401 Seal, Square.................................................1 41 208406 Screw...........................................................2
(Inlet, Telescope, Aux. Winch, Main 42 209971 Plate, Retaining ...........................................2
Winch, Mid-Inlet Selector) 43 209972 Ring, Back-Up ............................................2
208402 Seal Square.................................................. 1 44 209973 Seal..............................................................2
(Mid-Inlet, Boom) 45 209971 Plate, Retaining ...........................................1
10 22148 Seal, Square (All Sections) ......................... 3 46 209975 Spacer..........................................................1
47 209976 Retainer, Spring ..........................................1
11 208412 Poppet, Check ............................................. 1 48 209977 Spring, Metering .........................................1
12 208413 Spring ..........................................................1 49 208407 Retainer, Spring ..........................................1
13 208414 O-RIng ........................................................ 2 50 209978 Bolt, Stripper...............................................1
14 208415 Cap, Check Valve ....................................... 1 51 209979 Pneumatic Assembly...................................1
15 208403 Seal.............................................................. 2 52 204003 Vent, Air......................................................1
16 208404 Ring, Back-up ............................................. 2 53 208416 Plug .............................................................1
17 208405 Plate, Retaining ...........................................3
18 208406 Screw........................................................... 2 55 208416 Plug (Mid-Inlet) ..........................................1
19 208407 Guide, Spring ..............................................2 56 208417 Plug (Inlet) ..................................................1
20 208408 Spring, Main Winch.................................... 1 208418 Gasket..........................................................1
209985 Spring, Aux. Winch .................................... 1 208429 Seal, Inner ...................................................1
208509 Spring, Boom ..............................................1 57 208442 Relief, Main (3500 psi) ...............................2
21 208409 Bolt.............................................................. 1 58 208443 Relief, Line (3700 psi) ................................2
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 6-1999
TEREX HYDRAULIC VALVE
CRANES
MODEL: RT 400 Series 25
PAGE 25.8
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

709 5119 Valve, Auxiliary Winch

1 208019 Section, Inlet ............................................... 1


2 208771 Section, Plunger ..........................................1
3 208453 Section, Outlet.............................................1
4 208646 Stud ............................................................. 4
5 208401 Seal, Square................................................. 1
208402 Seal, Square................................................. 1
6 22148 Seal, Square................................................. 3
7 208412 Poppet, Check .............................................1
8 208413 Spring.......................................................... 1
9 208414 O-Ring.........................................................1
10 208415 Cap, Check Valve .......................................1
11 208403 Seal.............................................................. 2
12 208404 Ring, Back-Up ............................................ 2
13 208405 Plate, Retaining ........................................... 3
14 208406 Screw........................................................... 2
15 208407 Guide, Spring .............................................. 2
16 208408 Spring.......................................................... 1
17 208409 Bolt.............................................................. 1
18 208410 Cap .............................................................. 1
19 208411 Screw, Cap .................................................. 2
20 208442 Relief, Main ................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX AUXILIARY WINCH VALVE
CRANES
MODEL: RT 400 Series 25
PAGE 25.9
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

708 2374 Valve, Swing................................................1


(Includes Items 1 thru 20)

A201600 Kit, Seal.......................................................1


(Includes Items 7,11,12)

1 205454 Section, Inlet................................................1


2 205455 Section, Plunger ..........................................1
3 215531 Section, Outlet .............................................1
4 201596 Rod, Tie (3/8”).............................................1
29695 Nut ...............................................................1
5 201597 Rod, Tie (5/16”)...........................................2
29697 Nut ...............................................................2
6 205457 Valve, Relief (2000 psi)...............................1
7 29735 O-Ring .........................................................1
8 201599 Plug Ass’y ...................................................2
10 205458 Plunger ........................................................1
11 25191 O-Ring .........................................................2
12 29737 Wiper ...........................................................2
13 29738 Plate, Seal (.104”)........................................2
13A 203698 Plate, Seal (.048”)........................................1
14 29739 Screw ...........................................................1
15 29740 Seat, Spring .................................................2
16 29741 Spring ..........................................................1
17 29742 Capscrew .....................................................1
18 29743 Cap ..............................................................1
19 29744 Capscrew .....................................................2
20 201601 Anti-Void Ass’y...........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX SWING VALVE
CRANES
MODEL: RT Series 25
PAGE 25.10
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

708 2350 Valve, Priority


(Includes Items 1 Through 16)

1 NSS Body............................................................ 1
2 204886 Plug ............................................................. 1
3 204887 O-Ring ........................................................ 1
4 204888 Spring.......................................................... 1
5 204891 Spool ........................................................... 1
6 204889 Plug w/ O-Ring ........................................... 1
204887 O-Ring ........................................................ 1
7 204890 Relief Cartridge Assembly ......................... 1
(Includes Items 8 Through 17)
8 Body............................................................ 1
9 NSS Ring............................................................. 1
10 NSS Screen ......................................................... 1
11 NSS Screw, Adjusting......................................... 1
12 27932 O-Ring ........................................................ 1
13 NSS Guide, Spring .............................................. 1
14 NSS Spring.......................................................... 1
15 NSS Holder, Ball................................................. 1
16 29453 Ball.............................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX PRIORITY VALVE
CRANES
MODEL: RT Series 25
PAGE 25.11
TABLE OF CONTENTS

ASSEMBLE WITH SLOTS


FACING GEARS

REF. PART NO. DESCRIPTION QTY.

709 6401 Flow Divider............................................... 1


(Includes Items 1 Through 14)

A202039 Kit, Seal ...................................................... 1


(Includes Items 2,5,8)

1 205597 Cover, Port End .......................................... 2


2 24982 Seal, Ring ................................................... 4
3 24248 Bearing, Roller ........................................... 8
4 24249 Plate, Thrust................................................ 4
5 24250 Seal, Pocket (6” Strip) ................................ 4
6 211619 Housing, Gear............................................. 2
7 211621 Set, Gear ..................................................... 2
8 24252 Seal, Gasket ................................................ 4
9 24255 Shaft, Connecting ....................................... 1
10 211620 Carrier, Bearing .......................................... 1
11 24247 Nut .............................................................. 8
12 23666 Washer........................................................ 8
13 206160 Stud............................................................. 2
14 211622 Stud............................................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX FLOW DIVIDER
CRANES
MODEL: RT 400 Series 25
PAGE 25.12
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0037 Cab Assembly *16 215083 Rod .219 x 2.18 ...........................................1
(Includes Items With * on Pages 27.1-27.5) *17 215084 7/32” LH Rod Clip ......................................1
*18 215085 Link Slotted .................................................1
214072 Cab Only *19 215086 1/4”-20 Hex Nuts, Zinc ...............................2
*20 214181 7/32” RH Rod Clip......................................1
*1 214073 Door Assembly............................................1 *21 215088 2 Rotor Latch...............................................1
(Includes Items 2 Through 25) *22 214135 1/4”-20 Pan Head PH x 3/4” .......................3
*23 214113 Nut Plate......................................................1
*2 214091 Window, Door .............................................1 *24 215090 Seal-Diagonal ..............................................1
2a 215809 Latch, Keeper ..............................................1 *25 215091 Seal-Horizontal Lower ................................1
2b 215810 Assembly, Sliding .......................................1 *26 214120 Hatch Assembly ..........................................1
2c 215811 Assembly, Keeper Rail................................1 (Includes Items 27 Through 30)
2d 215812 Assembly, Stationary (Lower) ....................1 *27 215000 Gas Spring ...................................................2
2e 215813 Assembly, Stationary (Upper).....................1 *28 215001 Frame Assembly..........................................1
2f 215814 Frame, Window Main..................................1 *29 215002 Hex Head Self-Drilling Screw ....................12
*3 214116 Windshield Seal, Large ...............................10ft *30 215003 Screw...........................................................4
*4 214043 Grab Handle ................................................2 *31 214118 Ball Slide Upper ..........................................1
*5 214131 1/4”-20PH HD x 1/2” ..................................2 *32 214129 10-32 Nylon Locknut ..................................9
*6 215074 Push/Pull Handle, Door...............................1 *33 215116 #10 Washer..................................................9
*7 215075 5/16”-18 HWH x 1/2” .................................2 *34 214119 Ball Slide Upper ..........................................1
*8 215076 Paddle Handle Assembly.............................1 *35 214129 10-32 Nylon Locknut ..................................9
200635 Key for Above .............................................1 *36 215116 #10 Washer..................................................9
*9 215077 Gasket ..........................................................1 *37 214034 Handle Weldment........................................1
*10 215078 Cover, Latch Box ........................................1 *38 0036-33 Gasket Handle .............................................4
*11 215079 1/4” Flatwasher............................................2 *39 214052 5/16”-18 HWH x 3/4” .................................4
*12 214135 1/4”-20 Pan Head PH x 3/4” .......................2 *40 214113 Striker Bolt Bracket.....................................1
*13 215080 1” Flat Top Bushing ....................................1 *41 214052 5/16”-18 HWH x 3/4” .................................3
*14 215081 Rear Strike...................................................1 *42 214117 Int Thread Striker Bolt ................................1
*15 214138 10-32 BHSCS ..............................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-1999
TEREX OPERATOR’S CAB
CRANES
MODEL: RT s 27
PAGE 27.1
TABLE OF CONTENTS

See Page 34.1

REF. PART.NO. DESCRIPTION QTY.

*24 7140293 Mirror Assembly......................................... 1


*25 214093 Bracket, Mirror Mounting........................... 1
*26 214052 5/16”-18 HWH Screw x 3/4” YZC............. 2
*27 214093 Bracket, Mirror Mounting........................... 1
*28 214052 5/16”-18 HWH x 3/4”................................. 1
*29 214076 Rear Storage Compartment
(Includes Items 30 Through 35)
*30 215110 Front Panel Assembly................................. 1
*31 215111 Top Cover Assembly .................................. 1
*32 215112 Swell Latch ................................................. 1
*33 215113 Lid Weldment ............................................. 1
*34 215114 Adjustable Hinge ........................................ 2
*35 214134 8-32 Pan Head PH x 1/2”............................ 8
*36 214074 Dash Frame Weldment ............................... 1
214052 5/16”-18 HWH x 3/4”................................. 8
214150 5/16” Flatwasher......................................... 8
214065 5/16” Lockwasher....................................... 8
214071 5/16” Nuts................................................... 8
*37 214075 Dash Cover Weldment................................ 1
214131 1/4”-20 Pan Head PH x 1/2”....................... 4
214145 1/4” Washer ................................................ 4
*38 214077 Dash Wrapper Weldment............................ 1
*39 214131 1/4”-20 Pan HEad PH x 1/2” ...................... 5
*40 214145 1/4” Washer ................................................ 5

*See Page 27.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX OPERATOR’S CAB
CRANES
MODEL: RT s 27
PAGE 27.2
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

*1 214079 Glass-Rear ...................................................1 *22 214095 Door Seal Strip ............................................1


*2 214116 Windshield Seal...........................................8 ft 214057 1/4”-20 AK Insert........................................5
*3 214080 Glass-Left Rear............................................1 *23 214135 1/4”-20 Pan Head PH x 3/4” .......................5
*4 214116 Windshield Seal...........................................5 ft *24 214145 1/4” Washer.................................................5
*5 214232 Glass Assembly- Top Hatch........................1 *25 214094 Door Seal Strip ............................................1
(Includes Items 6 Through 17) 214057 1/4”-20 AK Insert........................................3
*6 215017 Glass ............................................................1 *26 214135 1/4”-20 Pan Head PH x 3/4” .......................3
*7 215005 Hinge ...........................................................1 *27 214145 1/4” Washer.................................................3
*8 215016 Nut, Lock 1/4”-20 SS ..................................3 *28 1222-217 Fire Extinguisher .........................................1
*9 31P0036 Washer, Flat.................................................3 *29 214105 Bracket Right Upper Dash ..........................1
*10 215013 Tape, Double Face.......................................AR 214058 5/16” AK Insert ...........................................4
*11 215006 Plate Assembly, Hinge ................................1 *30 214052 5/16”-18 HWH Screw 3/4” YZC ................4
*12 215007 RH Latch .....................................................1 *31 214103 Bracket Left Upper Dash.............................1
*13 215008 LH Latch......................................................1 214058 5/16” AK Insert ...........................................4
*14 215011 Handle, Pull .................................................2 *32 214052 5/16”-18 HWH Screw 3/4” YZC ................4
*15 215533 Block, GS ....................................................2 *33 214102 Bracket Left Lower Dash ............................1
215534 Plate .............................................................1 214058 5/16” AK Insert ...........................................3
*16 215035 Screw ...........................................................4 *34 214052 5/16”-18 HWH Screw 3/4” .........................3
*17 215018 Label, Warning............................................1 *35 214104 Bracket Right Lower Dash..........................1
*18 214078 Console Group.............................................1 214058 5/16” AK Insert ...........................................3
*19 214137 10-24 Pan Head PH x 1/2” ..........................12 *36 214052 5/16”-18 HWH Screw 3/4” .........................3
*20 214096 Door Seal Strip ............................................1 *37 215243 Keeper, Latch ..............................................2
*21 214135 1/4”-20 Pan Head PH x 3/4” .......................4

* See Page 27.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-2000
TEREX OPERATOR’S CAB
CRANES
MODEL: RT Series 27
PAGE 27.3
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

*1 214013 Windshield.................................................. 1
(Includes Items 2 Through 9,33-34) 14 215036 Nut, TINN ...................................................1
15 215030 Screw, #8 x .38 FHP....................................2
*2 214123 Glass Assembly .......................................... 1 16 215044 Guard Assembly..........................................1
*3 215026 Frame Assembly, Main .............................. 1 17 215045 Screw #8 x 1.5 BHP ....................................4
*4 215027 Frame BTM, Main...................................... 1 18 215039 Rail, Keeper Assembly................................1
215002 1/4” x .75 Hex HD Self dl .......................... 9 19 215034 Retainer, Rail...............................................2
*5 215020 Handle, Pull ................................................ 2 20 215035 Keeper, Window..........................................2
215029 Screw #8 x .50 FHP.................................... 6 215046 Screw #8 x .38 FHP.....................................4
*6 215019 Latch Assembly.......................................... 2 215791 Window Latch Assembly ............................1
*7 215021 Bracket Latch ............................................. 2 21 215037 Latch Keeper ...............................................1
215028 Screw #8 x .25 PHP.................................... 8 215047 Screw #8 x .38 PHP.....................................2
215030 Screw #8 x .38 FHP.................................... 4 22 441 6850 Personal Fan ................................................Opt.
*8 215022 BTM Keeper............................................... 2 23 214099 Fan Mounting Bracket.................................1
215032 Screw #8 x .50 PHP.................................... 2 24 214057 1/4”-20 AK Insert........................................2
215031 Rubber Bumper .......................................... 2 *25 214131 1/4”-20 Pan Head PH x 1/2” .......................2
215023 Weep, Plug ................................................. 2 *26 214101 Cover-Wire Access .....................................2
*9 214226 Weatherstrip, 210”...................................... 1 *27 214061 8-32 AK Insert.............................................4
10 214114 Window Assembly ..................................... 1 28 214134 8-32 Pan Head PH .......................................4
(Includes Items 11 Through 21) ................. 1 29 1223-630 Dome Light .................................................1
11 214115 Glass Assembly - Sliding ........................... 1 30 1211-1 Screw #8-32 x .50........................................3
12 214121 Glass Assembly - Stationary ...................... 1 31 215101 Terminal .25 Female ...................................1
13 215038 Frame, Main ............................................... 1 32 1223-748 Terminal .25 Male .......................................1
215040 Trim Stop.................................................... 1 *33 216622 Ring .............................................................1
215041 Trim, Cover ................................................ 1 *34 216621 Grommet......................................................2
215042 Rubber, FLKD............................................ 1
215043 Rubber FLKD............................................. 1 *See Page 27.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 9-2001 GROUP


DATE:
TEREX OPERATOR’S CAB
CRANES
MODEL: RT 400 27
PAGE 27.4
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

*1 214087 Foam-Roof ..................................................1


*2 214088 Foam-Rear ..................................................1
*3 214089 Foam-Left Rear Upper................................1
*4 214090 Foam-Left Rear Lower ............................... 1
*5 214086 Foam-Front ................................................. 1
*6 214083 Foam-RH Side, Lower Front ...................... 1
*7 214085 Foam-RH SIde, Above Console ................. 1
*8 214084 Foam-RH Side, Upper Slider...................... 1
*9 214082 Foam-RH Side ............................................1
*10 214081 Foam-RH Rear Upper ................................. 1
*11 37DA-102 Foam 1/2”-Door .......................................... 1
12 714 0272 Floor Mat-Rear ........................................... 1
13 714 0271 Floor Mat-Front .......................................... 1

*See Page 27.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX OPERATOR’S CAB
CRANES
MODEL: RT s 27
PAGE 27.5
TABLE OF CONTENTS

15 4
16
3

1
7

16

13
14 16
11
12

8
10
16
2
5
6
9

REF. PART.NO. DESCRIPTION QTY.

709A6860 Engine Housing Assembly ......................... 1


(Includes Items 1 Through 14)

709A6755 Engine Housing .......................................... 1


(Includes Items 1 Through 7)

1 709 6757 Grill ............................................................ 1


2 709 6756 Side, RH ..................................................... 1
3 709 5884 Side, LH...................................................... 1
4 709 6758 Rear ............................................................ 1
5 709 5886 Door, Top ................................................... 1
6 709 5887 Front ........................................................... 1
7 1200-209 Capscrew, 1/4C x 1/2 ................................. 22
1210-14 Lockwasher................................................. 22
8 1200-319 Capscrew, 5/16C x 1/2 ............................... 8
1209-3 Flatwasher .................................................. 8
9 1205-43 Nut, 3/8C Self-Locking .............................. 4
1209-4 Flatwasher .................................................. 4
10 12147-12 Gasket ......................................................... 1
11 709 6376 Plate ............................................................ 1
12 1200-309 Capscrew, 1/4C x 1/2 ................................. 3
1210-14 Lockwasher................................................. 3
13 709 6837 Bracket........................................................ 1
14 1200-1 Capscrew, 1/4C x 3/4 ................................. 3
1210-14 Lockwasher................................................. 3
1205-13 Nut, 1/4C .................................................... 3
15 216947 Latch........................................................... 1
16 216948 Latch, 2-Part ............................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 9-2001 GROUP


DATE:
TEREX ENGINE HOUSING
CRANES
MODEL: RT 400 27
PAGE 27.6
TABLE OF CONTENTS

2 1

6
5

8
7

REF. PART.NO. DESCRIPTION QTY.

714 0249 High Back Seat

1 215165 Arm Rest, Left ............................................ 1


2 215166 Arm Rest, Right .......................................... 1
3 215160 Cover, Cushion ........................................... 1
4 215161 Cover, Back ................................................ 1
5 215163 Lever, Recliner............................................ 1
6 45528 Seatbelt, w/ Tether ...................................... 1
7 214288 Mechanical Height Adjust .......................... 1
8 Page 27.8 Mechanical Seat Suspension....................... 1
9 714 0497 Seat Support................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 9-98
TEREX OPERATOR’S SEAT
CRANES
MODEL: RT s 27
PAGE 27.7
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

714 0392 Mechanical Seat Suspension

1 215158 Knob ........................................................... 1


2 215153 Shock Absorber .......................................... 1
3 215157 Bellows ....................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 9-98
TEREX SEAT SUSPENSION
CRANES
MODEL: RT s 27
PAGE 27.8
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

714 0424 Seat Suspension, Air

1 215770 Shock Absorber .......................................... 1


2 215771 Air Valve w/ Knob & Hardware................. 1
3 215772 Air Spring ................................................... 1
4 215773 Bellows ....................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 9-98
TEREX SEAT SUSPENSION
CRANES (Option)
MODEL: RT s 27
PAGE 27.9
20 23 7
1 21

2
19
3

10

22

11
9 4
12
8
25

6 5 18 13
14 17
22 15 16 18
24

27

24
26

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0329 Cab, Crane Assembly

1 Page 27A.2 Operator’s Cab - 714 0920...................1 16 714 0271 Floormat, Front .................................... 1
2 714 0527 Hardware Kit ........................................1 17 707 7712 Spacer ................................................. 1
3 Page 29.1 Mirror, LH - 708 8351 ...........................1 18 714 0272 Floormat, Rear .................................... 1
4 12186-48 Chain....................................................1 19 1245-62 Level .................................................... 1
5 1200-31 Capscrew .............................................4 1205-1 Nut ....................................................... 3
1210-17 Lockwasher ..........................................4 MK62603 Capscrew............................................. 3
714 0497 Support, Seat.......................................2 20 Page 11.2 Steering Assembly - 708A2415 ........... 1
6 1240-31 Clamp...................................................3 21 Page 28.2 Control Assy, Manual - 717A0599 ....... 1
7 45528 Seatbelt w/Tether .................................1 22 Page 33.4 Console Assembly - 709A6869 ........... 1
8 1222-217 Fire Extinguisher ..................................1 23 1210-17 Lockwasher.......................................... 4
1233-17 Capscrew .............................................3 1205-25 Nut ....................................................... 4
9 1202-6 Capscrew .............................................4 1209-2 Flatwasher ........................................... 4
1205-5 Nut .......................................................4 1200-31 Capscrew............................................. 4
10 Page 33.2 Upper Dash Assembly - 710A0327......1 Page 27.7 Seat - 714 0249 ................................... 1
11 Page 28.5 Swing Brake Assembly - 708A2416-1..1 24 1219-757 Connector ............................................ 2
12 Page 10.5 Brake Assembly - 709A6754-1 ............1 25 1213-1 Grease Fitting ...................................... 2
13 Page 28.4 Cab Throttle Control.............................1 26 1219-40 Elbow................................................... 2
709A5388 Throttle Kit............................................1 27 43480 Tube ..................................................... 2
709A5388-2 Throttle Kit............................................1 28 12147-12 Gasket (Not Shown) ............................ 2
14 1223-50 Grommet ..............................................1
15 1200-31 Capscrew .............................................1
1210-17 Lockwasher ..........................................1
1205-25 Nut .......................................................1
1223-387 Horn .....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 6-2002 GROUP


DATE:
TEREX OPERATOR’S CAB
CRANES
MODEL: RT400 Series 27A
PAGE 27A.1
TABLE OF CONTENTS
1
7 8

10
11

2
3
12
PLEASE NOTE
CAB DIFFERENCE

4
GROUP 27B

16
5
15
GROUP 27A

6
5 13

14
17
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216364 Wire Guard ..........................................1 9 216359 Glass, Rear ...........................................1


216377 Screw, #8 x 5/8” ................................... 4 215996 Seal, Window .......................................1
2 216361 Window, Sliding RH............................ 1 10 216360 Glass, LH Rear .....................................1
215595 Seal, Windshield Large ........................1 215595 Window Seal, Large .............................1
3 216362 Window Assembly, Hatch/Windsh...... 1 11 216367 Upper Door Slide .................................1
216721 Glass, Top (Glass Only) ....................... Ref 215231 Gasket, Ball Slide .................................1
216750 Glass, Top (w/ Hardware).................... Ref 215233 Gasket, Ball Slide .................................1
216751 Glass, Front (w/ Frame) ....................... Ref 215116 Flatwasher, #10 ....................................9
216365 Tape, Butyl 1/8 x 1/2” .......................... 1 215115 Locknut, 10-32 .....................................9
216379 Spacer, Hatch / Windshield ................. 2 12 216358 Weldment, Mounting Channel .............1
215222 Screw, #10 x 1” ....................................36 216378 Screw, 1/4-20 x 1/2” .............................5
4 216370 Wiper Blade Rest .................................1 13 Page 27A.5 Door Assembly .....................................1
216377 Screw, #8 x 5/8” ................................... 2 14 216366 Lower Door Slide .................................1
5 216368 Wiper Kit, Front ................................... 1 216375 Screw, 1/4-20 x 1/2” .............................10
216376 Screw, 1/4-28 x 1 1/4” ......................... 2 15 216363 Glass, LH Front ....................................1
6 216371 Striker Bolt Bracket ............................. 1 16 216373 Striker Bolt Bracket, Rear ....................1
216372 Internal Thread Striker ......................... 1 216372 Internal Thread Striker .........................1
216374 Screw, 3/8-16 x 3/4” ............................ 1 216374 Screw, 3/8-16 x 3/4” .............................1
215975 Screw, 5/16-18 x 3/4” .......................... 3 215975 Screw, 5/16-18 x 3/4”...........................2
7 216369 Wiper Kit, Roof ................................... 1 17 1222-217 Fire Extinguisher ..................................Ref
8 215217 Screw, #10-24 x 1/2” ...........................2
215226 Insert, #10-24 .......................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-2001
TEREX OPERATOR’S CAB
CRANES
MODEL: RT 400 27A
PAGE 27A.2
TABLE OF CONTENTS

4 5

3
4
6

3 7

4
10 9
16 12

15
14
13

7 11

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216391 Hydraulic Plastic Plug .........................10 11 216380 Bracket, Handle/Mirror Mount ............1
2 216392 3/8” NPT Plastic Plug .......................... 4 215211 Screw, 5/16-18 x 3/4 Hxflg ..................4
3 215219 Plug, 3/4” Black Nylon Button ............ 9 12 216383 Handle, Diagonal Doorway..................1
4 215226 Insert, 10-24......................................... 10 215228 5/8” Dia Hole Plug, Black....................2
5 216382 Handle, Rear Door Post ....................... 1 215211 Screw, 5/16-18 x 3/4 Hxflg ..................4
215228 5/8” Dia Hole Plug, Black ................... 2 13 216388 6100-B3 x 1/8” Edge Trim “A” ...........1
216393 Screw, 3/8-16 x 3/4” ............................4 14 216386 Sealer Strip, Door.................................1
6 216389 Large Bulb Trim Seal........................... 1 215215 Screw, 1/4-20 x 3/4”.............................3
7 216386 Gasket, Handle Pad.............................. 5 216395 Insert, 1/4-20 ........................................3
8 216381 Handle, Horizontal Upper.................... 1 216396 Flatwasher, 1/4”....................................3
215211 Screw, 5/16-18 x 3/4 Hxflg.................. 4 15 216390 Trim Seal ..............................................1
9 216384 Handle Weldment................................. 1 16 216394 Lagscrew, 3/8 x 4”................................4
215228 5/8” Dia Hole Plug, Black ................... 1 216397 Flatwasher, 5/16”..................................4
215211 Screw, 5/16-18 x 3/4 Hxflg.................. 4
10 216385 Door Sealer Strip Weldment ................ 1
215215 Screw, 1/4-20 x 3/4” ............................4
216395 Insert, 1/4-20........................................4
216396 Flatwasher, 1/4” ................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 9-2000
TEREX OPERATOR’S CAB
CRANES
MODEL: RT 400 27A
PAGE 27A.3
TABLE OF CONTENTS

4 6 9
8

16
3 10

15
1

11

14
12
13

REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216404 Foam, RH Lower..................................1


2 216406 Foam, RH Above Console ...................1
3 216405 Foam, RH Under Window ...................1
4 215227 Decal Mounting Surface.......................1
5 216398 Foam, RH Rear Upper..........................1
6 216399 Foam, RH Rear Lower .........................1
7 216410 Ground Wire.........................................1
8 216411 Grommet, 3/8”......................................1
9 215613 Grommet, 5/8”......................................2
10 216401 Foam, Rear ...........................................1
11 216403 Foam, LH Rear Lower .........................1
12 216408 Foam, Dash LH ....................................1
13 216402 Foam, Front LH....................................1
14 216400 Foam, Front RH....................................1
15 216407 Foam, Dash RH ....................................1
16 216409 Wiring Harness.....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 9-2001 GROUP


DATE:
TEREX OPERATOR’S CAB
CRANES
MODEL: RT 400 27A
PAGE 27A.4
TABLE OF CONTENTS
8 12 11
13
7
6 9
4 5 10
3

14

19 15
16
2
23

20
22

17
21 18
24
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216422 Vanity Cover, Console..........................1 12 215112 Latch, Swell ......................................... 1


215217 Screw, 10-24 x 1/2................................3 13 215113 Lid, Rear Compartment Top Cover ..... 1
215226 Insert, 10-24..........................................3 14 215111 Top Cover Subassembly ...................... 1
2 708 2922 Cover, Console Side .............................1 15 215110 Front Panel Subassembly..................... 1
215217 Screw, 10-24 x 1/2................................11 215234 Screw, 1/4-20 x 3/4” ............................ 15
215226 Insert, 10-24..........................................11 216396 Flatwasher, 1/4” ................................... 15
3 708 2921 Console Weldment................................1 16 216419 Cover Storage Box............................... 1
215217 Screw, 10-24 x 1/2................................12 215234 Screw, 1/4-20 x 3/4” ............................ 6
215226 Insert, 10-24..........................................4 216396 Flatwasher, 1/4” ................................... 6
4 708 2924 Cover, Console .....................................1 17 216416 Bracket, Dash LH Upper ..................... 1
215217 Screw, 10-24 x 1/2................................4 215211 Screw, 5/16-18 x 3/4” .......................... 2
215226 Insert, 10-24..........................................4 18 216415 Bracket, Dash LH Lower ..................... 1
5 708 2925 Cover, Console Rear.............................1 215211 Screw, 5/16-18 x 3/4” .......................... 3
215217 Screw, 10-24 x 1/2................................4 19 216416 Bracket, Dash LH Upper ..................... 1
215226 Insert, 10-24..........................................4 215211 Screw, 5/16-18 x 3/4” .......................... 2
6 216424 Bracket Assembly, Shade Clips............4 20 216415 Bracket, Dash LH Lower ..................... 1
215217 Screw, 10-24 x 1/2................................16 215211 Screw, 5/16-18 x 3/4” .......................... 3
215226 Insert, 10-24..........................................8 21 216413 Dash Cover Weldment ......................... 1
7 216421 Cover, Wire Access ..............................2 215215 Screw, 1/4-20 x 3/4 .............................. 4
215238 Screw, 8-32 x 1/2” ................................8 216396 Flatwasher, 1/4” ................................... 4
216427 Insert, 8-32............................................8 22 216414 Defroster Plenum ................................. 1
8 216423 Blind, Roller-Corbeau Mat...................1 215217 Screw, 10-24 x 1/2 ............................... 4
215217 Screw, 10-24 x 1/2................................2 23 708 0649 Dash Wrapper ...................................... 1
215226 Insert, 10-24..........................................2 215215 Screw, 1/4-20 x 3/4” ............................ 5
9 216420 Bracket, Fan Mounting Weldment .......1 216396 Flatwasher, 1/4” ................................... 5
215215 Screw, 1/4-20 x 3/4”.............................2 24 216412 Dash Frame Weldment......................... 1
216395 Insert, 1/4-20 ........................................2 215211 Screw, 5/16-18 x 3/4” .......................... 8
10 215615 Courtesy Lamp Assembly ....................1 215225 Hexnut, 5/16-18 ................................... 8
216245 Terminal, Heat Shrink ..........................1 215224 Lockwasher, 5/16” ............................... 8
216426 Screw, 6-32 x 1/2” ................................2 215223 Flatwasher, 5/16” ................................. 8
11 215114 Hinge, Adjustable.................................2
215238 Screw, 8-32 x 1/2” ................................8
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 9-2000
TEREX OPERATOR’S CAB
CRANES
MODEL: RT 400 Series 27A
PAGE 27A.5
TABLE OF CONTENTS

5
2
10
9
3

4
REF. PART.NO. DESCRIPTION QTY.

216357 Door Assembly, Upper

1 216445 Trim Seal.............................................. 4 ft


2 216430 Foam, Door .......................................... 1
3 216390 Trim Seal.............................................. 3 ft 19
4 216388 Seal....................................................... 2 ft 20
5 216432 Cover, Lower Latch Box...................... 1
216433 Insert, 10-32......................................... 6
216434 Screw, 10-32 x 1/2” ............................. 6
6 216431 Cover, Upper Latch Box...................... 1 18 18
216433 Insert, 10-32......................................... 4
216434 Screw, 10-32 x 1/2” ............................. 4
7 215603 Grab Handle......................................... 1 11
215215 Screw, 1/4-20 x 3/4” ............................ 2
8 216429 Window, Sliding - Door....................... 1 11
215609 Windshield Seal, Large ........................ 12 ft
9 216435 Latch, Roatary Paddle.......................... Ref
10 216428 Door Weldment.................................... 1
11 215088 DBLRTR Hold Open ........................... 1
215215 Screw, 1/4-20 x 3/4” ............................ 4 17
12 216442 Spring, Extension................................. 2
13 216443 Rod, LH ............................................... 1 12 16
14 216435 Latch, Rotary Paddle............................ 1
15 216436 Link, Pin & Clip................................... 4
216437 Shackle................................................. 4 13
215086 Hexnut, 1/4-20 ..................................... 4 15
16 216444 Rod, RH ............................................... 1
17 216438 Screw, Shoulder 3/8 Dia x 3/8” ........... 1
216439 Washer, 3/8” Brass............................... 2
18 216441 Shackle Mount, LH/RH ....................... 2 14
216447 Locknut, 1/4-20, Nyl............................ 2
19 216446 Knob, Handle ....................................... 1
20 216440 Plate, Pivot w/ Handle ......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 9-2000
TEREX OPERATOR’S CAB
CRANES Door
MODEL: RT 400 27A
PAGE 27A.6
TABLE OF CONTENTS
1
7 8

10
11

2
4 12
PLEASE NOTE
CAB DIFFERENCE
GROUP 27B

16
5
15
GROUP 27A

6
5 13

14 3

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216364 Wire Guard .......................................... 1 9 216871 Glass, Rear ...........................................1


216377 Screw, #8 x 5/8”................................... 4 215596 Seal, Window .......................................1
2 216361 Window, Sliding RH............................ 1 10 216360 Glass, LH Rear .....................................1
215595 Seal, Windshield Large........................ 1 215874 Window Seal, Small .............................1
216365 Tape, Butyl 1/8 x 1/2”.......................... 1 11 216367 Upper Door Slide .................................1
216379 Spacer, Hatch / Windshield ................. 2 215231 Gasket, Ball Slide.................................1
215222 Screw, #10 x 1”.................................... 36 215233 Gasket, Ball Slide.................................1
3 1222-217 Fire Extinguisher.................................. Ref 215116 Flatwasher, #10 ....................................9
4 216370 Wiper Blade Rest ................................. 1 215115 Locknut, 10-32 .....................................9
215217 Screw, 10-24 x 1/2 ............................... 2 12 216358 Weldment, Mounting Channel .............1
215266 Insert, 10-24 ......................................... 2 216378 Screw, 1/4-20 x 1/2”.............................5
5 Page 34A.1 Wiper Kit, Front................................... 1 13 Page 27B.5 Door Assembly.....................................1
6 216371 Striker Bolt Bracket ............................. 1 14 216366 Lower Door Slide .................................1
216372 Internal Thread Striker......................... 1 216375 Screw, 1/4-20 x 1/2”.............................10
216393 Screw, 3/8-16 x 3/4” ............................ 1 15 216363 Glass, LH Front ....................................1
215223 Washer, 5/16 ........................................ 2 16 216373 Striker Bolt Bracket, Rear ....................1
7 Page 34A.1 Wiper Kit, Roof ................................... 1 216372 Internal Thread Striker .........................1
8 215217 Screw, #10-24 x 1/2” ........................... 2 216393 Screw, 3/8-16 x 3/4”.............................1
215226 Insert, #10-24 ....................................... 2 215975 Screw, 5/16-18 x 3/4”...........................2
215223 Washer, 5/16.........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2001 GROUP


DATE:
TEREX OPERATOR’S CAB
CRANES
MODEL: RT400 Series 27B
PAGE 27B.1
TABLE OF CONTENTS

4 5

4
6

3 7

13
18
4
10 9
16 12
17
15
14

7 11

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216391 Hydraulic Plastic Plug ......................... 10 11 216380 Bracket, Handle/Mirror Mount ............1
2 216392 3/8” NPT Plastic Plug .......................... 4 215975 Screw, 5/16-18 x 3/4 Hxflg ..................4
3 215219 Plug, 3/4” Black Nylon Button............ 9 12 216383 Handle, Diagonal Doorway ..................1
4 215226 Insert, 10-24 ......................................... 10 215228 5/8” Dia Hole Plug, Black....................2
5 216382 Handle, Rear Door Post ....................... 1 215975 Screw, 5/16-18 x 3/4 Hxflg ..................4
215228 5/8” Dia Hole Plug, Black ................... 2 13 216878 Gasket, Handle Pad ..............................1
216393 Screw, 3/8-16 x 3/4” ............................ 4 14 216386 Sealer Strip, Door .................................1
6 216389 Large Bulb Trim Seal .......................... 1 215215 Screw, 1/4-20 x 3/4” .............................3
7 216387 Gasket, Handle Pad ..............................5 216395 Insert, 1/4-20 ........................................3
8 216381 Handle, Horizontal Upper.................... 1 216396 Flatwasher, 1/4” ...................................3
215975 Screw, 5/16-18 x 3/4 Hxflg ..................4 15 216390 Trim Seal ..............................................1
9 216384 Handle Weldment ................................ 1 16 216394 Lagscrew, 3/8 x 4” ...............................4
215228 5/8” Dia Hole Plug, Black ................... 1 216397 Flatwasher, 5/16” .................................4
215975 Screw, 5/16-18 x 3/4 Hxflg ..................4 17 216875 Mirror Assy Kit ....................................1
216879 Bracket, Handle ................................... 1 216877 Mirror , Louver 6.5 x 6 ST ...................1
10 216385 Door Sealer Strip Weldment................ 1 18 216876 Mirror, Upper 6.5 x 10 ST....................1
215215 Screw, 1/4-20 x 3/4” ............................ 4 216878 Gasket Handle Pad ...............................1
216395 Insert, 1/4-20 ........................................ 4
216396 Flatwasher, 1/4” ................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES
MODEL: RT400 Series 27B
PAGE 27B.2
TABLE OF CONTENTS

4 6 9
8

5
3 10

2
8

15
1

11

14 7

13 18 12 17

REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216404 Foam, RH Lower ..................................1


2 216406 Foam, RH Above Console ...................1
3 216405 Foam, RH Under Window ...................1
4 215227 Decal Mounting Surface.......................1
5 216409 Wiring Harness .....................................1
6 216399 Foam, RH Rear Lower .........................1
7 216880 Grab Handle, Short ...............................1
215229 Gasket, Handle Pad ..............................2
215975 Screw, 5/16-18 x 3/4 ............................2
8 216411 Grommet, 3/8” ......................................1
9 215613 Grommet, 5/8” ......................................2
10 216401 Foam, Rear ...........................................1
11 216403 Foam, LH Rear Lower .........................1
12 216408 Foam, Dash LH ....................................1
13 216402 Foam, Front LH ....................................1
14 216400 Foam, Front RH....................................1
15 216407 Foam, Dash RH ....................................1
17 714 0272 Floormat, Rear......................................1
18 714 0271 Floormat, Front.....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES
MODEL: RT400 Series 27B
PAGE 27B.3
TABLE OF CONTENTS
8 12 11
13
7
6 9
4 5 10
3

14

19 15
16
2
23

20
22

17

21 18
24
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 0920 Cab, Crane

1 216422 Vanity Cover, Console .........................1 12 215112 Latch, Swell ......................................... 1


215217 Screw, 10-24 x 1/2 ................................3 13 215113 Lid, Rear Compartment Top Cover ..... 1
215226 Insert, 10-24 ..........................................3 14 215111 Top Cover Subassembly ...................... 1
2 708 2922 Cover, Console Side .............................1 15 215110 Front Panel Subassembly ..................... 1
215217 Screw, 10-24 x 1/2 ................................11 215234 Screw, 1/4-20 x 3/4” ............................ 15
215226 Insert, 10-24 ..........................................11 216396 Flatwasher, 1/4” ................................... 15
3 708 2921 Console Weldment ...............................1 16 216419 Cover Storage Box ............................... 1
215217 Screw, 10-24 x 1/2 ................................12 215234 Screw, 1/4-20 x 3/4” ............................ 6
215226 Insert, 10-24 ..........................................4 216396 Flatwasher, 1/4” ................................... 6
4 708 2924 Cover, Console .....................................1 17 216416 Bracket, Dash LH Upper ..................... 1
215217 Screw, 10-24 x 1/2 ................................4 215211 Screw, 5/16-18 x 3/4” .......................... 2
215226 Insert, 10-24 ..........................................4 18 216415 Bracket, Dash LH Lower ..................... 1
5 708 2925 Cover, Console Rear.............................1 215211 Screw, 5/16-18 x 3/4” .......................... 3
215217 Screw, 10-24 x 1/2 ................................4 19 216416 Bracket, Dash LH Upper ..................... 1
215226 Insert, 10-24 ..........................................4 215211 Screw, 5/16-18 x 3/4” .......................... 2
6 216424 Bracket Assembly, Shade Clips ...........4 20 216415 Bracket, Dash LH Lower ..................... 1
215217 Screw, 10-24 x 1/2 ................................16 215211 Screw, 5/16-18 x 3/4” .......................... 3
215226 Insert, 10-24 ..........................................8 21 216413 Dash Cover Weldment......................... 1
7 216421 Cover, Wire Access ..............................2 215215 Screw, 1/4-20 x 3/4 .............................. 4
215238 Screw, 8-32 x 1/2” ................................8 216396 Flatwasher, 1/4” ................................... 4
216427 Insert, 8-32............................................8 22 216414 Defroster Plenum ................................. 1
8 216423 Blind, Roller-Corbeau Mat ...................1 215217 Screw, 10-24 x 1/2 ............................... 4
215217 Screw, 10-24 x 1/2 ................................2 23 216881 Dash Wrapper ...................................... 1
215226 Insert, 10-24 ..........................................2 215215 Screw, 1/4-20 x 3/4” ............................ 5
9 216411 Grommet, 3/8” Dia Hole ......................1 216396 Flatwasher, 1/4” ................................... 5
216395 Insert, 1/4-20 ........................................1 24 216412 Dash Frame Weldment ........................ 1
10 216884 Lamp, Courtesy ....................................1 215211 Screw, 5/16-18 x 3/4” .......................... 8
216855 Terminal, Heat Shrink ..........................1 215225 Hexnut, 5/16-18 ................................... 8
216885 Splice, Butt ...........................................1 215224 Lockwasher, 5/16” ............................... 8
216377 Screw, #8 x 5/8, PHIL MS ...................2 215223 Flatwasher, 5/16” ................................. 8
11 215114 Hinge, Adjustable .................................2
215238 Screw, 8-32 x 1/2” ................................8
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES
MODEL: RT400 Series 27B
PAGE 27B.4
TABLE OF CONTENTS

5
2
10
9
3

4
REF. PART.NO. DESCRIPTION QTY.

216357 Door Assembly, Upper

1 216445 Trim Seal .............................................. 4 ft


2 216430 Foam, Door ..........................................1
3 216390 Trim Seal .............................................. 3 ft 19
4 216388 Seal ....................................................... 2 ft 20
5 216432 Cover, Lower Latch Box ..................... 1
216433 Insert, 10-32 ......................................... 6
216434 Screw, 10-32 x 1/2” ............................. 6
6 216431 Cover, Upper Latch Box ...................... 1 18 18
216433 Insert, 10-32 ......................................... 4
216434 Screw, 10-32 x 1/2” ............................. 4
7 215603 Grab Handle ......................................... 1 11
215215 Screw, 1/4-20 x 3/4” ............................ 2
8 216429 Window, Sliding - Door ....................... 1 11
215609 Windshield Seal, Large........................ 12 ft
9 216435 Latch, Roatary Paddle .......................... Ref
10 216428 Door Weldment ....................................1
11 215088 DBLRTR Hold Open ...........................1
215215 Screw, 1/4-20 x 3/4” ............................ 4 17
12 216442 Spring, Extension .................................2
13 216443 Rod, LH ............................................... 1 12 16
14 216435 Latch, Rotary Paddle............................ 1
15 216436 Link, Pin & Clip ................................... 4
216437 Shackle ................................................. 4 13
215086 Hexnut, 1/4-20 ..................................... 4 15
16 216444 Rod, RH ............................................... 1
17 216438 Screw, Shoulder 3/8 Dia x 3/8” ........... 1
216439 Washer, 3/8” Brass ..............................2
18 216441 Shackle Mount, LH/RH....................... 2 14
216447 Locknut, 1/4-20, Nyl ............................ 2
19 216446 Knob, Handle .......................................1
20 216440 Plate, Pivot w/ Handle ......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES Door
MODEL: RT400 Series 27B
PAGE 27B.5
TABLE OF CONTENTS

5 4 10

6
2

11
12

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

216932 Window Frame Assembly

216797 Windshield Replacement


(Includes Items 1 Through 9)

1 216796 Windshield Assembly ...........................1 8 216896 Clip, Windshield .................................. 2


216935 Glass, Windshield ..............................1 216906 Gasket, Windshield Clip ...................... 1
216396 Extrusion, Windshield (Top Trim) ....1 9 216897 Plate Assembly, WIndshield ................ 2
216937 Seal, Windshield ................................1 216906 Gasket, Windshield Clip ...................... 2
2 216900 Latch, Strike Windshield LH................1 216903 Nut, Hex #10-32 .................................. 4
216907 Gasket, Handle - Windhsield ................1 216905 Grommet, 3/8 OD - 1/4 ID................... 4
3 216910 Edge Trim, Windshield ........................9’ 216909 Flatwasher, #8 ...................................... 4
4 216901 Latch, Swell ..........................................2 10 216894 Bracket - Windshield Latch ................. 2
5 216899 Latch, Strike Windshield - LH .............1 216904 Screw, 10-24 x 1/2 PH PA SS ............. 4
216907 Gasket, Handle - Windhsield ................1 216911 Insert, 10-24 ......................................... 4
6 216898 Plate, Handle - Windshield ...................2 11 216390 Trim Seal, 3/4 Bulb .............................. 18’
216907 Gasket, Handle - Windhsield ................1 12 216895 Bracket, Windshield Clip ..................... 2
7 216902 Handle and Pull ....................................2 216904 Screw, 10-24 x 1/2 PH PA SS ............ 4
216483 Screw, 8-32 x 3/4 PH PA .....................6 216908 Neoprene, 1/8” x 1/2” PSA.................. 4”
216905 Grommet, 3/8 OD - 1/4 ID ...................6
216909 Washer - #8 Flat, Z, Blk .......................6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES Front Windshield
MODEL: RT400 Series 27B
PAGE 27B.6
TABLE OF CONTENTS
3 4

2
5

6 7

8
1 10
9
11
12

13

15
9

14

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

216933 Top Hatch Assembly ............................1

216801 Hatch Replacement...............................Ref 6 216888 Hatch Pull Assembly ........................... 2


(Includes Items 1 Through 9) 216930 Gasket, Hatch Pull ............................... 2
7 216922 Latch, Hatch - LH ................................ 1
1 216912 Hatch Assembly ...................................1 216904 Screw, 10-24 x 1/2 PH PA SS ............. 2
216779 Glass, Hatch.......................................1 216872 Grommet, 1” OD 5/8” ID .................... 2
216934 Label, Hatch ......................................1 8 216913 Stud Bar Assembly .............................. 1
2 216921 Latch, Hatch RH ...................................1 216917 Mounting Tape, 3/4” ............................ 26”
216904 Screw, 10-24 x 1/2 PH PA SS ..............2 9 216918 Gasket, Hatch Hinge - Cab .................. 1
216872 Grommet, 1” OD 5/8” ID .....................2 10 216920 Spring, Gas ........................................... 2
3 216916 Plate, Hatch Pull ...................................2 11 216923 Insert, Closed End Sealed .................... 5
216930 Gasket, Hatch Pull ................................2 12 216919 Ball Studs, W/5/16-18 Thread ............. 4
216925 Screw, 1/4-20 x 3/4 PH PA SS .............4 215223 Flatwasher, 5/16” ................................. 4
216861 Grommet, 1/2 OD - 1/4 ID ..................4 215224 Lockwasher, 5/16” ............................... 4
4 216915 Hinge, Hatch .........................................1 13 216510 Insert, 5/16-18 ...................................... 1
216926 Screw, 1/4-20 x 1 SLT WH SS ............5 14 216917 Plate Assembly, Hatch Pull ................. 1
216928 Flatwasher, 1/4”....................................3 215226 Insert, 10-24 ......................................... 2
216861 Grommet, 1/2 OD - 1/4 ID ..................3 216931 Screw, 10-24 CS PH PA ...................... 2
216924 Locknut, 1/4-20 ....................................3 15 216914 Bracket Assembly - Hatch ................... 1
5 216929 Gasket, Hatch Hinge - Glass ................1 215226 Insert, 10-24 ......................................... 2
216931 Screw, 10-24 CS PH PA ...................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-2001
TEREX OPERATOR’S CAB
CRANES Roof Hatch
MODEL: RT400 Series 27B
PAGE 27B.7
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

710A0597 Engine Housing Assembly ................... 1


(Includes Items 1 Through 5)

1 710 0598 Engine Housing .................................... 1


2 1200-319 Capscrew, 5/16..................................... 8
1209-3 Washer, 5/16 ........................................ 8
3 1205-43 Locknut, 3/8 .......................................... 4
1209-4 Washer, 3/8 .......................................... 4
4 12147-12 Gasket .................................................. 1
5 1210-14 Lockwasher, 1/4.................................... 3
1200-1 Capscrew, 1/4 x .75 .............................. 3
1205-13 Nut, 1/4................................................. 3
709 6837 Bracket ................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX ENGINE HOUSING
CRANES S/N/: 12406 and later
MODEL: RT400 Series 27B
PAGE 27B.9
TABLE OF CONTENTS

Boom Angle
Indicator
Page 28.8

Dash Panel, Console


Group 33
Valve Control
Linkage
Page 28.2

Boom & Swing


Controls
Swing Pin Page 28.2
Lock (Std.)
Page 28.6
Swing Brake
Page 28.5

Throttle Controls
Page 28.4

Swing Lock
(Opt.)
Page 28.7

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX CONTROLS
CRANES
MODEL: RT 400 Series 28
PAGE 28.1
1
2 4
3
5 7
6

2
12

8
6

4
2
4
11
10 9 4 8

REF. PART NO. DESCRIPTION QTY.

717A0599 Manual Controls Assembly

1 1203-186 Bolt, Shoulder .38C x .62 x 1.25 .......... 1


1205-45 Locknut, .38.......................................... 1
2 56773 Yoke ..................................................... 1
3 706A8048 Disconnect ........................................... 1
4 1205-28 Nut, .31F .............................................. 10
5 444 0879 Cable, 159” (Winch) ............................. 1
6 1200-57 Capscrew, .38C x .75........................... 2
1210-20 Lockwasher, .38 ................................... 2
1209-4 Flatwasher............................................ 2
7 709F5640 Bracket ................................................. 2
8 444 0876 Cable, 112” (Hoist, Swing, Tel.) ........... 3
9 717 0606 Rod End ............................................... 1
10 1207-2 Pin, Cotter ............................................ 1
11 2234 Pin ........................................................ 1
12 706F8049 Disconnect ........................................... 1
707 4949 Rod....................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX MANUAL CONTROLS
CRANES
MODEL: RT 400 Series 28
PAGE 28.2
57
58
56

58 50 52 54
18 20 55 59
57 56 53 61
19
51 21
57
60

23
51 22

52 54
55 59 47
53 63
17 62 24
16 31 25
26
27
46 28
29
19 30
49
31 32
33
20

34
41 35
40 34
45 44 43 42
39 36
38 37 20
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

717A0599 Manual Controls Assembly 41 1200-69 Capscrew, .38C x 2.25..........................1


42 1205-32 Nut, .31C...............................................1
16 1205-26 Nut, .31F............................................... 1 43 706 8949 Yoke......................................................1
17 1210-17 Lockwasher, .31 ................................... 1 44 706A8049 Disconnect ............................................1
18 1222-233 Balljoint................................................. 4 45 706F8593 Bracket, Dead End................................1
19 1205-28 Nut, .31F............................................... 5 46 1200-57 Capscrew, .38C x .75............................4
20 1205-45 Locknut, .38.......................................... 3 1209-4 Flatwasher, .38 .....................................4
21 1208-1 Bushing, Machine................................. 1 1210-20 Lockwasher, .38....................................4
22 128-8 Bushing, Machine................................. 1 47 708 2464 Rod .......................................................1
23 706 8813 Block..................................................... 1 49 1203-134 Bolt, Shoulder .38C x .62 x 1.25 ...........1
24 1217-341 Bushing ................................................ 1
25 1200-31 Capscrew, .31C x 1.00 ......................... 2 714A0492 3 Lever Assembly ........................... - 1
26 708F2458 Bellcrank............................................... 1 714A0491 2 Lever Assembly ........................... 1 -
27 1222-139 Balljoint................................................. 2 50 708 2436 Rod ................................................. 2 2
28 1205-37 Nut, .38F............................................... 8 51 708F2440 Bellcrank ......................................... 2 3
29 714 0584 Rod, Boom Pedal ................................. 1 52 1208-78 Machinery Bushing ......................... 14 17
30 714 0583 Rod, Boom Pedal ................................. 1 53 1214-133 Bearing............................................ 4 6
31 1222-182 Balljoint................................................. 2 54 1214-134 Bearing............................................ 2 2
32 1208-8 Bushing, Machine................................. 4 55 1208-1 Machinery Bushing ......................... 4 4
33 1227-186 Pin, Roll ................................................ 1 56 1205-58 Nut .................................................. 4 4
34 708F2452 Pedal / Bushing .................................... 2 57 706 8582 Knob, For Switch............................. 1 1
35 708 2456 Spacer .................................................. 1 58 1221-103 Knob................................................ 1 1
36 708F2454 Bracket ................................................. 1 59 1207-5 Cotter Pin ........................................ 2 2
37 708 2451 Pin ........................................................ 1 60 708F2443 Bracket............................................ 1 -
38 1210-20 Lockwasher .......................................... 1 61 708 2450 Pin................................................... 1 -
39 1209-4 Flatwasher, .38..................................... 2 62 708F2438 Bracket............................................ - 1
40 1205-39 Nut, Jam .38C ...................................... 1 63 708 2439 Pin................................................... - 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX MANUAL CONTROLS
CRANES
MODEL: RT 400 Series 28
PAGE 28.3
TABLE OF CONTENTS

Center Swivel
Page 25.6

Engine Cable
Page 6.5

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY
708A2417 Throttle Controls .........................................1 25 1205-18 Nut, 1/4F Jam .............................................. 1
(Includes Items 1 Through 21) 26 2597 Yoke ............................................................1
1205-14 Nut ...............................................................1
713A0073 Throttle Controls .........................................1 27 2234 Pin ...............................................................1
(Includes Items 22 Through 51) 1207-4 Pin, Cotter ...................................................1
28 1222-163 Balljoint....................................................... 1
1 707 6240 Pedal ............................................................1 29 709F5174 Bellcrank ..................................................... 1
2 707F6530 Bracket w/ Bushing .....................................1 30 1205-22 Locknut, 1/4F.............................................. 1
1214-59 Bushing ........................................................2 31 1227-252 Pin, Roll ......................................................2
3 1200-31 Capscrew, 5/16C x 1 ....................................2 32 707F9055 Bellcrank w/ Bushing .................................. 1
1210-17 Lockwasher .................................................2 1214-59 Bushing ......................................................2
1205-25 Nut, 5/16C ...................................................2 34 1203-243 Screw........................................................... 4
4 707 6532 Bracket .........................................................1 1209-3 Washer .........................................................4
5 40903 Capscrew .....................................................1 35 1214-48 Bushing, Self-Aligning ............................... 2
1205-25 Nut, 5/16C ...................................................2 36 708 0913 Head ............................................................1
6 6977 Bumper ........................................................1 37 1220-67 Ring, Retaining ........................................... 4
7 1233-1 Screw, Machine #10 x 1/2 ...........................1 38 709F5924 Bellcrank ..................................................... 1
1209-1 Flatwasher ...................................................1 39 707F9396 Swivel .........................................................1
8 1207-1 Pin, Cotter....................................................AR 40 310 1500 Screw, Machine #10-24 x 1/2 .....................2
9 708F2422 Bellcrank .....................................................1 1210-7 Lockwasher ................................................. 2
10 707F6523 Bellcrank w/ Bushing ..................................1 41 706F8544 Pin ...............................................................1
1214-59 Bushing ........................................................2 42 1222-122 Balljoint....................................................... 1
11 1217-347 Bushing, Self-Aligning ................................1 43 709F5919 Bracket ........................................................ 1
12 1200-1 Capcsrew, 1/4C x 3/4 ...................................4 44 709F5958 Bracket ........................................................ 1
1210-14 Lockwasher .................................................4 45 1200-61 Capscrew, 3/8C x 1 1/4 ............................... 2
1205-13 Nut, 1/4C .....................................................4 1209-4 Flatwasher ...................................................2
13 707 6529 Ear ...............................................................1 1205-36 Nut, 3/8C ..................................................... 2
14 1205-66 Nut, 1/2F Self-Locking................................1 46 708F5650 Bracket ........................................................ 1
15 1291-137 Cable, Hand Throttle ...................................1 47 708F5652 Bell Crank ...................................................1
16 1291-117 Clamp ..........................................................2 48 1200-61 Capscrew 3/8 x 1 1/4 ................................... 2
17 1233-59 Screw, #10-24 x 1/2 .....................................4 1205-36 Nut, 3/8 ....................................................... 2
1230-6 Keps, #10 .....................................................4 1210-20 Lockwasher ................................................. 2
18 2597 Yoke .............................................................1 1209-4 Washer .........................................................2
1205-14 Nut ...............................................................1 49 709F9064 Bell Crank ...................................................1
19 2234 Pin ................................................................1 50 1200-57 Capscrew, 3/8 x 3/4 ..................................... 3
1207-3 Pin, Cotter....................................................1 1210-20 Lockwasher ................................................. 1
20 58652 Spring ..........................................................1 51 2597 Yoke ............................................................1
21 8903 Hook, Spring ...............................................1 1205-14 Nut ...............................................................1
22 1291-176 Cable ............................................................1 2234 Pin ...............................................................1
23 1291-117 Clamp ..........................................................1 1207-4 Pin, Cotter ...................................................2
24 1233-59 Screw, Machine, #10-24 x 34 ......................2
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-2000
TEREX THROTTLE CONTROLS
CRANES
MODEL: RT400 28
PAGE 28.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

708A2416-1 Swing Brake Ass’y................................ 1


(Includes Items 1 thru 22)
1 708F2465 Bracket ................................................. 1
2 1200-57 Capscrew, 3/8C x 3/4 ........................... 2
3 1210-20 Lockwasher .......................................... 2
4 1200-39 Capscrew, 5/16C x 2 ............................ 2
5 1205-34 Nut, 5/16C Elastic ................................. 2
6 706 8774 Lever..................................................... 1
208819 Pad, Pedal ............................................ 1
7 1219-181 Cable .................................................... 1
9 1205-40 Nut, 3/8F ............................................... 1
10 714 0475 Shaft ..................................................... 1
11 2597 Yoke ..................................................... 1
2234 Pin ........................................................ 1
1207-3 Pin, Cotter............................................. 1
12 1291-139 Knob ..................................................... 1
13 1205-14 Nut, 1/4F ............................................... 1
14 200B2007-39 Clamp ................................................... 1
15 1200-57 Capscrew, 3/8C x 3/4 ........................... 1
1210-20 Lockwasher .......................................... 1
1205-36 Nut, 3/8C .............................................. 1
16 709 3000 Bracket ................................................. 1
17 1200-3 Capscrew, 1/4C x 1 .............................. 2
1210-14 Lockwasher .......................................... 2
1205-13 Nut, 1/4C .............................................. 2
18 40903 Capscrew.............................................. 1
19 6977 Bumper ................................................. 1
20 1233-1 Screw, Machine .................................... 1
21 1209-3 Flatwasher ............................................ 2
22 1205-25 Nut, 5/16C ............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 4-02 GROUP


DATE:
TEREX SWING BRAKE CONTROL
CRANES
MODEL: RT s 28
PAGE 28.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

709A5741 Pin Lock Assembly .....................................1


(Includes Items 1 thru 18)

1 707 4124 Lever............................................................1


2 706 8772 Plate.............................................................1
3 1200-59 Capscrew, 3/8C x 1 .....................................2
1205-36 Nut, 3/8C .....................................................2
4 65720 Spacer ..........................................................2
5 1200-67 Capscrew, 3/8C x 2 .....................................2
1205-36 Nut, 3/8C .....................................................2
6 32475 Clamp ..........................................................1
7 32476 Spacer ..........................................................1
8 1200-31 Capscrew, 5/16C x 1 ...................................2
1205-34 Locknut, 5/16C............................................2
9 1291-43 Cable w/Yoke ..............................................1
10 12283-5 Grommet......................................................1
11 1205-37 Nut, 3/8F......................................................2
12 3118 Yoke ............................................................1
13 3119 Pin................................................................2
1207-4 Pin, Cotter....................................................2
14 1203-155 Bolt, Shoulder..............................................1
15 709F6008 Lever w/Bushings........................................1
1214-59 Bushing.......................................................2
16 709 6009 Yoke ............................................................1
17 709 5738 Pin................................................................1
18 40902 Spring ..........................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX SWING PIN LOCK ASSEMBLY
CRANES
MODEL: RT 400 Series 28
PAGE 28.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

708A0184 Swing Lock Assembly.................................Opt


(Includes Items 1 THrough 34)

1 707 8699 Lever............................................................1 17 708 0177 Arm ............................................................. 2


2 65720 Spacer ..........................................................2 18 708 0188 Pin, Spring .................................................. 1
3 1200-67 Capscrew, 3/8C x 2 .....................................2 19 708 0181 Pin ............................................................... 1
1205-36 Nut, 3/8C .....................................................2 20 1220-19 Ring, Snap................................................... 4
4 706 8772 Plate .............................................................1 21 708 0180 Pin ............................................................... 1
5 1200-59 Caspcrew, 3/8C x 1 .....................................2 22 708 0178 Link............................................................. 2
1205-36 Nut, 3/8C x 2 ...............................................2 23 708 0183 Pin ............................................................... 1
6 32475 Clamp ..........................................................1 1207-13 Pin, Cotter................................................... 2
7 32476 Spacer ..........................................................1 24 710F0039 Bracket........................................................ 1
8 1200-31 Capscrew, 5/16C x 1 ...................................2 25 1200-146 Capscrew, 5/8C x 1 3/4............................... 4
1205-34 Locknut, 5/16C............................................2 708 0265 Plate, Lock .................................................. 2
9 1291-43 Cable, w/ Yoke ............................................1 26 708 0182 Pin ............................................................... 1
10 12283-5 Grommet......................................................1 27 1207-40 Pin, Cotter................................................... 1
11 12260-762 Decal............................................................1 28 708F0174 Arm ............................................................. 1
12 1240-51 Clamp ..........................................................2 29 40902 Spring.......................................................... 2
1211-12 Screw, Self-Tapping....................................2 30 708 0187 Bracket........................................................ 1
13 1209-7 Flatwasher ...................................................2 31 1200-58 Capscrew, 3/8F x 3/4 .................................. 1
14 1205-40 Nut, 3/8F Jam ..............................................1 1210-20 Lockwasher................................................. 1
15 708 0185 Rod End .......................................................1 32 708F0166 Cover........................................................... 1
16 708 0190 Pin................................................................1 33 1200-57 Capscrew, 3/4C x 3/4.................................. 4
1207-11 Pin, Cotter....................................................2 1209-4 Flatwasher................................................... 2
17 708 0177 Arm..............................................................2 34 708 0191 Plate (Welded) ............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 6-2002
TEREX SWING LOCK CONTROL
CRANES
MODEL: RT 400 Series 28
PAGE 28.7
TABLE OF CONTENTS

Loctite RC-680

REF. PART NO. DESCRIPTION QTY.

710A0155 Boom Angle Indicator Ass’y ...................... 1


(Includes Items 1 thru 7)

709A5183 Boom Angle Indicator Ass’y ...................... 1


(Includes Items 1 thru 5)

1 709F4390 Bracket........................................................ 1
2 709F4391 Pendulum .................................................... 1
3 405 1121 Follower, Cam ............................................ 1
4 1205-55 Locknut, 7/16F............................................ 1
5 709 4388 Spacer ......................................................... 1
6 711 0124 Plate ............................................................ 1
7 1200-100 Capscrew, 1/2C x 1-1/2 .............................. 4
1205-67 Locknut, 1/2C ............................................. 4
1209-4 Flat Washer ................................................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-98
TEREX BOOM ANGLE INDICATOR
CRANES
MODEL: RT s 28
PAGE 28.8
TABLE OF CONTENTS
REF. PART NO. DESCRIPTION QTY.
TELESCOPE, BOOM HOIST
706A8049 Disconnect Assembly ................................. 2
HEAT SHRINK (Includes Items 1 Through 16)
ON ASSEMBLY
1 1 706 8054 Solenoid & Cap .......................................... 1
2 706 8051 Cap.............................................................. 1
2 3 706 8053 Case ............................................................ 1
4 706 8055 Gasket ......................................................... 1
5 706 8022 Cap.............................................................. 1
6 1200-5 Capscrew, 1/4C x 1 1/4............................... 2
3 4 5 6 1210-14 Lockwasher................................................. 2
7 1205-3 Nut, #8C...................................................... 2
14 1210-4 Lockwasher, #8........................................... 2
13 8 1223-651 Block, Terminal .......................................... 1
9 1211-23 Screw, Drive ............................................... 2
10 1223-653 Terminal...................................................... 2
11 1223-652 Terminal...................................................... 2
12 1213-44 Cap, Oil....................................................... 1
13 1222-279 Ball.............................................................. 1
14 706 8057 Spool (Short)............................................... 1
15 1221-94 Boot ............................................................ 1
16 706 8058 Nut .............................................................. 1

10
11
16 15 12

WINCH, AUX. WINCH

9
8

1 REF. PART NO. DESCRIPTION QTY.

2 706A8048 Disconnect Assembly..................................2


(Includes Items 1 Through 15)

1 706 8054 Solenoid & Cap ...........................................1


3 4 5 6 2 706 8051 Cap ..............................................................1
3 706 8053 Case .............................................................1
4 706 8055 Gasket..........................................................1
14 13 5 706 8022 Cap ..............................................................1
6 1200-5 Capscrew, 1/4C x 1 1/4 ...............................2
1210-14 Lockwasher .................................................2
7 1205-3 Nut, #8C ......................................................2
1210-4 Lockwasher, #8 ...........................................2
8 1223-651 Block, Terminal ...........................................1
9 1211-23 Screw, Drive ................................................2
10 1223-653 Terminal.......................................................2
11 1223-652 Terminal.......................................................2
12 1213-44 Cap, Oil .......................................................1
13 1222-279 Ball ..............................................................1
10 14 706 8052 Spool (Long) ...............................................1
15 1221-94 Boot .............................................................1
11
15 12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 10-92
TEREX SOLENOID DISCONNECTS
CRANES
MODEL: RT Series 28
PAGE 28.9
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

707 4601 Anti-Two Block Control Panel ................... 1


(Includes Items 1 thru 9)

1 207707 Relay........................................................... 1
2 207705 Switch ......................................................... 1
3 Terminal...................................................... 2
4 Terminal...................................................... 2
5 208256 Switch, Key ................................................ 1
209659 Key............................................................ 1
6 207710 Horn ............................................................ 1
7 707F4603 Plate ............................................................ 1
8 208258 Socket, Pin, & Seal .................................... 2
9 208257 Receptacle................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-98
TEREX ANTI-TWO BLOCK
CRANES CONTROL PANEL
MODEL: RT Series 28
PAGE 28.12
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

1 708 8351 Mirror, LH ..............................................1


2 215973 Bracket, Mirror/Handle ..........................1
215974 Gasket, Mirror/Handle...........................1
215975 5/16-18 HWH x 3/4” ..............................2
3 215976 Bracket, Handle/Mirror ..........................1
215977 Gasket, Handle/Mirror...........................1
215975 5/16-18 HWH x 3/4” ..............................2

REF. PART NO. DESCRIPTION QTY

1 706 9604 Mirror .................................................... 1


2 709 6374 Bracket ................................................. 1
3
3 1200-1 Capscrew, 1/4 x .75 UNC..................... 1
2 1210-13 Lockwasher, 1/4 ................................... 1
4 1200-61 Capscrew, 3/8 x 1.25............................ 2
1205-36 Nut, 3/8................................................. 2
1210-20 Lockwasher, 3/8 ................................... 2

1 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-1999
TEREX
CRANES
MIRRORS MODEL: RT400 29
PAGE 29.1
TABLE OF CONTENTS

2 3 4 5 6 7 8

9 4 11 10 12

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-807 Decal, Stripe......................................... 1


2 12400-223 Decal, Danger Tail Swing..................... 2
3 12400-66 Decal, Main Pump................................ 1
4 12260-524(A) Decal, Hand Signals............................. 2
5 12400-829 Decal, Window ..................................... 1
6 12400-62 Decal, Personnel.................................. 1
7 12400-777 Decal, RT450 ....................................... -
12400-783 Decal, RT445 ....................................... -
12400-782 Decal, RT440 ....................................... -
12400-781 Decal, RT435 ....................................... -
12400-778 Decal, RT434 ....................................... -
12400-780 Decal, RT433 ....................................... -
12400-779 Decal, RT400 ....................................... -
8 12400-843 Decal, Crown........................................ 1
9 12400-5 Decal, Oil Level .................................... 1
10 12260-75 Decal, Hydraulic Oil.............................. 1
11 12400-828 Decal, Electrical Danger....................... 1
12 12400-809 Decal Red Stripe .................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
MARKING DECALS MODEL: RT400 30
PAGE 30.1
TABLE OF CONTENTS

1 2 3 4 6 7 8 9

5 10

15 14 13 12 11

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-843 Decal, Crown........................................ 1


2 12400-777 Decal, RT450 ....................................... -
12400-783 Decal, RT445 ....................................... -
12400-782 Decal, RT440 ....................................... -
12400-781 Decal, RT435 ....................................... -
12400-778 Decal, RT434 ....................................... -
12400-780 Decal, RT433 ....................................... -
12400-779 Decal, RT400 ....................................... -
3 12400-17 Decal, Hoist Cylinder............................ 1
4 12400-256 Decal, Boom Angle .............................. 1
12400-257 Decal, Boom Angle .............................. 1
5 12400-255 Decal, Boom Angle .............................. 1
6 12400-303 Serial No. Plate .................................... 1
12260-970 Decal, Patent........................................ 1
7 3509A4807 Decal, Warning..................................... 1
8 12400-808 Decal, Stripe Left.................................. 1
9 12260-762 Decal, Swing Lock................................ 1
10 12400-223 Decal, Danger (Tail Swing) .................. 1
11 12400-3 Decal, Warning..................................... 1
12 12260-589 Decal, Alternator Caution ..................... 1
13 12400-707 Lube Chart ........................................... 1
14 12260-969 Decal, Air Tank..................................... 1
15 12260-670 Decal, Diesel Fuel ................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
MARKING DECALS MODEL: RT400 30
PAGE 30.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-766 Decal, Terex......................................... 1


2 12400-806 Decal, Stripe......................................... 1
3 714 0494-4 Stripe, Yellow - 2” Wide....................... 2
4 714 0493-4 Stripe, Red - 2” Wide............................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
MARKING DECALS MODEL: RT400 30
PAGE 30.3
TABLE OF CONTENTS

1 2

12

9
3 4 5 10
11

6 7

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-31 Decal, Swing ........................................ 1


2 12400-481 Decal, Telescope ................................. 1
3 12260-877 Decal, Boom Hoist ............................... 1
4 12400-763 Decal, Aux. Winch................................ 1
5 12400-767 Decal, Main Winch ............................... 1
6 12260-764 Decal, Boom Hoist ............................... 1
7 12260-765 Decal, Boom Hoist ............................... 1
8 12260-983 Decal, Dash.......................................... 1
9 12400-417 Decal, Upper Console .......................... Ref
10 12400-533 Decal, Dash.......................................... Ref
11 12260-979 Decal, Circuit Breaker .......................... Ref
12 NSS Heater Decal ........................................ Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
MARKING DECALS MODEL: RT400 30
PAGE 30.4
TABLE OF CONTENTS

3 1 12 2 8 5

10 13 9 11

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

710A0297 Kit, Anti-Slip Tape


(Includes Items 1 Through 15)

1 710 0218 Anti-Slip Tape, Battery Box .................. 1


2 710 0219 Anti-Slip Tape, Fuel Tank..................... 1
3 710 0220 Anti-Slip Tape, Jack ............................. 4
4 710 0221 Anti-Slip Tape, Front Top ..................... 1
5 710 0222 Anti-Slip Tape, Fender ......................... 4
6 710 0223 Anti-Slip Tape, Front Frame Rail.......... 2
7 710 0224 Anti-Slip Tape, Front Cover.................. 1
8 710 0225 Anti-Slip Tape, Front Deck ................... 1
9 710 0271 Anti-Slip Tape, Reservoir ..................... 1
10 710 0227 Anti-Slip Tape, Rear Deck.................... 1
11 710 0282 Anti-Slip Tape, Base Plate ................... 2
12 710 0283 Anti-Slip Tape, Base Plate ................... 2
13 710 0231 Anti-Slip Tape, Lid................................ 1
14 714 0622 Anti-Slip Tape, Upper Door Jam .......... 2
15 714 0623 Anti-Slip Tape, Upper Foot Pedals....... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 2-1999
TEREX
CRANES
MARKING DECALS MODEL: RT400 30
PAGE 30.5
TABLE OF CONTENTS

2 13 3 4 5 6 7 8

9 4 11 10 12

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-807 Decal, Stripe......................................... 1


2 12400-223 Decal, Danger Tail Swing..................... 2
3 12400-66 Decal, Main Pump................................ 1
4 12260-524(A) Decal, Hand Signals............................. 2
5 12400-829 Decal, Window ..................................... 1
6 12400-62 Decal, Personnel.................................. 1
7 12400-766 Decal, Terex......................................... 1
8 12400-843 Decal, Crown........................................ 1
9 12400-5 Decal, Oil Level .................................... 1
10 12260-75 Decal, Hydraulic Oil.............................. 1
11 12400-828 Decal, Electrical Danger....................... 1
12 12400-809 Decal Red Stripe .................................. 1
13 12400-899 Decal, RT450 ....................................... AR
12400-893 Decal, RT445 ....................................... AR
12400-894 Decal, RT440 ....................................... AR
12400-895 Decal, RT435 ....................................... AR
12400-898 Decal, RT434 ....................................... AR
12400-896 Decal, RT433 ....................................... AR
12400-897 Decal, RT400 ....................................... AR

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 1-2000
TEREX
CRANES
MARKING DECALS MODEL: RT400 30A
PAGE 30A.1
TABLE OF CONTENTS

1 2 3 4 6 7 8 9 16

5 10

15 14 13 12 11

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-843 Decal, Crown........................................ 1


2 12400-766 Decal, Terex......................................... 1
3 12400-17 Decal, Hoist Cylinder............................ 1
4 12400-256 Decal, Boom Angle .............................. 1
12400-257 Decal, Boom Angle .............................. 1
5 12400-255 Decal, Boom Angle .............................. 1
6 12400-303 Serial No. Plate .................................... 1
12260-970 Decal, Patent........................................ 1
7 3509A4807 Decal, Warning..................................... 1
8 12400-808 Decal, Stripe Left.................................. 1
9 12260-762 Decal, Swing Lock................................ 1
10 12400-223 Decal, Danger (Tail Swing) .................. 1
11 12400-3 Decal, Warning..................................... 1
12 12260-589 Decal, Alternator Caution ..................... 1
13 12400-707 Lube Chart ........................................... 1
14 12260-969 Decal, Air Tank..................................... 1
15 12260-670 Decal, Diesel Fuel ................................ 1
16 12400-777 Decal, RT450 ....................................... AR
12400-783 Decal, RT445 ....................................... AR
12400-782 Decal, RT440 ....................................... AR
12400-781 Decal, RT435 ....................................... AR
12400-778 Decal, RT434 ....................................... AR
12400-780 Decal, RT433 ....................................... AR
12400-779 Decal, RT400 ....................................... AR

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 1-2000
TEREX
CRANES
MARKING DECALS MODEL: RT400 30A
PAGE 30A.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-766 Decal, Terex......................................... 1


2 12400-806 Decal, Stripe......................................... 1
3 714 0494-4 Stripe, Yellow - 2” Wide....................... 2
4 714 0493-4 Stripe, Red - 2” Wide............................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 1-2000
TEREX
CRANES
MARKING DECALS MODEL: RT400 30A
PAGE 30A.3
TABLE OF CONTENTS

1 2

12

9
3 4 5 10
11

6 7

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

1 12400-31 Decal, Swing ........................................ 1


2 12400-481 Decal, Telescope ................................. 1
3 12260-877 Decal, Boom Hoist ............................... 1
4 12400-735 Decal, Aux. Winch................................ 1
5 12400-736 Decal, Main Winch ............................... 1
6 12260-764 Decal, Boom Hoist ............................... 1
7 12260-765 Decal, Boom Hoist ............................... 1
8 12260-983 Decal, Dash.......................................... 1
9 12400-984 Decal, Upper Console .......................... Ref
10 12400-987 Decal, Dash.......................................... Ref
11 12260-979 Decal, Circuit Breaker .......................... Ref
12 NSS Heater Decal ........................................ Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 1-2000
TEREX
CRANES
MARKING DECALS MODEL: RT400 30A
PAGE 30A.4
TABLE OF CONTENTS

3 1 12 2 8 5

10 13 9 11

REF. PART NO. DESCRIPTION QTY

710A0299 Paint & Marking

710A0297 Kit, Anti-Slip Tape


(Includes Items 1 Through 15)

1 710 0218 Anti-Slip Tape, Battery Box .................. 1


2 710 0219 Anti-Slip Tape, Fuel Tank..................... 1
3 710 0220 Anti-Slip Tape, Jack ............................. 4
4 710 0221 Anti-Slip Tape, Front Top ..................... 1
5 710 0222 Anti-Slip Tape, Fender ......................... 4
6 710 0223 Anti-Slip Tape, Front Frame Rail.......... 2
7 710 0224 Anti-Slip Tape, Front Cover.................. 1
8 710 0225 Anti-Slip Tape, Front Deck ................... 1
9 710 0271 Anti-Slip Tape, Reservoir ..................... 1
10 710 0227 Anti-Slip Tape, Rear Deck.................... 1
11 710 0282 Anti-Slip Tape, Base Plate ................... 2
12 710 0283 Anti-Slip Tape, Base Plate ................... 2
13 710 0231 Anti-Slip Tape, Lid................................ 1
14 714 0622 Anti-Slip Tape, Upper Door Jam .......... 2
15 714 0623 Anti-Slip Tape, Upper Foot Pedals....... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 1-2000
TEREX
CRANES
MARKING DECALS MODEL: RT400 30A
PAGE 30A.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0340 Heater Assembly .................................. Opt 11 12157-12 Hose ..................................................... 1


(Includes Items 1 thru 21) 1240-121 Clamp ................................................... 2
1 Page 31.2 Heater................................................... 1 12 12019-66 Adapter ................................................. 1
2 706 8693 Tube ..................................................... 2 13 714 0514-72 Hose Ass’y............................................ 1
3 1200-1 Capscrew, 1/4C x 3/4 ........................... 8 14 1223-44 Grommet............................................... 1
1209-2 Flatwasher............................................ 4 15 707F6587 Bracket ................................................. 1
1210-14 Lockwasher .......................................... 8 16 707F6585 Strap ..................................................... 1
4 52784 Coupling ............................................... 1 1231-2 Nut, Wing.............................................. 1
5 12019-605 Pipe ...................................................... 1 17 1200-59 Capscrew, 3/8C x 1 .............................. 3
6 1219-227 Elbow 90............................................... 1 1210-20 Lockwasher .......................................... 3
7 1219-272 Pipe ...................................................... 1 18 Page 31.2 Regulator .............................................. 1
8 12019-340 Elbow, 45.............................................. 1 19 706 8122 Control, Remote ................................... 1
9 1233-53 Screw, #10 x 1/2................................... 4 20 12211-4 Hose, Air Inlet ....................................... 1
1230-6 Keps, #10 ............................................. 4 21 1291-126 Cable .................................................... 1
1209-1 Flatwasher............................................ 4 22 1223-626 Defroster............................................... 1
10 707F6666 Flange w/Screen .................................. 1
707 6718 Flange .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX PROPANE HEATER & DEFROSTER
CRANES
MODEL: T s / RT s 31
Hunter PH20-15A PAGE 31.1
TABLE OF CONTENTS REF. PART NO. DESCRIPTION QTY.

707 6486 Heater, Complete ................................. 1

REF. PART NO. DESCRIPTION QTY.


202569 Kit, Exhaust Seal .................................. 1
(Includes Items 11,12,13)

208562 Kit, Heat Exchanger ............................. 1


(Includes Items 4,5,6,14,15,16,22,
23, 24 & Items 1 thru 7, 21 thru 24,
Page 31.3)

1 Bar, Cross ............................................ 1


2 Cover.................................................... 2
3 202572 Clamp ................................................... 2
4 202573 Thermostat (Overheat Switch) ............. 1
5 Cover, Top............................................ 1
6 Grommet .............................................. 1
7 Air Tube (Part of Item 9)....................... 1
8 Plate, Cover.......................................... 1
9 Case Ass’y (Incl. 7,18,21) .................... 1
10 Kit, Air Deflector ................................... 1
11 Washer ................................................. 1
12 Gasket .................................................. 1
13 Connector, Exhaust.............................. 1
14 Bracket ................................................. 1
15 Grommet .............................................. 1
16 205196 Exchanger, Heat................................... 1
17 Grommet .............................................. 1
18 Spacer (Part of Item 9) ......................... 1
19 Lockwasher, #10 Ext ............................ 2
20 Nut, #10-24........................................... 2
21 Stud, Ground ........................................ 1
22 Baffle, Upper ........................................ 1
23 Wire Ass’y ............................................ 1
24 Wire Ass’y ............................................ 1

REF. PART NO. DESCRIPTION QTY.

208563 Kit, Fuel Line.........................................1


(Includes Items 10 & 11)

208564 Kit, Burner Head ...................................


(Includes Items 2,3,5,6,7,15)

1 208565 Ignition Pack Ass’y................................1


2 28256 Gasket ..................................................1
3 Head, Burner ........................................1
4 28255 Igniter w/Gasket....................................1
5 208566 Restrictor (.062” Dia.) ...........................1
6 202581 Screw....................................................5
7 Elbow ....................................................1
8 Nipple, 1/8.............................................1
9 204894 Valve, Solenoid (12v)............................1
10 202584 Connector .............................................1
11 Fuel Line Ass’y .....................................1
12 28270 Connector .............................................1
13 28269 Locknut .................................................1
14 202586 Connector, Male ...................................1
15 Restrictor, Air (Part of Item 3) ...............1
16 208561 Regulator ..............................................1
17 202614 Connector, POL w/Valve ......................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX PROPANE HEATER
CRANES
MODEL: T s / RT s 31
Hunter PH20-15A PAGE 31.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

208567 Kit, Thermo-Control .............................. 1


(Includes Items 1 thru 7, 21 thru 24)
202589 Kit, Microswitch .................................... 1
(Includes Items 21,22)
208569 Control Panel Assembly ....................... 1
(Includes Items 8 thru 18)

1 Rod, Actuating...................................... 1
2 Setscrew .............................................. 2
3 Stop, Actuator ...................................... 1
4 28314 Blade, Bi-Metal..................................... 1
5 Bracket ................................................. 1
6 Nut........................................................ 2
7 208568 Switch, Flame....................................... 1
8 202591 Switch, Toggle w/Jumpers ................... 1
9 Plate ..................................................... 1
10 Screw, #6-32 x 3/8 ............................... 1
11 202592 Pilot Light, Green ................................. 1
12 Fuse, 20 Amp....................................... 1
13 28286 Fuseholder ........................................... 1
14 202593 Pilot Light, Amber ................................. 1
15 Not Applicable ......................................
16 Not Applicable ......................................
17 Nut........................................................ 1
18 Lockwasher .......................................... 1
19 Arm, Pivot............................................. 1
20 Nut, Stop .............................................. 1
21 28310 Microswitch, Hi-Lo ................................ 1
22 Insulator ............................................... 1
23 Shield, Heat.......................................... 1
24 Spacer .................................................. 2

REF. PART NO. DESCRIPTION QTY.

208570 Kit, PC Board (12 Volt)..........................1

1 204892 Board, Relay/Terminal Circuit ...............1


2 Screw, #6 x 3/4 .....................................3
3 Lockwasher, #6.....................................3
4 Spacer...................................................3
5 Bracket..................................................1
6 Screw, #8 x 1/4 .....................................2
7 Lockwasher, #8.....................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX PROPANE HEATER
CRANES
MODEL: T s / RT s 31
Hunter PH20-15A PAGE 31.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

208571 Blower, 1st Stage Combustion............. 1


(Includes Items 1 thru 17)
208572 Motor/Blower Assembly, 12V ............... 1
(Includes Items 8 thru 14,16,17)
208573 Air Hose/Clamp Kit............................... 1
(Includes Items 18 thru 21)

1 202608 Plate, Mount ......................................... 1


2 202607 Nut, Well .............................................. 4
3 Screw, #10-24 x 1 ................................ 4
4 Washer, #10......................................... 8
5 Mount, Motor ........................................ 1
6 Screw, 1/4-20 x 1 ................................. 1
7 Washer, 1/4.......................................... 1
8 204893 Motor, 12 Volt....................................... 1
9 202601 Gasket.................................................. 1
10 Washer................................................. 2
11 Nut, #10-32 .......................................... 4
12 Washer, #10......................................... 4
13 Housing ................................................ 1
14 Wheel ................................................... 1
15 Propeller............................................... 1
16 Cover ................................................... 1
17 Screw, #6 x 3/8 .................................... 1
18 Hose, Air .............................................. 1
19 Clamp, Hose ........................................ 2
20 Duct, Air ............................................... 1
21 Clamp, Hose ........................................ 2
22 215276 Vee Clamp Assembly........................... 1

REF. PART NO. DESCRIPTION QTY.

706 8122 Kit, Remote Control.............................. 1


(Includes Items 1 thru 16)

1 23296 Setscrew .............................................. 1


2 208574 Control Lever & Pin .............................. 1
3 212281 Collar.................................................... 1
4 212282 Nut ....................................................... 1
5 Panel, Dummy ..................................... 1
6 Grommet .............................................. 1
7 202620 Harness................................................ 1
8 End, Bracket ........................................ 2
9 Panel (Part of Heater) .......................... 1
10 Bracket, Mounting ................................ 1
11 202619 Control, Push-Pull ................................ 1
12 28302 Bracket ................................................. 1
13 Base, Clamp ........................................ 1
14 Block, Terminal .................................... 1
15 28299 Nut, Lock .............................................. 1
16 202616 Clamp, Cable ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX PROPANE HEATER
CRANES
MODEL: T s / RT s 31
Hunter PH20-15A PAGE 31.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0341 Heater & Defroster Ass’y...................... 1


(Includes Items 1 thru 26)

1 Page 31.6 Heater, Diesel ...................................... 1 14 1223-44 Grommet...............................................1


2 706 8693 Tube ..................................................... 1 16 1219-954 Adapter .................................................1
3 1200-1 Capscrew, 1/4C x 3/4........................... 8 17 1219-52 Reducer ................................................1
1210-14 Lockwasher .......................................... 8 18 12019-405 Elbow, 90° ............................................2
4 52784 Coupling ............................................... 1 19 12019-412 Elbow, 45° ............................................2
5 12019-605 Pipe ...................................................... 1 20 12203-9 Tube .....................................................1
6 1219-227 Elbow, 90° ............................................ 1 21 12203-45 Tube .....................................................1
7 1219-272 Pipe ...................................................... 1 22 12019-544 Valve, Needle .......................................1
8 12019-340 Elbow, 45° ............................................ 1 23 706 8122 Control, Remote....................................1
9 1233-53 Screw, Machine, #10 x 1/2................... 4 24 12211-4 Hose, Air Inlet .......................................1
1230-6 Keps, #10 ............................................. 4 25 1291-126 Cable ....................................................1
10 707F6666 Flange w/Screen .................................. 1 26 709 5089 Angle ....................................................4
707 6718 Flange .................................................. 1 27 1223-626 Defroster ...............................................1
11 12157-12 Hose..................................................... 1 28 714 0903 Bracket, Fuel Tank RH .........................1
1240-182 Clamp................................................... 2 29 714 0904 Bracket, Fuel Tank LH ..........................1
12 706 8124 Pump, Fuel (w/Filter)............................ 1 30 1200-57 Capscrew..............................................4
13 706 8123 Tank, Fuel (5 Gal.) ............................... 1 1209-4 Flatwasher, 3/8 .....................................16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX DIESEL HEATER & DEFROSTER
CRANES
MODEL: T s / RT s 31
Hunter DH22-15A PAGE 31.5
TABLE OF CONTENTS
REF. PART NO. DESCRIPTION QTY.

706 8125 Heater, Diesel .......................................1

REF. PART NO. DESCRIPTION QTY.

202569 Kit, Exhaust Seal...................................1


(Includes Items 11,12,13,)
209266 Heat Exchanger/Control Ass’y ..............1
(includes Items 4,5,14,15,16)

1 Cross Bar ..............................................1


2 Cover ....................................................2
3 202572 Clamp....................................................2
4 202573 Thermostat (Overheat Switch) ..............1
5 Cover, Top ............................................1
6 Bracket, Igniter Pack Mounting .............1
7 Tube, Air (Part of Item 9) ......................1
8 Plate, Cover (Part of Item 9) .................1
9 Case Assembly .....................................1
10 209267 Deflector, Air .........................................1
11 Washer..................................................1
12 Gasket, Exhaust....................................1
13 Connector, Exhaust ..............................1
14 Bracket..................................................1
15 28220 Grommet ...............................................1
16 209268 Exchanger, Heat ...................................1
17 28220 Grommet ...............................................1
18 Spacer (Part of Item 9)..........................1
19 28260 Lockwasher, #10 Ext.............................2
20 202618 Nut, #10-24 ...........................................2
21 Stud, Ground.........................................1
22 Connector, Terminal .............................1
23 Baffle, Upper .........................................1

REF. PART NO. DESCRIPTION QTY.

1 209269 Ignition Pack Ass’y (Black)....................1


2 205197 Gasket...................................................1
3 205198 Head, Burner.........................................1
4 205199 Pad, Pressure .......................................5
5 205200 Screw, Mounting ...................................5
6 205201 Plug, Glow (12V)...................................1
7 209270 Carburetor (12V Diesel) ........................1
8 209271 Fuel Line Ass’y......................................1
9 28270 Connector .............................................1
10 205157 Igniter ....................................................1
11 28269 Locknut .................................................1

REF. PART NO. DESCRIPTION QTY.

1 208773 Board, Printed Circuit............................1


(Terminal & Relay)
2 Screw, #6 x 3/4 .....................................3
3 Lockwasher, #6.....................................3
4 Spacer...................................................1
5 Bracket, PC Mounting Board ................1
6 Screw, #8 x 1/4 .....................................1
7 Lockwasher, #8
8 204897 Switch, Mercury Tilt...............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX DIESEL HEATER
CRANES
MODEL: T s / RT s 31
Hunter DH22-15A PAGE 31.6
TABLE OF CONTENTS REF. PART NO. DESCRIPTION QTY.

215865 2 Stage Combustion Blower


(Includes Items 1 Through 19)

215866 Air Hose & Clamp Kit


(Includes Items 20 Through 23)

1 202608 Plate, Mounting ........................................ 1


2 202607 Nut, Well................................................... 4
3 215867 Screw, #10-24 x 1 .................................... 4
4 215868 Washer, No. 10 ........................................ 6
5 215869 Mount, Motor ............................................ 1
6 215870 Screw, 1/4-20 x 1 ..................................... 1
7 215871 Washer ..................................................... 1
8 204893 Motor, 12 Volt ........................................... 1
9 202601 Gasket ...................................................... 1
10 215872 Washer ..................................................... 2
11 215873 Hex Nut, 10-32 ......................................... 2
12 215874 Washer, No. 10 ........................................ 2
13 215875 Housing .................................................... 1
14 215876 Wheel ....................................................... 2
15 215877 Propeller ................................................... 1
16 215878 Vee Clamp Subassembly ......................... 1
17 215879 Cover........................................................ 1
18 215880 Stationary Wheel Subassembly ............... 1
19 215881 Spacer ...................................................... 1
20 215882 Air Hose ................................................... 1
21 215883 Hose Clamp ............................................. 2
22 215884 Air Duct .................................................... 1
23 202613 Hose Clamp ............................................. 1

REF. PART NO. DESCRIPTION QTY.

209270 Carburetor Ass’y, 12 Volt ......................... 1


(Includes Items 1 thru 28)
205208 Fuel Bowl Ass’y ........................................ 1
(Incl. Items 1,3-6,20-25)
205209 Fuel Mixer & Jet Kit .................................. 1
(Incl. Items 8,9,10)
205210 Carburetor Seal Kit................................... 1
NOTE: All Parts shown are (Incl. Items 5,6,15,16,17,22,23,
available only in Kits listed 25, Two O-Rings for Solenoids
12 & 18, & Loctite)

1 Fitting, Overflow ....................................... 1


2 Tube, Teflon ............................................. 1
3 Screw, #8-32 x 1/2 ................................... 4
4 Lockwasher, #8 ........................................ 4
5 Needle & Seat .......................................... 1
6 Float ......................................................... 1
7 Bracket ..................................................... 1
8 Jet, Fuel.................................................... 1
9 Mixer, Fuel................................................ 1
10 O-Ring ...................................................... 1
11 Gasket ...................................................... 1
12 209277 Solenoid, 12 Volt ...................................... 1
13 Body ......................................................... 1
14 Heater, Fuel, 12 Volt ................................ 1
15 Needle, Fuel ............................................. 1
16 O-Ring ...................................................... 1
17 Orifice ....................................................... 1
18 209276 Solenoid, 12 Volt ...................................... 1
19 Label......................................................... 1
20 Plug, Pipe ................................................. 1
21 Bowl, Float................................................ 1
22 Gasket ...................................................... 1
23 Pin ............................................................ 1
24 Cover, Bowl .............................................. 1
25 Screen, Inlet ............................................. 1
26 Thermostat ............................................... 1
27 Washer, #6 ............................................... 2
28 Screw, #6-32 x 1/4 ................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX DIESEL HEATER
CRANES
MODEL: T s / RT s 31
Hunter DH22-15A PAGE 31.7
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY.

209272 Kit, Thermo Control .............................. 1


(Includes Items 1-5,6,7,22,28)
202588 Kit, Pivot & Knob .................................. 1
(Includes Items 16,19,20,21)
202589 Kit, Microswitch .................................... 1
(Includes Items 22,23)
209273 Control Panel Ass’y .............................. 1
(Includes Items 8 thru 15, 17,18)

1 Rod, Actuating...................................... 1
2 Setscrew............................................... 2
3 Stop, Actuator....................................... 1
4 28314 Blade, Bi-Metal ..................................... 1
5 Bracket ................................................. 1
6 Spacer, Hex.......................................... 1
7 204896 Switch, Flame....................................... 1
8 205219 Switch, Toggle (Preheat-Momentary)... 1
9 202591 Switch, Toggle...................................... 1
(Start/Run, 2-Pole w/ Jumpers)
10 Plate ..................................................... 1
11 Screw, Ground, #6-32 x 3/8 ................. 1
12 209274 Pilot Light, Green.................................. 1
13 Fuse, 30 Amp ....................................... 1
14 28286 Fuseholder ........................................... 1
15 209275 Pilot Light, Amber ................................. 1
16 Knob ..................................................... AR
17 Nut, #6-32............................................. 1
18 Lockwasher .......................................... 1
19 Washer, Spring..................................... 1
20 Arm, Pivot............................................. 1
21 Nut, Stop .............................................. 1
22 28310 Microswitch, Hi-Lo ................................ 1
23 Insulator................................................ 1
24 Shield, Heat.......................................... 1

REF. PART NO. DESCRIPTION QTY.

1 202622 Panel .................................................... 1


2 Not Applicable ......................................
3 Not Applicable ......................................
4 28302 Bracket, Cable...................................... 1
5 1291-126 Cable .................................................... 1
28303 Key, Hex............................................... 1
28299 Locknut................................................. 1
28260 Lockwasher .......................................... 1
202618 Nut........................................................ 1
6 202617 Base, Clamp......................................... 1
7 202616 Clamp ................................................... 1
8 202615 Arm....................................................... 1
9 202620 Harness, Wire....................................... 1
10 202621 Block, Terminal..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX DIESEL HEATER
CRANES
MODEL: T s / RT s 31
Hunter DH22-15A PAGE 31.8
TABLE OF CONTENTS

SWING 2
VALVE

PRIORITY
VALVE

26

27

ROTARY
MANIFOLD
6
7
5
1

REF. PART NO. DESCRIPTION QTY.

710A0278 Installation, Heater-AC

1 Page 31.10 Kit, Heater-A/C System, Hyd. Drive ......1


2 709 5158-88 Hose Assembly, .75 ID x 88” Long .......2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC ........2
5 216308 Hose Assembly, .25 ID x 108” Long .....1
6 714A0557 Shelf Assembly .....................................1
7 214277 Filter Kit (Kenway).................................1
8 215861 Condensor Group (Kenway) .................1
9 215862 Compressor Assembly (Kenway)..........1
10 215863 Heat Pump Clutch Assembly (Kenway) 1
11 215864 Hose Kit (Kenway) ................................1
12 12019-112 Tee, Branch ..........................................1
13 707 6668 Box, Manual Storage ............................1
14 MK65116 Fluid, ATF Dexron III.............................1
15 441 4123 Breaker, Circuit 25 Amp........................1
16 1246-13 Relay, SPST .........................................1
17 1246-14 Socket, Relay Mount.............................1
18 1223-813 Terminal, Wire for relay.........................4
19 12234-48 Wire, 16GA Red X 48” Long .................1
20 12236-48 Wire, 16GA Black X 48” Long ...............1
21 12400-541 Decal, Hyd. Heater 1/3 Throttle ............1
22 1223-7 Terminal, 14GA x NO 10 Stud ..............1
23 MK70269 Wire, 10GA Black x 12’ Long ................1
24 1219-583 Elbow, 90 Deg -12 JIC Swivelnut..........1
25 12019 -158 Reducer, -6 JIC x -4 JIC .......................1
26 12019-956 Tee........................................................1
27 12019-457 Reducer ................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-99
TEREX HEATER / AC INSTALLATION
CRANES Upper
MODEL: RT400 Series 31
PAGE 31.9
TABLE OF CONTENTS

2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0224 Kit, Heater-AC

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215821 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215843 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215857 Master Toggle Switch
14 215829 Motor, 12V 35 215858 Oil Heat Thermostat
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 215856 Heater Coil 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve (Not Used) 41 215859 Relay, 12V
21 215836 Heater Hose, 5/8” (Not Used)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-99
TEREX HEATER / AC
CRANES Kenway LRCR004
MODEL: T s / RT s 31
PAGE 31.10
TABLE OF CONTENTS

SWING 2
VALVE

PRIORITY
VALVE

26

27

ROTARY
MANI-
6
7

5
1

REF. PART NO. DESCRIPTION QTY.

710A0278 Installation, Heater-AC

1 Page 31.12 Kit, Heater-A/C System, Hyd. Drive.......... 1


2 709 5158-88 Hose Assembly, .75 ID x 88” Long............ 2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC ............. 2
5 216308 Hose Assembly, .25 ID x 108” Long .......... 1
6 714A0557 Shelf Assembly ........................................... 1
7 214277 Filter Kit (Kenway) ..................................... 1
8 215861 Condensor Group (Kenway) ....................... 1
9 215862 Compressor Assembly (Kenway)............... 1
10 215863 Heat Pump Clutch Assembly (Kenway) ..... 1
11 215864 Hose Kit (Kenway) ..................................... 1
12 12019-112 Tee, Branch................................................. 1
13 707 6668 Box, Manual Storage .................................. 1
14 MK65116 Fluid, ATF Dexron III ................................ 1
15 441 4123 Breaker, Circuit 25 Amp............................. 1
16 1246-13 Relay, SPST................................................ 1
17 1246-14 Socket, Relay Mount................................... 1
18 1223-813 Terminal, Wire for relay............................. 4
19 12234-48 Wire, 16GA Red X 48” Long ..................... 1
20 12236-48 Wire, 16GA Black X 48” Long.................. 1
21 12400-541 Decal, Hyd. Heater 1/3 Throttle.................. 1
22 1223-7 Terminal, 14GA x NO 10 Stud ................... 1
23 MK70269 Wire, 10GA Black x 12’ Long.................... 1
24 1219-583 Elbow, 90 Deg -12 JIC Swivelnut.............. 1
25 12019 -158 Reducer, -6 JIC x -4 JIC ............................. 1
26 12019-956 Tee .............................................................. 1
27 12019-457 Reducer ....................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-2000
TEREX AIR CONDITIONER INSTALLA-
CRANES
MODEL: RT400 Series 31
TION PAGE 31.11
TABLE OF CONTENTS

2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0229 Kit, Heater-AC

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215885 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215886 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215849 Bowden Cable 29” Fresh Air
14 215829 Motor, 12V 35 215850 Bowden Cable 31” Heater
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 N/A 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve
21 215836 Heater Hose, 5/8”

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-99
TEREX AIR CONDITIONER
CRANES Kenway LRCR006
MODEL: T s / RT s 31
PAGE 31.12
TABLE OF CONTENTS

SWING 2
VALVE

PRIORITY
VALVE

26

27

ROTARY
MANI-
6
7

5
1

REF. PART NO. DESCRIPTION QTY.

710A0278 Installation, Heater-AC

1 Page 31.14 Kit, Heater-A/C System, Hyd. Drive.......... 1


2 709 5158-88 Hose Assembly, .75 ID x 88” Long............ 2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC ............. 2
5 216308 Hose Assembly, .25 ID x 108” Long .......... 1
6 714A0557 Shelf Assembly ........................................... 1
7 214277 Filter Kit (Kenway) ..................................... 1
8 215861 Condensor Group (Kenway) ....................... 1
9 215862 Compressor Assembly (Kenway)............... 1
10 215863 Heat Pump Clutch Assembly (Kenway) ..... 1
11 215864 Hose Kit (Kenway) ..................................... 1
12 12019-112 Tee, Branch................................................. 1
13 707 6668 Box, Manual Storage .................................. 1
14 MK65116 Fluid, ATF Dexron III ................................ 1
15 441 4123 Breaker, Circuit 25 Amp............................. 1
16 1246-13 Relay, SPST................................................ 1
17 1246-14 Socket, Relay Mount................................... 1
18 1223-813 Terminal, Wire for relay............................. 4
19 12234-48 Wire, 16GA Red X 48” Long ..................... 1
20 12236-48 Wire, 16GA Black X 48” Long.................. 1
21 12400-541 Decal, Hyd. Heater 1/3 Throttle.................. 1
22 1223-7 Terminal, 14GA x NO 10 Stud ................... 1
23 MK70269 Wire, 10GA Black x 12’ Long.................... 1
24 1219-583 Elbow, 90 Deg -12 JIC Swivelnut.............. 1
25 12019 -158 Reducer, -6 JIC x -4 JIC ............................. 1
26 12019-956 Tee .............................................................. 1
27 12019-457 Reducer ....................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-2000
TEREX HEATER INSTALLATION
CRANES Upper
MODEL: RT400 Series 31
PAGE 31.13
TABLE OF CONTENTS

SWING 2
VALVE

PRIORITY
VALVE

26

27

ROTARY
MANIFOLD
6
7
5
1

REF. PART NO. DESCRIPTION QTY.

710A0278 Installation, Heater-AC

1 Page 31.10 Kit, Heater-A/C System, Hyd. Drive ......1


2 709 5158-88 Hose Assembly, .75 ID x 88” Long .......2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC ........2
5 216308 Hose Assembly, .25 ID x 108” Long .....1
6 714A0557 Shelf Assembly .....................................1
7 214277 Filter Kit (Kenway).................................1
8 215861 Condensor Group (Kenway) .................1
9 215862 Compressor Assembly (Kenway)..........1
10 215863 Heat Pump Clutch Assembly (Kenway) 1
11 215864 Hose Kit (Kenway) ................................1
12 12019-112 Tee, Branch ..........................................1
13 707 6668 Box, Manual Storage ............................1
14 MK65116 Fluid, ATF Dexron III.............................1
15 441 4123 Breaker, Circuit 25 Amp........................1
16 1246-13 Relay, SPST .........................................1
17 1246-14 Socket, Relay Mount.............................1
18 1223-813 Terminal, Wire for relay.........................4
19 12234-48 Wire, 16GA Red X 48” Long .................1
20 12236-48 Wire, 16GA Black X 48” Long ...............1
21 12400-541 Decal, Hyd. Heater 1/3 Throttle ............1
22 1223-7 Terminal, 14GA x NO 10 Stud ..............1
23 MK70269 Wire, 10GA Black x 12’ Long ................1
24 1219-583 Elbow, 90 Deg -12 JIC Swivelnut..........1
25 12019 -158 Reducer, -6 JIC x -4 JIC .......................1
26 12019-956 Tee........................................................1
27 12019-457 Reducer ................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-99
TEREX HEATER INSTALLATION
CRANES Upper
MODEL: RT400 Series 31
PAGE 31.13
TABLE OF CONTENTS

2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0227 Kit, Heater

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215821 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215843 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215857 Master Toggle Switch
14 215829 Motor, 12V 35 215858 Oil Heat Thermostat
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 215887 Heater Coil 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve (Not Used) 41 215859 Relay, 12V
21 215836 Heater Hose, 5/8” (Not Used)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-99
TEREX HEATER
CRANES Kenway LRCR007
MODEL: T s / RT s 31
PAGE 31.14
TABLE OF CONTENTS

12 2 1
6
4

13
14

7, 10

11 7, 8, 10

15

16

6 6 9

REF. PART NO. DESCRIPTION QTY.

710A0088 Air Conditioning Assembly

1 710 0176 Air Conditioner Kit ...................................1


2 710 0173 Cover .......................................................1
3 710 0175 Ear (Not Shown) ......................................1
4 709 5363 Boss ........................................................2
5 710 0177 Block (Not Shown)...................................2
6 200B2007-57 Clamp ......................................................3
7 1200-29 Capscrew, .31 x .75 .................................6
8 1205-25 Nut, .31 ....................................................2
9 706 8518 Rail ..........................................................1
10 1210-17 Lockwasher .............................................6
11 709 1269-87 Hose ........................................................2
12 1219-802 Adapter ....................................................1
13 12400-652 Decal, AC ................................................2
1223-691 Circuit Breakder, 20A ..............................2
14 1223-774 Connector ................................................1
15 1240-129 Clamp ......................................................1
1240-155 Plate ........................................................1
1240-153 Nut ...........................................................1
16 1200-43 Capscrew ................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Issued 8-2002 GROUP


DATE:
TEREX
CRANES
AIR CONDITIONER ASS’Y MODEL: RT400 Series 31
PAGE 31.15
TABLE OF CONTENTS
Batteries
Group 2

Wiper, Horn
Heater & Work Lights
Defroster Console Group 34
Group 31 Upper Dash
Page 33.4
Page 33.2

Collector Ring
Page 33.6

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

1 708 2491 Harness, Upper Dash ........................................1 29 1222-202 Ty-Wrap ........................................................... 30


2 709 5712 Harness, Upper Console ....................................1 30 707F4790 Cover, LH Front / RH Rear ..............................2
3 709 5565 Quadrant, w/ Harness ........................................1 31 707F4791 Cover, RH Front / LH Rear ..............................2
4 707 4607 Harness, Anti-Two ............................................1 32 1200-29 Capscrew, 5/16C x 3/4 ..................................... 8
5 709 6451 Harness, Upper Collector Ring .........................1 33 420 4972 Headlight ..........................................................4
6 709 6452 Harness, Lower Collector Ring.........................1 34 420 4968 Light, Turnsignal .............................................. 2
7 710 0577 Harness, Lower Main ........................................1 35 420 4969 Light, Tail / Stop / Turn .................................... 2
8 711 0235 Harness, Engine (Cummins) .............................1 36 200B2007-3 Clamp ............................................................... 5
9 1245-42 Sender, Fuel ......................................................1 37 1209-6 Flatwasher, 1/2 ................................................. 6
10 1223-452 Switch, Engine Temperature .............................1 1209-4 Flatwasher, 3/8 ................................................. 6
1245-122 Sender, Engine Temperature .............................1 1205-45 Locknut, 3/8C ................................................... 6
11 1245-134 Detector. Low Coolant ......................................1 38 1223-307 Switch, Stop Light ............................................ 1
12 1245-166 Sender, Oil Pressure ..........................................1 39 1223-557 Diode ................................................................ AR
13 1223-576 Switch, Oil Pressure (NC/1 Terminal) ..............1 40 1223-323 Light, Triple Identification (Red) .....................1
14 1223-450 Switch, Oil Pressure (NC/NO/3 Term.)............1 25529 Lens, Red ......................................................... 3
15 1245-154 Sender, Transmission Oil Pressure ...................1 25531 Retainer ........................................................... 3
16 1245-119 Sender, Transmission Temperature ..................1 Bulb, #67 ..........................................................3
17 1223-675 Switch, Transmission Temperature ..................1 41 11745 Bracket.............................................................. 4
18 1245-162 Meter, hour ........................................................1 42 1200-1 Capscrew, 1/4C x 3/4 ....................................... 12
19 1223-716 Alarm, Back-Up ................................................1 43 1223-630 Light, Dome......................................................1
20 707 4549 Bracket..............................................................1 204903 Lens, Clear ....................................................... 1
21 1200-1 Capscrew, 1/4C x 3/4 ........................................4 Bulb, #211-1 .................................................... 1
1209-2 Flatwasher.........................................................4 44 1222-505 Light, Revolving ...............................................1
1210-14 Lockwasher.......................................................4 Bulb, #4416 ..................................................... 2
1205-13 Nut, 1/4C...........................................................4 45 1223-595 Light, Clearance ...............................................5
22 1246-2 Relay .................................................................2 204173 Lens, Amber .................................................... 5
23 1246-13 Relay .................................................................2 Bulb, #1895 ..................................................... 5
1246-14 Socket................................................................2 46 1223-594 Light, Clearance ...............................................3
24 1223-443 Breaker, Circuit (30A) ......................................1 204172 Lens, Red ......................................................... 3
25 1223-726 Breaker, Circuit (20A) ......................................1 Bulb, #1895 ..................................................... 3
1223-860 Breaker, Circuit (60A) ......................................1 47 1223-811 Light, Triple Identification (Amber) ................ 1
1223-587 Breaker, Circuit (10A) ......................................1 48 1223-706 Switch ............................................................... 1
26 1202-4 Bolt, Stove #10 x 1/2 ........................................8 706 8702 Bracket.............................................................. 1
1230-6 Keps, #10 ..........................................................8 12260-956 Decal, Switch.................................................... 1
27 200B2007-6 Clamp ................................................................1 12400-1 Decal, Cab ........................................................1
28 1200-29 Capscrew, 5/16C x 3/4 ......................................1 49 1246-18 Relay, 75 Amp.................................................. 1
1210-17 Lockwasher.......................................................1 50 706 8701 Bracket.............................................................. 6
1205-25 Nut, 5/16C.........................................................1 51 1211-13 Screw ................................................................ 16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 6-2002
TEREX ELECTRICAL
CRANES
MODEL: RT400 33
PAGE 33.1
TABLE OF CONTENTS

2 5 11 24 4 14 12 10 23 10 20 2 2

13

21 7 6 3 19 5 18 10 22 1

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0327 Dash Assembly, Upper

1 1223-858 Switch, Ignition CH751.................................... 1


Key................................................................. 1 14 709 6827 Bracket............................................................ 1
2 708A1240 Switch ............................................................. 2 450 0006 Alarm .............................................................. 1
12149-14 Tube................................................................ 2 17 1240-53 Clamp ............................................................. 1
3 1223-878 Switch ............................................................. 1 1209-2 Flatwasher, 5/16 ............................................. 1
4 1223-877 Switch ............................................................. 1 1210-17 Lockwasher, 5/16............................................ 1
5 1223-879 Switch ............................................................. 1 1205-25 Nut, 5/16 ......................................................... 1
6 1246-13 Relay, Horn ..................................................... 1 18 420 2990 Turnsignal Assembly ...................................... 1
7 12260-983 Decal, Dash .................................................... 1 1223-747 Terminal.......................................................... 1
8 1240-189 Clamp.............................................................. 1 1223-748 Terminal.......................................................... 1
9 1233-59 Screw, #10-24 x 3 ........................................... 2 19 1223-778 Connector, Flasher ......................................... 1
10 1223-917 Switch ............................................................. 5 1223-779 Flasher Unit .................................................... 1
11 1223-743 Lamp, Dash..................................................... 2 20 1222-275 Plug................................................................. 1
1223-627 Bulb................................................................. 2 21 714 1064 Dash ............................................................... 1
442 0315 Adapter, Tab ................................................... 1 22 1223-644 Switch ............................................................. 1
12 1223-626 Fan, Defroster ................................................. 1 23 1223-693 Light ................................................................ 1
13 710 0326 Harness, Dash ................................................ 1 24 1223-902 Switch, Rocker ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX
CRANES
DASH ASSEMBLY MODEL: RT400 33
PAGE 33.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

709A6869 Console Assembly ................................1 23 1223-879 Switch, Steering ................................... 1


(Incl. Items 1 Through 43 exc. 10,27,28,29) 24 1223-880 Switch................................................... 2
25 MK2768 Cable (Not Shown) ............................... 3
709 6870 Console Group......................................1 26 1223-747 Terminal (Not Shown) .......................... 2
(Includes Items w/ asterisk *) 27 Page 6.5 Switch, Quick Start ............................... 1
28 1291-137 Control, Throttle.................................... 1
1 708 2921 * Console.................................................1 29 Group 31 Controls, Heater ................................... 1
2 708 2922 * Cover, Side ...........................................1 30 1223-663 Breaker, Circuit (5A)............................. 2
3 1233-62 * Screw, #8F x 1/2...................................11 1223-662 Breaker, Circuit (10A)........................... 10
4 1233-59 Screw, #10C x 1/2 ................................5 1223-691 Breaker, Circuit (20A)........................... 1
5 1233-59 Screw, #10C x 1/2 ................................7 31 1222-220 Button, Plug (Heater)............................ Ref
6 708 2925 * Cover, Circuit Breaker ..........................1 1222-295 Button, Plug (Switch)............................ Ref
12260-979 Decal.....................................................1 32 706 8872 Angle .................................................... 2
7 1233-62 * Screw, #8F x 1/2...................................8 1209-4 Flatwasher............................................ 8
8 709 6169 * Cover, Top ............................................1 1210-20 Lockwasher .......................................... 2
12400-533 Decal.....................................................1 1205-36 Nut........................................................ 2
9 445 0111 Light, Low Air ........................................1 33 1200-29 Capscrew, 5/16C x 3/4 ......................... 2
10 1245-127 Gauge, Air.............................................2 1209-3 Flatwasher............................................ 2
12019-323 Switch, Low Air .....................................2 1210-17 Lockwasher .......................................... 2
11 Page 33.5 Quadrant, Shift - 709 5713 ...................1 1205-25 Nut, 5/16C ............................................ 2
12 1202-6 Screw, Machine ....................................4 34 1240-53 Clamp ................................................... 1
1210-7 Lockwasher...........................................4 35 1240-92 Clamp ................................................... 1
13 12400-984 Decal, Front ..........................................1 36 709 5712 Harness ................................................ 1
14 1245-126 Gauge, Fuel ..........................................1 37 1222-184 Tie, Plastic............................................ 2
15 1245-123 Gauge, Oil Pressure .............................1 38 1222-202 Tie, Plastic............................................ 2
16 1245-153 Gauge, Transmission Oil Pressure.......1 39 462 3414-2 Tube, Shrink (.19)................................. 7
17 1245-118 Gauge, Transmission Temperature ......1 40 435 6002-2 Tube, Shrink (.25)................................. 5
18 1245-120 Gauge, Engine Temperature ................1 41 1223-44 Grommet .............................................. 3
19 1245-133 Voltmeter ..............................................1 42 1246-13 Relay .................................................... 6
20 445 0109 Light, Oil & Water..................................1 1246-14 Socket .................................................. 6
21 445 0110 Light, Low Water...................................1 1202-5 Screw, 3/16C x 3/8 ............................... 6
1223-748 Connector (For Items 9,20,21)..............6 1230-6 Nut, Keps.............................................. 6
22 1223-743 Light, Dash............................................1 43 709A4938 Wire Unit (9”) ........................................ 1
1223-627 Bulb.......................................................1 44 1223-748 Terminal ............................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX CONSOLE ASSEMBLY
CRANES
MODEL: RT400 33
PAGE 33.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

710 0556 Collector Ring Assembly


(Includes Items 1 Through 19)

1 710 0131 Collector Ring, 46 Circuit...................... 1


(Includes Items 2-14)
2 208200 Bracket ................................................. 1
207701 Bearing, Nylon...................................... 1
3 205445 Brush Assembly (7 1/2 Amp)................ 36
29873 Brush Assembly (15 Amp).................... 7
205403 Brush Assembly (20 Amp).................... 6
4 205446 Spring (7 1/2 Amp) ............................... 36
29872 Spring (15 & 20 Amp)........................... 13
5 205406 Clip, Knife (Small)................................. 43
205404 Clip, Knife (Large) ................................ 6
6 29874 Connector, Screw (12-14 Ga) .............. AR
205407 Connector, Screw (10 Ga).................... AR
7 29875 Connector, Crimp (12-14 Ga)............... AR
205408 Connector, Crimp (10 Ga) .................... AR
8 205417 Sleeve, Plastic (Small) ......................... AR
205405 Sleeve, Plastic (Large) ......................... AR
9 29871 Bearing, Top Nylon............................... 1
10 213673 Core, Center Slip Ring w/ Pot .............. 1
214278 Potentiometer ...................................... 1
11 209328 Cover, Aluminum.................................. 1
12 209329 Bushing ................................................ 1
13 209330 Boot, Drip Cover................................... 1
14 208199 Disc, Rubbing ....................................... 1
15 709 5709 Column, Support .................................. 1
16 710 0141 Swivel, Air............................................. 1
17 710 0557 Harness, Brush (Upper) ....................... 1
18 710 0134 Harness, Center (Lower) ...................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2001 GROUP


DATE:
TEREX COLLECTOR RING
CRANES 46 Pass
MODEL: RT 400 33
PAGE 33.4
TABLE OF CONTENTS

3
9
6
4 1

10 10

11
10

10

REF. PART NO. DESCRIPTION QTY.

709 5713 Shift Quadrant Assembly ......................1


(Includes Items 1 Through 13)

1 205121 Housing, Aluminum...............................1


2 205122 Plate, Switch Mounting .........................1
3 Screw, #10F x 1/2 Oval Head ...............4
Nut, #10F ..............................................4
4 205123 Bearing, Switch Drive............................2
5 205124 Spacer, Aluminum.................................4
6 Screw, #6C x 5/8 Round Head .............8
Nut, #6 ..................................................8
7 205125 Lever .....................................................2
8 205126 Screw, 4 mm x 20 mm ..........................4
9 53040 Handle...................................................2
10 209449 Switch Ass’y, Includes the following:
NSS Switch, Rotary (F-N-R)..........................1
NSS Switch, Rotary (3-2-1) ...........................1
NSS Harness w/ Plug....................................1
NSS Seal, Heat Shrink ..................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 6-2002 GROUP


DATE:
TEREX SHIFT QUADRANT ASSEMBLY
CRANES
MODEL: RT300 / RT 400 33
PAGE 33.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A6996 Axle Center Light Assembly


(Includes Items 1 Through 18)

1 709 7013 Bracket ................................................. 1


2 1200-311 Capscrew, 7/16C x 1............................ 2
1210-23 Lockwasher .......................................... 2
1209-5 Flatwasher............................................ 3
3 1213-5 Zerk, Grease ........................................ 1
362 0048 Adapter................................................. 1
4 414 2201 Balljoint................................................. 1
5 1205-62 Nut, 1/2F Jam....................................... 1
6 709 6379 Rod....................................................... 1
7 709 7012 Bracket ................................................. 1
8 1200-106 Capscrew, 1/2C x 2 1/4........................ 2
1205-67 Locknut, 1/2C ....................................... 2
9 442 2201 Switch................................................... 1
10 1202-7 Bolt, #10-24.......................................... 2
1209-1 Flatwasher............................................ 1
1210-7 Lockwasher .......................................... 2
1230-6 Nut, #10-24 .......................................... 2
11 709 6381 Block .................................................... 1
12 709 7126 Spacer.................................................. 1
13 1200-81 Capscrew, 3/8C x 3 3/4........................ 2
1209-4 Flatwasher............................................ 4
1205-45 Locknut, 3/8C ....................................... 2
14 1223-435 Lamp .................................................... 1
15 1223-57 Ring, Terminal...................................... 1
16 1223-747 Terminal, Female ................................. 1
1223-748 Terminal, Male ..................................... 1
17 1222-184 Tie, Plastic............................................ 3
18 1205-66 Lockout, 1/2F ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 7-95 GROUP


DATE:
TEREX AXLE CENTERING LIGHT ASS’Y
CRANES
MODEL: RT300 / RT 400 33
PAGE 33.6
TABLE OF CONTENTS

7 5 REF. PART NO. DESCRIPTION QTY.

1 714A0520 Wiper Assembly, Front


(Includes Items 1-15)

1 1202-7 Screw, Mach. 10-24 x 1........................ 2


2 12186-6 Chain .................................................... 1
3 1230-6 Nut, Lock 10-24 .................................... 2
4 1222-250 Hair Pin, Cotter..................................... 1
6 5 714 0517 Wiper Arm 22” ...................................... 1
8
6 713 0095 Wiper Blade 28”.................................... 1
3 2 4 7 1222-203 Pantograph Kit...................................... 1
10 14 11 8 214333 Plate, Wiper Front Window ................... 1
9 1251-12 Wiper Motor Kit..................................... 1
15 (Includes Items 10-15)
10 216623 Drive Arm ........................................... 1
11 216624 Pivot Shaft Assembly.......................... 1
12 216625 Motor Assembly.................................. 1
(Includes Items 13-15)
13 13 216626 Motor ................................................ 1
14 216627 Link Kit.............................................. 1
15 216628 Motor Bracket ................................... 1

13 REF. PART NO. DESCRIPTION QTY.


14
714A0519 Wiper Assembly, Roof
(Includes Items 1 Through 14)

1 1222-151 Arm, Wiper ........................................... 1


2 1251-8 Wiper Motor.......................................... 1
1 3 1222-152 Blade, Wiper 18”................................... 1
4 1266-18 Loom, Wire 18”..................................... 1
7 8 5 1222-184 Ty-Wrap ................................................ 1
9 6 730 0789 Mount, Wire .......................................... 1
7 1202-7 Machine Screw, 10-24 x 1 .................... 1
8 1209-1 #10 Flat Washer ................................... 1
9 1223-747 Terminal, Female.................................. 3
10 1230-6 Nut, Lock #10 ....................................... 1
11 MK765 Clamp, Wire.......................................... 1
3 12 1223-653 Terminal, Male ...................................... 1
13 1200-593 Decal, Roof Wiper ................................ 1
2 12 11 10 9 4 5,6 14 1223-691 Breaker, 20A......................................... 1

REF. PART NO. DESCRIPTION QTY.

706A8727 Washer Ass’y ........................................Opt

1 707 7048 Washer, Electric ....................................1


2 709 6888 Plate, Mounting.....................................1
3 1211-14 Screw ....................................................2
4 1202-4 Screw ....................................................3
1230-7 Nut ........................................................3
5 1222-184 Tywrap ..................................................6
6 12236-84 Wire (84”)..............................................1
1223-746 Terminal, 1/4 Eyelet (Ground) ..............1
1223-747 Terminal, Female (Switch) ...................4
1223-810 Connector (Horn Circuit)......................1
7 215790 Wash Sprayer Assembly .......................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 1-2000
TEREX WIPERS & WASHER
CRANES Upper
MODEL: RT 400 34
PAGE 34.1
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

1 1223-387 Horn ......................................................1


2 1223-388 Bracket ..................................................1
3 1223-389 Nut ........................................................1
4 1200-31 Capscrew, 5/16C x 1.............................1
1210-17 Lockwasher ...........................................1
1205-31 Nut, 5/16C.............................................1

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

A56849 Tachometer Assembly ..........................Opt 707A4584 Tachometer/Hour Meter Assembly .......Opt


(Includes Items 1 Through 12)
1 1245-130 Tachometer, Electronic .........................1
2 1245-84 Kit, Mounting.........................................1 1 1245-105 Tachometer / Hour Meter ......................1
2 1245-84 Kit, Mounting.........................................1
3 1221-76 Grommet...............................................1
4 1202-4 Screw....................................................2
1230-6 Nut ........................................................2
5 707 4638 Wire Unit ...............................................1
6 1223-7 Terminal ................................................1
7 707 4639 Wire Unit ...............................................1
8 707 4693 Wire Unit ...............................................1
9 707 4694 Wire Unit ...............................................1
10 707 4695 Wire Unit ...............................................1
11 707 4696 Wire Unit ...............................................1
12 1246-14 Socket ...................................................1
1246-13 Relay.....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX HORN / TACHOMETER
CRANES
MODEL: RT s 34
PAGE 34.2
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

1 707A4546 Work Light Assembly ............................ Opt


(Includes Items 1 Through 7)

1 420 4972 Light, Complete .................................... 3


209456 Lamp, Halogen Trap ............................. 3
2 707 4688 Bracket.................................................. 1
3 1200-98 Capscrew, 1/2C x 1 1/4 ........................ 1
1209-6 Flatwasher ............................................ 1
1205-67 Locknut, 1/2C ....................................... 1
4 707 7547 Plate ..................................................... 1
6 1223-43 Grommet............................................... 1
7 707 4552 Harness ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX WORK LIGHTS
CRANES
MODEL: RT s 34
PAGE 34.3
TABLE OF CONTENTS

1
REF. PART.NO. DESCRIPTION QTY.
3
216893 Wiper Assembly, Roof
2
4
1 216853 Arm, Adj. 10.75” - 15” Black ..............1
2 216854 Blade, Flex 18”.....................................1
3 216859 Plate, Wiper - Upper.............................2
216861 Grommet, 1/2” Dia OD, 1/4” ID ..........1
4 216860 Gasket, Wiper - Upper .........................2
5 6 5 216410 Wire, Ground........................................1
216855 Terminal, Heat Shrink ..........................1
6 215218 Screw, S/T #10 x 1/2” ..........................1
215216 Terminal, Eye Ins .25” 14 Ga...............3
7 216857 Cable Clips ...........................................3
7 8 216862 Wire Tie................................................3
9 216863 Loom ....................................................1
10 216858 Terminal, Female .................................1
11 11 216852 WWF Motor Switch, 110° 1” Pivot .....1
216855 Terminal, Heat Shrink ..........................1
216856 Screw, 10-32 x 1”.................................1
215115 Nut, Lock 10-32 ...................................1
215116 Flatwasher, #10 ....................................2
9
8 10

REF. PART.NO. DESCRIPTION QTY.

216892 Wiper Assembly, Front

4 1 216868 Reservoir Kit ........................................1


8 2 216744 WJ 2 Speed Motor Kit w/ Hardware....1
3 216864 Drive Arm, 62°.....................................1
5 4 216857 Cable Clip.............................................3
216862 Wire TIe ...............................................3
2
7 5 216746 Pivot Shaft, 2” ......................................1
6 216869 Shim .....................................................1
7 216865 Grommet, Wet Arm Tubing .................1
8 216745 Flex Blade, 28” - Black ........................1
9 216866 Arm, Pantograph Kit, Black.................1
10 216867 Screw, 1/4-28 x 1 1/2” .........................2
3 11 216740 Pantograph Kit, Black ..........................1

6
9

12
11
10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 5-2001 GROUP


DATE:
TEREX OPERATOR’S CAB
CRANES Wipers
MODEL: RT400 Series 34A
PAGE 34A.1
TABLE OF CONTENTS

REF. PART.NO. DESCRIPTION QTY.

706A8760 Tool Kit ..................................................Opt


(Includes Items 1 Through 19)

1 1226-54 Wrench, Hyd. Fitting (Adjustable) .........1


2 1226-55 Wrench Set, Combination (17 Pc) ........1
3 1226-56 Socket Set, 3/4” Drive (12 Pc)...............1
4 1226-57 Flex Handle, 34” Drive 18” ....................1
5 1226-58 Extension Bar, 3/4” Drive 16” ................1
6 1226-59 Socket, 3/4” 12 Point, 3/4” Drive ...........1
7 1226-60 Universal Joint, 3/4” Drive .....................1
8 1226-61 Spanner, Adjustable Hook (2”-4-3/4”) ...1
9 1226-62 Puch, Long Taper (1/4” x 12”) ...............1
10 1226-32 Hammer, Ball Peen (32 Oz) ..................1
11 1226-63 Tool Box ................................................1
12 12019-556 Disconnect, Female ..............................1
13 1226-11 Wrench, Wheel .....................................1
14 32179 Handle, Wrench ....................................1
15 706F8697 Tool, Torque Adapter .............................1
16 1219-635 Cap .......................................................2
17 1219-637 Plug.......................................................2
18 1222-239 Cotter, Hair Pin......................................6
19 1222-32 Clamp, Cable ........................................1
20 A29372 Kit, Hose ...............................................Opt
21 204260 Gauge (0-6000 psi) ...............................Opt
22 706 8758 Tool, Brake Adjust .................................Opt
23 12019-557 Disconnect, Male ..................................3
24 12019-558 Cap, Dust ..............................................3 - St’d

GALLON AEROSOL PAINT

3900-101 3900-103 Orange


3900-107 3900-108 Ivory
3900-104 3900-105 Charcoal
MRP0056 MRP0058 White, Alkyd
MRP0055 MRP0057 Gray, Alkyd
MRP0018 ------- White, Urethane
MRP0011 ------- Gray, Urethane

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX TOOLS / PAINT
CRANES
MODEL: RT s 35
PAGE 35.1
TABLE OF CONTENTS

O-RING ADAPTER

O-RING SAE SIZE (-) FOR


PART NO. 16ths Inch TUBE OD

1218-282, 460 0080 -4 1/4


1218-283 -5 5/16
1218-284, 460 0885 -6 3/8
1218-285, 460 0886 -8 1/2
1218-286, 460 0079 -10 5/8
1218-290, 460 0887 -12 3/4
1218-292, 460 0888 -14 7/8
1218-287, 460 0163 -16 1
1218-288, 460 0133 -20 1-1/4
1218-289, 460 0889 -24 1-1/2
1218-293, 460 0890 -32 2

SPLIT FLANGE CLAMPS

TUBE OD PART NO. DESCRIPTION QTY.

3/4” 12019-279 Split Flange Clamp............................................. 2


1218-26 O-Ring................................................................ 1
1200-61 Capscrew, 3/8C x 1-1/4...................................... 4
1210-20 Lockwasher ........................................................ 4

1” 1219-665 Split Flange Clamp............................................. 2


1218-103 O-Ring................................................................ 1
1200-61 Capscrew, 3/8C x 1-1/4...................................... 4
1210-20 Lockwasher ........................................................ 4

1-1/4” 1219-392 Split Flange Clamp............................................. 2


1218-63 O-Ring................................................................ 1
1200-307 Capscrew, 7/16C x 1-1/2.................................... 4
1210-23 Lockwasher ........................................................ 4

1-1/2” 1219-390 Split Flange Clamp............................................. 2


1218-72 O-Ring................................................................ 1
1200-100 Capscrew, 1/2C x 1-1/2...................................... 4
1210-26 Lockwasher ........................................................ 4

2” 1219-885 Split Flange Clamp............................................. 2


1218-126 O-Ring................................................................ 1
1200-100 Capscrew, 1/2C x 1-1/2...................................... 4
1210-26 Lockwasher ........................................................ 4

3” 1219-393 Split Flange Clamp............................................. 2


1218-61 O-Ring................................................................ 1
1200-146 Capscrew, 5/8C x 1-3/4...................................... 4
1210-32 Lockwasher ........................................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX HYDRAULIC O-RINGS & CLAMPS
CRANES
MODEL: RT s 35
PAGE 35.2
TABLE OF CONTENTS

* Hex Nuts used


with rails

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132


COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13
1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-164 1240-144 1240-167 1240-152 1240-171 1240-129


COVER PLATE 1240-166 1240-143 1240-143 1240-154 1240-154 1240-155
NUT 1240-165* 1240-158* 1240-158* 1240-153* 1240-153* 1240-157
CAPSCREW 1200-3 1200-355 1200-35 1200-37 1200-37 1200-43
1/4C x 1 5/16C x 1 3/8 5/16C x 1 1/2 5/16C 1 3/4 5/16C x 1 3/4 5/16C x 2 1/2
WHERE USED Air Brakes Fuel Lines Air Brakes Outriggers Winch Tubes Upper
Trans. Oil Hydraulics
Cooler
Steering
Tubes

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 7-95
TEREX CLAMPS
CRANES
MODEL: RT Series 35
PAGE 35.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A6798 105’ Boom Assembly ........................... 1


(Includes Items on Pages 39.1 thru 39.10)

1 709F6183 Base, #1 Boom Section........................ 1


2 709F6962 Cover.................................................... 1
3 709 6692 Cover.................................................... 1
4 1200-57 Capscrew, 3/8C x 3/4........................... 6
1210-20 Lockwasher .......................................... 6
1209-4 Flatwasher............................................ 6
5 709 5826 Pin, Pivot .............................................. 1
6 1222-347 Rod End ............................................... 2
7 1200-268 Capscrew, 1C x 2 1/4........................... 2
1210-50 Lockwasher .......................................... 2
8 1206-34 Setscrew, 1/2C x 1 1/4 ......................... 2
9 1205-61 Nut, 1/2C Jam ...................................... 2
10 709 6044 Pin, Cylinder......................................... 1
11 709 4011 Link....................................................... 1
12 709 4029 Pin........................................................ 1
13 091 703 04 Pin, Cotter ............................................ 2
14 1205-130 Nut, 1 1/4F Jam.................................... 2
15 340 4807 Locknut, 1 1/4F .................................... 1
16 709 5971 Link....................................................... 1
17 709 4104 Rod, Threaded ..................................... 1
18 709 6045 Pin........................................................ 1
19 1207-13 Pin, Cotter ............................................ 2
20 340 4804 Nut, 1 3/4C ........................................... 2
21 340 4808 Locknut, 1 3/4C .................................... 1
22 1213-1 Zerk, Grease ........................................ 2
23 35817 Shim ..................................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX 105’ BOOM
CRANES #1 Base Section
MODEL: RT400 39
PAGE 39.1
TABLE OF CONTENTS

See Page 39.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX 105’ BOOM
CRANES #2 Section
MODEL: RT400 39
PAGE 39.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

1 709F7494 #2 Boom Section.................................. 1


2 709 6199 Shaft..................................................... 1
3 709 6200 Cap, End .............................................. 2
4 1200-95 Capscrew, 1/2C x 1 ............................. 4
1210-26 Lockwasher .......................................... 4
5 709 6670 Rod, Threaded ..................................... 1
6 340 4804 Nut, 1 1/4C Jam ................................... 1
7 340 4808 Locknut, 1 1/4C .................................... 1
8 709A6646 Sheave w/ Bushing .............................. 1
401 4706 Bushing ............................................... 1
9 1208-86 Bushing, Mahinery ............................... 4
10 709 6042 Pin........................................................ 1
11 709 1424 Rod End ............................................... 2
12 1200-268 Capscrew, 1C x 2 1/4........................... 2
1210-50 Lockwasher .......................................... 2
13 709 6198 Lug ....................................................... 1
14 709 6197 Pin, Cylinder......................................... 1
15 709A6806 Sheave w/ Bearing............................... 1
709 5998 Bearing................................................ 1
16 1208-72 Bushing, Machinery.............................. 2
17 364 0002 Zerk, Grease ........................................ 1
18 709 4009 Pin........................................................ 1
19 709 4255 Rod Eye ............................................... 1
20 1242-45 Capscrew, 5/8C x 1 1/2 Gr 8................ 1
21 709 6164 Plate ..................................................... 1
22 709 6887 Shim ..................................................... 2
23 1200-196 Capscrew, 3/4C x 3.............................. 2
1205-212 Locknut, 3/4C....................................... 2
24 709 4007 Link....................................................... 1
25 1205-97 Nut, 3/4F Jam....................................... 2
26 709 4049 Pin........................................................ 1
091 703 04 Pin, Cotter ............................................ 2
27 709 5971 Link....................................................... 1
28 709 7191 Pin........................................................ 1
29 Page 39.12 Cylinder, Extend................................... 1
30 1200-320 Capscrew, 5/16C x 5 1/4...................... 2
1210-17 Lockwasher .......................................... 2
31 709 6053 Chain.................................................... 2
32 709 6054 Chain.................................................... 2
33 709 6055 Chain.................................................... 1
34 1200-67 Capscrew, 3/8C x 2.............................. 1
1205-45 Locknut, 3/8C....................................... 1
35 1200-335 Capscrew, 3/8C x 1/2........................... 2
1209-89 Flatwasher............................................ 2
36 340 4809 Nut, 3/4F .............................................. 2
37 1208-93 Bushing, Machinery.............................. 6

See Page 39.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX 105’ BOOM
CRANES #2 Section
MODEL: RT400 39
PAGE 39.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

1 709F6108 #3 Boom Section ..................................1 15 709 6671 Pad, Wear ............................................ 7


2 709 5972 Link .......................................................1 16 709 6672 Pad, Wear ............................................ 14
3 709 4029 Pin.........................................................1 17 1203-134 Bolt, Shoulder, 3/8C x 3/4 .................... 28
091 703 04 Pin, Cotter.............................................2 1205-32 Locknut, 5/16C ..................................... 28
4 316 3339 Capscrew, 3/4C x 2 Gr 8 ......................2 18 710F0042 Bracket ................................................. 1
1209-58 Flatwasher ............................................2 19 709A6807 Sheave, w/ Bushing.............................. 1
5 709 6045 Pin.........................................................1 401 4706 Bushing ............................................... 1
1207-13 Pin, Cotter.............................................2 20 1208-86 Bushing, Machinery.............................. 4
6 709A4027 Sheave w/ Bearing................................2 21 709 6043 Shaft ..................................................... 1
401 2708 Bearing ................................................2 22 709 6209 Plate, Retainer...................................... 2
7 709 7123 Pin.........................................................2 23 1200-95 Capscrew, 1/2C x 1 .............................. 2
8 1222-348 Rod Eye ................................................2 1210-26 Lockwasher .......................................... 2
9 1242-21 Capscrew, 7/16C x 1 1/4 ......................2 24 316 3336 Capscrew, 3/4C x 1 1/2 Gr 8 ................ 4
334 2300 Washer .................................................2 1209-58 Flatwasher............................................ 4
10 709 6640 Pin, Eccentric........................................2 25 709 6878 Pad, Wear ............................................ 2
11 1242-159 Capscrew, 3/4C x 1 1/4 Gr 8 ................2 26 1203-144 Capscrew, 3/8C x 3/4 ........................... 6
1209-58 Flatwasher ............................................2 27 709 1563 Pad, Wear ............................................ 2
12 709 6673 Pad, Wear.............................................1 28 Not Applicable
Shim, .19...............................................1 29 071 410 16 Capscrew, M10-1.5 x 20 ...................... 4
13 714 0612 Bracket..................................................2 1210-23 Lockwasher .......................................... 4
14 1200-73 Capscrw, 3/8C x 2 3/4 ..........................2 30 1200-220 Capscrew, 3/4C x 8 .............................. 1
1210-20 Lockwasher...........................................2 31 709 6898 Spacer .................................................. 1
1205-36 Nut, 3/8C...............................................2 32 1205-212 Nut, 3/4C .............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 4-1999
TEREX 105’ BOOM
CRANES #3 Section
MODEL: RT400 39
PAGE 39.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 709F6248 #4 Boom Section ..................................1 16 316 3339 Capscrew, 3/4C x 2 Gr 8 ......................2


2 A51045 Sheave w/ Bearing ............................... 6/7 1209-58 Washer, Hardened................................2
1217-164 Bearing only......................................... 6/7 17 709 4029 Pin.........................................................1
3 709 6131 Shaft, Upper ......................................... 1 091 703 04 Pin, Cotter.............................................2
4 709 6133 Shaft, Lower ......................................... 1 18 709 6223 Hinge ....................................................2
5 709 4255 Rod Eye................................................ 2 19 709 6220 Plate......................................................2
6 1242-45 Capscrew, 5/8C x 1 1/2 Gr 8 ................ 2 20 709 6849 Pin.........................................................1
7 707 8280 Spacer .................................................. 1 21 709 6851 Pad, Wear.............................................1
709 6089 Spacer (for Opt 5-Sheave Head) .......... 1 22 1209-13 Flatwasher, 1 1/4 ..................................1
8 1209-62 Spacer .................................................. 9 23 709 6218 Rod .......................................................2
9 709 6483 Spacer .................................................. 4 24 1209-13 Flatwasher, 1 1/4 ..................................4
10 709 7106 Shaft .....................................................3 1207-33 Pin, Cotter.............................................4
1222-239 Cotter, Hair Pin ..................................... 6 25 709 4007 Link .......................................................2
11 709 6135 Shaft (long/outside - Prior S/N 92037).. 1 26 340 3410 Locknut, 3/4F ........................................2
709 7480 Shaft (short/inside - Begin S/N 92037) . 1 27 709 4049 Pin.........................................................2
1222-239 Cotter, Hair Pin ..................................... 1 091 703 04 Pin, Cotter.............................................4
12 709 6136 Link .......................................................1 28 12400-335 Decal, Number......................................1
13 709 6090 Shaft .....................................................1 29 12260-835 Decal, Indicator.....................................1
1222-239 Cotter, Hair Pin ..................................... 2 30 310 1923 Capscrew, 1/4F x 1 1/4 Socket Head ...5
14 709 5972 Link .......................................................1 1205-21 Locknut, 1/4F ........................................5
15 709 6045 Pin ........................................................ 1 1209-13 Flatwasher ............................................5
1207-13 Pin, Cotter............................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-92
TEREX 105’ BOOM
CRANES
MODEL: RT 400 Series 39
#4 Section
PAGE 39.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 709 6139 Plate, Cover (#1 & #2 Sections) ............... 4 17 709 7718 Plate, Wear (Cast Iron) ........................... 6
709 6140 Plate, Cover (#3 Section) ......................... 2 18 1209-8 Flatwasher .............................................. 6
2 1200-95 Capscrew, 1/2C x 1 (#1 & #2 Section) ..... 32 19 1208-17 Shim........................................................ 6
1203-145 Capscrew, 1/2C x 1 Sock Hd(#3 Sect.) .... 8 20 1205-90 Nut, 5/8C................................................. 6
3 706 8502 Pad, Wear................................................. 18 21 1213-8 Zerk, 1/4 x 90.......................................... 6
4 709 6143 Block, 2” (#1 Base Section) ...................... 2 22 709 7279 Pad, Wear............................................... 6
5 709 6142 Block, 1/4” (#2 & #3 Sections) .................. 4 23 709 6310 Round ..................................................... 6
6 706 8503 Shim ......................................................... 144 24 1200-95 Capscrew, 1/2C x 1 ................................ 18
7 1200-118 Capscrew, 1/2C x 3 3/4 (#1 Section) ........ 4 334 2205 Washer, Hardened.................................. 18
1200-104 Capscrew, 1/2C x 2 (#2 Section) .............. 4 25 709F6311 Bracket.................................................... 6
1203-217 Capscrew, 1/2C x 1 1/4 Sock(#3 Sect)..... 4 26 708 2729 Spacer .................................................... 3
310 9006 Capscrew, 1/2C x 1 1/2 Sock (#3 Sect).... 4 27 708 2727 Shim........................................................ 12
8 709 6141 Spacer, 1 1/2” (#1 Section Top Front ....... 4 28 1200-33 Capscrew, 5/16C x 1 1/4 ........................ 6
& #2 Section Top Rear Side) 1210-17 Lockwasher............................................. 6
9 1200-118 Capscrew, 1/2C x 3 1/4 (#1 Section) ........ 4 29 709 6146 Spacer, 1 5/8 (#2 & #3 Section).............. 4
1200-106 Capscrew, 1/2C x 2 1/4 (#2 $ #3 Sect)..... 8 709 6147 Spacer, 3/4 (#4 Section) ......................... 2
1210-26 Lockwasher .............................................. 12 30 708 0162 Pad, Wear............................................... 6
1209-6 Flatwasher ................................................ 12 31 707 8828 Shim, 16 Ga............................................ 12
10 1200-110 Capscrew, 1/2C x 2 3/4 (#2 Section) ........ 4 32 1200-47 Capscrew, 5/16C x 3 (#2 Section) .......... 4
11 709 7492 Pad, Wear................................................. 6 1200-49 Capscrew, 5/16C x 3 1/4 (#3 Section) .... 4
12 709 6636 Spacer, 1 1/4” ........................................... 6 1200-39 Capscrew, 5/16C x 2 (#4 Section) .......... 4
13 709 6637 Spacer, 5/8” (#1 & #2 Sections) ............... 4 1210-17 Lockwasher............................................. 12
14 1200-77 Capscrew, 3/8C x 3 1/4 (#1 & #2 Sect.) ... 12 33 709 7305 Pad, Wear #1 Section............................. 1
1200-71 Capscrew, 3/8C x 2 1/2 (#3 Section) ........ 6 34 709 7304 Pad, Wear #2 Section............................. 1
1209-4 Flatwasher (#3 Section)............................ 6 35 709 7303 Pad, Wear #3 Section............................. 1
1210-20 Lockwasher .............................................. 18 36 1203-144 Capscrew, 3/8C x 3/4 Flat Socket Hd..... 11
15 707F8293 Pin, Eccentric............................................ 6 37 709 7338 Ear .......................................................... 6
16 1200-59 Capscrew, 3/8C x 1 ................................. 6
1210-20 Lockwasher .............................................. 6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-92
TEREX 105’ BOOM
CRANES
MODEL: RT 400 Series 39
Pads & Rollers
PAGE 39.8
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A6809 Boom Hydraulic Assembly


(Includes Items 1 Through 27)

1 707F8324 Plate, RH .............................................. 2 17 1240-92 Clamp ...................................................2


2 707F8325 Plate, LH ............................................... 2 1200-57 Capscrew, 3/8C x 3/4 ...........................2
3 51051 Pin ........................................................ 6 1210-20 Lockwasher...........................................2
4 1220-19 Ring, Snap............................................ 6 18 709 6315 Tube, LH ...............................................1
5 709F0615 Sheave, w/ Bushing .............................. 2 19 709 6316 Tube, RH ..............................................1
1214-63 Bushing................................................ 2 20 709 6833 Adapter, LH...........................................1
6 707A4423 Roller w/ Bushing..................................2 1218-42 O-Ring .................................................1
1214-63 Bushing................................................ 2 21 709 6834 Adapter, RH ..........................................1
7 A35503-1 Sheave w/ Bushing ............................... 2 1218-42 O-RIng .................................................2
1214-63 Bushing................................................ 2 22 1240-52 Clamp ...................................................4
8 49492 Cable .................................................... 2 1200-57 Capscrew, 3/8C x 3/4 ...........................4
9 1200-106 Capscrew, 1/2C x 2 1/4 ........................ 2 1210-20 Lockwasher...........................................4
1210-20 Lockwasher .......................................... 2 23 709 6850 Guide, Hose (Part of Boom) .................Ref
1205-65 Nut, 1/2C .............................................. 2 24 1240-168 Clamp ...................................................8
10 1205-61 Nut, 1/2C Jam....................................... 4 1240-170 Plate, Top .............................................4
11 35556 Spindle.................................................. 2 25 1200-9 Capscrew, 1/4C x 1 3/4 ........................4
12 35557 Ear (Weld) ............................................ 2 26 1200-13 Capscrew, 1/4C x 2 1/4 ........................4
13 16351 Spring ................................................... 2 1209-44 Flatwasher ............................................4
14 1208-3 Bushing, Machinery .............................. 2 1205-23 Locknut, 1/4C........................................4
15 1205-90 Locknut, 5/8C ....................................... 2 27 38937 J-Bolt.....................................................4
16 707 4084-217 Hose Assembly..................................... 2 1209-44 Flatwasher ............................................24
1205-23 Locknut, 1/4C........................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 1-99
TEREX BOOM HYDRAULICS
CRANES
MODEL: RT 400 Series 39
PAGE 39.10
TABLE OF CONTENTS

709 5704-1

22 8 13 12 3 4 15 17 7 6

10
14
5 9,23
26 2
26 16

21 20 19

18 11 1

LENGTH 112.5”
STROKE 88.4”
BORE 10”
ROD DIA. 5 1/2” REF. PART NO. DESCRIPTION QTY.
BUSHINGS 3 1/2”
709 5704-1 Cylinder, Hoist (Seabee)

215950 Seal Kit Special Soft


215951 Seal Kit Special Hard

1 215952 Case Weldment ..................................... 1


2 215953 Rod Weldment ....................................... 1
3 215954 Piston ..................................................... 1
4 215955 Spacer Weldment .................................. 1
5 215956 Buttress Ring Nut................................... 1
6 215957 Thread RIng ........................................... 1
7 215958 Steel Head Gland .................................. 1
8 215959 Cover Plate ............................................ 1
9 215948 Nylon Washer .38 x .56..........................2
10 215960 Piston RIng 10.04 OD ............................1
11 215961 O-Ring, 4.50 x 4.75 x .13 ....................... 1
12 215962 O-Ring, 9.25 x 9.50 x .13 ....................... 1
13 215963 Piston Seal TFE 10.0 ............................. 1
14 215964 O-Ring, 10.00 x 10.25 x .13 ................... 1
15 215965 O-Ring, 9.50 x 10.25 x .25 ..................... 1
16 215966 O-Ring, 7.25 x 7.50 x .13 ....................... 1
17 215967 Back Up, 9.50 x 10.00 ........................... 1
18 208333 Back Up, 4.50 x 4.75 ............................. 2
19 215968 Wiper, 5.50 x 6.00 x .135 ....................... 1
20 208332 Z-Cup, 5.50 x 6.25 x .63 ........................1
21 215969 W-RIng, 5.75 x 5.50 x 1.0 ...................... 2
22 215945 HHCS, .50-20 20 x .50” Gr..................... 4
23 215970 SHCS, .38-16 x 1.75” Gr........................2
24 215971 Br Bush 3.51 x 4.00 x 3.50 .................... 4
25 215949 O-Ring Boss Plug w/ O-Ring ................. 2
26 215947 SHCPSS .25-20 x .50 Lg ....................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX BOOM HOIST CYLINDER
CRANES
MODEL: RT 400 Series 39
(10” Bore)
PAGE 39.11
TABLE OF CONTENTS

711 0040
11 23
22 6 20 14 24 19 3 7 2 10 4 9 5 15 21 16 7

12 17 1 18
13
LENGTH 112.5”
STROKE 88.4”
BORE 11”
ROD DIA. 6”
BUSHINGS 3 1/2”
REF. PART NO. DESCRIPTION QTY.

711 0040 Cylinder, Hoist (Seabee)

215926 Seal Kit, Special Soft..............................1


(Includes Items with *)

1 215927 Case Weldment......................................1


2 215928 Shaft Weldment......................................1
3 215929 Steel Piston ............................................1
4 215930 Steel Head Gland...................................1
5 215931 Thread Ring ...........................................1
6 215932 Special Ring Nut 4 7/16-12 Butt. Thrd. ..1
7 215933 Spacer....................................................1
8 215934 * Wiper, 6.00 x 6.497 x .151 .....................1
9 215935 * U-Cup w/ Delta Back-Up 6.00x6.75x.62 1
10 215936 * Static Head O-Ring 10.50 x 11.00 x .25.1
11 208070 * Static Head Back Up 10.50 x 11.00 .......1
12 215937 * Static Piston O-Ring 4.50 x 4.75 x .13 ...1
13 215938 * Static Piston Back Up 4.50 x 4.75..........2
14 215939 * Capped GT Seal 11.050 ........................1
15 215940 * O-Ring 11.00 x 11.25 x .13 ....................1
16 215941 * O-Ring, 8.50 x 8.75 x .13 .......................1
17 215942 * O-Ring, 6.00 x 6.25 x .13 .......................1
18 215943 Wear Ring, 6.25 x 6.00 x 1.00................3
19 215944 Wear Ring, 11.00 x 10.75 x 1.50............2
20 215945 HHCS, 1/2-20 x .50 Lg ...........................4
21 215946 SHCS, 3/8-16 x 2.00 ..............................2
22 215947 SHCPSS 1/4-20 x .50 Lg - Nylok ...........2
23 215948 Washer, Nylon .38 x .56 .........................2
24 215949 Metal Boss Plug w/ O-Ring 1 1/16-12 ....2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX BOOM HOIST CYLINDER
CRANES
MODEL: RT 400 Series 39
(11” Bore)
PAGE 39.11A
TABLE OF CONTENTS

710 0558

1 2 3 2 23 23 24 25 5 6 7 8 9 10 11
12
13
14
15
12

16

17 18 19 18 20 21
LENGTH 112.50”
STROKE 88.38”
BORE 10”
ROD DIA. 5.5”
BUSHINGS 3 1/2”

REF. PART NO. DESCRIPTION QTY.

710 0558 Cylinder, Hoist (Seabee)

216803 Seal Kit, Special Soft ..................................................... 1


(Includes Items with *)

1 215956 Buttress Ring Nut .......................................................... 1


2 216802 * WRing 10.000 9.750 1.500 BC ..................................... 1
3 216801 * Seal Piston 10.040 Cap T .............................................. 1
4 216800 Piston 10.000 4.500 4.50Lg Stl ..................................... 1
5 215955 Spacer Weldment........................................................... 1
6 216799 Case Weldment .............................................................. 1
7 215953 Rod Weldment ............................................................... 1
8 216798 * ORing 448 10.0OD 70N .250CS ................................... 1
9 216811 * Backup 448 10.000OD 9.50R 1758 ............................... 1
10 215958 Steel Head Gland ........................................................... 1
11 215957 Thread Ring ................................................................... 1
12 216810 * ORing 274 10.250OD 70N .125CS ............................... 1
13 216001 Copper Washer ~ .375ID x .563OD x .032THK ........... 2
14 216809 SHCS .375-16 1.750 Gr8 ............................................... 2
15 216808 * ORing 263 7.500OD 70N .125CS .................................1
16 216234 Bush S 3.513 4.005 3.500 Brz .......................................4
17 216232 SHSS .250-20 x .500LG w. Nylok ................................ 2
18 216216 * Backup 246 4.750OD HYT 1758 .................................. 2
19 216217 * ORing 246 4.750OD 70N .125CS .................................1
20 216807 * WRing 5.750 5.500 1.000 BC .......................................2
21 216806 * UCup 5.500R .375CS .625 Z......................................... 1
22 216805 * Wiper 5.500R .218CS .135 AN ..................................... 1
23 216231 HHCS .500-20 .500 Gr2 ................................................ 4
24 216804 Cover S 3.062 1.688 4Bolt ............................................ 1
25 216233 Plug SAE 12 1.063-12 HH Stl .......................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 2-2001
TEREX BOOM HOIST CYLINDER
CRANES
MODEL: RT 400 Series 39
(10” Bore)
PAGE 39.11B
TABLE OF CONTENTS

709 7692-3

STROKE.................288.0”
BORE .....................9”
ROD DIA.................7”

REF. PART NO. DESCRIPTION QTY.

709 7692-3 Cylinder, Extend (Seabee)

212496 * Seal Kit (Soft).......................................1


(Includes Items with *)

212497 ^ Kit, Seal (Hard) ....................................1


(Includes Items with ^)

1 212500 Case.....................................................1
2 212501 Rod ......................................................1
3 212502 Piston ...................................................1
4 212503 Head Gland..........................................1
5 212504 Nut, Buttress ........................................1
6 212505 Spacer..................................................1
7 212506 * ^ Wiper....................................................1
8 212507 * ^ Seal, U-Cup .........................................1
9 212508 * ^ O-Ring..................................................1
10 212509 * ^ Back Up ...............................................1
11 212510 * ^ O-Ring..................................................1
12 212511 * ^ Back Up ...............................................2
13 212512 * ^ Seal, Piston..........................................1
14 212513 * ^ O-Ring, Loading...................................1
15 212514 * ^ O-Ring..................................................1
16 212515 ^ Piston Ring...........................................2
17 204581 Setscrew, 1/4C x 3/8 Socket Head ......2
18 212516 Plug, 9/16-18 SAE ...............................1
19 212499 Valve, Counterbalance (4000 psi)........1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-1999
TEREX
CRANES
EXTEND CYLINDER MODEL: RT 400 Series 39
PAGE 39.12A
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

430 9977 Hold Valve ............................................ 1

1 Body ..................................................... 1 20 Seat (3:1) ............................................. 1


2 Ring, Back-Up ...................................... 2 21 O-Ring.................................................. 1
3 O-Ring .................................................. 2 22 Ring, Back-Up ...................................... 2
4 Seal ...................................................... 1 23 O-Ring.................................................. 1
5 Plug ...................................................... 1 24 Ring, Back-Up ...................................... 2
6 End, Spring .......................................... 1 25 O-RIng ................................................. 1
7 Spring ................................................... 1 26 Ring, Back-Up ...................................... 1
8 Poppet .................................................. 1 27 Spring................................................... 1
9 O-Ring .................................................. 1 28 End, SPring .......................................... 2
10 Spacer .................................................. 1 29 Setscrew .............................................. 1
11 Plate, Locking....................................... 1 30 Setscrew .............................................. 1
12 Lockwasher .......................................... 1 31 Poppet.................................................. 1
13 Stud, Drive ........................................... 1 32 O-Ring.................................................. 1
14 Plug, Adjustment .................................. 1 35 Plug...................................................... 1
15 Ring, Wire ............................................ 1 36 O-Ring.................................................. 1
16 Plug ...................................................... 1 37 O-RIng ................................................. 1
17 Plug ...................................................... 1 38 Ring, Back-Up ...................................... 1
18 Sinker. Lead ......................................... 1 39 O-Ring.................................................. 1
19 Disc, Orifice .......................................... 1 40 Pin, Dowel ............................................ 1

NOTE: Internal parts not serviceable - shown for reference only.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 3-92
TEREX HOLD VALVE
CRANES
MODEL: RT 400 Series 39
PAGE 39.13
TABLE OF CONTENTS

NOTES:

1. FILL CHAIN LUBRICATOR WITH SAE 30 ENGINE OIL.

2. INSTALL THE CHAIN LUBRICATOR AS SHOWN IN FIGURE 1. OPEN THE


SHUT-OFF VALVE AND FULLY EXTEND AND RETRACT THE BOOM TWICE.
CLOSE THE SHUT-OFF VALVE AND REMOVE THE CHAIN OILER.

3. INSTALL THE CHAIN LUBRICATOR AS SHOWN IN FIGURE 2. REPEAT THE


PROCEDURE IN NOTE 2.

REF. PART NO. DESCRIPTION QTY.

709A7716 Chain Lubricator Assembly...................Opt.


(Includes Items 1 THrough 7)

1 709F7713 Bracket..................................................1
2 1200-98 Capscrew, 1/2C x 1 1/4 ........................1
1210-26 Lockwasher...........................................1
1205-58 Nut, 1/2C...............................................1
3 709F7711 Bracket..................................................1
4 709 7108 Lubricator, Chain ..................................1
5 709F7712 Bracket..................................................1
6 709 7710 Bracket..................................................1
7 1200-208 Capscrew, 3/4C x 5 ..............................1
8 1205-212 Locknut, 3/4C........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 3-92
TEREX CHAIN LUBRICATOR
CRANES
MODEL: RT 400 Series 39
PAGE 39.14
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A7275 33’ Offsettable Jib....................................... Opt. 24 1200-144 Capscrew, 5/8C x 1 1/2 ...............................4
(Includes Items 1-13,16,17,28-36,42-44) 1210-32 Lockwasher .................................................4
709A6271 33’-58’ Offsettable Jib ................................ Opt. 25 1217-49 Roller, Cam .................................................2
(Includes Items 1 Through 41) 1213-11 Zerk, Grease ................................................2
1 709A6355 Storage Assembly (Page 39A.2) ................. 1 1205-55 Nut, 7/16F Self-Locking .............................2
2 708A0282 Anti-Two Assembly (Page 28.10) .............. 1 26 1200-61 Capscrew, 3/8C x 1 1/4 ...............................10
3 709F6254 Jib ................................................................1 1210-20 Lockwasher .................................................10
4 709F6443 Pin ............................................................... 4 1209-4 Plainwasher .................................................4
5 1222-239 Cotter, Hair Pin ...........................................17 27 Not Applicable
6 708 2641 Slug .............................................................2 28 709F6153 Bracket, Mounting.......................................1
7 A38933 Sheave w/ Bearing ...................................... 2 29 709 6273 Pin ...............................................................4
1217-236 Bearing .......................................................2 1207-44 Pin, Cotter ...................................................8
8 1213-3 Zerk, Grease ................................................ 2 30 709 6161 Link (1 1/2” Hole).......................................1
9 1209-79 Spacer..........................................................4 709 6158 Link (2 1/4” Hole).......................................1
10 65344 Pin ............................................................... 1 709 5680 Slug, Eccentric ............................................1
11 1200-79 Capscrew, 3/8C x 3 1/2............................... 1 31 709 6274 Pin ...............................................................2
1205-45 Nut, 3/8C Elastic ......................................... 1 32 1242-143 Capscrew, 3/4C x 1 3/4 Gr 8.......................2
12 38490 Pin ............................................................... 1 1205-96 Nut, 3/4C Jam..............................................2
13 708 0267 Pin ............................................................... 1 33 709F5398 Bracket ........................................................1
14 709F6685 Stinger, 25’.................................................. 1 34 709 4207 Pin ...............................................................1
15 709F6690 Bracket ........................................................ 1 35 316 3334 Capscrew, 3/4C x 4 Gr 8.............................1
16 1217-349 Roller, Cam .................................................1/3 340 3326 Locknut, 3/4C..............................................1
1213-11 Zerk, Grease ................................................ 1/3 709 4288 Spacer..........................................................1
1205-91 Locknut, 5/8F ..............................................1/3 36 709 4289 Pin ...............................................................2
17 1200-59 Capscrew, 3/8C x 1 .....................................4/10 37 709 6309 Plate.............................................................2
1210-20 Lockwasher .................................................4/10 38 706A8800 Roller Assembly..........................................1
1209-4 Plainwasher .................................................4/10 1214-122 Bushing ......................................................1
18 707 8525 Plate.............................................................2 39 706 8803 Pin ...............................................................1
707 8788 Shim, 16 ga .................................................4 40 706 8811 Rod Eye.......................................................1
19 707F8527 Pin ............................................................... 1 41 1200-309 Capscrew, 1/4C x 1/2 ..................................1
20 709 6889 Plate.............................................................2 1210-14 Lockwasher .................................................1
707 8789 Shim, 11 ga .................................................AR 1209-2 Plainwasher .................................................1
707 8790 Shim, 16 ga .................................................AR 42 708F0291 Head, Stub ...................................................1
21 1200-67 Capscrew, 3/8C x 2 .................................... 6 43 1200-104 Capscrew, 1/2C x 2 .....................................4
1210-20 Lockwasher .................................................6 1200-108 Capscrew, 1/2C x 2 1/2 ...............................4
1209-4 Plainwasher .................................................6 1210-26 Lockwasher .................................................8
22 709F7154 Bracket ........................................................ 1 1205-58 Nut, 1/2C.....................................................8
23 708 0260 Shim ............................................................ 12 44 707 8564 Plate.............................................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-91
TEREX 33’-58’ OFFSETTABLE JIB
CRANES
MODEL: RT 400 Series 39A
PAGE 39A.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A6355 Jib Storage Assembly..................................Opt.


(Includes Items 1 Through 27)

1 709F6808 Bracket ........................................................ 1 16 1208-78 Bushing, Machinery ....................................3


2 1200-98 Capscrew, 1/2C x 1 1/4............................... 3 17 371 3113 Spring ..........................................................1
1210-26 Lockwashe .................................................. 3 18 1207-13 Pin, Cotter ...................................................2
3 334 2205 Flatwasher ................................................... 3 19 709 1564 Pad...............................................................1
4 1200-102 Capscrew, 1/2C x 1 3/4............................... 2 20 071 410 16 Capscrew, M10 x 20 ...................................2
5 709F6284 Bracket ........................................................ 1 1210-23 Lockwasher .................................................2
6 1200-128 Capscrew, 1/2C x 1 3/4............................... 2 1209-4 Flatwasher ...................................................2
7 334 2205 Flatwasher ................................................... 8 21 709F6276 Bolt..............................................................1
8 1205-67 Nut, 1/2C..................................................... 4 22 709 6283 Pin ...............................................................1
9 709F6366 Bolt.............................................................. 3 1207-22 Pin, Cotter ...................................................2
10 1205-92 Nut, 3/4C..................................................... 9 23 1205-92 Nut, 3/4C.....................................................2
11 1210-38 Lockwasher .................................................4 24 1209-9 Flatwasher ...................................................2
12 1209-9 Flatwasher .................................................. 8 25 1210-38 Lockwasher .................................................1
13 709F6368 Bolt.............................................................. 1 26 1222-273 Snap, Swivel Eye ........................................1
14 709F6291 Bracket ........................................................ 1 27 12178-144 Rope ............................................................1
15 709 6823 Rod .............................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-91
TEREX OFFSETTABLE JIB STORAGE AS-
CRANES
MODEL: RT 400 Series 39A
SEMBLY PAGE 39A.2
TABLE OF CONTENTS

2 3
5 2 4
5
2

2 6

REF. PART NO. DESCRIPTION QTY.

708A0282 Anti-Two Block Assembly, Jibs

1 709 7827 Counterweight, w/ Chain.............................1


709 7821 Switch..........................................................1
2 708 0271 Receptacle ...................................................3
706 8189 Plate .............................................................3
708 2982 VCI-Pad, 1 x 1.............................................3
3 708 0272 Plug..............................................................1
4 12422-672 Cable............................................................1
5 708 0313 Tube.............................................................1
6 1240-68 Clamp ..........................................................4
1200-57 Capscrew, 3/8NC x 3/4 ...............................4
1210-20 Lockwasher, 3/8 ..........................................4
1209-4 Flatwasher, 3/8 ............................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX ANTI-TWO BLOCK
CRANES Jib
MODEL: RT 400 39A
PAGE 39A.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

709A6589 Main Winch Assembly ...............................1


(Includes Items 1 Through 3)
709A6590 Aux. Winch Assembly................................Opt.
(Includes Items 4 Through 8)
709A6591 Aux. Winch Assembly, Hi-Torque..............Opt.
(Includes Items 3 Through 8)

1 Page 40.2 Winch, Main...............................................1


2 709F6592 Spacer .......................................................2
3 1200-347 Capscrew, 1 1/8C x 2 1/2 ..........................4
1205-204 Locknut, 1 1/8 ............................................4
4 Page 40.2 Aux. Winch ................................................1
5 709F6599 Spacer, Aux. Winch ...................................2
6 709F6596 Spacer, Aux. Winch Hi-Torque ..................1
7 1200-270 Capscrew, 1C x 2 1/2 ................................4
1208-80 Machinery Bushing ....................................4
1205-124 Locknut, 1C ...............................................4
8 1200-340 Capscrew, 1 1/8 x 3 (Aux. Winch) .............4
1200-347 Capscrew, 1 1/8C x 2 1/2 (Hi-Torq Aux)....4
1210-57 Lockwasher ...............................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-91
TEREX HYDRAULIC WINCH
CRANES Main & Auxiliary
MODEL: RT 400 40
PAGE 40.1
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

710A0289 Main Winch Assembly, w/ Roller .......... 1 8 41331 Cover ....................................................1


709A5113 Main Winch Assembly .......................... 1 9 1203-146 Capscrew ..............................................2
1209-4 Flatwasher ............................................2
710A0290 Aux. Winch Assembly, w/ Roller .......... Opt. 10 38755 Spring, Belleville ...................................1
709A5148 Aux. Winch Assembly .......................... Opt. 11 1218-151 Ring, Back-Up.......................................1
12 1218-150 O-RIng ..................................................1
710A0291 Aux. Hi-Torque Winch Assy, w/ Roller . Opt. 13 41315 Piston, Annular......................................1
709A5684 Aux. Hi-Torque Winch Assembly ......... Opt. 14 1217-312 Bearing, Ball..........................................2
(Includes Items 1 Through 58) 15 1218-152 O-RIng ..................................................1
16 1218-153 Ring, Back-Up.......................................1
A26320 Kit, Seal ................................................ 1 17 41317 Housing, Piston.....................................1
(Includes Items 5,6,7,11,12,15,16,30) 1219-38 Plug, 1/8 Pipe........................................1
18 49355 Hub Assembly.......................................1
1 Page 40.4 Motor .................................................... 1 19 38757 Disc, Seperator .....................................4
2 1200-186 Capscrew, 5/8C x 1 3/4 ........................ 4 20 38758 Disc, Clutch...........................................4
3 1209-35 Flatwasher............................................ 4 21 38744 Race, Outer...........................................1
1208-8 Bushing, Machinery.............................. AR 22 1220-69 Ring, Retaining .....................................2
4 49356 Spacer, Hub ......................................... 1 23 41333 Clutch, Sprag ........................................1
5 Not Applicable 24 49136 Spacer...................................................1
6 49133 Cover, End ........................................... 1 25 47902 Mount, Main & Aux. Hi-Torque Winch...1
41321 Shim ..................................................... 3 49132 Mount, Aux. Winch................................1
7 41575 Gasket .................................................. 1 26 1218-258 O-Ring...................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-1999
TEREX
CRANES
HYDRAULIC WINCH MODEL: RT 400 40
PAGE 40.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

27 1220-70 Ring, Retaining..................................... 1 43 1227-264 Pin, ROll................................................3


28 1217-267 Bearing, Ball ......................................... 2 44 1220-79 Ring, Retaining .....................................1
29 1220-71 Ring, Retaining..................................... 2 45 36533 Bushing .................................................1
30 1218-154 Seal, Lip ............................................... 1 46 38756 Boss, Bushing .......................................1
31 41325 Race, Seal............................................ 2 47 1220-73 Ring, Retaining .....................................1
32 F47908 Drum, Main & Aux., Hi-Torque ............. 1 48 36516 Gear, Ring.............................................1
707F4287 Drum, Aux. Winch ................................ 1 49 41329 Cover ....................................................1
33 B49411 Wedge .................................................. 1 50 1200-114 Capscrew, 1/2C x 3 1/4.........................24
34 38754 Bushing ................................................ 1 6924 Gasket, Copper.....................................24
35 47914 Shaft, Main & Aux. Hi-Torque .............. 1 51 1219-21 Plug, 3/8 Pipe........................................2
38747 Shaft, Aux. Winch................................. 1 52 709 6519 Guard, Main & Aux. Hi-Torque..............1
36 47904 Mount, Main & Aux. Hi-Torque ............. 1 707 4352 Guard, Aux. Winch................................1
41327 Mount, Aux. Winch ............................... 1 53 12019-264 Elbow ....................................................1
37 1200-347 Capscrew, 1 1/8X x 2 1/2 ..................... 4 54 707 4542-12 Hose......................................................1
1210-57 Lockwasher .......................................... 4 55 Page 40.5 Valve, Counterbalance..........................1
38 38759 Carrier, Planet ...................................... 1 56 1203-135 Capscrew ..............................................8
39 36519 Gear, Planet ......................................... 3 57 1219-801 Adapter .................................................1
40 1217-251 Bearing, Roller ..................................... 3 58 1218-115 O-RIng ..................................................2
41 36526 Bushing ................................................ 6
42 36525 Shaft ..................................................... 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX
CRANES
HYDRAULIC WINCH MODEL: RT 400 40
PAGE 40.3
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

Main, Aux Auxiliary


Hi-Torque Winch

709 6471 49405 Motor .......................................................1


(Includes Items 1 Through 20)
26319 26319 Kit, Seal ...................................................1
(Includes Items 2,3,9,10,17)

1 211359 211359 Housing (Incl. Items 16 Through 20) .......1


2 26322 26322 Seal, Outer Face .....................................1
3 26323 26323 Seal, Inner Face ......................................1
4 26324 26324 Spring ......................................................1
5 211360 211360 Balance Plate Assembly..........................1
6 27946 27946 Valve .......................................................1
7 26327 26327 Drive, Valve .............................................1
8 211361 211361 Plate, Valve .............................................1
9 26329 26329 O-Ring .....................................................4
10 211362 211362 Seal .........................................................3
11 211363 211370 Geroler Assembly ....................................1
12 26332 26332 Shaft, Output ...........................................1
13 211364 211364 Flange, Mounting.....................................1
14 211365 211365 Plug, Pipe ................................................1
15 211366 211366 Capscrew ................................................4
16 211367 211367 Plug, w/ O-Ring .......................................2
17 211368 211368 O-RIng....................................................2
18 201670 201670 Spring, Compression...............................2
19 26721 26721 Ball, Steel ................................................2
20 211369 211369 Plug .........................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX
CRANES
WINCH MOTOR MODEL: RT 400 40
PAGE 40.4
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

708 0334 Valve, Hold............................................1


(Includes Items 1 Through 17)

1 26561 Nut ........................................................1


2 26562 Seal, Thread .........................................1
3 26563 Screw, Adjusting ...................................1
4 26564 Plug.......................................................1
202864 O-Ring..................................................1
5 26566 End, Spring ...........................................1
6 26567 Spring....................................................1
7 202865 Piston & Poppet Assembly....................1
8 1218-64 O-Ring...................................................1
9 202866 Ring, Back-Up.......................................2
10 1218-115 O-RIng ..................................................1
11 26574 O-Ring...................................................1
12 26575 Ring, Back-Up.......................................1
13 202867 Body......................................................1
14 1218-115 O-RIng ..................................................2
15 707 8761 Plug, Orifice (.010”)...............................1
16 202868 Plug.......................................................1
17 1219-763 Plug w/ O-RIng......................................2
1218-155 O-RIng .................................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX
CRANES
WINCH VALVE MODEL: RT 400 40
PAGE 40.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

MAIN AUX.
(Shown)

708A0096 707A4956 Winch Drum Roller Assembly..................Opt.


(Includes Items 1 Through 21)

1 708F0113 707F6969 Tube w/ Bushings ....................................1


1214-128 1214-128 Bushing ..................................................2
2 1213-10 1213-7 Zerk, Grease ...........................................4
3 1208-19 1208-19 Bushing, Machinery.................................4
4 1200-59 1200-57 Capscrew, 3/8C x 1 3/4 ...........................1
5 708F0109 707F6956 Angle, w/ Pin ...........................................1
6 708F0108 707F6953 Shaft ........................................................1
7 708F0110 707F6962 Angle .......................................................1
8 1209-89 1208-3 Washer ....................................................1
9 1200-61 1200-61 Capscrew, 3/8C x 1 1/4 ...........................1
10 708F0103 707F6973 Pin (RH Main, LH Aux.) ...........................1
10A 708F0122 707F6973 Pin (LH Main, RH Aux.) ...........................1
11 707F6960 707F6960 Bellcrank..................................................2
12 1200-37 1200-37 Capscrew, 5/16C x 1 3/4 .........................2
1210-17 1210-17 Lockwasher, 5/16 ....................................2
1205-25 1205-25 Nut, 5/16C ...............................................2
13 1232-6 1232-6 Key, Woodruff..........................................2
14 707 6976 707 6976 Spring ......................................................2
15 708 0106 Bolt, Eye ..................................................2
16 1205-58 1205-118 Nut ...........................................................4
17 708F0118 707F4954 Plate (RH Main, LH Aux.) ........................1
18 708F0116 707F4955 Plate (LH Main, RH Aux.) ........................1
1214-65 1214-127 Bushing for above Plates .......................2
19 1209-9 Flatwasher, 3/4 ........................................6
1200-118 Capscrew, 1/2C x 3 3/4 ...........................3
6924 Gasket, Copper .......................................12
20 708 0637 Shim ........................................................2
21 421 1099 421 1099 Shackle....................................................AR

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-91
TEREX
CRANES
WINCH DRUM ROLLER MODEL: RT 400 40
PAGE 40.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

710A0198 Winch Roller Assembly .........................1

1 712F0336 Bracket, LH ...........................................1


2 712F0341 Bracket, RH...........................................1
3 708 0106 Eye Bolt.................................................2
4 1205-58 Nut, 1/2C...............................................4
5 1200-118 Capscrew, 1/2C x 3.75..........................8
6 6924 Gasket, Copper.....................................16
7 707 6976 Spring....................................................2
8 712F0349 Bellcrank ...............................................2
9 1200-37 Capscrew, 5/16C x 1.75........................2
10 1210-17 Lockwasher, 5/16..................................2
11 1205-25 Nut, 5/16C.............................................2
12 1208-8 Machinery Bushing ...............................8
13 710F0197 Lever .....................................................1
14 1232-6 Woodruf Key .........................................2
15 1213-7 Grease Zerk ..........................................4
16 710 0195 Roller.....................................................1
17 316 2313 Socket, Capscrew .................................2
18 712 0352 Roller, Cap ............................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 7-95
TEREX
CRANES
WINCH CABLE ROLLER MODEL: RT 400 40
PAGE 40.6A
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY


Main Winch Aux Winch
709A7227 Brake Release Valve Assembly(Main).... Opt.
709A7231 Brake Release Valve Assembly(Aux.) .... Opt.
(Incl. Items 1 Through 14)

1 709 7139 Valve, Brake Release.............................. 1


2 709 7201 Plate, Mounting ....................................... 1
3 1200-11 Capscrew, 1/4C x 2................................. 2
1209-2 Flatwasher............................................... 4
1210-14 Lockwasher ............................................. 2
1205-13 Nut, 1/4C ................................................. 2
4 12019-205 Adapter.................................................... 2
5 12019-264 Elbow ...................................................... 2
6 709 7202 Adapter.................................................... 1
7 707 4541-15 Hose........................................................ 1
8 707 4542-18 Hose........................................................ 1
9 707 4542-13 Hose........................................................ 1
10 707 4541-13 Hose........................................................ 1
11 707 4541-26 Hose........................................................ 1
12 12019-453 Tee, Swivel Nut ....................................... 1
13 1219-840 Reducer................................................... 1
14 1219-956 Tee, Swivel Nut ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 10-91
TEREX WINCH BRAKE RELEASE VALVE
CRANES
MODEL: RT 400 40
ASSEMBLY PAGE 40.7
TABLE OF CONTENTS

8 4 7

10 8 9
11 1 5
2 3 6 3 7

REF. PART.NO. DESCRIPTION QTY.

1 215520 1” Code 62 Counterbalance ......................... 1


2 215521 Manifold ...................................................... 1
3 215522 O-Ring......................................................... 2
4 215523 Capscrew ..................................................... 4
5 215524 Capscrew ..................................................... 4
6 215525 Hose Assembly ............................................ 1
7 215526 Elbow Fitting............................................... 2
8 215527 Adapter ........................................................ 2
9 215528 Swivel Nut 90° ............................................ 1
10 215529 Hose Assembly ............................................ 1
11 215530 Cartridge...................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-1999
TEREX WINCH VALVE
CRANES
MODEL: RT400 40A
PAGE 40A.1
TABLE OF CONTENTS

19 11 12

20

1 13
14 18
9 17
21 16

15

10

6 See Page 40A.3


3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-1999
TEREX WINCH MOTOR
CRANES
MODEL: RT400 40A
PAGE 40A.2
TABLE OF CONTENTS

See Page 40A.2

REF. PART.NO. DESCRIPTION QTY.

215519 Winch Motor

215497 Seal Kit Type H


(Includes Items 1 Through 21)

1 215498 Seal Washer M10 ......................................... 1


2 215499 O-Ring, 24.2 x 3 N 90 ................................. 1
3 215500 O-Ring, 114.5 x 3 N 70 ............................... 1
4 215501 O-Ring, 139.5 x 3 N 70 ............................... 1
5 215502 Gasket .......................................................... 1
6 215503 O-Ring, 192 x 4 N 70 .................................. 1
7 215504 Shaft Seal..................................................... 1
8 215505 Seal Washer ................................................. 8
9 215506 Gasket .......................................................... 1
10 215507 O-Ring, 8.3 x 2.4 N 90 ................................ 3
11 215508 O-Ring, 16.3 x 2.4 N 90 .............................. 1
12 215509 Support Ring ............................................... 1
13 215510 O-Ring, 31.42 x 2.62 N 90 .......................... 1
14 215511 O-Ring, 8.3 x 2.4 N 90 ................................ 4
15 215512 Hex S Scr M6 x 50 12.9 .............................. 1
16 215513 Solenoid, 12V .............................................. 1
17 215514 O-Ring, 18.77 x 1.78 N 70 .......................... 1
18 215515 Guiding Pin ................................................. 1
19 215516 O-Ring, 20.63 x 2.62 N 90 .......................... 1
20 215517 Seal Nut, M8 x 1 ......................................... 1
21 215518 O-Ring, 11.3 x 2, 4 N 70 ............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-1999
TEREX WINCH MOTOR
CRANES
MODEL: RT300 / RT400 40A
PAGE 40A.3
TABLE OF CONTENTS

39
58
46
58
3
40 66
36
4
44
69
2
7
23
6
47 48
30
27
67
26
45
25
62 68
28
26

29
22 24

65

21
17
19
60 20
19
21
15
18
14
11
13
63 14
15
64 12

16
59 38
34
43

10
37
See Page 40A.5 35
31

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 4-2002 GROUP


DATE:
TEREX HYDRAULIC WINCH
CRANES Braden PD15B
MODEL: RT400 Series 40A
PAGE 40A.4
TABLE OF CONTENTS

See Page 40A.4

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

717 0003 Hydraulic Winch Assembly (Braden)


(Includes Items 1 thru 69)

1 215418 Brake Cylinder...................................... 1 31 215445 Thrust Washer.......................................1


2 215419 Seal ...................................................... 1 32 215446 Motor Support .......................................1
3 215420 Pressure Plate Stamping ..................... 1 33 215447 Snap Ring .............................................1
4 215421 Piston Backup Ring .............................. 1 34 215448 Output Sun Gear...................................1
5 215422 Die Spring ............................................ 12 35 215449 Primary Sun Gear .................................1
6 215423 850170 Disc-Friction ............................ 7 36 215450 Spacer...................................................1
7 215424 Brake Disk ............................................ 8 37 215451 Primary Spacer .....................................1
10 215425 Primary Planet Carrier ......................... 1 38 215474 Spacer, Output ......................................1
11 215426 Primary Planet Gear ............................ 3 39 215452 Capscrew ..............................................8
12 215427 Primary Planet Gear Shaft ................... 3 40 215453 Capscrew ..............................................8
13 215428 Roller Bearing ...................................... 3 43 215455 Thrust Washer.......................................1
14 215429 Bearing Race ....................................... 6 44 215456 Sight Gauge ..........................................1
15 215430 Spirol Pin .............................................. 3 45 215457 16496-8 Plug, O-Ring Flush .................1
16 215431 Output Planet Carrier ........................... 1 46 215458 Vent Plug...............................................1
17 215432 Output Planet Gear .............................. 3 47 215459 O-Ring...................................................1
18 215433 Output Planet Gear Shaft ..................... 3 48 215460 Back-Up Ring ........................................1
19 215434 Roller Bearing ...................................... 6 58 215470 Lockwasher ...........................................16
20 215435 Bearing Spacer .................................... 3 59 215471 Sideplate, Motor End ............................1
21 215436 Thrust Washer...................................... 6 60 215472 Sideplate, Support End .........................1
23 215437 Bearing Support ................................... 1 62 216529 Cable Wedge ........................................1
24 217144 Cable Drum .......................................... 1 63 217072 Capscrew ..............................................16
25 215439 Cable Drum Closure............................. 1 64 216769 Tie Plate................................................1
26 215440 Ball Bearing.......................................... 2 65 216771 Tie Plate................................................1
27 215441 Oil Seal................................................. 1 66 215446 Motor Support .......................................1
28 215442 O-Ring .................................................. 1 67 215454 Capscrew ..............................................8
29 215443 Seal-Oil ................................................ 1 68 217070 Sprag ....................................................1
30 215444 Retaining Ring, External ...................... 1 69 215459 O-Ring...................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 4-2002 GROUP


DATE:
TEREX HYDRAULIC WINCH
CRANES Braden PD15B
MODEL: RT400 Series 40A
PAGE 40A.5
TABLE OF CONTENTS

1 2

3 12 12
13

8
15

14

18 17 16 15 18

REF. PART.NO. DESCRIPTION QTY.

713A0165 Winch Cable Roller Ass’y .......................... Opt.


(Includes Items 1 thru 19)

1 713F0154 Bracket, LH................................................. 1


1214-65 Bushing....................................................... 2
2 713F0156 Bracket, RH ................................................ 1
1214-65 Bushing....................................................... 2
3 708 0106 Eye Bolt ...................................................... 2
4 1205-58 Nut, .50-UNC.............................................. 4
5 1200-98 Capscrew, .50 x 1.25 ................................... 8
1210-26 Lockwasher, 1/2” ........................................ 8
7 707 6976 Spring.......................................................... 2
8 712F0349 Bellcrank..................................................... 2
9 1200-37 Capscrew, .31x 1.75.................................... 2
1210-17 Washer, Lock .31........................................ 2
1205-25 Nut, .31....................................................... 2
12 1208-8 Machinery Bushing..................................... 8
13 713F0160 Lever........................................................... 1
1214-75 Bushing....................................................... 2
14 1232-6 Key, Woodruff............................................. 2
15 1213-7 Grease Fitting.............................................. 4
16 713 0159 Roller.......................................................... 1
17 316 2313 Capscrew, Socket........................................ 2
18 712 0352 Roller, Cap.................................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 5-1999
TEREX WINCH CABLE ROLLER
CRANES
MODEL: RT400 40A
PAGE 40A.6
TABLE OF CONTENTS

11 12
23

1 4

27

18
19
20
21
34
20
32 24
31 7
22
26 13
28 9
14
10 33
16
8

13

29

30

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4055 Hook Block, 2 Sheave, 25 Ton


(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 2 19 215316 QJ QN 14PL Group w/ Stabilizer ..........1
2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 2 20 215294 Retaining Ring ......................................2
3 215280 1” Hex Nut ............................................ 8 21 215317 Center Pin.............................................1
4 215309 Thrust Washer...................................... 2 22 215318 QR 14R Guide Ay .................................1
5 215310 Thrust Washer...................................... 1 23 215319 Tie-Bolt .................................................2
7 215283 Set Screw............................................. 1 24 215320 Tie-Bolt .................................................2
8 215311 Housing ................................................ 1 26 215321 6 L Pin 1 1/4..........................................3
9 215312 Thrust Bearing...................................... 1 27 215322 Spacer ..................................................2
10 215286 Alemite Fitting ...................................... 1 28 215301 “S” Hook................................................1
11 215287 3/4” Washer.......................................... 4 29 215323 Latch Kit................................................1
12 215313 3/4” Capscrew ...................................... 4 30 215303 Split Ring ..............................................3
13 214314 Hook & Nut........................................... 1 31 215304 Fitting ....................................................2
14 215290 Quick Rel Pin ....................................... 3 32 215305 Rollpin...................................................4
16 215291 Chain.................................................... 33 215326 Spacer ..................................................2
18 215315 Dead End ............................................. 1 34 215327 3/8” Capscrew.......................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX HOOK BLOCK
CRANES 2 Sheave / 25 Ton
MODEL: RT s 44
PAGE 44.1
TABLE OF CONTENTS

11
12
23
4
1

2
5

27 19
20
21
18
20
32 24
31 22
34 7
26 13
9
14
28
16 10 33

13

29
30

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4057 Hook Block, 3 Sheave, 30 Ton


(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 3 19 215293 QRJ QN 14PL Group ........................... 1
2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 3 20 215294 Retaining Ring...................................... 2
3 215280 1” Hex Nut ............................................ 8 21 215295 Center Pin ............................................ 1
4 215281 Thrust Washer...................................... 2 22 215296 QR 14R Guide Ay ................................ 1
5 215282 Thrust Washer...................................... 2 23 215297 Tie-Bolt................................................. 2
7 215283 Set Screw............................................. 1 24 215298 Tie-Bolt................................................. 2
8 215284 Housing ................................................ 1 26 215299 9 L Pin 1 1/4 ......................................... 3
9 215285 Thrust Bearing...................................... 1 27 215300 Spacer.................................................. 2
10 215286 Alemite Fitting ...................................... 1 28 215301 “S” Hook ............................................... 1
11 215287 3/4” Washer.......................................... 4 29 215302 Latch Kit ............................................... 1
12 215288 3/4” Capscrew ...................................... 4 30 215303 Split Ring.............................................. 1
13 214289 Hook & Nut........................................... 1 31 215304 Fitting ................................................... 3
14 215290 Quick Rel Pin ....................................... 3 32 215305 Rollpin .................................................. 4
16 215291 Chain.................................................... 33 215306 Spacer.................................................. 2
18 215392 Dead End ............................................. 1 34 215307 3/8” Capscrew ...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX HOOK BLOCK
CRANES 3 Sheave / 30 Ton
MODEL: RT s 44
PAGE 44.2
TABLE OF CONTENTS

6,30
23

1,2

15 17

19
20
27
21,36
18 22
20
24
19 17 16
15
33
26,32 35 11
14,31

34
10
9
8
13

16 29

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4058 Hook Block, 4 Sheave, 30 Ton


(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 4 20 215294 Retaining Ring...................................... 2
2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 4 21 215308 Center Pin ............................................ 1
4 215281 Thrust Washer...................................... 2 22 215332 QR 14R Guide Ay ................................ 1
5 215328 Thrust Washer...................................... 3 23 215333 Tie-Bolt ................................................. 2
6 215329 3/4” Capscrew ...................................... 4 24 215334 Tie-Bolt ................................................. 2
8 215330 Housing ................................................ 1 26 215335 11 L Pin 1 1/4 ....................................... 3
9 215285 Thrust Bearing...................................... 1 27 215336 Spacer .................................................. 2
10 215286 Alemite Fitting ...................................... 1 29 215302 Latch Kit ............................................... 1
11 215287 3/4” Washer.......................................... 4 30 215287 3/4” Lock Washer ................................. 4
13 214289 Hook & Nut........................................... 1 31 215303 Split Ring .............................................. 3
14 215290 Quick Rel Pin ....................................... 3 32 215305 Rollpin .................................................. 4
15 215331 Plate Group .......................................... 1 33 215327 3/8” Capscrew ...................................... 1
16 215306 Spacer.................................................. 2 34 215291 Chain ....................................................
17 215280 1” Hex Nut ............................................ 8 35 215301 “S” Hook ............................................... 1
18 215292 Dead End ............................................. 1 36 215337 Roll Pin ................................................. 1
19 215304 Fitting ................................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 4-98
TEREX HOOK BLOCK
CRANES 4 Sheave / 30 Ton
MODEL: RT s 44
PAGE 44.3
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4060 Hook Block, 5 Sheave, 55 Ton


(Includes Items 1 Thru 39)

1 215907 QR 14R Guide AY................................ 1 20 215287 Lockwasher...........................................4


2 215896 Plate Group .......................................... 1 21 217134 Screw ....................................................4
3 215899 Housing ................................................ 1 22 217875 Name Plate ...........................................1
4 215904 QR 14R Guide AY................................ 1 23 217876 Caution Plate ........................................1
5 215909 Spacer.................................................. 4 24 216955 Screw ....................................................2
6 215300 Spacer.................................................. 2 25 217135 Caution Plate ........................................1
7 215902 Center Pin Nut...................................... 2 26 215898 Set Screw..............................................3
8 215903 Center Pin ............................................ 1 27 215908 16 L Pin 1 1/4........................................4
9 215282 Thrust Washer...................................... 2 28 215290 Pin, Quick Release ...............................3
10 215897 Thrust Washer...................................... 2 29 215303 Split Ring...............................................3
11 215281 Thrust Washer...................................... 4 30 215901 3/4 Screw ..............................................4
12 215278 Bearing................................................. 5 31 215301 S Hook ..................................................1
13 217897 Sheave ................................................. 5 32 215291 Chain.....................................................3
14 215305 Roll Pin................................................. 4 33 215285 Thrust Bearing ......................................1
15 215304 Lube Fitting, 1/8” .................................. 4 34 217900 Hook & Nut............................................1
16 217902 Plate ..................................................... 2 35 215286 Alemite Fitting .......................................1
17 217108 Nut........................................................ 8 36 217899 Lockwasher...........................................2
18 215906 Tie-Bolt................................................. 2 37 217898 Screw ....................................................2
19 215905 Tie-Bolt................................................. 2 38 217119 Safety Wire ...........................................1
39 217903 Latch Kit ................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 8-2002 GROUP


DATE:
TEREX HOOK BLOCK
CRANES 5 Sheave / 55 Ton
MODEL: RT400 Series 44
PAGE 44.4
1

18
17
19
3 16 20 REF. PART.NO. DESCRIPTION QTY.

410 4064 Overhaul Ball, 12 Ton, 240#, 5/8”


15
1 215396 Swivel................................................... 1
2 215397 Adapter Bar 3/8 .................................... 2
5 3 215394 Overhaul Ball........................................ 1
6
4 215395 Ball Latch Pin ....................................... 2
5 215386 Washer................................................. 2
4
6 215387 Jam Nut 1-1/4....................................... 2
7 215398 Cotter Pin 1/4 ....................................... 2
8 215399 Hook Latch Pin..................................... 1
9 215400 Jam Nut 1-5/8....................................... 2
10 215388 Cotter Pin 3/16 ..................................... 2
7 (for 410 4064) 12 215401 Replacement Hook Latch Kit ............... 1
10 (for 410 4066)
13 215402 Eye Hook.............................................. 1
14 215403 Spacer 1-1/4 ........................................ 1

8
REF. PART.NO. DESCRIPTION QTY.

410 4066 Overhaul Ball, 7 Ton, 250#, 5/8”


7
2 215393 Adapter Bar 3/8.....................................2
3 216949 Overhaul Ball ........................................1
4 215395 Ball Latch Pin........................................2
9 5 215386 Washer..................................................2
6 215387 Jam Nut 1-1/4 .......................................2
14 12
8 215389 Hook Latch Pin .....................................1
9 215387 Jam Nut 1-1/4 .......................................2
10 215388 Cotter Pin 3/16 ......................................4
12 215390 Replacement Hook Latch Kit ................1
13 215391 Eye Hook ..............................................1
13 14 215392 Spacer 1-1/4 .........................................1
15 215959 Screw 5/16 ............................................2
16 216958 Bearing .................................................1
17 216952 Housing.................................................1
18 216950 Eye & Nut..............................................1
24, 25 19 215286 Fitting ....................................................1
20 216951 Ring ......................................................1
21 216953 Top with Eye..........................................1
23
22 216954 Name Plate ...........................................1
23 216955 Screw ....................................................8
24 216956 Name Plate ...........................................1
25 216957 Caution Plate ........................................1

22 12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OFPART REQUIRED

Revised 5-01 GROUP


DATE:
TEREX OVERHAUL BALL
CRANES 240# / 250#
MODEL: RT s 44
PAGE 44.5
TABLE OF CONTENTS

- WIRE ROPE -
! CAUTION 6x19 OR 6x37 CLASS I.P.S., I.W.R.C. REGULAR LAY PREFORMED

1/2” - 23,000 Lbs. Minimum Breaking Strength


UNDER NO CONDITION CAN 9/16” - 26,600 Lbs. Minimum Breaking Strength
ANY OTHER SIZE, TYPE, OR 5/8” - 35,800 Lbs. Minimum Breaking Strength
LENGTH OF WIRE ROPE BE
USED ON THIS EQUIPMENT
SINCE IT CONSTITUTES A
SAFETY HAZARD.

AUXILIARY
JIB WINCH

MAIN
WINCH

BALL & HOOK

BOOM TIP

DEAD END DEAD END


DEAD END
ON BOOM TIP ON BOOM TIP
ON BOOM TIP
(EVEN PARTS (EVEN PARTS
(EVEN PARTS
OF LINE) OF LINE)
OF LINE)
DEAD END ON DEAD END ON
DEAD END ON
HOOK BLOCK HOOK BLOCK
HOOK BLOCK
(ODD PARTS (ODD PARTS
(ODD PARTS
OF LINE) OF LINE)
OF LINE)

HOOK BLOCK

3 SHEAVE 4 SHEAVE 5 SHEAVE

REF. PART NO. PART NO. DESCRIPTION QTY


1/2” 6 x 19 5/8” 6 x 19
709A2483 709A6015 706A8712 Winch Cable Assembly
(Includes Items 1 Through 7)
Opt-Main Opt-Main
Std-32’ Boom Opt-Aux Opt-Aux
* 1280-300 * 1280-450 Cable, Main Winch
1 12150-300 - * 1280-300 * 1280-450 Cable, Aux. Winch
* Requires 707A8961 or 600 LB. Hook Block

709A5820 709A6192 Winch Socket Assembly


(Includes Items 2 Through 7)

2 B4070 1234-18 Socket, Cable .............................. 1


3 B17006 1234-19 Wedge ......................................... 1
4 17680 51039 Pin ............................................... 1
5 1207-41 1207-42 Pin, Cotter ................................... 1
6 B52661 B49411 Wedge, Winch Drum ................... 1
7 1222-32 1240-45 Clamp, Cable............................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-1999
TEREX WIRE ROPE & REEVING
CRANES Regular Lay
MODEL: RT s 45
PAGE 45.1
TABLE OF CONTENTS

! CAUTION - WIRE ROPE -


OPTIONAL
UNDER NO CONDITION CAN 18x19 OR 19 x 19 ROTATION RESISTANT COMPACTED STRAND
ANY OTHER SIZE, TYPE, OR
LENGTH OF WIRE ROPE BE 9/16” - 37,000 Lbs. Minimum Breaking Strength
USED ON THIS EQUIPMENT 5/8” - 45,400 Lbs. Minimum Breaking Strength
SINCE IT CONSTITUTES A
SAFETY HAZARD.

AUXILIARY
JIB WINCH

MAIN
WINCH

BALL & HOOK

BOOM TIP

DEAD END DEAD END


DEAD END
ON BOOM TIP ON BOOM TIP
ON BOOM TIP
(EVEN PARTS (EVEN PARTS
(EVEN PARTS
OF LINE) OF LINE)
OF LINE)
DEAD END ON DEAD END ON
DEAD END ON
HOOK BLOCK HOOK BLOCK
HOOK BLOCK
(ODD PARTS (ODD PARTS
(ODD PARTS
OF LINE) OF LINE)
OF LINE)

HOOK BLOCK

3 SHEAVE 4 SHEAVE 5 SHEAVE

REF. PART.NO. DESCRIPTION QTY.

5/8” x 450’
709A7278 Winch Cable Assembly (Rotation Resistant)
(Includes Items 1 Through 7)

709A6192 Winch Socket Assembly


Includes Items 2 Through 7)

1 12504-450 Winch Cable..........................................1


Requires 707A8961
or 600 Lb. Hook Block

2 1234-18 Socket, Cable........................................1


3 1234-19 Wedge...................................................1
4 51039 Pin.........................................................1
5 1207-42 Pin, Cotter .............................................1
6 B49411 Wedge, Winch Drum .............................1
7 1240-45 Clamp, Cable ........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 11-1999
TEREX WIRE ROPE & REEVING
CRANES Rotation Resistant
MODEL: RT s 45
PAGE 45.2
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A5125 Auxiliary Winch Assembly ........................ Opt 19 1240-203 Clamp ..........................................................1


(Includes Items 1 Through 23) 1240-148 Plate .............................................................1
709A5387 Controls Assembly...................................... Opt 1200-15 Capscrew, 1/4C x 2 1/2 ...............................2
(Includes Items 24 Through 35) 20 709 5126-44 Hose.............................................................1
21 12019-146 Tee...............................................................1
1 1219-956 Tee .............................................................. 1 22 Not Applicable ............................................
2 12169-10 Trim ............................................................ 1 23 Not Applicable ............................................
3 12019-122 Elbow .......................................................... 1 24 1203-186 Bolt, Shoulder..............................................1
4 Not Applicable............................................ 1205-45 Locknut, 3/8C..............................................1
5 12019-124 Elbow .......................................................... 1 25 56773 Clevis...........................................................1
6 709 5095-40 Hose ............................................................ 1 26 1205-26 Nut, 5/16F....................................................2
7 200B2552-58 Hose ............................................................ 1 27 709F5640 Bracket ........................................................1
8 200B2552-58 Hose ............................................................ 1 28 1200-57 Capscrew, 3/8C x 3/4 ..................................2
9 1219-686 Elbow .......................................................... 2 1210-20 Lockwasher .................................................2
10 12019-303 Adapter........................................................ 2 1209-4 Flatwasher ...................................................2
1219-635 Plug (Used w/o Winch)............................... 2 29 200B2007-5 Clamp ..........................................................3
11 1200-126 Capscrew, 1/2C x 5..................................... 3 30 444 0879 Cable, Aux. Winch ......................................1
1209-29 Flatwasher................................................... 3 31 1222-233 Ball Joint .....................................................1
1205-67 Locknut, 1/2C ............................................. 3 32 1205-58 Nut...............................................................1
12 1219-659 Adapter........................................................ 1 33 708 2436 Rod ..............................................................1
13 709 6440 Plug, Tapped ............................................... 1 34 1221-103 Knob ............................................................1
14 Page 25.9 Valve, Aux. Winch ..................................... 1 12260-763 Decal............................................................1
15 1219-848 Elbow .......................................................... 1 1205-58 Nut...............................................................1
16 12019-557 Nipple, Disconnect...................................... 1 35 709A5138 Disconnect Assembly ..................................1
17 709 1239-102 Hose ............................................................ 1 (Incl. 706A8048, Page 28.9
18 709 1240-50 Hose ............................................................ 1 & 707 4587 Rod)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 12-90
TEREX AUXILIARY WINCH
CRANES
MODEL: RT 400 Series 50
PAGE 50.1
TABLE OF CONTENTS

MAIN & AUXILIARY WINCHES

6
5

9 7

10
3
Driver Amp
Indicator 11
(Mounted On Winch Lever)
13
4

1,2

Transmitter

12 Circuit Breaker

REF. PART.NO. DESCRIPTION QTY.

709A6485 Indicator Ass’y (Incl. items 1 thru 13) ........Opt.


w/o Cable Roller & 3rd Wrap Indicator)
709A6485-1 Indicator Ass’y (less items 5,10,11) ...........Opt.
w/ Cable Roller & 3rd Wrap Indicator)
1 709 5342 Kit, Indicator ...............................................1
(Includes Items 2,3,4)
2 212657 Transmitter ................................................1
3 212658 Driver ........................................................1
4 212659 Indicator ....................................................1
5 709F6486 Bracket ........................................................1
6 1205-23 Locknut, 1/4C..............................................1
7 1200-15 Capscrew, 1/4C x 2-1/2 ...............................1
8 1209-2 Flatwasher, 1/4 ............................................8
9 371 0102 Spring ..........................................................1
10 1200-116 Capscrew, 1/2C x 3-1/2 ...............................2
11 6924 Washer, Copper ...........................................4
12 1223-663 Breaker, Circuit (5A)...................................1
13 1200-1 Capscrew, 1/4C x 3/4 ..................................4
1210-14 Lockwasher .................................................4
1205-13 Nut, 1/4C .....................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 8-1999
TEREX WINCH ROTATION INDICA-
CRANES
MODEL: RT 400 Series 50
TOR PAGE 50.2
TABLE OF CONTENTS

1,19 2,19

3 12 12
13,20

9,10,11

5,6

8
15

14

18 17 16 15 18

REF. PART.NO. DESCRIPTION QTY.

712A0327 Winch Cable Roller Ass’y .......................... Opt.


(Includes Items 1 thru 19)

1 712F0336 Bracket, LH ................................................ 1


2 712F0341 Bracket, RH ................................................ 1
3 708 01016 Eye Bolt ...................................................... 2
4 1205-58 Nut, .50-UNC ............................................. 4
5 1200-118 Capscrew, .50 x 3.75................................... 8
6 6924 Gasket, Copper ........................................... 16
7 707 6976 Spring ......................................................... 2
8 712F0349 Bellcrank..................................................... 2
9 1200-37 Capscrew, .31x 1.75.................................... 2
10 1210-17 Washer, Lock .31 ........................................ 2
11 1205-25 Nut, .31 ....................................................... 2
12 1208-8 Machinery Bushing .................................... 8
13 712F0350 Lever........................................................... 1
14 1232-6 Key, Woodruff ............................................ 2
15 1213-7 Grease Fitting ............................................. 4
16 712 0355 Roller .......................................................... 1
17 316 2313 Capscrew, Socket........................................ 2
18 712 0352 Roller, Cap.................................................. 2
19 1214-65 Bushing....................................................... 2
20 1214-75 Bushing....................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Issued 5-1999
TEREX WINCH CABLE ROLLER
CRANES
MODEL: RT 400 50
PAGE 50.3
TABLE OF CONTENTS

1
6

3 4

2 5
8

REF. PART.NO. DESCRIPTION QTY.

709A8019 Auxiliary Sheave Ass’y .............................. Opt


(Includes Items 1 thru 7)

1 A38933 Sheave w/Bushing.......................................1


1217-236 Bushing ..................................................... 1
2 65344 Pin, Sheave.................................................. 1
3 1200-79 Capscrew, 3/8C x 3-1/2............................... 1
1205-45 Locknut, 3/8C .............................................1
4 1213-3 Zerk, 45° ..................................................... 1
5 707 8592 Pin, Mounting .............................................1
1222-239 Cotter, Hair Pin ........................................... 2
6 1200-190 Capscrew, 3/4C x 2-1/4............................... 4
1210-38 Lockwasher ................................................. 4
1205-92 Nut, 3/4C..................................................... 4
7 709F7946 Bracket ........................................................ 1
8 1209-79 Washer, Nylon .............................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 6-1999
TEREX AUXILIARY BOOM HEAD SHEAVE
CRANES
MODEL: RT Series 50
PAGE 50.4
TABLE OF CONTENTS

5 3 8 6 5 7

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

712A0387 3rd Wrap Indicator Ass’y ...........................Opt.

1 712 0347 Ear ...............................................................1 4 442 2201 Switch..........................................................1


2 1200-61 Capscrew, 3/8C x 1 1/4 Gr5 ........................2 1202-7 Screw, #10C x 1 Round Hd.........................2
1209-4 Flatwasher, 3/8 ............................................2 5 707 8093 Angle ...........................................................1
1210-20 Lockwasher, 3/8 ..........................................2 6 706A8049 Disconnect (See Page 28.9).........................1
1205-39 Nut, Hex Jam 3/8C ......................................2 7 444 0885 Cable, Control .............................................1
3 1200-63 Capscrew, 3/8C x 1 1/2 Gr5 ........................4 8 712F0808 Bracket ........................................................1
1209-4 Flatwasher, 3/8 ............................................4
1210-20 Lockwasher, 3/8 ..........................................4
1205-39 Nut, Hex Jam 3/8C ......................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 10-2000
TEREX 3RD WRAP INDICATOR
CRANES
MODEL: RT 400 50
PAGE 50.5
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

709A6615 Front Mounted Winch Assembly ................Opt.


(Includes Items 1 Through 29)

1 709F6429 Frame, Winch ..............................................1 15 1200-59 Capscrew, 3/8C x 1 .....................................4


2 707 5889 Guide, Cable................................................1 1205-45 Locknut, 3/8C .............................................4
3 709 6425 Winch ..........................................................1 16 1219-598 Adapter........................................................2
4 1200-186 Capscrew, 3/4C x 1 3/4................................4 17 1219-441 Adapter........................................................4
1205-212 Locknut, 3/4C ..............................................4 18 1219-818 Adapter........................................................2
5 1219-981 Adapter ........................................................2 19 1219-800 Tee...............................................................2
6 1219-688 Adapter ........................................................2 20 708 0539 Harness, Ground .........................................1
7 1219-959 Adapter ........................................................1 21 707 3708 Diode...........................................................2
8 707 4078-55 Hose Assembly............................................4 22 1223-688 Switch .........................................................1
9 708 9158-59 Hose Assembly............................................3 23 1223-694 Switch .........................................................1
10 430 6401 Valve, Solenoid............................................1 24 12400-493 Decal ...........................................................1
11 1200-11 Capscrew, 1/4C x 2......................................2 25 12400-14 Decal, Caution.............................................1
1209-2 Flatwasher ...................................................4 26 12019-169 Adapter........................................................1
1205-23 Locknut, 1/4C ..............................................2 27 12019-170 Tee...............................................................1
12 12019-264 Elbow...........................................................2 28 1219-691 Adapter........................................................1
13 12019-205 Adapter ........................................................1 29 708 4078-17 Hose Assembly ...........................................1
14 708 2211 Valve, Solenoid............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX FRONT MOUNTED WINCH
CRANES
MODEL: RT300 / RT400 50
PAGE 50.6
TABLE OF CONTENTS

REF. PART NO. DESCRIPTION QTY

706A8816 Anti-Two, Aux. Sheave

1 709 7821 Switch..........................................................1


2 709 7827 Counterweight .............................................1
3 12210-20 Cable............................................................-
1222-247 Sleeve ..........................................................-
4 708 0313 Tube.............................................................1
5 706 8189 Plate .............................................................1
708 0271 Receptical ....................................................1
708 0272 Plug..............................................................1
1210-7 Lockwasher .................................................4
1202-29 Slotted Cheese Head Screw.........................4
708 2982 VCI-Pad, 1 x 1.............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX ANTI-TWO
CRANES Aux Sheave
MODEL: RT Series 50
PAGE 50.7
TABLE OF CONTENTS

31

49
12

13

22,23
15

7
18,28
5
50

16
3

4,18

3
14

27
2,3,7,15,36

22
20
19
18
20
19
18
21
19
18

29

10

11

See Page 52.2


WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX GREER RCI500
CRANES RCI Assembly
MODEL: RT 400 52
PAGE 52.1
TABLE OF CONTENTS

See Page 52.1

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714A0429-4 RCI 500 Assembly

1 714 0430 RCI KIT (Greer RCI 500) ............................1


(Includes Items 2 Through 11)

2 714 0431 Display..........................................................1 19 707A4669 Roller Guide................................................. 3


3 709 9092 Cable, Sw & Power ......................................2 20 709 7820 Bracket......................................................... 2
4 712 0543 Cable, Reel w/ Ang.......................................1 21 709 7819 Bracket......................................................... 1
212164 Cable, Coax 130’ ..........................................1 22 708 0271 Receptacle.................................................... 2
213040 Sensor, Angle................................................1 1202-29 Screw, Slotted Cheese Head ........................ 8
5 441 6847 Computer Assembly .....................................1 1210-7 Washer, Lock ............................................... 8
6 441 6815 Press. Trans...................................................2 708 2982 VCI-Pad, 1 X 1 ............................................ 3
7 712 0540 Cable, Comp to Reel.....................................1 708 9571 Plug, ATB..................................................... 1
8 709 6776 Microchip, Load Chart .................................1 23 708 0272 Plug .............................................................. 2
9 441 6848 Microchip, Person.........................................2 27 711 0079 Harness, RLI Wire ....................................... 1
10 714 0621 Switch ...........................................................1 28 1240-68 Clamp........................................................... 3
213830 Bolt ...............................................................2 29 12422-24 Cable ............................................................ 1
213844 Switch, Contact.............................................1 30 1223-662 Breaker, 10 Amp.......................................... 1
213845 Magnet ..........................................................1 31 1222-258 Ring.............................................................. 1
11 709 7827 Cwt w/ Chain................................................1 12186-40 Chain............................................................ 1
12 12400-738 Decal, RCI-2.................................................1 1212-48 Rivet............................................................. 1
13 1223-662 10 A Circuit Breaker ....................................1 34 709 7820 Bracket......................................................... 2
14 714 0498 Cable, Computer to Display .........................1 35 709 7819 Bracket......................................................... 1
15 1205-13 Nut, .25 UNC................................................7 36 442 6316 Grommet ...................................................... 1
1200-1 Capscrew, .25UNC x .75 ..............................7 40 12241-12 Sealant.......................................................... AR
1210-14 Washer, Lock .25 ..........................................7 41 12241-13 Sealant.......................................................... AR
16 206F4254 Tube ..............................................................1 42 1240-10 Clip............................................................... 8
17 12513-2 Cassette, Operator Intro................................1 43 709A5133 Disconnect Assembly .................................. Ref
18 1200-57 Capscrew, .38UNC x .75 ..............................14 49 1222-184 Tie Wrap ...................................................... 1
1209-4 Washer, Plain .38 ..........................................14 50 12400-629 Decal, Attention........................................... -
1210-23 Washer, Lock .38 ..........................................14

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX GREER RCI500
CRANES RCI Assembly
MODEL: RT 400 52
PAGE 52.2
TABLE OF CONTENTS

213842

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX GREER RCI500
CRANES Lower Computer Board
MODEL: RT 400 Series 52
PAGE 52.3
TABLE OF CONTENTS

213841

2 4 3 1

REF. PART.NO. DESCRIPTION QTY.

1 441 6848 Microchip, Personality ................................1

Note: 441 6848 is P/N for blank chip.


Actual P/N is determined by
machine serial number.

2 215178 Executive ROM...........................................1

Note: 215178 is P/N for blank chip.


Actual P/N is determined by
machine serial number.

3 215179 RAM, Scratch Pad.......................................1

4 709 6776 Microchip, Load Chart ................................1

Note: 709 6776 is P/N for blank chip.


Actual P/N is determined by
machine serial number.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX GREER RCI500
CRANES Upper Computer Board
MODEL: RT 400 Series 52
PAGE 52.4
TABLE OF CONTENTS

1 2 3 4

7 5 6 2 1

REF. PART.NO. DESCRIPTION QTY.

1 441 6815 Pressure Transducer .................................... 2


2 362 5111 Adapter........................................................ 2
3 375 1701 45° Elbow....................................................1
4 362 0706 Adapter........................................................ 1
5 12019-457 Adapter........................................................ 1
6 12019-464 Tee............................................................... 1
7 1219-810 Adapter........................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
DATE: Revised 7-2000
TEREX GREER RCI500
CRANES Transducers
MODEL: RT 400 Series 52
PAGE 52.5

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