MN-CCL028-1

SONDEX CANADA INC.
1431 - 40 Ave NE
Calgary
Tool Code: CCL028
Alberta
Canada
Document: MN-CCL028-1
T3J 5B5 Casing Collar Locator
PRODUCTION LOGGING TOOLS

Casing Collar Locator
CCL028: 3- 1 / 8 ”, Ultrawire TM , SX Ends
Operational & Maintenance Manual
Date: October 14, 2005
Author: Helen Lansdell
Revised: n/a
Approved: Mariya Stangness
Tel. 001 403 235 6533 http://www.sondex.com

Fax. 001 403 235 6737 email: support@sondex.com
This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document Part No. MN-CCL028-1
CCL028
Contents
0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1

0.1 Manual History 0-1
0.2 Updates To Be Used With This Manual 0-1
0.3 Technical Help 0-1
0.4 Feedback 0-1
1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Purpose 1-1
1.2 Applications 1-1
1.3 Specification 1-1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3 Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Block Diagram 3-1
3.2 Description 3-1
3.2.1 Magnetic Measurement 3-1
3.3 Electronics 3-1
4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Before Logging Checks 4-1
4.1.1 Mechanical 4-1
4.1.2 Electrical 4-1
4.1.3 Operating 4-1
4.2 Connecting To Toolstring 4-1
4.3 Logging 4-1
4.4 Post Logging Disassembly 4-2
4.5 Transport Handling & Storage 4-2
5 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Description 5-1
5.2 Disassembly Mechanical 5-1
5.3 Disassembly Electronics 5-2
Document: MN-CCL028-1 ii
CCL028
5.4 Assembly Mechanical 5-2

5.4.1 Build the Top Connector 5-2
5.4.2 Assemble the Top Sub 5-2
5.4.3 Build the Bottom Connector 5-3
5.4.4 Assemble the Bottom Sub 5-3
5.4.5 Assemble the Detector 5-3
5.4.6 Prepare the Top Line Connector 5-4
5.4.7 Prepare the Top Block 5-5
5.4.8 Install the CCL Circuit Board 5-5
5.4.9 Install the Top Sub and Housing 5-5
5.5 Assembly Electronics 5-5
5.5.1 Prepare the Wiring 5-5
6 Electrical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 UltrawireTM Telemetry 6-1
6.2 Circuit Board Descriptions 6-2
6.2.1 CCL VCO Oscillator Circuit Board 6-2
7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Preventative Maintenance 7-1
7.1.1 Lubricant 7-1
7.1.2 Mechanical 7-1
7.1.3 Electrical 7-1
7.1.4 Aging of Electronics 7-2
7.1.5 Heat Testing Above 150oC 7-2
7.2 Troubleshooting 7-3
APPENDIX A Equipment & Recommended Spares . . . . . . . . . . . . . . . .A-1

A.1 Ancillary Equipment A-1
A.2 KITB-CCL028 A-1
A.3 KITR-CCL028 A-1
A.4 Hand Tools Kit A-1
APPENDIX B DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.1 2523501 Sheet 1 B-2
B.2 2523501 Sheet 2 B-3
B.3 9-4-03-252BMR01 1/2 B-4
B.4 9-4-03-252BMR01 2/2 B-5
B.5 9-4-03-SBTMSXC1 B-6
B.6 9-4-03-00TLC001 B-7
B.7 9-4-03-252TS011 B-8
B.8 9-4-03-PTOPSXC1 B-9
B.9 WD 2523501 B-10
Document: MN-CCL028-1 iii
CCL028
Casing Collar Locator Chapter 0. About This Manual
0 ABOUT THIS MANUAL
0.1 MANUAL HISTORY
Date Issue Description Auth App

14/10/05 1 Initial Issue HL MS
0.2 UPDATES TO BE USED WITH THIS MANUAL
Consult the CD Directory for the appropriate Manual Updates to be used with this Manual.
0.3 TECHNICAL HELP
For further technical help, please contact us:
Address: 1, 1431 - 40 Ave. NE, Calgary, AB. Canada T2E 8N6

Telephone: +1 403 235 6533
Fax +1 403 235 6737
Email: support@sondex.com
0.4 FEEDBACK
Please help us to improve this manual by sending your comments or corrections to Documentation-
CA@sondex.com, referencing the document number.
Thank you.
Photographs and sketches are for illustration purposes only; features or dimensions may differ from
those shown.
Document: MN-CCL028-1 0-1
CCL028
Casing Collar Locator Chapter 1. Description
1 DESCRIPTION
The Sondex CCL (Casing Collar Locator) is a magnetic device that detects changes in metal
volume such as at tubing collars and perforations. The CCL028 operates as part of a toolstring,
deriving power and control from a suitable system controller (e.g. UMT). The line conductor passes
through the tool from the upper to lower heads.
As the tool passes a collar, or similar change in metal volume, the lines of metal flux between the
two opposing permanent magnets are disturbed. The disturbance induces a low frequency voltage,
or EMF, in a coil mounted between the magnets. The resulting signal is amplified and compensated
for line speed, in order to maintain a high signal gain in all circumstances. The signal is then con-
verted by a voltage-controlled oscillator for recording in the UltraWireTM section of the tool.
1.1 PURPOSE
To determine the location of casing collars.
1.2 APPLICATIONS
• Depth control in casing or tubing
• Location of casing or tubing damage
• Confirmation of perforation depths or intervals
1.3 SPECIFICATION
Parameter Specification
Temperature (max) 177°C 350°F
Pressure (max) 138 Mpa 20,000 psi
Diameter 79.375 mm 3-1/8”

Weight in air 16.3 kg 36.0 lbs
(With End Caps)
Makeup Length 49.2 cm 19.36″
Transport Length 68.1 cm 26.81″
Measure Point 33.6 cm 13.21”

From Top of Tool (no end caps).
Measure Point 15.6 cm 6.15″

From Bottom of Tool (no end caps).
Operating voltage:
Nominal: +18 VDC
Range: +13 to +23 VDC
Absolute Max: +24 VDC
Current Consumption at 18 V 16 mA
End Threads 1-3/16” Standard

(top/bottom) (female/male)
End Connectors 4mm single conductor SX

(top/bottom) (male/female)
CCL028
Casing Collar Locator Chapter 2. Safety
2 SAFETY
2.1 GENERAL
The intent is to operate and service the tool without personal injury or damage to the tool. Please
work safely, in accordance with local directives.
In addition to heeding those cautions which may be contained within other sections of this manual,
pay particular attention to the Chapter 2 cautions which follow.
2.2 BERYLLIUM COPPER

The tool housing is composed of Beryllium Copper. Beryllium is a toxic element, but poses no
hazard unless grinding, filing or carrying out any other machining process that creates dust.
2.3 COMPRESSED SPRING

COMPRESSED SPRING
Caution! This tool contains a compressed spring, which has the potential to cause injury if
proper precautions are not taken during servicing.
2.4 HOT WORK

HOT WORK! Sondex equipment may, under certain circumstances or failure
Warning! modes, become a potential source of ignition. Using it must therefore be
considered "HOT WORK" and appropriate precautionary procedures should be
followed when testing at surface in areas where there is a risk of gas leaks or other
potentially explosive atmospheres.
2.5 MAGNETIC FIELD

The two magnets used in the tool produce a magnetic field which extends for a considerable
distance. When the tool is dismantled, the magnets should be kept at least 1 ft from any watches,
analogue meters or cathode ray tubes to avoid any ill effects from the field.
2.6 MAGNETS
The magnets are relatively fragile and can be cracked by small mechanical shocks. Care must be
taken not to drop them. They must be carefully wiped free of any swarf before re-assembly. This is
easily accomplished with a steel brush.
Do not store CCL with PGR or PGC tools. Keep at least 1 foot apart. Magnetic field
Warning!
may magnetise pressure housing and seriously reduce sensitivity.
MAGNETIC FORCE!
Caution!
The magnets exert enough force to come together forcefully, causing injury (for
example, to fingers). Take if proper precautions.
Document: MN-CCL028-1 Created June 29, 2006 2-1
CCL028
Casing Collar Locator Chapter 3. Theory Of Operation
3 THEORY OF OPERATION
3.1 BLOCK DIAGRAM
Line
PSU
+12V
82269 (UltrawireTM)
V+
Amplifier & S N N S
Oscillator
80062
Telemetry
ELECTRONICS SECTION MAGNETS & DETECTOR SECTION
Figure 3.1 CCL028 Block Diagram
3.2 DESCRIPTION
3.2.1 MAGNETIC MEASUREMENT
The tool detector is comprised of a coil mounted between two opposing permanent magnets as
illustrated in Figure 3.1 CCL028 Block Diagram.
The fields of two opposing permanent magnets pass through a coil positioned between them. It is
the movement of the lines of flux through the coil as they are altered by the variation in steel volume
and position alongside the tool that produce a change in EMF across the coil output. The output
from this coil is the conventional low frequency CCL signal which is sent to surface in wireline tools.
This axial arrangement of 2 magnets minimises the unwanted signal from sideways motion in the
well.
3.3 ELECTRONICS
The low frequency CCL signal is amplified and filtered before modulating a voltage controller oscil-
lator, which has a typical centre frequency of 19 kHz. This frequency is stored in the FPGA logic
and is read out over the UltraWireTM toolbus in response to requests from the telemetry controller
(i.e., UMT) or other crossover.
Various commands are supported in the protocol.
The circuit boards are described in Chapter 6, Section 6.2 Circuit Board Descriptions.
CCL028
Casing Collar Locator Chapter 4. Operating Procedure
4 OPERATING PROCEDURE
4.1 BEFORE LOGGING CHECKS
See also: Section 7 Extended Checks
4.1.1 MECHANICAL
Ref.: General Assembly Drawings
1 Clean and grease upper and lower O-rings. Replace, if flawed.
4.1.2 ELECTRICAL
1. Ensure that upper and lower electrical connectors are clean, dry and undamaged.
2. Check the resistance:
• Upper to lower pin resistance:<0.3Ω.
4.1.3 OPERATING
Note: UltrawireTM tools must be connected to a toolstring controller (i.e., UMT or XTU) and data acquisi-
tion system (i.e., MEMLog, MIDAS) in order to function.
Move a magnetic material such as a steel screwdriver past the measure point. A positive and nega-
tive variation (±100Hz typical) from the centre frequency should be observed. Faster and closer
movement causes a larger signal.
Note: MEMLOG and MIDAS have optional normalisation filters to subtract any drift of the CCL015's
centre frequency.
• CCL centre frequency: 18kHz typical

• MEMLOG normalisation frequency: 2.00kHz
• MIDAS normalisation frequency: 0.00kHz
4.2 CONNECTING TO TOOLSTRING
Note: The CCL tool is meant to run at the top of the toolstring.
1. Lightly grease exposed o-rings.
2. Thread the CCL into the tool string and wrench-tighten.
3. Centralizers are recommended.
4. Pin check for continuity after each addition to the tool string.
CCL028
Casing Collar Locator Chapter 4. Operating Procedure
• Slower logging speeds will reduce the magnitude of the CCL signal.
• Centralizers are recommended (See Connecting To Toolstring).
4.4 POST LOGGING DISASSEMBLY
1. Clean the tool before disassembling the toolstring.
2. Ensure the well fluid does not reach the electrical connectors.
3. Lightly grease the thread and refit the thread caps.
4.5 TRANSPORT HANDLING & STORAGE
Always store and transport in the case provided with the thread protectors fitted.
Note: • Store the CCL at least one foot away from FDR or PGR tools containing photomultiplier tubes.
Magnetism can impair photomultiplier tube functionality.
• Do not store CCL tools along side each other; magnet strength may be reduced.
• Do not subject the CCL to extreme shock (i.e., dropping, hard blows).
CCL028
Casing Collar Locator Chapter 5. Mechanical
5 MECHANICAL
This Chapter instructs on disassembly and reassembly of the CCL.The intent is to assemble and
disassemble the tool without personal injury or damage to the tool. Review Chapter 2: Safety.
5.1 DESCRIPTION
Ref.: 2523501 Sheet 1, 2523501 Sheet 2

The CCL028 tool is comprised of two sub-assemblies threaded to a cylindrical housing.
The bottom sub assembly (Item 5) threads into the base of the housing (Item 1), which encases the
sub’s detector and electronics. The sub terminates at the tool bottom in a socket connection. The
top sub assembly (Item 6) threads into the opposite end of the housing, forming a female connec-
tion at the top of the tool.
Ref.: 9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2
The detector assembly is comprised of:
1. two centre-bored, cylindrical magnets (Item 9) mounted with opposing poles facing,
2. hollow brass shafts (Item 7) which allow the wiring to pass through, and
3. a coil wound around a steel core.
The brass shafts are threaded at both ends. Each threads into other assembly components,
thereby forming a linear join between the bottom sub go, the coil core, and the bottom block. The
bottom block and top block are secured to parallel PCB rail supports with screws.
5.2 DISASSEMBLY MECHANICAL
1. Remove the male plug and thread protector.
2. Unthread and remove the top sub from the housing. Discard the sub seals and o-rings, if flawed.
Should the sub connector need replacement, refer to Section 5.4.2 Assemble the Top Sub,
reversing the order of operations to access the components.
3. Unthread the housing from the bottom sub. Discard the sub seals and o-rings, if flawed.
4. Refer to Prepare the Top Block to disconnect the top block from the rails. If the wiring of the line
connector needs replacement, refer to Prepare the Top Line Connector.
5. Note that teardown of the magnet and coil detector assembly is not recommended.To replace a
magnet or coil, complete Steps 1 through 3 of Section 5.3 Disassembly Electronics. Refer to
Section 5.4.5 Assemble the Detector, reversing the order of operations to access the compo-
nents.
CCL028
5.3 DISASSEMBLY ELECTRONICS
To check the circuit-board-to-detector wiring, test the CCL circuit board, or to swap out the board,
perform Steps 1 through 4 of Disassembly Mechanical and refer to Install the CCL Circuit Board.
5.4 ASSEMBLY MECHANICAL
Ref.: 2523501 Sheet 1, 2523501 Sheet 2,9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2
• These instructions are provided for the sole and express purpose of optimizing tool function. All
procedures are to be carried out by qualified personnel in a properly equipped environment.
Employ static handling procedures when working with circuit boards.
• Practice good soldering technique. Use high temperature/high pressure solder, otherwise the
solder will melt under normal operating conditions! It is imperative that all flux be removed com-
pletely. Flux has resistive qualities which can influence electrical functionality. Always tin
stripped ends. Always apply HT/HP compatible heat shrink over joins.
• Coat the threads of the shafts and/or screws with 242 Loctite®®, unless otherwise stated.
• Lubricate o-rings, seals, GO threads and cavities as instructed in Section 7.1.1 Lubricant.
5.4.1 BUILD THE TOP CONNECTOR
Ref.: 9-4-03-PTOPSXC1
1. Apply 242 Loctite® to the threads of a brass rod (Item 4).
2. Thread one end of the brass rod into a banana pin (Item 5).
3. Thread the opposite end of the rod into an SX brass feedthru (Item 3).
4. Lubricate and install o-rings (Item 6) on the brass feedthru.
5. Lubricate and install o-rings (Item 2) on the insulator (Item 1).
6. Lubricate the exterior of the feedthru and the interior of the insulator.
7. Insert the brass feedthru in the insulator, male pin facing toward the top of the insulator.
5.4.2 ASSEMBLE THE TOP SUB
Ref.: 9-4-03-252TS011
1. Apply 242 Loctite® to the threads of a brass rod (Item 3).
2. Thread one end of the brass rod into a banana pin (Item 4).
3. Thread the opposite end into the free end of the connector assembled in Section 5.4.1 Build the
Top Connector.
4. Lubricate the exterior of the connector and the interior of the top sub (Item 5).
5. Seat the connector in the top sub.
CCL028
6. Lubricate and install the seals (Items 1 & 2) on the sub.
5.4.3 BUILD THE BOTTOM CONNECTOR
Ref.: 9-4-03-SBTMSXC1
1. If the wire-to-spring feedthru (Item 4) has not been wired, refer to Section 5.5.1 Prepare the Wir-
ing and wire the feedthru.
2. Lubricate and install an o-ring (Item 5) on the feedthru (Item 4).
3. Lubricate and install an o-ring (Item 6) on the go pin seal insulator (Item 3).
4. Install the feedthru into one end of the compression spring (Item 2).
5. Install the brass socket (Item 7) into the opposite end of the compression spring.
6. Feed the wire coming off the feedthru through the insulator (Item 3).
7. Lubricate the feedthru over the o-ring and seat the feedthru in the insulator.
8. Slide on the sleeve (Item 1) and the washer (Item 8).
5.4.4 ASSEMBLE THE BOTTOM SUB
Ref.: 9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2
1. Feed the red wire through the bottom sub (Item 3).
2. Seat the bottom connector (see Section 5.4.3 Build the Bottom Connector) - socket facing out -
in the neck of the bottom sub.
3. Use a 3/16” hex nut screwdriver to press down on the washer and compress the spring.
4. Insert the retaining ring (Item 9, Drawing9-4-03-SBTMSXC1) and work the ring into position with
an o-ring pick.
COMPRESSED SPRING!
Warning! This tool contains a compressed spring, which has the potential to cause injury if
proper precautions are not taken during servicing (i.e., safety glasses and steel-toe
footwear).
5. Lubricate and install the o-rings (Item 4) and seals (Item 1 & 2) on the sub.
5.4.5 ASSEMBLE THE DETECTOR
Ref.: 9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2
1. Apply 242 Loctite® to the threads at one end of a magnet shaft (Item 7).
2. Feed the red wire through the shaft and thread the shaft into the bottom sub.
3. Feed the wire through a spacer (Item 8) and seat the spacer against the sub.
CCL028
4. CAREFULLY determine and note the polarity of the magnets. The magnets MUST be installed
with like polarity facing towards the coil. CAUTION!
MAGNETIC FORCE!
Warning! The magnets exert enough force to come together forcefully, causing injury (for
example, to fingers). Take proper precautions.
5. Feed the red wire through the first magnet (Item 9) and install the magnet while holding the red
wire taut. CAUTION! The magnet can attract and trap/shear the wire, if proper care is not exerted.
6. Apply 242 Loctite® to the shaft threads.
7. Orient the coil (Item 6) with the wires coming off the coil facing away from the bottom sub and
feed the red wire through the coil. Thread the coil onto the shaft.
8. Apply 242 Loctite® to the threads at one end of the second shaft.
9. Feed all the wires through the shaft and thread the shaft into the coil.
10. Orient the second magnet with like polarity facing toward the coil. Feed the wires
through the magnet, hold the wires taut and install the magnet.
11. Feed the wires through the second spacer and install the spacer.
12. Apply 242 Loctite® to the threads of the shaft and thread the bottom block (Item 10) onto the
shaft, flat face oriented toward the spacer.
5.4.6 PREPARE THE TOP LINE CONNECTOR
Ref.: 9-4-03-00TLC001
1. Refer to Section 5.5.1 Prepare the Wiring and prepare the wires.
2. Sparingly apply 242 Loctite® to the screws (Item 7).
3. Seat the ground button (Item 2), spring (Item 3), and button cover plate (Item 4) in the top line
connector (Item 1).
4. Hold the plate down, seat the ground wire and install installing the screws, as illustrated in the ref-
erence drawing.
5. Sparingly apply 242 Loctite® to the banana jack threads (Item 6).
ELECTRICAL CONTACT!
Warning! Apply Loctite® sparingly. Excessive amounts of Loctite® will insulate the contact of
electrical connections and impede functionality.
6. Slip a washer (Item 5) over the jack, shoulder facing away.
7. Install in the top line connector.
8. Add the second washer, slip the terminal ring (Item 8) attached to the 24” red wire over the jack,
and secure with the nut.
Note: Install washers with shoulders facing the top line connector.
CCL028
9. Tighten the install with a 3/8” Hex Nut Driver and pliers.
5.4.7 PREPARE THE TOP BLOCK
Ref.: 9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2
1. Insert the ground bolt (Item 15) into the top block (Item 14) and feed the wires coming off the top
line connector through the ground bolt.
2. Loctite® the threads of the ground bolt and secure the top line connector to the top block with the
ground bolt.
3. Install one rail (Item 11) with screws (Item 12), joining the top block and dector sections.
5.4.8 INSTALL THE CCL CIRCUIT BOARD
Note: Do NOT use Loctite® on the screws. The board must be removable.
1. Connect to the wiring to the circuit board per the WD 2523501.
2. Seat the CCL circuit boards (Items 16 & 17) in the grooves of the bottom blocks (Items 10 & 14).
3. Install the second rail.
5.4.9 INSTALL THE TOP SUB AND HOUSING
Ref.: 2523501 Sheet 1, 2523501 Sheet 2
1. Lubricate the interior threads of the housing (Item 1) and the exterior seals of the assembled bot-
tom sub.
2. Fit the housing over the tool and thread onto the bottom sub. Wrench tight.
3. Lubricate the exterior seals of the top sub.
4. Thread into the housing. Wrench tight.
5. Lubricate and install an o-ring (Item 4) in the o-ring grooves of the male plug (Item 3).
6. Lubricate the threads of the male plug and thread into the top sub.
7. Thread the thread cap (Item 2) onto the bottom sub.
5.5 ASSEMBLY ELECTRONICS
5.5.1 PREPARE THE WIRING
Ref.: 9-4-03-00TLC001, 9-4-03-SBTMSXC1, 9-4-03-252BMR01 1/2
1. Cut three lengths of 24AWG wire: 14” and 5” lengths of red wire, one 5” length of black wire.
2. Solder a terminal ring (Item 9, 9-4-03-00TLC001) to one end of the black wire, and install a
socket at the opposite end of the wire.
CCL028
3. Solder a terminal ring (Item 8, 9-4-03-00TLC001) to one end of the 5” length of red wire, and
install a socket at the opposite end of the wire.
4. Solder a GO pin feedthru (Item 4, 9-4-03-SBTMSXC1) to the 14” red wire, and install a socket at
the opposite end of the wire.
5. Trim the black and green wires coming off the coil (Item 6, 9-4-03-252BMR01 1/2) to 8” in length
and install sockets on the wires.
CCL028
Casing Collar Locator Chapter 6. Electrical Description
6 ELECTRICAL DESCRIPTION
6.1 ULTRAWIRETM TELEMETRY
The CCL028 operates with UltrawireTM telemetry protocol. UltrawireTM telemetry is modulated onto
the line as 1V AMI (Alternate Mark Inversion) at 500 kbaud., as illustrated below:
BIT NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SYNC/DATA S S D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 S S
DATA 1 1 0 0 0 0 0 1 1 0 0 1 0 0 1 0 0 0 0 0
+1V
18V typ
1.8us
-1V
CONTROLLER TOOL WORD#1 TOOL WORD#2

COMMAND
50-100us
typical
Figure 6.1 UltrawireTM Signal Shape
UltrawireTM words are 20 bits long. The first bit and the last two bits are for synchronisation. The
first bit is always '1'. The intervening 16 bits are tool data.
The UltrawireTM telemetry is a master-slave protocol. The controller, which is always the master,
sends a command to the tool. The command may be a global command directed to all the tools, or
a tool-specific command directed to one tool via the tool’s address. Tool-specific commands are
acknowledged by the tool(s); global commands are executed, but not acknowledged.
The potential exists for commands to be sent to the CCL at a rate exceeding the tool’s capacity to
acquire measurements. The UltrawireTM TimeStamp feature accounts for this possibility. The
general sequence of events is as follows:
1. The controller issues a global TimeStamp command to all the tools in the toolstring. This effec-
tively tells the tools the current time.
CCL028
Casing Collar Locator Chapter 6. Electrical Description
2. The controller issues a global SampleNow command, triggering the CCL transmitter to fire and
the receivers to capture the resulting sonic receipts.
3. The controller polls each of the tools on the string with a tool-specific SendData command.
4. If the CCL has data on receipt of SendData, it sends back a data packet containing the TimeS-
tamp associated with the SampleNow that initiated the measurement. Due to the large amount
of data generated by the CCL sensors, each complete frame of data is sent back in multiple pack-
ets. Typically, a complete frame of data for an 8-channel radial contains seven packets of 43
words. One packet is sent for each SendData command.
5. If the CCL has not acquired data on receipt of the SendData command, it returns a DataN-
otReady reply.
This protocol is normally transparent to the user.
6.2 CIRCUIT BOARD DESCRIPTIONS
Ref.: APPENDIX B DRAWINGS
6.2.1 CCL VCO OSCILLATOR CIRCUIT BOARD
U5 provides a stable 5.00V reference which is amplified to provide 10V power for the amplifier/filter
(U1), 6V analogue ground and 9V power for the 555 oscillator U2.
CCL coil is capacitively coupled to the CCL board. refer to the WD 2523501 for details.
D1 and D4 limit the maximum coil voltage.
Amplifier U1b has a gain of around 20 set by R1 (on the WD 2523501, 2.5kΩ) and R1, R2 and R3
(on PCB 80062). R3 reduces the effect of temperature drift on the coil.
U1b output is limited by D2 and D3.
Low pass filter, U1a, compensates for line speed by attenuating the larger CCL coil signals obtained
by fast magnetic field variation.
U2 is configured as an oscillator, usually set to a nominal 19 kHz. The CCL signal modulates the
'Control Voltage' pin, therefore the 19 kHz carrier frequency is modulated.
CCL028
Casing Collar Locator Chapter 7. Extended Checks
7 EXTENDED CHECKS
This Chapter outlines diagnostic checks for the CCL and provides help in resolving problems.
Detailed information is provided with particular emphasis on troubleshooting the electronics.
These instructions are provided for the sole and express purpose of testing
Warning! tool function. Sondex CSS cautions that all testing procedures are to be car-
ried out by qualified personnel in a properly equipped environment. Employ
static handling procedures when accessing the circuit boards.
7.1 PREVENTATIVE MAINTENANCE
7.1.1 LUBRICANT
The judicious use of greases and lubricants is essential to the maintenance of all Sondex Group
downhole equipment. Sondex recommends o-rings, T-seals, TeflonTM rings, and threads be lubri-
cated with Liquid O-ring® 101, or equivalent. Criteria in selection must include high temperature and
high pressure performance.
Sondex does not recommend:
• lubricating stainless-to-stainless threads with silicone grease,
• using copper-loaded greases, as some types may induce electrical leaks, and
• using lubricants which degrade the seals (for example, Viton® fluoroelastomer o-rings).
Greases which contain volatiles may induce electrical failure; in high temperature/
Warning! high pressure conditions the volatiles may vaporize, inducing a corrosive environ-
ment within the tool.
7.1.2 MECHANICAL
1. Remove dirt, old grease and burrs from the threads.
2. Inspect and replace flawed or damaged seals.
3. Inspect the CCL coil for damage.
4. Check for loose or missing fasteners (i.e., screws, nuts, bolts). Repair or replace, as required.
5. Check connectors for cleanliness and loose/bent pins. Repair or replace, as required.
7.1.3 ELECTRICAL
1. Inspect for damage to the insulating tape and replace, if necessary.
2. Tighten or replace loose or missing screws on the rail assembly.
3. Measure:
• Through line resistance: <0.5 Ω
• Tool current: 16 mA @ 18 V
CCL028
4. Connect the tool to a logging system and check the signal as described in 4, Operating Proce-
dure. Check for correct data. Apply some gentle vibration, rotation and invert the tool to expose
potential failure.
5. With an oscilloscope, check line for +1V and -1V, 2μS pulses. Make sure to check tool pulses
not those from the controller which occur first (See Figure 6.1).
6. Pulses should have no ringing, if ringing is observed, attach a bottom tool (CTF, other bottom
flowmeter, or toolstring terminator).
7.1.4 AGING OF ELECTRONICS
Electronics aging failures can occur with prolonged tool deployment at high temperatures. Expect
failures after 4000 hours at 150οC. Each 10οC temperature increase halves tool life expectancy.
Vibration and/or corrosive gas inside the chassis accelerate the process. A visual inspection and
review of the logging history is recommended, but may not predict premature failure.
Test a tool, if age or log response warrants. Heat the tool to 120οC. Then vibrate the tool via a mod-
erate blow with a wooden hammer. DO NOT USE A METAL HAMMER!
7.1.5 HEAT TESTING ABOVE 150ΟC
Sondex does not generally recommend heat testing at temperatures above 150οC, because it
shortens tool life expectancy. If needs be, test at a temperature slightly above the expected well
temperature and do not keep at temperature for more than 1 hour.
CCL028
7.2 TROUBLESHOOTING
Refer to APPENDIX B, DRAWINGS where necessary and 5, Mechanical.
An oscilloscope, multimeter and other basic test equipment will be required.
Check for:
Initial inspection
• Damaged wires.
• Damaged components.
• Electrical components shorting to the chassis.
• Heat or chemical damage (i.e., discoloured components).
• Incorrect thread grease or excessive quantity, see Section 7.1.1.
• Tight fittings.
Excessive Disconnect wires to isolate fault to:
current • Upper head isolation assembly.
• CCL Coil (see Faulty CCL coil below).
• Line wire through lower pressure feedthrough and connector.
• PCB 82269.
• PCB 80062 (coil disconnected).
Apply Line Signal or 18V direct to 82269 Line connection.
Fault find or replace 82269 circuit.
Upper Head, line wire and lower connector may be tested to 250V
relative to chassis to check for electrical leak. Line connection to 82269
circuit must be disconnected. Resistance should exceed 100MΩ.
Upper head, line wire and lower pressure feedthrough and connector
may be disassembled to locate fault.
Isolate high current to either PCB 82269 or PCB 80062. Fault find or
replace PCB.
Little or No On PCB 82269 check LINE = 18V, V+ = 12V and Vc = 5V and 0V wire
current connects to chassis. Fault find or replace PCB.
No Telemetry On PCB 82269 check LINE = 18V, V+ = 12V and Vc = 5V and 0V wire
Counts connects to chassis. Fault find or replace PCB.
On PCB 82269 check U4 clock P6 for 4MHz >3V clock. Replace U2 if

faulty. Reduce R16 value, if clock <3V amplitude.
Check line for +1V and -1V, 2μS pulses from the controller and similar
pulses from the tool.
Logic pulses should be present on PCB 82269.
If no tool response words on the Line, fault find or replace PCB 82269.
Faulty CCL coil Disconnect coil from circuit and check:
• resistance 5-6 kΩ
Small signal Weak magnets: re-magnetise or replace.
Magnets not fitted with poles opposing: check orientation.
CCL028
Casing Collar Locator APPENDIX A.
APPENDIX A EQUIPMENT & RECOMMENDED SPARES
A.1 ANCILLARY EQUIPMENT
• #1 Phillips Screw Driver

• #2 Phillips Screw Driver
• Flat Head Screw Driver
• Cutters
• Strippers
• Soldering Equipment and HT/HP Soldering Supplies
• Lubricant (See Chapter 7, Section 7.1.1 Lubricant)
A.2 KITB-CCL028
KITB-CCL028 KIT Spare Parts for CCL028 QTY.
4-2-09-V21190SL O-RING VITON 90 211 2
3-1-01-VH050S02 Retaining Ring Int Spiral 1T SS .5 1
A.3 KITR-CCL028
KITR-CCL028 KIT Recommended 25 Runs Spare Parts for CCL028
4-2-09-V21190SL O-RING VITON 90 211 50
4-2-09-GT332SEA SEAL GT 332 V90 3
4-2-09-GT332BAC BACKUP GT 332 6
3-1-01-VH050S02 Retaining Ring Int Spiral 1T SS .5 1
2-0-00-UWS00031 WU Small Washer 1
A.4 HAND TOOLS KIT

HT-CCL028 CCL Hand Tool KIT
4-1-01-6D250LZS Wrench, Pin 60-90 Hinge Type 2
Document: MN-CCL028-1 Created October 14, 2005 A-1
CCL028
Casing Collar Locator APPENDIX B. DRAWINGS
APPENDIX B DRAWINGS
Mechanical Drawings
General Assembly Drawing, with Bill of Materials,1/2 2523501 Sheet 1

General Assembly Drawing, Exploded View, 2/2 2523501 Sheet 2
SASM Bottom Magnets Rails, with Bill of Materials,1/2 9-4-03-252BMR01 1/2
SASM Bottom Magnets Rails, Exploded View, 2/2 9-4-03-252BMR01 2/2
SASM SX Int with Seal - Wire 9-4-03-SBTMSXC1
SASM Top Line Connector 9-4-03-00TLC001
SASM Top Sub Line Shake 9-4-03-252TS011
SASM Top Line Connect SX 9-4-03-PTOPSXC1
Electrical Drawings
Wiring Diagram WD 2523501
Document: MN-CCL028-1 Created October 14, 2005 B-1
B.1 2523501 SHEET 1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A A
ITEM NO. QTY. PART NO. DESCRIPTION

1 1 2-3-04-13011221 Housing CCl Line
2 1 2-0-00-10057051 Sm Female Thrd Cap
3 1 2-3-12-12240171 Small End Male Plug
B 4 1 4-2-09-V21190SL O-RING VITON 90 211 B

5 1 9-4-03-252BMR01 SASM Bottom Magnets Rails SX
6 1 9-4-03-252TS011 SASM Top Sub CCL Line 318
C C
26.816
19.366
13.213 6.153
D 1 5 2
D
3 4 6
E E
SECTION A-A
F F
DRAWN: CB CHECKED: - ISS DESCRIPTION APPD DATE USED ON TITLE

APP'D: -
-
DATE: 06/07/05 DATE: - DATE: - -01 Initial Release - -
Sondex CSS CCL028
DIM IN MATERIAL: Tel. 1 403 235 6533 ASSY CCL UW 3 1/8"
- THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
Sondex AND SHALL NOT BE COPIED 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE SIZE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
1:2 B THIRD ANGLE

PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 2 2523501 -01 W
7-Jul-05 1:24:01 PM cbadea R:\R&D\Mechanical DWG\2523501 CCL028\OLD REVS\2523501

B–2
Casing Collar Locator CCL028

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.MN-CCL028-1
B.2 2523501 SHEET 2
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A
3
B B
C C
D 5 D
E E
F F
DRAWN: CB CHECKED: - ISS DESCRIPTION APPD DATE USED ON TITLE

APP'D: -
-
DATE: 06/07/05 DATE: - DATE: - -01 Initial Release - -
Sondex CSS CCL028
DIM IN MATERIAL: Tel. 1 403 235 6533 ASSY CCL UW 3 1/8"
INCHES FINISH
63 0.XX 0.010" S
1:4 B - THIRD ANGLE

PROJECTION
0.XXX 0.005"
ANGLE 0.5°
2 2 2523501 -01 W
7-Jul-05 8:57:01 AM cbadea R:\R&D\Mechanical DWG\2523501 CCL028\OLD REVS\2523501

B–3

B.3 9-4-03-252BMR01 1/2
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A A
13 14 15 11 10 8 6 7 9 2 1 4 3
B B
A
C C
ITEM NO. QTY. PART NUMBER DESCRIPTION

1 1 4-2-09-GT332SEA SEAL GT 332 V90
2 2 4-2-09-GT332BAC BACKUP GT 332
3 1 2-3-04-130BS011 Bottom Sub Go
4 2 4-2-09-V21190SL O-RING VITON 90 211
D 5 1 9-4-03-SBTMSXC1 SASM SX Int with Seal - Wire D
6 1 9-4-01-LGCOILA1 SASM COIL - LARGE COIL
7 2 2-3-04-10012031 LARGE MAGNET SHAFT
8 2 2-3-04-10012051 LARGE MAGNET SPACER
9 2 7-7-02-M5176PMC MAGNET ALNICO-8 2.25" DIA
10 1 2-3-04-13020301 CCL Sonic Bottom Block
11 2 2-3-04-13011011 CCL Rail Line
12 8 4-2-03-063238FS SCREW FLAT PHIL SS 6-32 X 3/8"
E 13 1 9-4-03-00TLC001 SASM Top Line Connector E
14 1 2-3-04-13020201 Sonic Top Block
15 1 2-3-03-13011081 Ground Bolt
16 1 82269 ASSY, PCB, PCU & Telemetry, UW Single Ratemeter, Programmed
17 1 80062 ASSY CCT CCL (MEM)
18 1 9-4-03-CCL028RC SASM UW CCL R/C
19 2 6-4-03-24THRELS WIRE HOOK-UP TFE TEFLON 24AWG RED
20 1 6-4-03-24GT2ELS WIRE HOOK-UP TFE TEFLON 24AWG BLACK
F F
NOTES
1. NOT ALL ELEMENTS ARE SHOWN.
DRAWN: CB CHECKED: DP APP'D: ISS DESCRIPTION APPD DATE Sondex USED ON TITLE
-02 Changed the wires - - CCL

DATE: 06/07/05
DIM IN
DATE: 06/07/05
MATERIAL:
DATE:
Canada Inc. SASM Bottom Magnets Rails SX
Tel. 1 403 235 6533
INCHES FINISH
63 0.XX 0.010" S
1:2 B THIRD ANGLE

PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 2 9-4-03-252BMR01 -02 W
Apegga Permit No. P08402

03 April, 2006 10:57:27 AM cbadea R:\R&D\Mechanical DWG\9-4-03 ASSY\9-4-03-252BMR01\OLD REVS\9-4-03-252BMR01
B–4

B.4 9-4-03-252BMR01 2/2
1 2 3 4 5 6 7 9 10
DO NOT SCALE
12
13 11
A A
16
10
14
B B
15
7
C C
6
7
9
D D
2
1
E 3 E
F F
NOTES
1. NOT ALL ELEMENTS ARE SHOWN.
DRAWN: CB CHECKED: DP APP'D: ISS DESCRIPTION APPD DATE Sondex USED ON
CCL
TITLE
-02 Changed the wires - -

DATE: 06/07/05
DIM IN
DATE: 06/07/05
MATERIAL:
DATE:
Canada Inc.
Tel. 1 403 235 6533 SASM Bottom Magnets Rails SX
INCHES FINISH
63 0.XX 0.010" S
1:3 B -
Apegga Permit No. P0 402
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
2 2 9-4-03-252BMR01 -02 W
03 April, 2006 10:57:27 AM cbadea R:\R&D\Mechanical DWG\9-4-03 ASSY\9-4-03-252BMR01\OLD REVS\9-4-03-252BMR01

B–5

B.5 9-4-03-SBTMSXC1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
9
A A A
B
B
SECTION A-A
A
2
C C
D D
4
E 3 ITEM NO. QTY. PART NO. DESCRIPTION E

1 1 2-0-00-10052551 Sleeve
2 1 3-1-00-0206XLMF Spring, Compression , 0.285 OD, 0.04 Wire, - L
6
RED WIRE 3 1 2-0-00-10052611 Go-Pin Seal Insulator
4 1 2-0-00-10052631 Feedthru Wire to Spring
5 1 4-2-09-V00690SL O-RING VITON 90 006 F
F
6 1 4-2-09-V9001500 O-RING VITON 90 010
7 1 2-0-00-UWS00021 SX Brass Socket
8 1 2-0-00-UWS00031 UW Small Washer
9 1 3-1-01-VH050S02 RETAINING RING INT SPIRAL 1T SS .5
CB APPD DATE GEN TOL TITLE

DRAWN: CHECKED: DP APP'D: TLS ISS DESCRIPTION
Sondex 0.X
0.XX
0.020"
0.010"
-
-01 Initial Release TLS 17/06/05
DATE: 24/05/05 DATE: 17/06/05 DATE: 17/06/05
CSS 0.XXX 0.005" SASM SX Int with Seal - Wire
DIM IN MATERIAL: Tel. 1 403 235 6533 ANGLE 0.5°
THIS DRAWING IS THE PROPERTY
USED ON
INCHES - OF Sondex AND SHALL NOT BE COPIED
MACHINE SHEET -
OR USED WITHOUT PRIOR PERMISSION FINISH
63
1 DRAWING No. ISSUES
THIRD ANGLE 1
1:1 A - APEGGA Permit No P08402 PROJECTION 9-4-03-SBTMSXC1 -01 W
Wednesday, October 12, 2005 3:48:55
kromanePM R:\R&D\Mechanical DWG\9-4-03\9-4-03-SBTMSXC1\OLD REVS\9-4-03-SBTMSXC1
B–6

B.6 9-4-03-00TLC001
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
ITEM NO. QTY. PART NO. DESCRIPTION

A
A 1 1 2-3-04-10011011 TOP LINE CONNECTOR
2 1 2-0-00-10011061 Ground Button
3
4
1
1
3-1-00-0350XLMF
2-0-00-10011051
Spring, Compression , 0.36 OD, 0.035 Wire, - L
Button Cover Plate
BLACK WIRE
5 2 2-0-00-10011021 Isolator Washer
7
6 1 8-1-18-108074AE CONN BANANA JACK PANEL MOUNT UNINS
7 2 4-2-03-044014PS Screw,Pan Head SS #4-40 X 1/4"
9 B
B 8 1 8-1-08-250URTAE RING TERM UNINSLTD 22-16 AWG #1/4
9 1 8-1-08-4URTCCBS #4 Ring Terminal
C RED WIRE C
3
2
8
D D
E E
1
F F
SECTION A-A
TITLE
DRAWN: CB CHECKED: - APP'D: - ISS DESCRIPTION APPD DATE Sondex 0.X 0.020"
GEN TOL
-
0.XX 0.010"
DATE: 13/Jan/05 DATE: - DATE: - -01 Initial Release CB 13/Jan/05
CSS 0.XXX 0.005" SASM Top Line Connector
USED ON
MACHINE SHEET -
63
THIRD ANGLE 1
1:1 A - PROJECTION 9-4-03-00TLC001 -01 W
22-Apr-05 3:00:41 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-00TLC00\OLD REVS\9-4-03-00TLC001
B–7

B.7 9-4-03-252TS011
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A
2
B
B
5
C C
SECTION A-A
D D
E E
6
F ITEM NO.QTY. PART NO. DESCRIPTION F

1 1 4-2-09-GT332SEA SEAL GT 332 V90
2 2 4-2-09-GT332BAC BACKUP GT 332
3 1 1-6-02-10320100 Brass Rod THRD 10-32 X 1.00"
4 1 01028 ASSY BANANA PIN (4mm)
5 1 2-3-11-12110011 CCL Top Sub
6 1 9-4-03-PTOPSXC1 SASM FeedThru Connect Top SX
CB APPD DATE GEN TOL TITLE

DRAWN CHECKED KR APP'D - ISS DESCRIPTION
Sondex 0.X
0.XX
0.020"
0.010"
-01 Initial Release - -
DATE 06/07/05 DATE 12/10/05 DATE -
CSS 0.XXX 0.005" SASM Top Sub CCL Line 318
DIM IN MATERIAL Tel. 1 403 235 6533 ANGLE 0.5°
USED ON
INCHES OF Sondex AND SHALL NOT BE COPIED
MACHINE SHEET -
SCALE SIZE HEAT TREATMENT/CONDITION
63
THIRD ANGLE 1 W
12 A
APEGGA Permit No P08402 PROJECTION 9-4-03-252TS011 -01
Wednesday, October 12, 2005 1kromane
36 02 PM R \R&D\Mechanical DWG\9-4-03\9-4-03-252TS011\OLD REVS\9-4-03-252TS011
B–8

B.8 9-4-03-PTOPSXC1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A
6
4
5 B
B
C C
A
D D
E E
A
SECTION A-A
ITEM NO. QTY. PART NO. DESCRIPTION F

F
1 1 2-0-00-12110111 Feedthru Insulator
2 2 4-2-09-V21190SL O-RING VITON 90 211
3 1 2-0-00-16210121 SX Brass Feedthru
4 1 1-6-02-10320065 Brass Rod THRD 10-32 X .650 L
5 1 01028 ASSY BANANA PIN (4mm)
6 2 4-2-09-V01290SL O-RING VITON 90 012
TITLE
DRAWN: CB CHECKED: DP APP'D: CB ISS DESCRIPTION APPD DATE Sondex 0.X 0.020"
GEN TOL
DATE: 02/Dec/04 DATE: 16/Dec/04 DATE: 16/Dec/04 -01

CSS 0.XX
0.XXX
0.010"
0.005" SASM FeedThru Connect Top SX
USED ON
MACHINE SHEET Common
63 1 DRAWING No. ISSUES
THIRD ANGLE 1
1:1 A - PROJECTION 9-4-03-PTOPSXC1 -01 W
4-Apr-05 2:53:24 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-PTOPSXC1\OLD REVS\9-4-03-PTOPSXC1
B–9

B.9 WD 2523501
1 2 3 4
NOTES:
1 Wires PTFE 7/0.12 unless otherwise stated
D D
2 Use strain relieve on all wires to the PCB
3 Set LK3 address: CCL = 19 (as shown)
4 Link LK2 is tracked to 4 on PCB
5 Link LK1 to 0 (0V)
ASSY 80062 6 Circuit 82269 is 82261 programmed with SON076
Desc: Assy CCT CCL (MEM)
SIDE 1V (SHOWN) TO OUTSIDE 7 COIL ISOLATION TO BE CHECKED BEFORE
CONNECTING TO CIRCUIT
8 Refer to BOM and instructions for
assembly 'SASM UW CCL R-C'
FREQ
C C
12V
0V
L2
L1
SASM UW CCL R/C 8
P/N: 9-4-03-CCL028RC-00
RED (2.5") SASM COIL LARGE CCL
26 AWG p/n: 9-4-01-LGCOILA1
R1 C1 1uF GREEN (2")
BRN (1.5") 1 BLK (2") GREEN
VIOLET (2") 2.49K 26 AWG
BLK (2") 7 BLACK
SASM TOP LINE CONNECTOR
P/N: 9-4-03-00TLC001
26 AWG BLACK (GND) SASM SX Int with Seal - Wire
P/N: 9-4-03-SBTMSXC1
26 AWG RED (LINE) RED
26 AWG
WHITE (1")
LINE UP LINE DOWN
B B
5
4
3
2
1
8
7
6
12V
12V
0V
0V
0V
TB
TB
5V
5V
1
5 0
LK1
8
4 4
LK2
LK3
5 4 3 2 1 0
ASSY 82269
6
3 Desc: Assy; PCB, PSU & Telemetry, UW Single Ratemeter, Programmed
SIDE 2 (SHOWN) TO OUTSIDE
Title Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
A Wiring diagram for the 3 1/8 UW CCL 00 Initial release: WD-2523501 M.S A
1431-40th Ave NE
Drawing #: WD-2523501 Rev: 00 Calgary, AB
PCB #: n/a Canada, T2E8N6
Sheet 0 of 0 Tel: (403) 235-6533
APEGGA Permit no. P08402 FAX: (403) 235-6737
This document contains proprietary information. Copyright © Sondex Canada Inc.
1 2 3 4
B–10


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SONDEX CANADA INC.

PRODUCTION LOGGING TOOLS

CCL028: 3- 1 / 8 ”, Ultrawire TM , SX Ends

Operational & Maintenance Manual

Date: October 14, 2005

Author: Helen Lansdell

Approved: Mariya Stangness

Tel. 001 403 235 6533 http://www.sondex.com

0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1

3 Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5.4 Assembly Mechanical 5-2

6 Electrical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

APPENDIX A Equipment & Recommended Spares . . . . . . . . . . . . . . . .A-1

APPENDIX B DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

0 ABOUT THIS MANUAL

0.1 MANUAL HISTORY

Date Issue Description Auth App

0.2 UPDATES TO BE USED WITH THIS MANUAL

0.3 TECHNICAL HELP

For further technical help, please contact us:

Address: 1, 1431 - 40 Ave. NE, Calgary, AB. Canada T2E 8N6

Pressure (max) 138 Mpa 20,000 psi

Diameter 79.375 mm 3-1/8”

Makeup Length 49.2 cm 19.36″

Transport Length 68.1 cm 26.81″

Measure Point 33.6 cm 13.21”

Measure Point 15.6 cm 6.15″

End Threads 1-3/16” Standard

End Connectors 4mm single conductor SX

2.2 BERYLLIUM COPPER

2.3 COMPRESSED SPRING

2.4 HOT WORK

2.5 MAGNETIC FIELD

3.1 BLOCK DIAGRAM

ELECTRONICS SECTION MAGNETS & DETECTOR SECTION

Figure 3.1 CCL028 Block Diagram

3.2.1 MAGNETIC MEASUREMENT

Various commands are supported in the protocol.

4.1 BEFORE LOGGING CHECKS

See also: Section 7 Extended Checks

Ref.: General Assembly Drawings

1 Clean and grease upper and lower O-rings. Replace, if flawed.

2. Check the resistance:

• Upper to lower pin resistance:<0.3Ω.

• CCL centre frequency: 18kHz typical

4.2 CONNECTING TO TOOLSTRING

1. Lightly grease exposed o-rings.

2. Thread the CCL into the tool string and wrench-tighten.

3. Centralizers are recommended.

• Centralizers are recommended (See Connecting To Toolstring).

4.4 POST LOGGING DISASSEMBLY

1. Clean the tool before disassembling the toolstring.

3. Lightly grease the thread and refit the thread caps.

4.5 TRANSPORT HANDLING & STORAGE

Ref.: 2523501 Sheet 1, 2523501 Sheet 2

Ref.: 9-4-03-252BMR01 1/2, 9-4-03-252BMR01 2/2

The detector assembly is comprised of: