Inspection and Test Plan for Tunnel Primary Support

EPM/PMC Bechtel
NEOM QUALITY MANAGEMENT SYSTEM
CONSTRUCTION OF PROJECT (ITP) FOR ITP For Shortcrete, rock bolts & Grouted
Contractor Nesma & Partners

Contract #
WO-040_The Connector Early Works - Lot 13 Northern Portal, Delta Junction (Ch
ITP No.: 18-603100-1100001341-NAP-CIV-ITP-000004 17-Sep-23
1100001341 Project Rev# 4 Date:
81+840 to 85+000)
Level of Participation Points
Controlling Document/
Acceptance
S No. Activity Phase Inspection / Test Method Remarks
Reference Standard Criteria Contractor PMC/EPM NEOM
Q&E
1 DOCUMENT REVIEW

1.1
Design Drawing / IFC Drawing / Execution NEOM specs
Obtain Official Approval As Governed by Design H RH R Approved Drawings
Drawing GENERAL REQUIREMENTS

1.2
Pre-qualification of Subcontractors & Suppliers NEOM specs NEOM specs
PQD Approval H RH RH Approved Prequalifications
GENERAL REQUIREMENTS GENERAL REQUIREMENTS
As per IFC Drawing / Design Drawing /
1.3 Method Statement Obtain Official Approval NEOM specs Design Document / NEOM Specification / H RH R Approved Method statement
GENERAL REQUIREMENTS Project Specification

NOCs / Work Permits Obtain Official Approval

NEOM specs
NEOM Quality & HSE Procedures Approved Document
1.4 H RH RH

Material Approvals (MAT): GENERAL REQUIREMENTS

• Mix Designs
• Steel Reinforcement
• Curing Materials. As per IFC Drawing / Design Drawing /
Design Document / NEOM Specification /
NEOM specs
Obtain Official Approval Project Specification / Manufacturers Approved Material Submittals
1.5 H RH R
• Admixtures GENERAL REQUIREMENTS Recommendation and Technical Data
• Repair Materials Sheet
• Embedded items

Test Frequency / Value

Minimum Cylinder for
density &
compressive strength
Mix Design Trials for suitable Base Mix at
1.6
H Plant.
Flow Test
Minimum of 15-cylinder specimens of. 3 No.
cylinder specimens tested for cylinder
compressive strength at ages of 24 hours, 3
days, 7 days, 28 days and 90 days. / 30MPa WIR,
at 28 days NEOM Specifications, Para 2.11 Table 5 , Checklist NAP-CIV-ITP-004-CHK 03
NEOM Specifications, Section
3.9 & 3.13 Table 6 - Section 033713 & W R Mix Design Test results / Report.
The target range would be 500mm to 033713
Approved Testing Thirdparty Lab
680mm. @ Every 30 minutes, Total 4 hours.

Air Content 1 per Mix

Temperature 1 per Mix

2
MATERIAL RECEIVING & EQUIPMENTS INSPECTION
Material Receiving:
• Steel Reinforcement MIR
2.1 • Curing Material. Compliance to Approved NEOM Specifications, Section As per Manufacturer’s
Material Submittal Recommendations H W W
• Admixtures 033713
Damage Check and Technical data sheet
• Repair Material
Storing and
• Embedded items Handling

2.2 NEOM Specifications, Section

Shotcrete Equipments As per Manufacturer’s H RH RH
033713 Recommendations &
Equipments to be Approved by NEOM Specifications, 1.4 C, 2.8 ABC
Neom representatives. & 3.1
3 And Respective manufacturer's A Section 033713
recommendations WORK EXECUTION

Classification |
Internal
 Delivery Notes
Certificates (As Applicable) &
Checklist NAP-CIV-ITP-004-CHK 02

As per Manufacturer’s Recommendations,

Calibration certificates, Thirdparty Certification
Checklist NAP-CIV-ITP-004-CHK 02
 WIR, Approved Method statement, Approved
NEOM Specifications, Section NEOM Specifications, Para 3.2 - Section Facemapping report, Survey report & Checklist
3.1 Substrate surface prep inspection During commencement 033713 & Approved Method 033713 & 18-603100-1100001341-NAP- H W W NAP-CIV-ITP-004-CHK 01
Statement CIV-MST-000012

Test Frequency / Value

The target range would be 500mm to

Flow Test
680mm @ Each mixer.

Early Age
1 MPa.
Compressive Strength

Minimum Cylinder
30MPa at 28 days
compressive strength

Minimum Cube
37MPa at 28 days
compressive Strength WIR,
NEOM Specifications, Para 2.11 Table 5 ,
Mix Design Trials for suitable Base Mix at Site NEOM Specifications, Section Checklist NAP-CIV-ITP-004-CHK 03
3.2 3/3 beams samples, to determine the 3.9 & 3.13 Table 6 - Section 033713 & H W W
(Panel Test) Minimum Residual 033713 Mix Design Test results / Report
flexural strength of the concrete at 7 days Approved Testing Thirdparty Lab
flexural strength
fR,1**: and 28days.
7days,28days) / 1.25Mpa.

3/3 beams samples, to determine the

Minimum Residual flexural strength of the concrete at 7 days
flexural strength fR,4 and 28 days.
7days,28days / 1.00 Mpa
Temperature
1per Mix
monitoring Total
Cores for density & 3 per mix per panel @ 24 hrs., 3 days, 7
strength days, 28, days, 90 days.

Test Frequency / Value

2250 kg /m3
Minimum Density ASTM C642
1 core tested for each 200m³ sprayed

500mm to 680mm @ Each Delivery. ASTM

Flow Test
C1611
The temperature of the concrete WIR,
NEOM Specifications, Para 2.11 Table 5 ,
Temperature immediately after mixing shall not exceed NEOM Specifications, Section Checklist NAP-CIV-ITP-004-CHK 03
3.4 Sampling and testing of Shotcrete 3.9 & 3.13 Table 6 - Section 033713 & H W W
32°C 033713 Mix Design Test results / Report
Approved Testing Thirdparty Lab
Energy Absorption 1 test every 100m³ or
Capacity 500m² ASTM C1550
Early Age
Compressive 1 MPa. BS EN 14488: Part 2
Strength
compressive core 3 cores for each 100m³ sprayed, 7days & 28
strength days

WIR,
NEOM Specifications, Para 3.9 - Section
3.5 Shotcrete application inspection. During Commencement NEOM Specifications, Section H W W Checklist NAP-CIV-ITP-004-CHK 04
033713 033713
Mix Design Test results / Report

WIR,
NEOM Specifications, Para 3.10 - Section
3.6 Surface Finishes Inspection After Completion NEOM Specifications, Section H W W Checklist NAP-CIV-ITP-004-CHK 05
033713
033713

Classification | Internal
 WIR,
NEOM Specifications, Section NEOM Specifications, Para 3.11 - Section
3.7 Curing inspection. After Completion H W W Checklist NAP-CIV-ITP-004-CHK 05
033713 033713

WIR,
3.8 Cleaning & Repairing inspection. After Completion NEOM Specifications, Section NEOM Specifications, Para 3.14 & 3.15 - H W W Checklist NAP-CIV-ITP-004-CHK 05
033713 Section 033713

WIR,
NEOM Specifications, Para 2.11 Table 5 , Checklist NAP-CIV-ITP-004-CHK 05 &
3.9 Shotcrete final acceptance inspection. After Completion NEOM Specifications, Section H W W
3.9 & 3.13 Table 6 - Section 033713 & Thirdparty test reports.
033713
Approved Testing Thirdparty Lab

Name: Name: Name: Name:

Signature: Signature: Signature: Signature:

GENERAL NOTES: Date: Date: Date: Date:

1) The first (3) of each inspection or testing activities listed require 100% participation of client site inspection personnel. After this period, client inspection may adjust the level of it's participation based on the contractor's performance.
2) Hold: QA/QC team shall be notified of the schedule of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC Team/Client representative in attendance.
3) Review: Required qualification/certification/reports shall be submitted for the QA/QC team review and approval.
4) Witness: QA/QC team shall be notified of the schedule of inspection or test in advance. If the QA/QC Team/Client representative doesn’t come on time for inspection, the activity can proceed.
5) Surveillance: QA/QC team to monitor work in progress without notice from the construction organization/Random check selection.
6) Once NEOM has issued an acceptance of the ITP, CONTRACTOR shall not deviate from the requirements in it, unless prior written approval is received from NEOM. The acceptance of this ITP shall not release CONTRACTOR from any other obligations contained in the Schedule "Q", or any
other Contractual Obligation.

HLegend:
Hold point for NEOM/ EPM/QC inspection/ test Review of Documents Surveillance
R S
Witness Inspection / Test Review and Approval of Documents 100% Contractor Inspection
W RH I
DOCUMENT CODE : NAP- CIV-ITP-000004 REVISION CODE: 04.00
©NEOM [2023]. All rights reserved.

Classification | Internal
 WO-040_The Connector Early Works - Lot 13 Northern Portal, DeltaJunction (Ch 81+840 to 85+000)
NEOM INSPECTION CHECKLIST
Substrate Surface Preparation Inspection
Checklist No. NAP-CIV-ITP-004-CHK 01 Date:

Client: NEOM PMC/ EPM: Bechtel Contractor: Nesma & Partners

Contract No. 1100001341 WIR No.
ITP No. NAP-CIV-ITP-004 Activity No.
Item
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
A
Substrate Surface Preparation Inspection

A1
Remove unsound or loose materials and contaminants that may inhibit shotcrete NEOM Specifications,
bonding. Chip or scarify areas to be repaired to extent necessary to provide sound Para 3.2 Clause A
substrate. Section 033713
A2
Cut edges square and 13mm deep at perimeter of work, tapering remaining NEOM Specifications,
shoulder at 1:1 slope into cavity to eliminate square shoulders. Dampen surfaces Para 3.2 Clause A
to saturated, surface-dry condition before shotcreting. Section 033713
A3
Abrasive blast or hydroblast existing surfaces that do not require chipping to NEOM Specifications,
remove paint, oil,grease, or other contaminants and to provide roughened surface Para 3.2 Clause A1
for proper shotcrete bonding. Section 033713
A4
Earth Substrates: Compact and trim to line and grade before placing shotcrete. Do NEOM Specifications,
not place shotcrete on frozen surfaces. Dampen surfaces to saturated, surface-dry Para 3.2 Clause B
condition before shotcreting. Section 033713
A5 Rock Substrates: Clean rock surfaces of loose materials, mud, and other foreign NEOM Specifications,
matter that might weaken shotcrete bonding. Dampen surfaces to saturated, Para 3.2 Clause C
surface-dry condition before shotcreting. Section 033713

A6 Steel Substrates: Clean steel surfaces by abrasive blasting according to SSPC-SP NEOM Specifications,
6/ NACE No. 3,"Commercial Blast Cleaning". Para 3.2 Clause D
Section 033713
Before cleaning the surface or applying shotcrete, crest drain mapping must be Approved Method
A7 performed to the area by the contractor’s Geologist in the presence of EPM to statement 18-603100-
determine the shotcrete requirements. 1100001341 -NAP-
CIV-MST-000012

(If applicable) drilling for weep hole pipes takes place, drilled at an upward angle of Approved Method
A8 10 degree to the horizontal at the locations indicated on the approved statement 18-603100-
Geological Mapping. 1100001341 -NAP-
CIV-MST-000012

Approved Method

A9 Weep hole PVC pipes of minimum 50mm dia, perforated and wrapped with statement 18-603100-
filter woven fabric. shall be inserted at the designated locations 1100001341 -NAP-
CIV-MST-000012
Approved Method
statement 18-603100-
A10 Weep holes pipes outer end must be covered and closed till shotcrete finish.
1100001341 -NAP-
CIV-MST-000012
Approved Method
statement 18-603100-
A11 The drilling & insertion of 10mm steel bars for fixing the welded mesh takes
place with minimum length 500mm or as directed by The Engineer. 1100001341 -NAP-
CIV-MST-000012

REMARKS:

REFERENCE DOCUMENTS:
1- Manufacturer Recommendations
2- Approved Shop Drawings & Method Statement
3- NEOM Specifications, Section 033713 Para 3.2

Contractor NEOM
Construction Representative* PMC/ EPM Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector ETSD Representative

Name, Initials and Date: Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

QA/QC Supervisor/Manager
Performed Inspection Work / Rework May Proceed Name, Initials and Date:
Name, Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Classification | Internal
 WO-040_The Connector Early Works - Lot 13 Northern Portal, DeltaJunction (Ch 81+840 to 85+000)
NEOM INSPECTION CHECKLIST
Shotcrete Material Receiving & Equipment Inspection
Checklist No. NAP-CIV-ITP-004-CHK 02 Date:

Client: NEOM PMC/ EPM: Bechtel Contractor: Nesma & Partners

Contract No. 1100001341 WIR No.

ITP No. NAP-CIV-ITP-004 Activity No.

Item
No. RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
DATE
A Material Receiving & Storage Handling Inspection

The Contractor shall engage a qualified testing agency to sample materials, visually NEOM Specifications,
A1 grade cores, perform tests, and submit reports during shotcreting. As per Project Para 3.13 Clause A -
specification Section 033713

A2 Approved Method Statement, Material Submittals, Prequalifications & Shop NEOM Specifications,
Drawings.
Para 1.4 Clause D & E -
Section 033713
Steel Reinforcement should be ASTM A 615/A615 M and ACI 318-chapter 21
NEOM Specifications,
A3 Grade 60 (Grade 420), deformed bars, with maximum Carbon Content of 0.3%, Para 2.2 Clause A.1
deformed ASTM A 706/A706 M, deformed. Section 033000

NEOM Specifications,
A4 Deformed-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M, flat sheet. Para 2.2 Clause I
Section 033000

NEOM Specifications,
A5 Admixtures shall comply with ASTM C1141/ C1141M or, for hydration control Para 2.4 Clause H1
admixtures, with ASTM C494/ C494M.
Section Section 033713

Deliver products to Project site in an undamaged condition in manufacturer's NEOM Specifications,

A6 original sealed container or other packaging system, complete with labels and General Requirements
instructions for handling, storing, unpacking, protecting, and installing. Section 016000

NEOM Specifications,
A7 Products on delivery to ensure compliance with the Contract Documents and to
General Requirements
ensure that products are undamaged and properly protected.
Section 016000

Materials and equipment shall be delivered, stored and handled in accordance with NEOM Specifications,
A8 the respective manufacturer's recommendations and such that the works achieve Para 3.1 Clause A
the requirements of the Specification. Section 033713

A9 Steel Reinforcement: Deliver, store, and handle steel reinforcement to prevent NEOM Specifications,
bending and damage. Avoid damaging coatings on steel reinforcement.
Para 3.1 Clause B 4
Section 033713
Store products that are subject to damage by the elements, under cover in a
NEOM Specifications,
A10 weather tight enclosure above ground, with ventilation adequate to prevent General Requirements
condensation. Section 016000

A11 Comply with product manufacturer's written instructions for temperature, humidity, NEOM Specifications,
ventilation, and weather-protection requirements for storage.
General Requirements
Section 016000

A12 Provide a secure location and enclosure at Works site for storage of materials and NEOM Specifications,
equipment, if any. General Requirements
Section 016000

B
Shotcrete Equipments Inspection

Prior to commencing concrete work, provide the Employer's Representative with

B1 NEOM Specifications,
fully detailed proposals of the plant and equipment used, personnel involved,
Para 1.4 Clause C1
method of mixing, spraying, finishing and curing of concrete, method for early
Section 033713
strength testing.

Certification of Nozzle Operators. Nozzle Operators shall hold relevant certificates

B2 of competence issued by the Contractor or written evidence previous satisfactory NEOM Specifications,
work indicating compliance with EFNARC Nozzleman Certification Scheme, ACI Para 1.4 Clause C2
506R or similar National Standards to the acceptance of the Employer's Section 033713
Representative.
Classification | Internal
 NEOM Specifications,
B3 Mixing Equipment: Capable of thoroughly mixing shotcrete materials in sufficient Para 2.8 Clause A
quantities to maintain continuous placement. Section 033713

Dry-Mix Delivery Equipment: Capable of discharging aggregate-cement mixture into

delivery hose under close control and maintaining continuous stream of uniformly NEOM Specifications,
B4 mixed materials at required velocity to discharge nozzle. Equip discharge nozzle Para 2.8 Clause B
with manually operated water- injection system for directing even distribution of Section 033713
water to aggregate-cement mixture.

B5 Provide uniform, steady supply of clean, compressed air to maintain constant

nozzle velocity while simultaneously operating blow pipe for cleaning away rebound. NEOM Specifications,
Para 2.8 Clause B1
Provide water supply with uniform pressure at discharge nozzle to ensure uniform Section 033713

NEOM Specifications,
B6 mixing with aggregate-cement mix. Provide water pump to system if line water Para 2.8 Clause B2
pressure is inadequate. Section 033713

B7 Wet-Mix Delivery Equipment: Capable of discharging aggregate-cement-water NEOM Specifications,

mixture accurately,uniformly, and continuously.
Para 2.8 Clause C
Section 033713
REMARKS:

REFERENCE DOCUMENTS:
1- Manufacturer Recommendations
2- Approved Material Submittal & Method Statement
3- NEOM Specifications, Section 033713, General Requirements Section 016000

Contractor NEOM
Construction Representative* PMC/ EPM Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Name, Initials and Date:

QC Inspector ETSD Representative

Name, Initials and Date:

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

QA/QC Supervisor/Manager
Performed Inspection Work / Rework May Proceed Name, Initials and Date:
Name, Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Classification | Internal
 WO-040_The Connector Early Works - Lot 13 Northern Portal, DeltaJunction (Ch 81+840 to 85+000)
NEOM INSPECTION CHECKLIST
Shotcrete Sampling and Testing Inspection
Checklist No. NAP-CIV-ITP-004-CHK 03 Date:

Client: NEOM PMC/ EPM: Bechtel Contractor: Nesma & Partners

Contract No.
1100001341 WIR No.

ITP No. NAP-CIV-ITP-004 Activity No.

Item
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
A Mix Design Trials for suitable Base Mix at Plant

Test Frequency / Value NEOM Specifications,

Section 033713

3 per mix, Test cylinders for NEOM Specifications,

Cylinders for density
strength at 24 hrs, 7 Para 3.13 I Table 6
and strength testing
days, 28 days Section 033713

1 per mix as determined from pre-production NEOM Specifications,

Slump Flow Test trials – the target range would be Para 2.11 A Table 5
500mm to 680mm. ASTM C1611 Section 033713

NEOM Specifications,
Air content 1 per Mix Para 3.13 C Section
033713

NEOM Specifications,
Temperature monitoring Total 1 per Mix not more than 32°C Para 3.9 O1 Section
033713

B Mix Design Trial for suitable Base Mix at Site

Test Frequency / Value NEOM Specifications,

Section 033713

As determined from pre-production NEOM Specifications,

Flow Test trials – the target range would be Para 2.11 A Table 5
500mm to 680mm. ASTM C1611 Section 033713

NEOM Specifications,
Minimum Density 2250 kg/m³ ASTM C642 Para 2.11 A Table 5
Section 033713

NEOM Specifications,
Early Age Compressive Strength 1 MPa. BS EN 14488: Part 2 Para 2.11 A Table 5
Section 033713

10MPa at 24 hrs, 20MPa at 7 days, 30MPa at NEOM Specifications,

Minimum Cylinder compressive
28 days, ASTM C873/ C873M, Para 2.11 A Table 5
strength
ASTM C1604/ C1604M Section 033713

NEOM Specifications,
Minimum Cube compressive
37MPa at 28 days , ASTM C109/ C109M Para 2.11 A Table 5
Strength
Section 033713

Minimum Residual flexural NEOM Specifications,

strength 1.25MPa Para 2.11 A Table 5
fR,1 (Note 1, 3) Section 033713

Classification | Internal
 Minimum Residual flexural NEOM Specifications,
strength 1.00MPa Para 2.11 A Table 5
fR,4 (Note 1, 3) Section 033713

NEOM Specifications,
Temperature monitoring Total 1 per Mix not more than 32°C Para 3.9 O1 Section
033713

NEOM Specifications,
Cores for density and strength 3 per mix per panel, Test cylinders for strength Para 3.13 I Table 6
at 24 hrs, 3 days, 7 days, 28 days, 90 days Section 033713

C Production

Test Frequency / Value

NEOM Specifications,
Section 033713

NEOM Specifications,
Sprayed Concrete 1 per Mix not more than 32°C Para 3.9 O1 Section
Temperature 033713

Early Age NEOM Specifications,

Compressive 1 MPa. BS EN 14488: Part 2 Para 3.13 I Table 6
Strength Section 033713

NEOM Specifications,
compressive core 3 cores for each 100m³ sprayed, 7days & 28
Para 3.13 I Table 6
strength days
Section 033713

NEOM Specifications,
When testing for
Density Para 3.13 I Table 6
compressive strength ASTM C642
Section 033713

NEOM Specifications,
Energy Absorption 1 test every 100m³ or
Para 3.13 I Table 6
Capacity 500m² ASTM C1550
Section 033713

REMARKS:

REFERENCE DOCUMENTS:
1- Manufacturer Recommendations
2- Approved Material Submittal & Method Statement
3- NEOM Specifications, Section 033713

Contractor NEOM
Construction Representative* PMC/ EPM Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Name, Initials and Date:

QC Inspector ETSD Representative

Name, Initials and Date:

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

QA/QC Supervisor/Manager
Performed Inspection Work / Rework May Proceed
Name, Initials and Date:
Name, Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Classification | Internal
 WO-040_The Connector Early Works - Lot 13 Northern Portal, DeltaJunction (Ch 81+840 to 85+000)
NEOM INSPECTION CHECKLIST
Shotcrete Application Inspection
Checklist No. NAP-CIV-ITP-004_CHK 04 Date:

Client: NEOM PMC/ EPM: Bechtel Contractor: Nesma & Partners

Contract No. 1100001341 WIR No.

ITP No. NAP-CIV-ITP-004 Activity No.

Item
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
A Inspections

NEOM

A1 Approved Method Statement Specifications,

Para 1.4 C Section
033713
NEOM

A2 Apply shotcrete applied by dry-mix or wet-mix process and according to Specifications,

ACI 506.2. Para 3.9 A Section
033713
NEOM
A3 Apply temporary protective coverings and protect adjacent surfaces Specifications,
against deposit of rebound and overspray or impact from nozzle stream. Para 3.9 B Section
033713
NEOM
A4 Moisten wood forms immediately before placing shotcrete where form Specifications,
coatings are not used. Para 3.9 C Section
033713
NEOM
A5 Apply dry-mix shotcrete materials within 45 minutes after predampening Specifications,
and wet-mix shotcrete materials within 90 minutes after batching. Para 3.9 D Section
033713
Deposit shotcrete continuously in multiple passes, to required thickness NEOM
A6 without cold joints and laminations developing. Place shotcrete with Specifications,
nozzle held perpendicular to receiving surface. Begin shotcreting in Para 3.9 E Section
corners and recesses. 033713
NEOM
A7 Remove and dispose of rebound and overspray materials during
Specifications,
shotcreting to maintain clean surfaces and to prevent rebound
Para 3.9 E1
entrapment.
Section 033713
NEOM
A8 Remove and dispose of cuttings during the trimming or rodding process Specifications,
to prevent unconsolidated material from falling onto lower reinforcement. Para 3.9 E2
Section 033713
Maintain reinforcement in position during shotcreting. Place shotcrete to NEOM

A9 completely encase reinforcement and other embedded items. Maintain Specifications,

steel reinforcement free of overspray, and prevent buildup against front Para 3.9 F Section
face during shotcreting. 033713
NEOM
A10 Do not place subsequent lifts until previous lift of shotcrete is capable of Specifications,
supporting new shotcrete. Para 3.9 G Section
033713
NEOM

A11 Do not permit shotcrete to sag, slough, or dislodge. Specifications,

Para 3.9 H Section
033713
Remove hardened overspray, rebound, and laitance from shotcrete NEOM
A12 surfaces to receive additional layers of shotcrete; dampen surfaces Specifications,
before shotcreting. Para 3.9 I Section
033713
Classification | Internal
 NEOM

A13 Do not disturb shotcrete surfaces before beginning finishing operations. Specifications,
Para 3.9 J Section
033713
NEOM

A14 Remove ground wires or other alignment-control devices after shotcrete Specifications,
placement. Para 3.9 K Section
033713
NEOM
A15 Shotcrete Core Grade: Apply shotcrete to achieve mean core grades not
Specifications,
exceeding 2.5 according to ACI 506.4R-19, with no single core grade
Para 3.9 L Section
exceeding 3.0.
033713
Cold-Weather Shotcreting: Mix, place, and protect shotcrete according to
ACI 306.1 and as follows.Protect shotcrete work from physical damage
or reduced strength that could be caused by frost, freezing actions, or
low temperatures. 1.Discontinue
shotcreting when ambient temperature is 5°C and falling. NEOM
A16 2. Uniformly heat water & aggregates before mixing to obtain a shotcrete Specifications,
shooting temperature of not less than 10°C and not more than 32°C. Para 3.9 N Section
3. Do not use frozen materials or materials containing ice or snow. 033713
4. Do not place shotcrete on frozen surfaces or surfaces containing
frozen materials.
5. Do not use calcium chloride, salt, or other materials containing
antifreeze agents.

Hot-Weather Shotcreting: Mix, place, and protect shotcrete according to

recommendations of ACI 305R when hot-weather conditions and high
temperatures would seriously impair quality and strength of shotcrete, NEOM
A17 and as follows: Specifications,
1. Cool ingredients before mixing to maintain shotcrete temperature at Para 3.9 O Section
time of placement below 38°C for dry mix or 32°C for wet mix. 033713
2. Reduce temperature of reinforcing steel and receiving surfaces below
38°C before shotcreting.

REMARKS:

REFERENCE DOCUMENTS:
1- Manufacturer Recommendations
2- Approved Material Submittal & Method Statement
3- NEOM Specifications, Section 033713

Contractor NEOM
Construction Representative* PMC/ EPM Representative
Work is Complete and Ready for Inspection: T&I
QC Record Reviewed Work Verified
Witnessed
Name, Initials and Date:
Name, Initials and Date:

QC Inspector ETSD Representative

Name, Initials and Date:

Performed Inspection Work / Rework May Proceed T&I QC Record Reviewed Work Verified

QA/QC Supervisor/Manager
Performed Inspection Work / Rework May Proceed
Name, Initials and Date:
Name, Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Classification | Internal
 WO-040_The Connector Early Works - Lot 13 Northern Portal, DeltaJunction (Ch 81+840 to 85+000)
NEOM INSPECTION CHECKLIST
Surface Finishes, Curing, Repair & Final Acceptance Inspection.
Checklist No. NAP-CIV-ITP-004_CHK 05 Date:
Client:
NEOM PMC/ EPM: Bechtel Contractor: Nesma & Partners
Contract No.
1100001341 WIR No.
ITP No. NAP-CIV-ITP-004 Activity No.
Item
RE-INSP
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
DATE
A Shotcrete Surface Finishes Inspection

NEOM Specifications,
A1 Finish shotcrete according to descriptions in ACI 506.4R-19. Para 3.10 A Section
033713

Natural Finishes:
1. Gun Finish: Natural undisturbed finish as sprayed.
2. Rod Finish: Rough-textured finish obtained by screeding or cutting
NEOM Specifications,
A2 exposed face of shotcrete to plane with cutting rod, edge of trowel, or Para 3.10 B Section
straightedge after initial set. Do not push or float with flat part of trowel. 033713
3. Broom Finish: Rough-textured finish obtained by screeding or cutting
exposed face of shotcrete to plane with cutting rod, edge of trowel, or
straightedge after initial set; followed by uniform brooming.

Flash-Coat Finish: After screeding or cutting exposed face of shotcrete to NEOM Specifications,
A3 plane after initial set, apply upto 6mm coat of shotcrete using ACI 506.4R- Para 3.10 C Section
19, Grading No. 1, fine-screened sand modified with maximum aggregate 033713
size not exceeding 4.75mm sieve to provide a finely textured finish.

Flash-Coat with Final Finish: After screeding or cutting exposed face of

shotcrete to plane after initial set, apply up to 6mm coat of shotcrete NEOM Specifications,
A4 Para 3.10 D Section
using ACI 506.4R-19, Grading No. 1, fine-screened sand modified with
maximum aggregate size not exceeding 4.75mm sieve, and apply wood- 033713
float finish.

Finish-Coat Finish: After screeding or cutting exposed face of shotcrete

to plane after initial set, apply shotcrete finish coat, 6mm to 25mm thick, NEOM Specifications,
A5 Para 3.10 E Section
using ACI 506.4R-19, Grading No. 1, fine- screened sand modified with
maximum aggregate size not exceeding 4.75mm sieve to provide a finish 033713
of uniform texture and appearance.

Finish-Coat with Final Finish: After screeding or cutting exposed face of

shotcrete to plane after initial set, apply shotcrete finish coat, 6mm to NEOM Specifications,
A6 25mm thick, using ACI 506.4R-19, Grading No. 1, fine-screened sand Para 3.10 F Section
modified with maximum aggregate size not exceeding 4.75mm sieve, and 033713
apply wood-float finish.

B Curing Inspection

B1 Protect freshly placed shotcrete from premature drying and excessive NEOM Specifications,
cold or hot temperatures. Para 3.11 A Section
033713

B2 Begin curing immediately after placing and finishing but not before free NEOM Specifications,
water, if any, has disappeared from shotcrete surface. Para 3.11 B Section
033713

Curing Exposed Surfaces: Cure shotcrete by one of the following

methods:
1. Moisture Curing: Keep surfaces continuously moist for not less than
NEOM Specifications,
B3 seven days with the following materials: Para 3.11 C Section
a) Water. 033713
b) Continuous water-fog spray.
c) Water-saturated absorptive covers or moisture-retaining covers. Lap &
seal sides and ends of covers with 300mm lap over adjacent covers.
Classification | Internal
 Curing Compound: Apply uniformly in continuous operation by power
spray according to manufacturer's written instructions. Recoat areas
NEOM Specifications,
subjected to heavy rainfall within three hours after initial application.
B4 Para 3.11 C2 Section
Maintain continuity of coating and repair damage during curing period.
033713
a) Apply curing compound to natural gun finish or flash-coat shotcrete at
rate of 1 L/2.5m².

Curing Formed Surfaces: Cure formed shotcrete surfaces by moist curing

NEOM Specifications,
with forms in place for full curing period or until forms are removed. If
B5 Para 3.11 D Section
forms are removed, continue curing by methods specified
033713
above, as applicable.
C Repair Inspection

Remove and replace shotcrete that is delaminated or exhibits

laminations, voids, or sand/rock pockets exceeding limits for specified
core grade of shotcrete.
1. Remove unsound or loose materials and contaminants that may inhibit
NEOM Specifications,
bond of shotcrete repairs.
C1 Para 3.14 A Section
2. Chip or scarify areas to be repaired to extent necessary to provide
033713
sound substrate. Cut edges square and 13mm deep at perimeter of work,
tapering remaining shoulder at 1:1 slope into cavity to eliminate square
shoulders.
3. Dampen surfaces and apply new shotcrete.

Immediately remove and dispose of rebound and overspray materials NEOM Specifications,
C2 from final shotcrete surfaces and areas not intended for shotcrete Para 3.15 A Section
placement. 033713
D Final Acceptance

Strength of shotcrete will be considered satisfactory according to the

following:
1. Specimen Cores: Mean compressive strength of each set of three
unreinforced cores equals or exceeds 85 percent of specified
NEOM Specifications,
compressive strength, with no individual core less than 75 percent
D1 Para 3.13 G 1 & 2
of specified compressive strength.
Section 033713
2. Specimen Cubes: Mean compressive strength of each set of three
unreinforced cubes shall equal or exceed design compressive strength
with no individual cube less than 88 percent of specified
compressive strength.

D2 Shotcrete will be considered defective if it does not pass tests and

inspections. NEOM Specifications,
Para 3.13 H Section
REMARKS: 033713

REFERENCE DOCUMENTS:
1- Manufacturer Recommendations
2- Approved Material Submittal & Method Statement
3- NEOM Specifications, Section 033713
Contractor NEOM
Construction Representative* PMC/ EPM Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Name, Initials and Date:

QC Inspector ETSD Representative

Name, Initials and Date:

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

QA/QC Supervisor/Manager
Performed Inspection Work / Rework May Proceed Name, Initials and Date:
Name, Initials and Date:

*Person Responsible for Completion of Quality Work /Test Y = YES N = NO F = FAILED

Classification | Internal