CA-7118-PR1040_3

Vendor Doc. No. CA-7118-PR1040 Rev.3 Job No.
10-7118 Page 2 of 86
Content
Description Page
----------------------------------------------------------------------------------------------------
Strength Calculation Sheet 3
Summary Of Weight Estimation 4
Pressure Summary 5
Major Barrel 7
Minor Barrel 9
Reducer 11
Inlet (N1) 14
Outlet (N2) 15
Balancing (N3) 23
Drain (N4) 29
Balancing (N5) 33
Pressure Gauge (K1) 39
Pig Indicator (K2) 43
Hydrostatic Test Pressure 47
Hydrostatic Test 49
Wind code 51
Saddle 52
Lifting lug 59
Local Stress At Lifting Lug 62
Calculation Of Thermal Stress 66
Check Welds Of Support 67
Transportation Load Case 69
Calculation Of Quick Opening Closure 70
Appendix 1 85
Appendix 2 86
Vendor Doc. No. CA-7118-PR1040 Rev.3 Job No. 10-7118 Page 3 of 86
Strength Calculation Sheet

For Pressure Vessel
Design Data
Code ASME Sec. VIII DIV.1, 2007 ED,2009 Addenda Type Horizontal
Size ID.428.6/522 x 7488 Flange Face To Circum Seam "C2" Capacity 1.28 m3
Code Stamp No. -
Fluid Name Gas And Condensate -
Design Pressure ( Internal ) 70 Barg.
o
Design Temperature ( Max/Min ) 80/-29 C
Operating Pressure 21.7 Barg.
o
Operating Temperature 30 C
Hydrostatic Test Pressure ( New At Shop & Site ) 91 Barg.
Hydrostatic Test Pressure ( Corroded At Site ) 91 Barg.
Corrosion Allowance 3 mm
P. W. H. T. Yes -
di h ( Sh
Radiography Shellll ) Fullll -
Joint Efficiency ( Shell ) 1.00 -
Impact Test No -
Insulation No mm
Fire Proofing No mm
Type Of Support Saddle -
o
M. D. M. T. -29 C
Max. Wind Velocity 57 m/s
Seismic Design No -
Lethal Service No -
Cycle Service No -
Shipping Weight 3,150 kg.
Empty Weight 3,150 kg.
Operating Weight 3,210 kg.
Hydrostatics Test Weight ( Site ) 4,450 kg.
Hydrostatics Test Weight ( Shop ) 4,450 kg.
Summary Of Weight Estimation
Weight
1.) Main Part ( Shell , Head, Transition ) = 1600 kgs.

2.) Nozzle And Body Flange = 1340 kgs.
3.) Internal Part (Packing,Distributor,Etc) = N/A kgs.
4.) External Attachment ( Saddle , Clip, Internal Support. ) = 210 kgs.
5.) Insulation Weight = N/A kgs.
6.) Platform = N/A kgs.
7.) Superimposed Weight = N/A kgs.
8.) Weight Of Liquid At Operation Condition = 60 kgs.
9.) Weight Of Full Water = 1300 kgs.
Design Load
1.) At Erection Weight ( 1 + 2 + 3+ 4+5) = 3150 kgs.

2.) At Empty Weight ( 1 + 2 + 3+ 4 + 5 + 6 + 7 ) = 3150 kgs.
3.) At Operating Weight ( 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8 ) = 3210 kgs.
4.) At Testing Weight,Site ( 1 + 2 + 3 + 4+ 5 + 6 + 7 + 9 ) = 4450 kgs.
5.) At Testing Weight,Shop ( 1 + 2 + 3 + 4 + 5 + 7 + 9 ) = 4450 kgs.
Pressure Summary
Pressure Summary for Chamber bounded by Top of vessel and Top of vessel
P T MAWP MAP MDMT MDMT Impact
Identifier Design Design ( bar) ( bar) ( °C) Exemption Tested
( bar) ( °C)
Minor Barrel 70 80 79.7 98.62 -48 Note 1 No
Reducer 70 80 79.7 98.62 -48 Note 2, 3, 4 No
Major Barrel 70 80 85.56 101.1 -45.6 Note 5 No
Local Stress At Lifting Lug 70 80 76.96 N/A N/A N/A N/A
Inlet(N1) 70 80 96 102.1 -42.78 Note 6 No
Saddle 70 80 76.96 N/A N/A N/A N/A
Pressure Gauge (K1) 70 80 85.56 101.1 -42.78 Note 7 No
Pig Indicator (K2) 70 80 79.7 98.62 -48 Note 8 No
Outlet (N2) 70 80 76.96 94.34 -42.78 Note 7 No
Balancing (N3) 70 80 85.56 101.1 -42.78 Note 7 No
Drain (N4) 70 80 85.56 101.1 -42.78 Note 7 No
Balancing (N5) 70 80 79.7 98.62 -48 Note 8 No
Chamber design MDMT is -29 °C
Chamber rated MDMT is -42.78 °C @ 76.96 bar
Chamber MAWP hot & corroded is 76.96 bar @ 80 °C
Chamber MAP cold & new is 94.34 bar @ 30 °C
This pressure chamber is not designed for external pressure.
Chamber MAWP hot & corroded limit by Quick Opening Closure is 70 bar @ 80 °C
Notes for MDMT Rating:

Note Exemption Details
#
Material impact test exemption temperature from Fig UCS-66M Curve D = -
43.94 °C UCS-66 governing thickness = 16
1. 17 °C MDMT reduction per UCS-68(c) applies. mm
Fig UCS-66.1M MDMT reduction = 2 °C, (coincident ratio = 0.9644087)
Rated MDMT is governed by UCS-66(b)(2)
Material impact test exemption temperature from Fig UCS-66M Curve D = -
39.8 °C UCS-66 governing thickness = 20
2. 17 °C MDMT reduction per UCS-68(c) applies. mm
3. MAWP is governed by cone juncture.
4. MAP is governed by cone juncture.
Material impact test exemption temperature from Fig UCS-66M Curve D = - UCS-66 governing thickness = 20
5. 39.8 °C mm
Fig UCS-66.1M MDMT reduction = 5.8 °C, (coincident ratio = 0.8959895)
6. UCS-66(b)(1)(b)
7. Flange rating governs: UCS-66(b)(1)(b)
Flange rating governs:
8. Flange rated MDMT = -60 °C (UCS-68(c) applies.) UCS-66(b)(1)(b)
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C
Major Barrel
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric
Component: Cylinder
Material specification: SA-516 70N + HIC (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -39.8 °C
17 °C MDMT reduction per UCS-68(c) applies.
UCS-66 governing thickness = 20 mm
Internal design pressure: P = 70 bar @ 80 °C
Static liquid head:
Ps = 0 bar (SG = 0.039, Hs = 697.4 mm,Operating head)
Pth = 0.08 bar (SG = 1, Hs = 796 mm, Horizontal test head)
Corrosion allowance Inner C = 3 mm Outer C = 0 mm
Design MDMT = -29 °C No impact test performed
Rated MDMT = -45.6 °C Material is normalized
Material is produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 808.3 kg corr = 690.8 kg
Capacity New = 648.45 liters corr = 663.44 liters
ID = 522 mm
Length Lc = 3,030 mm
t = 20 mm
Design thickness, (at 80 °C) UG-27(c)(1)
t = P*R / (S*E - 0.60*P) + Corrosion
= 70*264 / (1,380*1.00 - 0.60*70) + 3
= 16.81 mm
Maximum allowable working pressure, (at 80 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t) - Ps
= 1,380*1.00*17 / (264 + 0.60*17) - 0
= 85.56 bar
Maximum allowable pressure, (at 30 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t)
= 1,380*1.00*20 / (261 + 0.60*20)
= 101.1 bar
% Extreme fiber elongation - UCS-79(d)
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*20 / 271)*(1 - 271 / ∞)
= 3.69%
The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (281 / 17)
= 0.007562
B = 1,218.7 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC = min(B, S) = 1,218.7 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (281 / 20)
= 0.008897
B = 1,220.7 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN = min(B, S) = 1,220.7 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (281 / 20)
= 0.008897
B = 1,220.7 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN = min(B, S) = 1,220.7 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (281 / 17)
= 0.007562
B = 1,218.7 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC = min(B, S) = 1,218.7 kg/cm2
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (281 / 17)
= 0.007562
B = 1,218.7 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC = min(B, S) = 1,218.7 kg/cm2
Minor Barrel
Component: Cylinder
Static liquid head:
Ps = 0 bar (SG = 0.039, Hs = 650.7 mm,Operating head)
Pth = 0.08 bar (SG = 1, Hs = 796 mm, Horizontal test head)
Corrosion allowance Inner C = 3 mm Outer C = 0 mm
Rated MDMT = -48 °C Material is normalized
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 658.1 kg corr = 538.3 kg
Capacity New = 542.41 liters corr = 557.7 liters
ID = 428.6 mm
Length Lc = 3,759.5 mm
t = 16 mm
Design thickness, (at 80 °C) UG-27(c)(1)
t = P*R / (S*E - 0.60*P) + Corrosion
= 70*217.3 / (1,380*1.00 - 0.60*70) + 3
= 14.37 mm
Maximum allowable working pressure, (at 80 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t) - Ps
= 1,380*1.00*13 / (217.3 + 0.60*13) - 0
= 79.7 bar
Maximum allowable pressure, (at 30 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t)
= 1,380*1.00*16 / (214.3 + 0.60*16)
= 98.62 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*16 / 222.3)*(1 - 222.3 / ∞)
= 3.5987%

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (230.3 / 13)
= 0.007056
B = 1,217.8 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC = min(B, S) = 1,217.8 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (230.3 / 16)
= 0.008684
B = 1,220.4 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN = min(B, S) = 1,220.4 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (230.3 / 16)
= 0.008684
B = 1,220.4 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN = min(B, S) = 1,220.4 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (230.3 / 13)
= 0.007056
B = 1,217.8 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCC = min(B, S) = 1,217.8 kg/cm2
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (230.3 / 13)
= 0.007056
B = 1,217.8 kg/cm2
S = 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC = min(B, S) = 1,217.8 kg/cm2
Reducer
Component: Transition
Fig UCS-66.1M MDMT reduction = 3.1 °C, (coincident ratio = 0.9448067)
Static liquid head:
Ps =0 bar (SG = 0.039, Hs = 694.4 mm Operating head at small end)
Ps =0 bar (SG = 0.039, Hs = 694.4 mmOperating head at large end)
Pth=0.08 bar(SG = 1, Hs = 796 mm, Horizontal test head at small end)
Pth=0.08 bar(SG = 1, Hs = 796 mm, Horizontal test head at large end)
Corrosion allowance: Inner C = 3 mm Outer C = 0 mm
Rated MDMT = -48 °C Material is normalized
PWHT is performed
Radiography: Category A joints - Full UW-11(a) Type 1
Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1
Estimated weight: New = 126 kg corr = 107.8 kg
Capacity: New = 90.4 liters corr = 92.8 liters
Axial length = 508 mm
Large End ID = 522 mm
Small End ID = 428.6 mm
Cone tc = 20 mm
Design thickness, (at 80 °C) UG-32(g) (Large End)
t = P*D / (2*cos(α)*(S*E - 0.60*P)) + Corrosion
= 70*528.1 / (2*cos(10.4180)*(1,380*1.00 - 0.60*70)) + 3
= 17.05 mm
Small End design thickness (t = 14.56 mm) does not govern.
Maximum allowable working pressure, (Corroded at 80 °C) UG-32(g) (Large End)
P = 2*S*E*t*cos(α) / (D + 1.20*t*cos(α)) - Ps
= 2*1,380*1.00*17*cos(10.4180) / (528.1 + 1.20*17*cos(10.4180)) - 0
= 84.18 bar
Small End MAWP (101.47 bar) does not govern.
Maximum allowable pressure, (New at 30 °C) UG-32(g) (Large End)
P = 2*S*E*t*cos(α) / (D + 1.20*t*cos(α))
= 2*1,380*1.00*20*cos(10.4180) / (522 + 1.20*20*cos(10.4180))
= 99.5 bar
Small End MAP (120.06 bar) does not govern.

EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*20.34 / 224.47)*(1 - 224.47 / ∞)
= 4.5297%

Cone juncture large end calculations, P =79.7 bar (MAWP = 79.7 bar)
Appendix 1-5(d)
Area check U-2(g)
Loading required analysis (kg f/cm)
1
(kg
QL
/cm)
ArL AeL
(cm2
) (cm2
)
Ring Status
area (cm2)
(Δ < α) required f f
Pressure No No 0 1,072.78 0 1.44 none OK
Cone large end calculations per Appendix 1-5(d), pressure, corroded

f1 = -0.6*Wl/(π*2*Rm) + Ml/(π*Rm2)
= -0.6*10*0/(π*2*272.5) + 1e4*0/(π*272.52)
= 0 kg/cm
P*RL/2 = 1,072.78 kg/cm
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 79.7/(1,380*1) = 0.057753
From table 1-5.1 Δ = 30°
As Δ >= α no additional reinforcement is required.
Cone juncture small end calculations P = 79.7 bar (MAWP = 79.7 bar)
Appendix 1-5(e)
Area check U-2(g)
2
(kg
Qs
/cm)
Ars Aes
(cm2
) (cm2
)
Ring Status
area (cm2
)
Pressure No No 0 883.01 0 1.59 none OK
Cone small end calculations per Appendix 1-5(e), pressure, corroded

f2 = -0.6*Ws/(π*2*Rm) + Ms/(π*Rm2)
= -0.6*10*0/(π*2*223.8) + 1e4*0/(π*223.82)
= 0 kg/cm
P*Rs/2 = 883.0078 kg/cm
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 79.7/(1,380*1) = 0.057753
From table 1-5.2 Δ = 20.38°
MAP Cone juncture large end calculations, P =98.62 bar

Appendix 1-5(d)
Area check U-2(g)
1
(kg
QL
/cm)
ArL AeL
(cm2
) (cm2
)
Ring Status
area (cm2)
Cone large end calculations per Appendix 1-5(d), pressure, new

f1 = -0.6*Wl/(π*2*Rm) + Ml/(π*Rm2)
= -0.6*10*0/(π*2*271) + 1e4*0/(π*2712)
= 0 kg/cm
P*RL/2 = 1,312.31 kg/cm
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 98.62/(1,380*1) = 0.071461
From table 1-5.1 Δ = 30°
MAP Cone juncture small end calculations P = 98.62 bar

Appendix 1-5(e)
Area check U-2(g)
2
(kg
Qs
/cm)
Ars Aes
(cm2
) (cm2
)
Ring Status
area (cm2)
Cone small end calculations per Appendix 1-5(e), pressure, new

f2 = -0.6*Ws/(π*2*Rm) + Ms/(π*Rm2)
= -0.6*10*0/(π*2*222.3) + 1e4*0/(π*222.32)
= 0 kg/cm
P*Rs/2 = 1,077.498 kg/cm
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 98.62/(1,380*1) = 0.071461
From table 1-5.2 Δ = 22.61°
Inlet(N1)
Flange description: 18 inch Class 600 WN A694 Gr.F65
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln.
33)
Flange rated MDMT: -29°C
(UCS-66(b)(1)(b))
Liquid static head on flange: 0.0025 bar
ASME B16.5 flange rating MAWP: 93.1 bar @ 80°C
ASME B16.5 flange rating MAP: 102.1 bar @ 30°C
ASME B16.5 flange hydro test: 154 bar @ 30°C
Outlet (N2)

tw(lower) = 20 mm
Leg41 = 12 mm
Note: Per UW-16(b) minimum inside corner radius r1 = min [1/4*t , 3 mm] = 3 mm
Located on: Major Barrel
Liquid static head included: 0.0006 bar
Nozzle material specification: A694 Gr.F65
Nozzle longitudinal joint efficiency: 1
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 bar
Nozzle orientation: 0°
Local vessel minimum thickness: 20 mm
Nozzle center line offset to datum line: 4958 mm
End of nozzle to shell center: 535 mm
Nozzle inside diameter, new: 193.68 mm
Nozzle wall thickness, tn: 38.17 mm
Nozzle minimum wall thickness: 12.7 mm
Nozzle corrosion allowance: 3 mm
Projection available outside vessel, Lpr: 114.3 mm
Projection available outside vessel to flange face, Lf: 254 mm
Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (cm2) UG-45 Nozzle Wall

For P = 76.96 bar @ 80 °C Thickness Summary (mm)
The opening is adequately reinforced The nozzle passes UG-45
A A A A A A A treq tmin
required available 1 2 3 5 welds
30.4137 30.4148 3.5316 25.4432 -- -- 1.44 10.16 11.11
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)
UW-16 Weld Sizing Summary

Weld description Required weld Actual weld Status
throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg41) 6 8.4 weld size is adequate
Calculations for internal pressure 76.96 bar @ 80 °C

Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(199.67, 99.84 + (38.17 - 3) + (20 - 3))
= 199.67 mm
Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 3), 2.5*(38.17 - 3) + 0)
= 42.5 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)
= 76.9559*99.84/(1,514.233*1 - 0.6*76.9559)
= 5.23 mm
Required thickness tr from UG-37(a)
tr = P*R/(S*E - 0.6*P)
= 76.9559*264/(1,379.999*1 - 0.6*76.9559)
= 15.23 mm
Area required per UG-37(c)
Allowable stresses: Sn = 1,544.089, Sv = 1,407.207 kg/cm2
fr1 = lesser of 1 or Sn/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (199.67*15.23*1 + 2*35.17*15.23*1*(1 - 1)) / 100
= 30.4137 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 3.5316 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (199.67*(1*17 - 1*15.23) - 2*35.17*(1*17 - 1*15.23)*(1 - 1)) / 100
= 3.5316 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (2*(17 + 35.17)*(1*17 - 1*15.23) - 2*35.17*(1*17 - 1*15.23)*(1 - 1)) / 100
= 1.8452 cm2
A2 = smaller of the following= 25.4432 cm2
= 5*(tn - trn)*fr2*t
= (5*(35.17 - 5.23)*1*17) / 100
= 25.4432 cm2
= 5*(tn - trn)*fr2*tn
= (5*(35.17 - 5.23)*1*35.17) / 100
= 52.6296 cm2
A41 = Leg2*fr2
= (122*1) / 100
= 1.44 cm2
Area = A1 + A2 + A41
= 3.5316 + 25.4432 + 1.44
= 30.4148 cm2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 17 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 8.23 mm (E =1)
Wall thickness per UG-45(b)(1): tr2 = 18.23 mm
Wall thickness per UG-16(b): tr3 = 4.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 10.16 mm
The greater of tr2 or tr3: tr5 = 18.23 mm
The lesser of tr4 or tr5: tr6 = 10.16 mm
Required per UG-45 is the larger of tr1 or tr6 = 10.16 mm

Available nozzle wall thickness new, tn = 11.11 mm
The nozzle neck thickness is adequate.
Applied Loads
Radial load: Pr = 724 kgf
Circumferential moment: Mc = 672.51 kg-m
Circumferential shear: Vc = 887.15 kgf
Longitudinal moment: ML = 672.51 kg-m
Longitudinal shear: VL = 887.15 kgf
Torsion moment: Mt = 950.89 kg-m
Internal pressure: P = 76.96 bar
Mean shell radius: Rm = 272.5 mm
Local shell thickness: t = 17 mm
Shell yield stress: Sy = 2,477.91 kg/cm2
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 272.5 / 17 = 16.0292
Pressure stress intensity factor, I = 1.05216 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =1,282.187 kg/cm2
Local longitudinal pressure stress = I*P*Ri/2t =641.058 kg/cm2
Maximum combined stress (PL+Pb+Q) = 2,052.05 kg/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kg/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,418.93 kg/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-2,110.81 kg/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the nozzle OD per WRC Bulletin 107

Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 1.0936 0.4335 0 0 0 0 -17.085 -17.085 -17.085 -17.085
4C* 1.8739 0.4335 -29.318 -29.318 -29.318 -29.318 0 0 0 0
1C 0.0556 0.4335 0 0 0 0 -83.595 83.595 -83.595 83.595
2C-1 0.0193 0.4335 -29.037 29.037 -29.037 29.037 0 0 0 0
3A* 0.6553 0.4335 0 0 0 0 -80.501 -80.501 80.501 80.501
1A 0.0716 0.4335 0 0 0 0 -846.284 846.284 846.284 -846.284
3B* 1.3512 0.4335 -166.065 -166.065 166.065 166.065 0 0 0 0
1B-1 0.0169 0.4335 -199.742 199.742 199.742 -199.742 0 0 0 0
Pressure stress* 1,282.187 1,282.187 1,282.187 1,282.187 1,218.629 1,218.629 1,218.629 1,218.629
Total circumferential stress 858.025 1,315.583 1,589.639 1,248.229 191.164 2,050.923 2,044.735 519.357
Primary membrane circumferential stress* 1,086.804 1,086.804 1,418.934 1,418.934 1,121.043 1,121.043 1,282.046 1,282.046
3C* 1.0936 0.4335 -17.085 -17.085 -17.085 -17.085 0 0 0 0
4C* 1.8739 0.4335 0 0 0 0 -29.318 -29.318 -29.318 -29.318
1C-1 0.0383 0.4335 -57.581 57.581 -57.581 57.581 0 0 0 0
2C 0.03 0.4335 0 0 0 0 -45.067 45.067 -45.067 45.067
4A* 1.6818 0.4335 0 0 0 0 -206.702 -206.702 206.702 206.702
2A 0.0337 0.4335 0 0 0 0 -398.289 398.289 398.289 -398.289
4B* 0.6461 0.4335 -79.376 -79.376 79.376 79.376 0 0 0 0
2B-1 0.0298 0.4335 -352.238 352.238 352.238 -352.238 0 0 0 0
Pressure stress* 609.28 609.28 609.28 609.28 641.058 641.058 641.058 641.058
Total longitudinal stress 103 922.637 966.228 376.915 -38.317 848.393 1,171.664 465.221
Primary membrane longitudinal stress* 512.819 512.819 671.571 671.571 405.038 405.038 818.443 818.443
Shear from Mt 48.863 48.863 48.863 48.863 48.863 48.863 48.863 48.863
Circ shear from Vc 12.304 12.304 -12.304 -12.304 0 0 0 0
Long shear from VL 0 0 0 0 -12.304 -12.304 12.304 12.304
Total Shear stress 61.167 61.167 36.56 36.56 36.56 36.56 61.167 61.167
Combined stress (PL+Pb+Q) 862.947 1,324.863 1,591.748 1,249.775 240.871 2,052.047 2,049.024 559.151
Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads
σn (Pm) = P*Ri/(2*tn) - Pr/(π*(Ro2 - Ri2)) + M*Ro/I
= 1,116.152*3.9306/(2*0.3194) - 1,596.1481/(π*(4.31252 - 3.93062)) + 82,549.47*4.3125/84.18069
= 10,935.33 psi (768.829kg/cm2)
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( ≤ S = 1,544.089 kg/cm2)
Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100
= (887.152 + 887.152)0.5 / (π*99.84*9.7)*100
= 41.237 kg/cm2
σtorsion = Mt / (2*π*Ri2*tn)*100000
= 950.9 / (2*π*99.842*9.7)*100000
= 156.524 kg/cm2
σtotal = σshear + σtorsion
= 41.237 + 156.524
= 197.761 kg/cm2
UG-45(c): The total combined shear stress (197.761 kg/cm2) is below than the allowable (0.7*Sn = 0.7*1,544.089 = 1,080.862
kg/cm2)
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.

The opening is adequately reinforced The nozzle passes UG-45
36.0352 36.0361 2.7 31.8961 -- -- 1.44 7.16 11.11



Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)
LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(193.68, 96.84 + (12.7 - 0) + (20 - 0))
= 193.68 mm
Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 0), 2.5*(12.7 - 0) + 44.11)
= 50 mm
te = MIN( 90 + 25.47*tan(30) , 25.47*tan(60) )

= 44.11

= 94.3419*96.84/(1,514.233*1 - 0.6*94.3419)
= 6.27 mm

tr = P*R/(S*E - 0.6*P)
= 94.3419*261/(1,379.999*1 - 0.6*94.3419)
= 18.61 mm
Area required per UG-37(c)

Allowable stresses: Sn = 1,544.089, Sv = 1,407.207 kg/cm2
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (193.68*18.61*1 + 2*38.17*18.61*1*(1 - 1)) / 100
= 36.0352 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 2.7 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (193.68*(1*20 - 1*18.61) - 2*38.17*(1*20 - 1*18.61)*(1 - 1)) / 100
= 2.7 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (2*(20 + 38.17)*(1*20 - 1*18.61) - 2*38.17*(1*20 - 1*18.61)*(1 - 1)) / 100
= 1.6219 cm2
A2 = smaller of the following= 31.8961 cm2

= 5*(tn - trn)*fr2*t
= (5*(38.17 - 6.27)*1*20) / 100
= 31.8961 cm2
= 2*(tn - trn)*(2.5*tp + te)*fr2
= (2*(38.17 - 6.27)*(2.5*12.7 + 44.11)*1) / 100
= 48.3909 cm2
A41 = Leg2*fr2
= (122*1) / 100
= 1.44 cm2
Area = A1 + A2 + A41
= 2.7 + 31.8961 + 1.44
= 36.0361 cm2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm
Wall thickness per UG-45(b)(1): tr2 = 18.61 mm
The greater of tr2 or tr3: tr5 = 18.61 mm

Available nozzle wall thickness new, tn = 11.11 mm
Balancing (N3)

tw(lower) = 20 mm
Leg41 = 12 mm
Note: round inside edges per UG-76(c)

(UCS-66(b)(1)(b))
Nozzle nominal wall thickness: 16.64 mm
Projection available outside vessel to flange face, Lf: 191.3 mm

The vessel wall thickness governs the MAWP of this nozzle.

The nozzle passes UG-45
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 7.8 14.56



Parallel Limits of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(56.8, 28.4 + (16.64 - 3) + (20 - 3))
= 59.04 mm
Outer Normal Limits of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 3), 2.5*(16.64 - 3) + 0)
= 34.09 mm

= 85.5594*28.4/(1,514.234*1 - 0.6*85.5594)
= 1.66 mm

tr = P*R/(S*E - 0.6*P)
= 85.5594*264/(1,379.999*1 - 0.6*85.5594)
= 17 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 13.64 mm
tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm
Wall thickness per UG-45(b)(1): tr2 = 20 mm
The greater of tr2 or tr3: tr5 = 20 mm
Available nozzle wall thickness new, tn = 0.875*16.64 = 14.56 mm
Applied Loads
Radial load: Pr = 151.43 kgf
Rm / t = 272.5 / 17 = 16.0292

3C* 2.6374 0.135 0 0 0 0 -8.648 -8.648 -8.648 -8.648
4C* 2.9133 0.135 -9.491 -9.491 -9.491 -9.491 0 0 0 0
1C 0.1343 0.135 0 0 0 0 -42.254 42.254 -42.254 42.254
2C-1 0.1007 0.135 -31.638 31.638 -31.638 31.638 0 0 0 0
3A* 0.4333 0.135 0 0 0 0 -8.718 -8.718 8.718 8.718
1A 0.0998 0.135 0 0 0 0 -192.571 192.571 192.571 -192.571
3B* 1.4868 0.135 -29.81 -29.81 29.81 29.81 0 0 0 0
1B-1 0.0505 0.135 -97.375 97.375 97.375 -97.375 0 0 0 0
Pressure stress* 1,504.568 1,504.568 1,504.568 1,504.568 1,354.884 1,354.884 1,354.884 1,354.884
Total circumferential stress 1,336.253 1,594.279 1,590.623 1,459.149 1,102.693 1,572.343 1,505.271 1,204.638
3C* 2.6374 0.135 -8.648 -8.648 -8.648 -8.648 0 0 0 0
4C* 2.9133 0.135 0 0 0 0 -9.491 -9.491 -9.491 -9.491
1C-1 0.1365 0.135 -42.887 42.887 -42.887 42.887 0 0 0 0
2C 0.1007 0.135 0 0 0 0 -31.638 31.638 -31.638 31.638
4A* 0.6111 0.135 0 0 0 0 -12.233 -12.233 12.233 12.233
2A 0.0568 0.135 0 0 0 0 -109.608 109.608 109.608 -109.608
4B* 0.417 0.135 -8.367 -8.367 8.367 8.367 0 0 0 0
2B-1 0.0808 0.135 -155.8 155.8 155.8 -155.8 0 0 0 0
Pressure stress* 677.477 677.477 677.477 677.477 752.354 752.354 752.354 752.354
Total longitudinal stress 461.776 859.15 790.109 564.283 589.383 871.876 833.066 677.126
Shear from Mt 25.381 25.381 25.381 25.381 25.381 25.381 25.381 25.381
Combined stress (PL+Pb+Q) 1,337.518 1,595.826 1,590.975 1,459.501 1,103.256 1,572.765 1,506.958 1,206.748

= 1,240.935*1.1181/(2*0.455) - 333.8463/(π*(1.6552 - 1.11812)) + 4,194.924*1.655/4.664784
= 2,941.556 psi (206.812kg/cm2)

= (185.592 + 185.592)0.5 / (π*28.4*13.64)*100
= 21.571 kg/cm2
= 47.9 / (2*π*28.42*13.64)*100000
= 69.354 kg/cm2
= 21.571 + 69.354
= 90.925 kg/cm2
kg/cm2)
The vessel wall thickness governs the MAP of this nozzle.

A A A
required available A1 A2 A3 A5 welds treq tmin



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(50.8, 25.4 + (16.64 - 0) + (20 - 0))
= 62.04 mm

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 0), 2.5*(16.64 - 0) + 0)
= 41.59 mm

= 101.0992*25.4/(1,514.233*1 - 0.6*101.0992)
= 1.77 mm

tr = P*R/(S*E - 0.6*P)
= 101.0992*261/(1,379.999*1 - 0.6*101.0992)
= 20 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm
Wall thickness per UG-45(a): tr1 = 2.08 mm (E =1) (pressure plus external loads govern in longitudinal direction)

Drain (N4)

tw(lower) = 20 mm
Leg41 = 12 mm

(UCS-66(b)(1)(b))





LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(56.8, 28.4 + (16.64 - 3) + (20 - 3))
= 59.04 mm
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 3), 2.5*(16.64 - 3) + 0)
= 34.09 mm
= 85.5591*28.4/(1,514.233*1 - 0.6*85.5591)
= 1.66 mm

tr = P*R/(S*E - 0.6*P)
= 85.5591*264/(1,379.999*1 - 0.6*85.5591)
= 17 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm


A A A



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(50.8, 25.4 + (16.64 - 0) + (20 - 0))
= 62.04 mm
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 0), 2.5*(16.64 - 0) + 0)
= 41.59 mm
= 101.0992*25.4/(1,514.233*1 - 0.6*101.0992)
= 1.77 mm
tr = P*R/(S*E - 0.6*P)
= 101.0992*261/(1,379.999*1 - 0.6*101.0992)
= 20 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm

Balancing (N5)

tw(lower) = 16 mm
Leg41 = 12 mm

Located on: Minor Barrel
(UCS-66(b)(1)(b))
(Flange rated MDMT = -60 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
End of nozzle to shell center: 389.3 mm


A A A



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(56.8, 28.4 + (16.64 - 3) + (16 - 3))
= 56.8 mm

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(16 - 3), 2.5*(16.64 - 3) + 0)
= 32.5 mm

= 79.6998*28.4/(1,514.234*1 - 0.6*79.6998)
= 1.54 mm

tr = P*R/(S*E - 0.6*P)
= 79.6998*217.3/(1,379.999*1 - 0.6*79.6998)
= 13 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm

Applied Loads
Radial load: Pr = 151.43 kgf
Rm / t = 223.8 / 13 = 17.215

3C* 2.5099 0.1644 0 0 0 0 -13.077 -13.077 -13.077 -13.077
4C* 2.949 0.1644 -15.327 -15.327 -15.327 -15.327 0 0 0 0
1C 0.1119 0.1644 0 0 0 0 -60.183 60.183 -60.183 60.183
2C-1 0.0797 0.1644 -42.817 42.817 -42.817 42.817 0 0 0 0
3A* 0.57 0.1644 0 0 0 0 -18.209 -18.209 18.209 18.209
1A 0.0958 0.1644 0 0 0 0 -315.889 315.889 315.889 -315.889
3B* 1.8266 0.1644 -58.284 -58.284 58.284 58.284 0 0 0 0
1B-1 0.0451 0.1644 -148.699 148.699 148.699 -148.699 0 0 0 0
Pressure stress* 1,419.215 1,419.215 1,419.215 1,419.215 1,358.47 1,358.47 1,358.47 1,358.47
Total circumferential stress 1,154.088 1,537.12 1,568.055 1,356.29 951.112 1,703.255 1,619.308 1,107.896
3C* 2.5099 0.1644 -13.077 -13.077 -13.077 -13.077 0 0 0 0
4C* 2.949 0.1644 0 0 0 0 -15.327 -15.327 -15.327 -15.327
1C-1 0.1146 0.1644 -61.589 61.589 -61.589 61.589 0 0 0 0
2C 0.0797 0.1644 0 0 0 0 -42.817 42.817 -42.817 42.817
4A* 0.8503 0.1644 0 0 0 0 -27.138 -27.138 27.138 27.138
2A 0.0536 0.1644 0 0 0 0 -176.752 176.752 176.752 -176.752
4B* 0.5488 0.1644 -17.506 -17.506 17.506 17.506 0 0 0 0
2B-1 0.0718 0.1644 -236.723 236.723 236.723 -236.723 0 0 0 0
Pressure stress* 679.235 679.235 679.235 679.235 709.608 709.608 709.608 709.608
Total longitudinal stress 350.339 946.964 858.799 508.53 447.574 886.711 855.354 587.484
Shear from Mt 33.185 33.185 33.185 33.185 33.185 33.185 33.185 33.185
Combined stress (PL+Pb+Q) 1,156.478 1,540.354 1,568.758 1,356.853 952.096 1,703.888 1,621.84 1,111.622

= 1,155.949*1.1181/(2*0.455) - 333.8463/(π*(1.6552 - 1.11812)) + 4,193.083*1.655/4.664784
= 2,836.488 psi (199.425kg/cm2)

= (185.592 + 185.592)0.5 / (π*28.4*13.64)*100
= 21.571 kg/cm2
= 47.9 / (2*π*28.42*13.64)*100000
= 69.354 kg/cm2
= 21.571 + 69.354
= 90.925 kg/cm2
kg/cm2)

A A A



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(50.8, 25.4 + (16.64 - 0) + (16 - 0))
= 58.04 mm
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(16 - 0), 2.5*(16.64 - 0) + 0)
= 40 mm

= 98.6155*25.4/(1,514.233*1 - 0.6*98.6155)
= 1.72 mm
tr = P*R/(S*E - 0.6*P)
= 98.6155*214.3/(1,379.999*1 - 0.6*98.6155)
= 16 mm

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm

Pressure Gauge (K1)

tw(lower) = 20 mm
Leg41 = 12 mm

(UCS-66(b)(1)(b))





LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(56.8, 28.4 + (16.64 - 3) + (20 - 3))
= 59.04 mm

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 3), 2.5*(16.64 - 3) + 0)
= 34.09 mm

= 85.5594*28.4/(1,514.233*1 - 0.6*85.5594)
= 1.66 mm

tr = P*R/(S*E - 0.6*P)
= 85.5594*264/(1,379.999*1 - 0.6*85.5594)
= 17 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm


A A A



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(50.8, 25.4 + (16.64 - 0) + (20 - 0))
= 62.04 mm
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(20 - 0), 2.5*(16.64 - 0) + 0)
= 41.59 mm
= 101.0992*25.4/(1,514.233*1 - 0.6*101.0992)
= 1.77 mm
tr = P*R/(S*E - 0.6*P)
= 101.0992*261/(1,379.999*1 - 0.6*101.0992)
= 20 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm

Pig Indicator (K2)

tw(lower) = 16 mm
Leg41 = 12 mm

Located on: Minor Barrel
(UCS-66(b)(1)(b))
(Flange rated MDMT = -60 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
End of nozzle to shell center: 389.3 mm





LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(56.8, 28.4 + (16.64 - 3) + (16 - 3))
= 56.8 mm

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(16 - 3), 2.5*(16.64 - 3) + 0)
= 32.5 mm

= 79.6998*28.4/(1,514.234*1 - 0.6*79.6998)
= 1.54 mm

tr = P*R/(S*E - 0.6*P)
= 79.6998*217.3/(1,379.999*1 - 0.6*79.6998)
= 13 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm


A A A



LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(50.8, 25.4 + (16.64 - 0) + (16 - 0))
= 58.04 mm

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(16 - 0), 2.5*(16.64 - 0) + 0)
= 40 mm

= 98.6155*25.4/(1,514.233*1 - 0.6*98.6155)
= 1.72 mm

tr = P*R/(S*E - 0.6*P)
= 98.6155*214.3/(1,379.999*1 - 0.6*98.6155)
= 16 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*12 = 8.4 mm

Hydrostatic Test Pressure
Hydrostatic Test Pressure At Site ( Vertical ) And At Shop ( Horizontal )

Design Pressure = 70 Barg.
Design Temperature = 80 o
C
Test temperature = 30 o
C
Maximum Allowable Working Pressure ( MAWP ) Limit By QOC = 70 Barg
Material Of Vessel : SA516 Gr.70N + HIC
Allowable Tensile Stress Of Vessel At Design Temperature Sd = 1,380 Barg
Allowable Tensile Stress Of Vessel At Test Temperature St = 1,380 Barg
Hydrostatic Test Pressure Per UG-99(b)
Pt = 1.3 MAWP ( St / Sd )
= 91 Barg
Check Stress Of Vessel During Hydrostatic Test
Material Of Vessel ( Shell ) : SA516 Gr 70N + HIC

Yield Strength Of Vessel At Test Temperature = 2,600 Barg
1. Hydro. Test At Shop ( New & Horizontal Test )

PT = Hydro. Test Pressure = 91 Barg
Shell
Maximun Allowable Tensile Stress For Hydro. Test Condition ST = 0.9YS
= 2,340 Barg
t = Wall Thickness Of Shell ( New )
R = Inside Radius Of Shell ( New )
E = Joint Efficiency Of Shell
PS = Static Head Pressure Of Water
P = Total Internal Pressure = PT + PS
S = Tensile Stress Of Shell Wall = ( PR + 0.6tP ) / ( tE )
t R E PS P S Less Than
Description
(mm) (mm) (Barg) (Barg) (Barg) ST
Major 20 00
20.00 214 30
214.30 11.00
00 0 08
0.08 91 08
91.08 1 030 57
1,030.57 Yes Pass
Minor 16.00 261.00 1.00 0.08 91.08 1,540.39 Yes Pass
Transition 20.00 261.00 1.00 0.08 91.08 1,243.24 Yes Pass
2. Hydro. Test At Site ( Corroded )

PT = Hydro. Test Pressure = 91 Barg
Shell
Maximun Allowable Tensile Stress For Hydro. Test Condition ST = 0.9YS
= 2,340 Barg
t = Wall Thickness Of Shell ( Corroded )
R = Inside Radius Of Shell ( Corroded )
Cr = Corrosion Allowance = 3 mm
E = Joint Efficiency Of Shell
PS = Static Head Pressure Of Water
P = Total Internal Pressure = PT + PS
S = Tensile Stress Of Shell Wall = ( PR + 0.6tP ) / ( tE )
t R E PS P S Less Than
Description
(mm) (mm) (Barg) (Barg) (Barg) ST
Major 17.00 220.30 1.00 0.08 91.08 1,234.94 Yes Pass
Minor
Mi 13 00
13.00 267.00
267 00 1.00
1 00 0.08
0 08 91.08
91 08 1,925.29
1 925 29 Yes
Y Pass
P
Transition 17.00 267.00 1.00 0.08 91.08 1,485.14 Yes Pass
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Top of vessel and Top of vessel based on user defined
pressure
Shop test gauge pressure is 91 bar at 30 °C
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid Stress Allowable Stress

Identifier pressure static head during test test stress excessive?
bar bar kg/cm2 kg/cm2
Minor Barrel 91.08 0.08 1,289.808 2,404.489 No
Inlet(N1) 91.08 0.08 NI NI NI
Reducer 91.08 0.08 1,232.318 2,404.489 No
Major Barrel 91.08 0.08 1,257.869 2,404.489 No
Balancing (N3) 91.03 0.02 1,285.604 3,579.201 No
Balancing (N5) 91.03 0.03 1,252.593 3,579.201 No
Drain (N4) 91.1 0.1 1,286.602 3,579.201 No
Outlet (N2) 91.03 0.02 1,304.779 3,579.201 No
Pig Indicator (K2) 91.03 0.03 1,252.593 3,579.201 No
Pressure Gauge (K1) 91.03 0.02 1,285.604 3,579.201 No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The test temperature of 30 °C is warmer than the minimum recommended temperature of -25.78 °C so the brittle fracture
provision of UG-99(h) has been met.
Field test pressure determination for Chamber bounded by Top of vessel and Top of vessel based on user defined
pressure
Field test gauge pressure is 91 bar at 30 °C
The field test is performed with the vessel in the horizontal position.
Local test Test liquid Stress Allowable Stress

Identifier pressure static head during test test stress excessive?
bar bar kg/cm2 kg/cm2
Minor Barrel 91.08 0.08 1,289.808 2,404.489 No
Inlet(N1) 91.08 0.08 NI NI NI
Reducer 91.08 0.08 1,232.318 2,404.489 No
Major Barrel 91.08 0.08 1,257.869 2,404.489 No
Balancing (N3) 91.03 0.02 1,285.604 3,579.201 No
Balancing (N5) 91.03 0.03 1,252.593 3,579.201 No
Drain (N4) 91.1 0.1 1,286.602 3,579.201 No
Outlet (N2) 91.03 0.02 1,304.779 3,579.201 No
Pig Indicator (K2) 91.03 0.03 1,252.593 3,579.201 No
Pressure Gauge (K1) 91.03 0.02 1,285.604 3,579.201 No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The test temperature of 30 °C is warmer than the minimum recommended temperature of -25.78 °C so the brittle fracture
provision of UG-99(h) has been met.
Wind Code
Building Code: ASCE 7-02
Elevation of base above grade: 0.0000 ft (0.0000 m)
Increase effective outer diameter by: 0.0000 ft (0.0000 m)
Wind Force Coefficient Cf: 0.4000
Basic Wind Speed:, V: 127.5054 mph (205.2000 km/h)
Importance Factor:, I: 1.0000
Exposure category: C
Wind Directionality Factor, Kd: 0.9500
Topographic Factor, Kzt: 1.0000
Enforce minimum design load of 0.48 kPa per ASCE 6.1.4.1: Yes
Wind Pressure (WP) Calculations
Kz = 2.01 * (Z/Zg)2/α
= 2.01 * (15.0000 / 274)0.2105
= 0.8489
qz = 0.613 * Kz * Kzt * Kd * V2 * I / 1000
= 0.613 * 0.8489 * 1.0000 * 0.9500 * 57.00002 * 1.0000 / 1000
= 1.6070 kPa
Table Lookup Values
α = 9.5000, Zg = 274 mm [Table 6-2, page 74]
Shear calculations are reported in the saddle report.

Saddle
Saddle material: SA 283 Gr.C

Saddle construction is: Centered web
Saddle allowable stress: Ss = 1,844.998 kg/cm2
Saddle yield stress: Sy = 2,049.998 kg/cm2
Saddle distance to datum: 5,958 mm
Tangent to tangent length: L = 7,538.8 mm
Saddle separation: Ls = 5,120 mm
Vessel radius: R = 230.3 mm
Tangent distance left: Al = 647.5 mm
Tangent distance right: Ar = 1,771.3 mm
Saddle height: Hs = 1,454 mm
Saddle contact angle: θ = 120 °
Wind pressure: 0.0161 bar
Wear plate thickness: tp = 16 mm
Wear plate width: Wp = 250 mm
Wear plate contact angle: θw = 120 °
Web plate thickness: ts = 9 mm
Base plate length: E = 600 mm
Base plate width: F = 200 mm
Base plate thickness: tb = 22 mm
Number of stiffener ribs: n= 3
Largest stiffener rib spacing: di = 234 mm
Stiffener rib thickness: tw = 9 mm
Saddle width: B = 100 mm
Anchor bolt size & type: 24 mm
Anchor bolt material:
Anchor bolt allowable shear: 1,054.603 kg/cm2
Anchor bolt corrosion allowance: 0 mm
Anchor bolts per saddle: 2
Base coefficient of friction: μ = 0.45
Weight on left saddle: operating corr = 738.45 kg, test new = 1,202.47 kg
Weight on right saddle: operating corr = 2,390.89 kg, test new = 3,456.83 kg
Weight of saddle pair = 233.15 kg
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle
Supports" by L.P. Zick.
Transverse wind shear on vessel
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
= 0.0164*0.85*10000*(0.4*4.0335 + 2*0.2397)
= 291.51 kgf
End wind shear on vessel

Vwe = Pw*G*(Cf(shell)*π*Ro2 + Cf(saddle)*(Projected saddle area))
= 0.0164*1e5*0.85*(1.2*π*0.2812 + 2*0.65)
= 222.35 kgf
Saddle reactions due to weight + wind
V = horizontal wind shear acting on right saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls
= 206.27 * 1,454 / 5,120
= 58.58 kgf
Wind transverse reaction, Qt (right saddle):
Qt = V*Hs / (Ro*Sin( θ / 2 ))
= 171.68*1,454 / (281*Sin( 120 / 2 ))
= 1,025.79 kgf
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 2,390.89 + 1,025.79 = 3,416.67 kgf
V = horizontal wind shear acting on left saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (left saddle):
Ql = V * Hs / Ls
= 222.35 * 1,454 / 5,120
= 63.14 kgf
Wind transverse reaction, Qt (left saddle):
Qt = V*Hs / (Ro*Sin( θ / 2 ))
= 119.82*1,454 / (230.3*Sin( 120 / 2 ))
= 873.52 kgf
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 738.45 + 873.52 = 1,611.97 kgf
Bending + pressure between saddles Bending + pressure at the saddle

Vessel (kg/cm2) (kg/cm2)
Load condition
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Wind Operating 700.055 1,688.649 95.601 1,461.357 727.899 1,688.649 166.328 1,462.406
Wind Test 780.816 2,404.489 72.808 1,461.357 902.678 2,404.489 212.84 1,462.406
Tangential Circumferential Stress over Splitting (kg/cm 2

)
Vessel shear (kg/cm2) stress (kg/cm2) 2
saddle (kg/cm )
Load condition
S3 allow S4 allow S5 allow S6 allow
(horns) (+/-)
Wind Operating 67.122 1,125.766 -117.984 2,110.811 49.438 1,024.999 14.357 1,229.999
Wind Test 57.517 1,923.591 -97.158 2,404.489 48.315 1,844.998 15.948 1,844.998
Load Case 1: Wind ,Operating

Longitudinal stress between saddles (Wind ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 300*0.6437*1,611.97*(7,538.8/12) / (π*223.82*13)
= 95.601 kg/cm2
Sp = P*R/(2*t)
= 72.32*217.3/(2*13)
= 604.454 kg/cm2
Maximum tensile stress S1t = S1 + Sp = 700.055 kg/cm2
Maximum compressive stress (shut down) S1c = S1 = 95.601 kg/cm2
Tensile stress is acceptable (<=1.2*S*E = 1,688.649 kg/cm2)
Compressive stress is acceptable (<=1.2*Sc = 1,461.357 kg/cm2)
Longitudinal stress at the right saddle (Wind ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*82.55/3 + 7,538.8 + 2*147.5/3
= 7,692.17 mm
w = Wt/Le = 3,129.33*10/7,692.17 = 4.07 kg/cm
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)
= 4.07/10000*(2*147.5*1,771.3/3 + 1,771.32/2 - (2812 - 147.52)/4)
= 703.2 kg-m
S2 = +- Mq*K1'/ (π*R2*t)
= 703.2*1e5*9.3799/ (π*272.52*17)
= 166.328 kg/cm2
Sp = P*R/(2*t)
= 72.32*264/(2*17)
= 561.572 kg/cm2
Tensile stress is acceptable (<=1.2*S = 1,688.649 kg/cm2)
Tangential shear stress in the shell (right saddle, Wind ,Operating)

Qshear = Q - w*(a + 2*H/3)
= 3,416.67 - 0.41*(1,771.3 + 2*147.5/3)
= 2,656.07 kgf
S3 = K2.2*Qshear/(R*t)
= 1.1707*100*2,656.07/(272.5*17)
= 67.122 kg/cm2
Tangential shear stress is acceptable (<= 0.8*S = 1,125.766 kg/cm2)
Circumferential stress at the right saddle horns (Wind ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -100*3,416.67/(4*17*(100+1.56*Sqr(281*17))) - 3*0.0529*100*3,416.67/(2*172)
= -117.984 kg/cm2
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 2,110.811 kg/cm2)
The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle
contact angle by at least 11.46°
Ring compression in shell over right saddle (Wind ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 100*0.7603*3,416.67/((17 + 16)*(9 + 1.56*Sqr(281*33)))
= 49.438 kg/cm2
Ring compression in shell is acceptable (<= 0.5*Sy = 1,024.999 kg/cm2)
Saddle splitting load (right, Wind ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 9.3667*0.9 + 1.6*25
= 48.43 cm2
S6 = K8*Q / Ae
= 100*0.2035*3,416.67 / 4,842.9999
= 14.357 kg/cm2
Stress in saddle is acceptable (<= (2/3)*Ss = 1,229.999 kg/cm2)
Load Case 2: Wind ,Test
Longitudinal stress between saddles (Wind ,Test, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 300*0.6437*1,490.74*(7,538.8/12) / (π*222.32*16)
= 72.808 kg/cm2
Sp = P*R/(2*t)
= 105.72*214.3/(2*16)
= 708.009 kg/cm2

Tensile stress is acceptable (<= 0.9*Sy = 2,404.489 kg/cm2)
Longitudinal stress at the right saddle (Wind ,Test)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*82.55/3 + 7,538.8 + 2*147.5/3
= 7,692.17 mm
w = Wt/Le = 4,659.3*10/7,692.17 = 6.06 kg/cm
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)
= 6.06/10000*(2*147.5*1,771.3/3 + 1,771.32/2 - (2812 - 147.52)/4)
= 1,047.1 kg-m
S2 = +- Mq*K1'/ (π*R2*t)
= 1,047.1*1e5*9.3799/ (π*2712*20)
= 212.84 kg/cm2
Sp = P*R/(2*t)
= 105.72*261/(2*20)
= 689.838 kg/cm2
Tensile stress is acceptable (<= 0.9*Sy = 2,404.489 kg/cm2)
Tangential shear stress in the shell (right saddle, Wind ,Test)
Qshear = Q - w*(a + 2*H/3)
= 3,795.34 - 0.61*(1,771.3 + 2*147.5/3)
= 2,662.86 kgf
S3 = K2.2*Qshear/(R*t)
= 1.1707*100*2,662.86/(271*20)
= 57.517 kg/cm2
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 1,923.591 kg/cm2)
Circumferential stress at the right saddle horns (Wind ,Test)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -100*3,795.34/(4*20*(100+1.56*Sqr(281*20))) - 3*0.0529*100*3,795.34/(2*202)
= -97.158 kg/cm2
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 2,404.489 kg/cm2)
The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle
contact angle by at least 11.46°
Ring compression in shell over right saddle (Wind ,Test)

S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 100*0.7603*3,795.34/((20 + 16)*(9 + 1.56*Sqr(281*36)))
= 48.315 kg/cm2
Ring compression in shell is acceptable (<= 0.9*Sy = 1,844.998 kg/cm2)
Saddle splitting load (right, Wind ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 9.3667*0.9 + 1.6*25
= 48.43 cm2
S6 = K8*Q / Ae
= 100*0.2035*3,795.34 / 4,842.9999
= 15.948 kg/cm2
Stress in saddle is acceptable (<= 0.9*Sy = 1,844.998 kg/cm2)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 222.35 kgf
Thermal expansion base shear = W*μ = 2,507.46*0.45 = 1,128.36 kgf
Corroded root area for a 24 mm bolt = 3.3826 cm2 ( 2 per saddle )
Bolt shear stress = 1,128.36/(338.2574*2) = 166.79 kg/cm2
Anchor bolt stress is acceptable (<= 1,054.603 kg/cm2)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 1,844.998 or 3,489.284 kg/cm2: (1,844.998)
Sc = Ki*π2*E / (12*(1 - 0.32)*(di / ts)2)
= 1.28*π2*20.39E+05 / (12*(1 - 0.32)*(234 / 9)2)
= 3,489.284 kg/cm2
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 1))
= 9.2126*0.3543 / (9.2126*0.3543 + 2*0.3543*(3.937 - 1))
= 0.6106
Fb = n*(As + 2*be*ts)*Sc
= 3*(819 + 2*0.6106*9)*1,844.998
= 60,784.7 kgf
Saddle loading of 3,911.91 kgf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 206.27*(1,454 - 190.46)*50 / (100*226.64) + 100*3,416.67 / 6,047.022
= 631.478 kg/cm2
The primary bending + axial stress in the saddle <= 1,844.998 kg/cm2; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle
slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 1,334.62*(1,454 - 190.46)*50 / (100*226.64) + 100*3,416.67 / 6,047.022
= 3,776.829 kg/cm2
The secondary bending + axial stress in the saddle < 2*Sy= 4,099.996 kg/cm2; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 234, b = 95.5 mm
tb = (β1*q*b2 / (1.5*Sa))0.5
= (2.0949*3.26*95.52 / (1.5*1,844.998))0.5
= 4.74 mm
The base plate thickness of 22 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 3,911.91 / (200*600)
= 3.26 kg/cm2
Concrete bearing stress ≤ 116.569 kg/cm2 ; satisfactory.
Lifting Lug
Weight For Lifting W1 = 3150 kg.

Shock Factor Due Lifting fS = 2
Total Lifting Weight W = W1 x f S = 6300 kg.
Dimension Of Lifting Lug :

tL = 1.6 cm. S = 6 cm.
tC = 0.5 cm. R = 5.5 cm.
L1 = 20 cm. H1 = 10 cm.
L2 = 25 cm. f1 = 1.2 cm.
W = 15 cm. f2 = 1.2 cm.
D = 3 cm.
Lifting Angle Refered From Horizontal a = 30 TO 90 DEGREE
Number Of Lifting LUG N = 2
Height Of Contact Angle Surface HI = H + 0.5D SIN a
Vertical Force FV = W/N
Horizontal Force FH = FV / TAN a
Moment At Base Of Lug M = FH X HI
Section Modulus Of Lug At Base Z = ( L2 X t ) / 6
= 107 cm3
Material Of Lifting Lug : SA 516 Gr.70N

Tensile Strength Of Lifting Lug TL = 4,945.47 kg/cm2
Yield Strength Of Lifting Lug YL = 2,651.18 kg/cm2
Allowable Shear Stress SSL = 0.4 YL
= 1,060 kg/cm2
Allowable Tensile Stress STL = TL / 3.5
= 1,413 kg/cm2
Allowable Bending Stress SBL = 0.66 YL
= 1,750 kg/cm2
Allowable Shear Stress Of Welds SSW = 0.49 STL
= 692 kg/cm2
1. Tensile Stress Of Lug
Area Withstand Tensile Stress
At Eye Ae = tL (2R - D) + 2tc(S - D) = 15.8 cm2
At Base Ab = t * L1 = 32.0 cm2
So , Maximum Tensile Stress Be Occur At Eye Ste = FV / Ae
So , Maximum Tensile Stress Be Occur At Base Stb = FV / Ab
2. Shear Stress Of Lug At Eye Sse = FH / Ae
3. Bending Stress Of Lug At Base Sbb = M/Z
4. Combine Stress Of Lug At Base Scb = Stb / STL + Sbb / SBL
5. Shear Stress Of Weld At Lug To Pad SW1 = FH / 2 ( t + L ) f 1
6. Shear Stress Of Weld At Pad To Head SW2 = F H / 2 ( L2 + W ) f 2
Tabular Table For Selected Lifting Method
a FV FH HI M Ste Stb Sse Sbb Scb Sw1 Sw2
(Degree) (kg.) (kg.) (cm.) (kg. - cm) (kg/cm2) (kg/cm2) (kg/cm2) (kg/cm2) (kg/cm2) (kg/cm2)
30 3,150 5,456 10.75 58,652 199.37 98.44 345.31 549.86 0.384 105.25 56.83
45 3,150 3,150 11.06 34,841 199.37 98.44 199.37 326.64 0.256 60.76 32.81
50 3,150 2,643 11.15 29,469 199.37 98.44 167.29 276.27 0.228 50.99 27.53
55 3,150 2,206 11.23 24,767 199.37 98.44 139.60 232.19 0.202 42.55 22.98
60 3,150 1,819 11.30 20,549 199.37 98.44 115.10 192.65 0.180 35.08 18.94
90 3,150 0 11.50 0 199.37 98.44 0.00 0.00 0.070 0.00 0.00
Ste = 199.37 (kg/cm2) < STL Pass
Stb = 98.44 (kg/cm2) < STL Pass
Sse = 345.31 (kg/cm2) < SSL Pass
Sbb = 549.86 (kg/cm2) < SBL Pass
Scb = 0 384
0.384 (k / 2)
(kg/cm < 1 Pass
Sw1 = 105.25 (kg/cm2) < SSW Pass
Sw2 = 56.83 (kg/cm2) < SSW Pass
Local Stress In Shell
L = 10 cm.
Vertical Force FV = W/N
= 3,150 kg.
Longitudinal Force PH = FH ( At 30 Degree )
= 5,456 kg.
RADIAL LOAD Pr = FV
= 3,150 kg.
Circumferential Moment MC = 0 kg. cm.
Circumferential Shear Force VC = 0 kg.
Longitudinal Moment ML = PH * L
= 55 kg. cm.
Longitudinal Shear Force VL = PH
= 5,456 kg.
Local Stress At Lifting Lug

Geometry
Height(radial): 100 mm Pad Thickness: 16 mm
Width (circumferential): 16 mm Pad Width: 100 mm
Length 200 mm Pad Length: 250 mm
Fillet Weld Size: 10 mm Pad Weld Size: 12 mm
Location Angle: 0.00°
Applied Loads
Radial load: Pr = 5,001.67 kgf
Circumferential moment: Mc = 0 kg-m
Circumferential shear: Vc = 0 kgf
Longitudinal shear: VL = 8,663.21 kgf
Torsion moment: Mt = 0 kg-m
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 223.8 / 29 = 7.7172
C1 = 18, C2 = 72 mm
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t =1,311.716 kg/cm2
Local longitudinal pressure stress = P*Ri/2t =655.823 kg/cm2
Stresses at the lug edge per WRC Bulletin 107

3C* 1.155 0.2381 0 0 0 0 -89.009 -89.009 -89.009 -89.009
4C* 1.3847 0.193 -106.726 -106.726 -106.726 -106.726 0 0 0 0
1C 0.1684 0.1416 0 0 0 0 -600.913 600.913 -600.913 600.913
2C-1 0.1354 0.1416 -483.149 483.149 -483.149 483.149 0 0 0 0
3A* 0.136 0.1277 0 0 0 0 0 0 0 0
1A 0.101 0.1673 0 0 0 0 0 0 0 0
3B* 0.805 0.2027 -0.141 -0.141 0.141 0.141 0 0 0 0
1B-1 0.0531 0.1824 -0.773 0.773 0.773 -0.773 0 0 0 0
Pressure stress* 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716
Total circumferential stress 720.927 1,688.772 722.755 1,687.506 621.794 1,823.62 621.794 1,823.62
3C* 1.2564 0.193 -96.813 -96.813 -96.813 -96.813 0 0 0 0
4C* 1.3267 0.2381 0 0 0 0 -102.226 -102.226 -102.226 -102.226
1C-1 0.1339 0.2011 -477.806 477.806 -477.806 477.806 0 0 0 0
2C 0.0986 0.2011 0 0 0 0 -351.816 351.816 -351.816 351.816
4A* 0.1899 0.1277 0 0 0 0 0 0 0 0
2A 0.057 0.2349 0 0 0 0 0 0 0 0
4B* 0.224 0.2027 -0.07 -0.07 0.07 0.07 0 0 0 0
2B-1 0.0726 0.2513 -0.773 0.773 0.773 -0.773 0 0 0 0
Pressure stress* 655.823 655.823 655.823 655.823 655.823 655.823 655.823 655.823
Total longitudinal stress 80.361 1,037.519 82.048 1,036.113 201.781 905.412 201.781 905.412
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 -103.703 -103.703 103.703 103.703
Combined stress (PL+Pb+Q) 720.927 1,688.772 722.755 1,687.506 645.98 1,835.221 645.98 1,835.221

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 223.8 / 13 = 17.215
C1 = 62, C2 = 137 mm
Local circumferential pressure stress = P*Ri/t =1,311.716 kg/cm2
Local longitudinal pressure stress = P*Ri/2t =655.823 kg/cm2
Stresses at the pad edge per WRC Bulletin 107

3C* 0.8895 0.5561 0 0 0 0 -152.918 -152.918 -152.918 -152.918
4C* 1.8051 0.4719 -310.335 -310.335 -310.335 -310.335 0 0 0 0
1C 0.0563 0.3757 0 0 0 0 -999.694 999.694 -999.694 999.694
2C-1 0.0239 0.3757 -424.372 424.372 -424.372 424.372 0 0 0 0
3A* 0.7425 0.3608 0 0 0 0 0 0 0 0
1A 0.0726 0.4079 0 0 0 0 0 0 0 0
3B* 1.2699 0.47 -0.281 -0.281 0.281 0.281 0 0 0 0
1B-1 0.016 0.4392 -0.492 0.492 0.492 -0.492 0 0 0 0
Pressure stress* 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716 1,311.716
Total circumferential stress 576.235 1,425.964 577.782 1,425.543 159.105 2,158.492 159.105 2,158.492
3C* 0.9762 0.4719 -167.823 -167.823 -167.823 -167.823 0 0 0 0
4C* 1.698 0.5561 0 0 0 0 -291.914 -291.914 -291.914 -291.914
1C-1 0.0296 0.487 -525.614 525.614 -525.614 525.614 0 0 0 0
2C 0.03 0.487 0 0 0 0 -532.715 532.715 -532.715 532.715
4A* 1.6621 0.3608 0 0 0 0 0 0 0 0
2A 0.0315 0.5217 0 0 0 0 0 0 0 0
4B* 0.6364 0.47 -0.211 -0.211 0.211 0.211 0 0 0 0
2B-1 0.0233 0.5316 -0.633 0.633 0.633 -0.633 0 0 0 0
Pressure stress* 655.823 655.823 655.823 655.823 655.823 655.823 655.823 655.823
Total longitudinal stress -38.458 1,014.036 -36.771 1,013.193 -168.807 896.624 -168.807 896.624
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 -121.631 -121.631 121.631 121.631
Combined stress (PL+Pb+Q) -614.693 1,425.964 -614.553 1,425.543 408.272 2,170.093 408.272 2,170.093

Calculation Of Thermal Stress
Calculation Of Thermal Stress

Material : SA-516 Gr.70N (HIC)
Allowable Stress s = 20.02 ksi (138 MPa)
Consider At Ambient Temperature = 86 °F
Design Temperature = 176 °F
Mean Temperature Difference DT = 90 °F
Modulus Of Elasticity E = 29,007.55 ksi
-6
Mean Coefficient Of Thermal Expansion a = 7x10 in/in/°F
(From ASME Sec.II Part D.) = 0.000007 in/in/°F
Thermal Stress sT = E*a*DT
= 18.27 ksi (126 Mpa)
< s Pass
Calculation Change Of Length

Strain e = sT / E
= DL / L0
So ; DL / L0 = sT / E
Initial Length (Length Overall Of Shell) L0 = 287.30 in (7297.5 mm.)
Change Of Length DL = (sT*L0) / E
= 0.18 in (4.6 mm.)
Check Welds Of Support

Check Welds Of Support
Yield Stress Of Material ( SA283 Gr.C ) Sy = 2,090.42 kgf/cm2
Allowable Shear Stress Of Weld S = 1024.31 kgf/cm2
A = 60 cm
B = 24 cm
Fillet Weld Size Base Plate To Deck f = 2 cm

Throat Of The Fillet Weld T = 1.41 cm
Cross Section Area Of The Fillet Weld Aw = 2(AT+BT)

= 238 cm2
Load On Base Plate P = 1025.79 kgf

( By Program COMPRESS BUILD 6310 BY CODEWARE )
L = 130.00 cm.
Moment On Base Plate M = P*L
= 133352.70 kgf-cm
b1 = 20 cm
h1 = 2 cm
b2 = 60 cm
h2 = 2 cm
Section Modulus Z = 2T*( b1h12/6 )+2T*( b2h22/6 )

= 150.85 cm3
Bending Stress Of Filled Weld S1 = M/Z
= 884.01 kgf/cm2
< S Pass
Shear Stress Of Fillet Weld At Pad To Shell S2 = P / Ap
= 4.32 kgf/cm2
< S Pass
Maximum Combine Stress Maximum S = (S12+S22)1/2
= 884.02 kgf/cm2
< S Pass
Transportation Load Case
Horizontal Acceleration
Empty Weight ( W ) = 3150 kg.
Lateral Force = 1.1*g*W
33,991.65 N.
Load Orientation: Lateral Force

Elevation Above Datum: = 4965.4 mm.
Magnitude Of Force: = 33,991.65 N
Present When Operating: No

Present When Vessel Is Empty: Yes
Present During Hydrotest: No
Vertical Acceleration
Empty Weight ( W ) = 3150 kg.
Vertical Load = (1 ± 0.5) *g*W
Case 1 = 1.5*g*W
= 46,352.25 N
Case2 = 0.5*g*W
= 15,450.75 N
Load Orientation Vertical Load

Elevation Above Datum: = 4965.4 mm
Magnitude Of Force: = 46,352.25 N
Present When Operating: No

Present When Vessel Is Empty: Yes
Present During Hydrotest: No
CALCULATION FOR QUICK OPENING CLOSURE

APPENDIX 1
FLOW DIAGRAM FOR MATERIAL SELECTION (NOZZLE NECK) WHICH IS NOT ASME MATERIALS.
SELECT MATERIAL
EX. A 694 F65 (LWN)
YES
CHECK CALCULATION AS PER ASME
IS MATERIAL IN ASME SEC.VIII DIV.1 2007 EDITION
GROUP MATERIAL ? 2009 ADDENDA
NO
CHANGE MATERIAL
SEE UG‐4 (d),(e)

SELECT CONFORMATION MATERIAL
(NEAREST MECHANICAL PROPERTIES)
ALLOWABLE YEILD STRENGTH SY*0.67
ALLOWABLE TENSILE STRENGTH ST/3.5
COMPARE MATERIAL WITH CONFORMATION MATERIAL (ASME MATERIAL)

NO
USE MATERIAL (A694 F65) WHEN ALLOWABLE STRENGTH IS HIGHTER
YES
CALCULATION AS PER
ASME SEC.VIII DIV.1
2007 EDITION 2009
ADDENDA
APPENDIX 2
FLOW DIAGRAM FOR MATERIAL SELECTION (FLANGE) WHICH IS NOT ASME MATERIALS.
SELECT MATERIAL
EX. A 694 F65
YES SEE ASME B16.5 TABLE 1A

CHECK
FOR IDENTIFY MATERIAL
IS MATERIAL IN ASME
GROUP FOR PRESSURE‐
GROUP MATERIAL ?
TEMPERATURE RATINGS
NO
CHANGE MATERIAL
SEE ASME B16.5 ANNEX B (B1.5)

SELECT CONFORMATION PROPERTY MATERIAL
THE LOWEST VALUE HAS BEEN USED
USE MATERIAL ASME MATERIAL

EX. A 694 F65 COMPARE EX. SA 105
NO Tensile 77 Tensile 70
S‐No. 1 Group No.2 P‐No. 1 Group No.2
YES
SEE ASME B16.5 TABLE 1A FOR IDENTIFY MATERIAL GROUP

EX. A694 F65 IS MATERIAL GROUP 1.1 SEE TABLE 2‐1.1
FOR PRESSURE‐TEMPERATURE RATINGS

CA-7118-PR1040_3

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Vendor Doc. No. CA-7118-PR1040 Rev.3 Job No.

Strength Calculation Sheet

Summary Of Weight Estimation

1.) Main Part ( Shell , Head, Transition ) = 1600 kgs.

1.) At Erection Weight ( 1 + 2 + 3+ 4+5) = 3150 kgs.

Notes for MDMT Rating:

The extreme fiber elongation does not exceed 5%.

The extreme fiber elongation does not exceed 5%.

% Extreme fiber elongation - UCS-79(d)

The extreme fiber elongation does not exceed 5%.

Pressure No No 0 1,072.78 0 1.44 none OK

Cone large end calculations per Appendix 1-5(d), pressure, corroded

Pressure No No 0 883.01 0 1.59 none OK

Cone small end calculations per Appendix 1-5(e), pressure, corroded

MAP Cone juncture large end calculations, P =98.62 bar

Pressure No No 0 1,312.31 0 0.51 none OK

Cone large end calculations per Appendix 1-5(d), pressure, new

MAP Cone juncture small end calculations P = 98.62 bar

Pressure No No 0 1,077.5 0 1.73 none OK

Cone small end calculations per Appendix 1-5(e), pressure, new

ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Nozzle Wall

UG-41 Weld Failure Path Analysis Summary

UW-16 Weld Sizing Summary

Calculations for internal pressure 76.96 bar @ 80 °C

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

Area available from FIG. UG-37.1

Required per UG-45 is the larger of tr1 or tr6 = 10.16 mm

Stresses at the nozzle OD per WRC Bulletin 107

Note: * denotes primary stress.

Shear stress in the nozzle wall due to external loads

UG-37 Area Calculation Summary (cm2) UG-45 Nozzle Wall

UG-41 Weld Failure Path Analysis Summary

UW-16 Weld Sizing Summary

Calculations for internal pressure 94.34 bar @ 30 °C

te = MIN( 90 + 25.47*tan(30) , 25.47*tan(60) )

Nozzle required thickness per UG-27(c)(1)

Required thickness tr from UG-37(a)

Area required per UG-37(c)

Area available from FIG. UG-37.1

A2 = smaller of the following= 31.8961 cm2

UW-16(c) Weld Check

Required per UG-45 is the larger of tr1 or tr6 = 7.16 mm

ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric

Note: round inside edges per UG-76(c)

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Nozzle Wall

UG-41 Weld Failure Path Analysis Summary

UW-16 Weld Sizing Summary

Calculations for internal pressure 85.56 bar @ 80 °C

Outer Normal Limits of reinforcement per UG-40

Nozzle required thickness per UG-27(c)(1)

Required thickness tr from UG-37(a)

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Stresses at the nozzle OD per WRC Bulletin 107

Note: * denotes primary stress.

Shear stress in the nozzle wall due to external loads

UG-37 Area Calculation Summary (cm2) UG-45 Nozzle Wall

UG-41 Weld Failure Path Analysis Summary

UW-16 Weld Sizing Summary

Calculations for internal pressure 101.1 bar @ 30 °C

Outer Normal Limits of reinforcement per UG-40

A = dtrF + 2tntrF(1 - fr1)

te = MIN( 90 + 25.47tan(30) , 25.47tan(60) )