Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 22

Collaborative Engineering Paradigm Applied to the

Aerospace Industry
应用于航空航天工业的协同工程范式
Fernando Mas, José Luis Menéndez, Manuel Oliva, Alejandro Gómez, José Ríos
费尔南多·马斯、何塞·路易斯·梅南德斯、曼努埃尔·奥利瓦、亚历杭德罗·戈
麦斯、何塞·里奥斯

To cite this version:


引用这个版本:
Fernando Mas, José Luis Menéndez, Manuel Oliva, Alejandro Gómez, José Ríos. Collaborative
Engi- neering Paradigm Applied to the Aerospace Industry. 10th Product Lifecycle Management for
Society (PLM), Jul 2013, Nantes, France. pp.675-684, 10.1007/978-3-642-41501-2_66 . hal-
01461915

费尔南多·马斯、何塞·路易斯·梅南德斯、曼努埃尔·奥利瓦、亚历杭德罗·戈麦斯、何塞·里奥斯。应
用于航空航天工业的协同工程范式。第十届社会产品生命周期管理(PLM),2013 年 7 月,法国南特。
第 675-684 页,10.1007/978-3-642-41501-2_66。hal-01461915

HAL Id: hal-01461915


物品 Id: hal-01461915
https://inria.hal.science/hal-01461915
https://inria.hal.science/hal-01461915
Submitted on 8 Feb 2017
2017 年 2 月 8 日提交
HAL is a multi-disciplinary open access archive
for the deposit and dissemination of sci- entific
L’archive ouverte pluridisciplinaire HAL, est
research documents, whether they are pub- lished or
destinée au dépôt et à la diffusion de documents
not. The documents may come from teaching and
scientifiques de niveau recherche, publiés ou non,
research institutions in France or abroad, or from
émanant des établissements d’enseignement et de
public or private research centers.
recherche français ou étrangers, des laboratoires
HAL 是一个多学科的开放存取档案馆,用于 publics ou privés.
存放和传播科学研究文件,无论它们是否发表。
开放多学科档案馆 HAL 旨在存放和传播来自
文件可能来自法国或国外的教学和研究机构,也
可能来自公共或私人研究中心。 法国或外国教育和研究机构、公共或私人实验室
的研究级科学文件,无论是否出版。

Distributed under a Creative Commons Attribution 4.0 International License


根据知识共享署名 4.0 国际许可协议分发
Collaborative Engineering paradigm applied to
the aerospace industry
应用于航空航天工业的协同工程范式

Fernando Mas 1, José Luis Menéndez 1, Manuel Oliva 1, Alejandro Gómez 2,


费尔南多·马斯 1,何塞·路易斯·梅南德斯 1,曼努埃尔·奥利瓦 1,亚历杭德罗·戈麦斯 2,
José Ríos 2
何塞·里奥斯 2

1
AIRBUS, Av. García Morato s/n, 41011, Sevilla, Spain, fernando.mas@airbus.com.
1
空中客车公司。García Morato s/n,41011,塞维利亚,西班牙 fernando.mas@airbus.com.
2
Univ. Polit. Madrid, José Gutiérrez Abascal 2, 28006 Madrid, Spain, jose.rios@upm.es
2
大学。政治。马德里,何塞·古铁雷斯·阿巴斯卡尔 2,28006 马德里,西班牙 jose.rios@upm.es

Abstract. Airbus designs and industrializes aircrafts using Concurrent Engineer-


ing techniques since decades. The introduction of new PLM methods, procedures
and tools, and the need to reduce time-to-market, led Airbus Military to pursue
new working methods. Traditional Engineering works sequentially. Concurrent
Engineering basically overlaps tasks between teams. Collaborative Engineering
promotes teamwork to develop product, processes and resources from the concep-
tual phase to the start of the serial production. The CALIPSOneo pilot project was
launched to support the industrialization process of a medium size aerostructure.
The aim is to implement the industrial Digital Mock-Up (iDMU) concept and its
exploitation to create shop floor documentation. In a framework of a collaborative
engineering strategy, the project is part of the efforts to deploy Digital Manufac-
turing as a key technology for the industrialization of aircraft assembly lines. This
paper presents the context, the conceptual approach and the methodology adopted.
摘要.几十年来,空中客车公司一直使用并行工程技术设计和工业化飞机。
新的 PLM 方法、程序和工具的引言,以及缩短上市时间的需求,促使空客
军事公司寻求新的工作方法。传统工程是按顺序工作的。并行工程基本上是
团队之间的任务重叠。协作工程促进团队合作,从概念阶段到批量生产开始
开发产品、流程和资源。CALIPSOneo 试点项目的启动是为了支持中型航空
结构的工业化进程。目的是实施工业数字模型(iDMU)概念及其开发以创建
车间文档。在协作工程战略的框架内,该项目是将数字制造作为飞机装配线
工业化关键技术的努力的一部分。本文介绍了背景、概念方法和所采用的方
法。

Keywords: collaborative engineering, industrial Digital Mock-Up, PLM systems.


关键词: 协作工程、工业数字模型、PLM 系统。

Introduction
引言

The design and the industrialization of aircrafts is a complex process. An aircraft


like the Airbus A400M is composed of about 700.000 parts (excluding standard
parts). The parts are assembled into aerostructures and major components, which
are designed and manufactured in seven countries all over the world [1].
飞机的设计和工业化是一个复杂的过程。像空客 A400M 这样的飞机由大约
70 万个零件组成(不包括标准件)。零件组装成航空结构和主要部件,在
全世界 7 个国家进行设计和制造[1]。
In the mid-nineties, PDM and CAD systems let Airbus to build a product Digi-
tal Mock-Up (DMU), mainly to check functional design interferences. Then the
ACE (Airbus Concurrent Engineering) project [2] started to develop and deploy
methods, processes and tools along all the functional design disciplines. A sum-
mary of the Airbus product DMU is presented in [3].
在 90 年代中期,PDM 和 CAD 系统让空中客车公司建立了一个产品数字
模型(DMU),主要是为了检查功能设计干扰。然后,ACE(空中客车并
行工程)项目[2]开始开发和部署所有功能设计学科的方法、流程和工具。空
客产品 DMU 的总结见[3]。
2

Since 1999, Airbus has successfully applied Concurrent Engineering to all the
aircraft design programs: A380, C295, A400M, and A350. The gain is obtained
mainly in the functional design area. The Industrial design activities make use of
CAx tools in not fully integrated areas, causing interoperability issues and a lack
of real influence on the functional design.
自 1999 年以来,空客已经成功地将并行工程应用于所有飞机设计项目:
A380、C295、A400M 和 A350。增益主要是在功能设计领域获得的。工业设
计活动在未完全集成的领域使用 CAx 工具,导致互操作性问题和对功能设
计缺乏真正的影响。
The development of computer based shared workspaces was the main aim in
the early years of the Collaborative Engineering concept and product modeling, or
product DMU, was the main focus [4]. Currently, Collaborative Engineering pro-
motes to integrate design teams, both functional and industrial, to generate a
unique deliverable, named industrial DMU (iDMU), integrating: product,
processes and resources. It also promotes the intensive use of PLM tools to per-
form virtual manufacturing and support the DMU as kernel of the collaborative
work [5]. The downward link with the physical manufacturing is created by feed-
ing work instructions (WIs) to the shop floor. Since the iDMU comprises the full
definition of the manufacturing activities, it can be used to generate WIs [6].
基于计算机的共享工作空间的开发是协作工程概念早期的主要目标,产品
建模或产品 DMU 是主要焦点[4]。目前,协作工程提倡整合功能和工业设计
团队,以生成一个独特的可交付成果,称为工业 DMU(iDMU),集成:产
品、流程和资源。它还促进了 PLM 工具的密集使用来执行虚拟制造,并支
持 DMU 作为协同工作的核心[5]。与物理制造的下行链路是通过将工作指令
(WI)馈送到车间来创建的。由于 iDMU 包含制造活动的完整定义,因此它可
用于生成 WIs[6]。
In this context, Airbus Military launched the CALIPSOneo pilot project to con-
tribute to develop and deploy Collaborative Engineering processes and tools. The
project focuses on the new A320neo Fan Cowls. The low complexity of such
aerostructure, the manufacturing technologies involved and the company expertise
on the design of fairings make it an excellent sample to conduct a pilot project.
在此背景下,空客军方启动了 CALIPSOneo 试点项目,为开发和部署协作
工程流程和工具做出贡献。该项目侧重于新的 A320neo 风扇整流罩。这种航
空结构的低复杂性、所涉及的制造技术以及公司在整流罩设计方面的专业知
识使其成为进行试点项目的绝佳样本。

Review of the traditional, concurrent and collaborative process


回顾传统的、并发的和协作的过程

The evolution inside Airbus from Traditional Engineering to Collaborative Engi-


neering through Concurrent Engineering is an ongoing process. The main triggers
are: technological evolution of software tools, the need to short time-to-market, to
reduce cost and to increase quality and the maturity of the development team.
空客内部从传统工程到并行工程的协同工程的演变是一个持续的过程。主要
的触发因素是:软件工具的技术发展、缩短上市时间、降低成本和提高质量
的需要以及开发团队的成熟度。

Traditional Engineering
传统工程

The Traditional Engineering approach, also known as sequential engineering,


comprises the implementation of sequential tasks, often referred to as the ‘over-
the-wall’ approach [7]. Disadvantages of this approach are extensively mentioned
3
in the literature: focus on product functionality and drawings, lack of industrial
design, problems growing at the end of the lifecycle, different teams with lack of
communication between them and long time-to-market.
传统的工程方法,也称为顺序工程,包括顺序任务的实施,通常被称为“翻
墙”方法[7]。文献中广泛提到了这种方法的缺点:关注产品功能和图纸、缺
乏工业设计、在生命周期结束时出现的问题、不同团队之间缺乏沟通以及上
市时间长。

Concurrent Engineering

并行工程
In the last decades, methodological and technological advances have significantly
influenced engineering activities. Concurrent Engineering has become widely ac-
cepted. About twenty years ago, with the introduction of the emergent PLM tools,
在过去的几十年里,方法和技术的进步极大地影响了工程活动。并行工程已
经被广泛接受。大约二十年前,随着新兴 PLM 工具的引言,
4

a company-wide project, ACE (Airbus Concurrent Engineering) [2] was launched.


Framed within the Airbus A340-500/600 development program, it aimed to devel-
op and deploy concurrent engineering practices and the associated PLM tools.
一个全公司范围的项目 ACE(空中客车并行工程)[2]启动。在空客 A340-
500/600 开发计划的框架内,它旨在开发和部署并行工程实践和相关的 PLM
工具。

Fig. 1. Traditional view vs. Concurrent view


图。1.传统视图与并发视图

Currently, there are still pending issues, the wall described in Traditional Engi-
neering still exits but it is not so high. The industrialization tasks are not as ad-
vanced as functional tasks in terms of PLM tools usage. The current deliverable is
the product DMU, interoperability and working practice issues cause that compact
disks or memory sticks flies over the wall instead of paper based drawings. Indus-
trial design is not fully integrated with functional design, and it has little influence
over the latter. They comprise two separate teams with dissimilar skills.
目前,仍有悬而未决的问题,传统工程中描述的墙仍然存在,但没有那么
高。就 PLM 工具的使用而言,工业化任务不如功能性任务先进。当前的可
交付成果是产品 DMU,互操作性和工作实践问题导致光盘或记忆棒飞过墙
壁,而不是基于纸张的图纸。工业设计与功能设计没有完全结合,对功能设
计的影响很小。他们由两个拥有不同技能的独立团队组成。
In fact, one of the most important reasons to have the wall is the certification
process by the aeronautical authorities. Traditionally certification was made using
the product definition, drawings, and marked the end of the aircraft design
process. Concurrent Engineering still hold this idea and consider the aircraft de-
sign only as the functional design, enriched with manufacturing constrains and
needs.
事实上,修建隔离墙的最重要原因之一是航空当局的认证过程。传统上,
认证是使用产品定义、图纸进行的,并标志着飞机设计过程的结束。并行工
程仍然持有这种思想,并将飞机设计仅视为功能设计,丰富了制造约束和需
求。

Collaborative Engineering

协同工程
The iDMU is the key element of the Collaborative Engineering to tear down the
wall between functional design and industrial design. The aim is a design process
with a single team that creates a single deliverable. This approach needs new
working procedures and new PLM tools. By applying virtual validation, using vir-
tual manufacturing techniques, a further reduction of time-to-market is feasible.
iDMU 是协同工程拆除功能设计和工业设计之间的墙的关键要素。目标是由
一个团队创建一个可交付成果的设计过程。这种方法需要新的工作程序和新
的 PLM 工具。通过应用虚拟验证,使用虚拟制造技术,进一步缩短上市时
间是可行的。
5

Fig. 2. Concurrent view vs. Collaborative view

图。2.并发视图与协作视图
6

Collaborative Engineering Airbus Military conceptual model


协同工程空中客车军用概念模型

Both the functional and the industrial design areas shared the concept of Collabor-
ative Engineering. It is seen as an answer to the current industrial challenges.
功能和工业设计领域都共享协作工程的概念。它被视为应对当前工业挑战的
答案。

Analysis As-Is To-Be

分析现状
Current or ‘As Is’ situation (Fig. 3) shows an optimized functional design area
with a clear deliverable: the product DMU. The concurrent process closes the gap
between functional design and industrial design, and feeds back functional design
with manufacturing information to facilitate ‘Design for Manufacturing’ and ‘De-
sign for Assembly’. The functional design deliverable, the ‘DMU as master’, is a
valuable item in the first stages of the lifecycle, but the value for the process de-
creases with time and most of the industrial design tasks are paper based.
当前或“原样”情况(图 3)显示了一个优化的功能设计区域,具有明确的
可交付成果:产品 DMU。并行过程弥合了功能设计和工业设计之间的差
距,并将制造信息反馈给功能设计,以促进“为制造而设计”和“为装配而
去征兆”。功能设计可交付成果,即“DMU 作为主”,在生命周期的第一
阶段是一个有价值的项目,但该过程的价值会随着时间的推移而下降,并且
大多数工业设计任务都是基于纸张的。

Fig. 3. Analysis ‘As Is - To Be’

图。3.分析“现状”
Future or ‘To Be’ situation shows an optimized functional and industrial design
area with a clear deliverable: the iDMU [8]. The previous gap is eliminated by the
collaborative way to build the iDMU and the virtual validation of it. The design
(functional and industrial) deliverable, the ‘iDMU for all’, is a valuable item along
the whole lifecycle. The information contained in the iDMU can now be exploited
by Sustaining, to produce shopfloor documentation in a wide variety of formats.
未来或“未来”的情况显示了一个优化的功能和工业设计领域,具有明
确的可交付成果:iDMU[8]。通过构建 iDMU 及其虚拟验证的协作方式消除
了以前的差距。设计(功能和工业)可交付成果“面向所有人的 i DMU”是
整个生命周期中的一个有价值的项目。现在可以通过 Sustaining 利用 iDMU
中包含的信息来生成各种格式的车间文档。

Functional Model
7
功能模型
Fig. 4 shows the main functions and information flow involved in the develop-
ment and production of an aircraft. Management activities, box ‘Manage’, influ-
ence all the downstream functions.
图。图 4 示出了飞机的研制和生产所涉及的主要功能和信息流。管理活动,
框“管理”,影响所有下游功能。
Development activities, box ‘Engineer’, are controlled by the output from
‘Manage’, ‘Customer requirements’ and ‘Industrial strategy’. Development activ-
“工程师”框中的开发活动由“管理”、“客户需求”和“工业战略”的
输出控制。开发活动-
8

ities include ‘Functional Design’ and ‘Industrial Design’. Both work together, as
a single team, to develop product, processes and resources from the conceptual
phase to the start of the serial production. The deliverable is an ‘ iDMU’, a com-
plete definition and verification of the virtual manufacturing of the product [8].
All the deviations coming from the shopfloor, in terms of ‘Deviations (non con-
formances, concessions), are inputs to ‘Engineer’, included in the ‘iDMU’ and
sent to ‘Operation’. The final output is an ‘As built’ iDMU that fits with the real
product launch by ‘Operation’.
包括“功能设计”和“工业设计”。双方作为一个团队一起工作,从概念阶
段到批量生产开始开发产品、流程和资源。可交付成果是“i DMU”,即产
品虚拟制造的完整定义和验证[8]。所有来自车间的偏差,就“偏差(不符
合、让步)”而言,都是“工程师”的输入,包含在“i DMU”中并发送
到“操作”。最终输出是一个“竣工”iDMU,它与“运营”发布的真实产
品相匹配。
Production activities are represented by the box ‘Operation’, controlled by the
output from ‘Manage’ and by the output from ‘Engineer’ ‘iDMU’. Operation ac-
tivities include ‘Sustaining’, which is in charge of exploit the iDMU, with the help
of MES (Manufacturing Execution Systems), to launch ‘Shopfloor Documents’ to
‘Serial production’. The ‘Manufacturing Problems’ that can be managed without
modifying the iDMU, are managed by ‘Sustaining’. Any other item affecting the
iDMU is derived to ‘Engineer’ as deviation. The output from ‘Operation’ is the
final physical product that fits 100% with the ‘As built’.
生产活动由“操作”框表示,由“管理”的输出和“工程师”“ i
DMU”的输出控制。运营活动包括“维持”,负责在 MES(制造执行系统)
的帮助下利用 iDMU,将“车间文档”启动到“批量生产”。无需修改
iDMU 即可管理的“制造问题”通过“维持”进行管理。影响 iDMU 的任何
其他项目作为偏差导出为“工程”。“操作”的输出是 100%符合“竣
工”的最终物理产品。

Fig. 4. Collaborative functional model


图。4.协同功能模型

Digital MockUp (DMU) and industrial Digital MockUp (iDMU)


数字样机(DMU)和工业数字样机(iDMU)

Collaborative Engineering involves a lot of changes in terms of: organization,


teams, relationships, skills, methods, procedures, standards, processes, tools and
interfaces [4]. It is a business transformation process [5]. One of the key changes
is the engineering deliverable, it comprises evolving from the ‘product DMU as
master’ to the ‘iDMU for all’ (Fig. 3).
9
协同工程涉及到很多方面的变化:组织、团队、关系、技能、方法、程序、
标准、过程、工具和界面[4]。是一个业务转型过程[5]。关键变化之一是工
程可交付成果,它包括从“作为主产品 DMU”发展到“面向所有人的 i
DMU”(图 3)。
10

‘DMU as master’ is a standard inside Airbus [3]. All the information related to
the functional aspects of the product is included in the product DMU, e.g. aspects
like ‘design in context’ and clashes-free product are fully deployed. The DMU is
the reference for the product functional definition, and it is built in concurrent en-
gineering taken into account manufacturing constraints.
“DMU 作为主机”是空客内部的标准[3]。与产品功能方面相关的所有信
息都包含在产品 DMU 中,例如,“上下文中的设计”和无冲突产品等方面
都已完全部署。DMU 是产品功能定义的参考,它是在考虑制造约束的并行
工程中构建的。
The ‘iDMU for all’ is a new concept. It is the main enabler of the Collaborative
Engineering approach and provides a common virtual environment for all the air-
craft development stakeholders. Functional design and industrial design are part of
a single design process where they progress together and influence each other.
“全民 i DMU”是一个新概念。它是协作工程方法的主要推动者,为所有飞
机开发利益相关者提供了一个通用的虚拟环境。功能设计和工业设计是一个
设计过程的一部分,它们共同进步,相互影响。
The iDMU collects the information related to functional design plus all the in-
formation related to industrial design: manufacturing and assembly process, asso-
ciated resources, industrial means and human resources [8]. All is defined in an in-
tegrated environment, where complete and partial simulations are done
continuously, and at the end of the design phase, they guarantee a validated solu-
tion. Fig. 5 shows an example of a 3D view of an iDMU.
iDMU 收集与功能设计相关的信息以及与工业设计相关的所有信息:制造
和装配过程、相关资源、工业手段和人力资源[8]。所有这些都是在集成环境
中定义的,在集成环境中,完整和部分模拟是连续进行的,在设计阶段结束
时,它们保证了经过验证的解决方案。图。图 5 示出了 iDMU 的 3D 视图的
示例。

Fig. 5. Fan Cowl industrial Digital MockUp (iDMU) (Not a real iDMU due to confidentiality)
图。5.风扇罩工业数字模型(iDMU)(由于保密,不是真正的 iDMU)

Collaborative engineering pilot project: CALIPSOneo


协同工程试点项目:CALIPSOneo

CALIPSOneo is an R+D+i pilot project and it was launched early 2013 to sup-
port the development, customization and deployment of the PLM tools and
processes in Airbus Military. CALIPSOneo is a joined effort that involves Engi-
11
neering Companies, IT companies, PLM Vendors and Research Centers and Uni-
versities. The project runs during 2013 and the first quarter of 2014.
CALIPSOneo 是一个 R+D+i 试点项目,于 2013 年初启动,旨在支持空客
军方 PLM 工具和流程的开发、定制和部署。 CALIPSOneo 是工程公司、IT
公司、PLM 供应商、研究中心和大学的共同努力。该项目将于 2013 年和
2014 年第一季度运行。
12

CALIPSOneo makes use of the newest PLM tools. It aims implementing new
methods and processes needed to support a collaborative way of designing. It
takes as input developments from previous projects, related to digital manufactur-
ing techniques implementation [6, 8] and aircraft conceptual design modeling [9].
Similarly to other initiatives reported in literature [10-12], the main results will be
definition and modeling of collaborative working procedures, and their implemen-
tation into collaborative software tools. The project aims to demonstrate:
CALIPSOneo 利用最新的 PLM 工具。它旨在实现支持协作设计方式所需
的新方法和流程。它以以前项目的发展为输入,与数字制造技术实施
【6,8】和飞机概念设计建模【9】相关。与文献【10-12】中报道的其他计划
类似,主要结果将是协作工作程序的定义和建模,以及它们在协作软件工具
中的实现。该项目旨在展示:
Collaborative Engineering concepts applied to aircraft design and manufacture.
Capability to generate an iDMU and virtual validation by using it.
应用于飞机设计和制造的协同工程概念。能够生成 iDMU 并使用它进行虚
拟验证。
Configuration based on individual specimen.
基于单个样本的配置。
To assess the benefits of the iDMU concept when compared to the usual prac-
tices for the industrial design.
评估 iDMU 概念与工业设计的通常实践相比的优势。
Availability of PLM tools to develop and deploy new capabilities.
开发和部署新功能的 PLM 工具的可用性。
Capability to exploit the iDMU to produce advanced shopfloor documentation.
能够利用 iDMU 生成高级车间文档。
Fig. 6 shows the business model framework where the project is developed. It
comprises the frame and conceptual model for all the project activities.
图。图 6 示出了开发项目的业务模型框架。它包括所有项目活动的框架和
概念模型。

Fig. 6. CALIPSOneo functional diagram


图。6.CALIPSOneo 功能图

Methodology
13
方法论

The project aims to change the current product design business process to the col-
laborative paradigm. To achieve it, it is proposed the use of the latest PLM tools to
该项目旨在将当前的产品设计业务流程转变为协作范式。为了实现这一目标,建议
使用最新的 PLM 工具来
14

support the new design paradigm. As a consequence, the project required a ba-
lanced multiskilled team and a sound methodology to succeed. For that reason, a
multi organization project team was created, where Dassault Systèmes, commer-
cial PLM software provider, is the technical advisor, two university research
groups are in charge of the research work and the methodological support, and two
industrial partners are in charge of the development work.
支持新的设计范式。因此,该项目需要一个平衡的多技能团队和一个合理的
方法才能成功。为此,成立了一个多组织项目团队,商业 PLM 软件提供商
达索系统担任技术顾问,两个大学研究小组负责研究工作和方法支持,两个
工业合作伙伴负责开发工作。
For the systems development methodology, the NDT (Navigational Develop-
ment Techniques) methodology was selected. NDT was developed by the IWT2
research group (University of Seville) [13]
对于系统开发方法,选择了 NDT(导航开发技术)方法。NDT 由 IWT2
研究小组(塞维利亚大学)开发[13]
The project was planned in two main phases, a first phase of analysis and defi-
nition and a second phase of implementation and testing of the defined solution.
该项目计划分为两个主要阶段,第一阶段是分析和定义,第二阶段是实施
和测试定义的解决方案。
The NDT methodology uses UML as the documentation technique. In the first
phase, requirements defined by suitable use cases and the system data model are
defined using a UML based CASE tool (Enterprise Architect). Fig. 7 illustrates a
sample of the UML Use cases and data model diagrams.
无损检测方法使用 UML 作为文档技术。在第一阶段,使用基于 UML 的
案例工具(Enterprise Architect)定义由合适的用例定义的需求和系统数据模
型。图。图 7 示出了 UML 用例和数据模型图的样本。

Fig. 7. Use Case & iDMU structure


图。7.用例和 iDMU 结构

A different software application was needed to manage the project documenta-


tion and to provide a collaborative environment, for this purpose a web based tool
was selected: Alfresco. Alfresco provides a web environment, where all the partic-
ipants can share all the documents created during the project and it also provides
collaborative utilities. Alfresco allows customizing a folder structure for docu-
ments, defining review and approving workflows, establishing discussion forums
for specific topics and managing the project tasks. In this way, all the documenta-
tion and task management were supported by a single tool.
15
需要一个不同的软件应用程序来管理项目文档并提供一个协作环境,为此
选择了一个基于网络的工具:Alfresco。Alfresco 提供了一个 web 环境,所有
参与者都可以共享项目期间创建的所有文档,它还提供了协作工
具。Alfresco 允许为文档定制文件夹结构,定义回顾批准工作流、为特定主
题建立论坛以及管理项目任务。这样,所有的文档和任务管理都由一个工具
支持。
16

Results and conclusions


结果和结论

Collaborative Engineering is a broader approach derived from the previous Con-


current Engineering experiences. The availability of new technologies and the ma-
turity of the teams are the key elements in the success of its industrial implementa-
tion. During the execution of the CALIPSOneo project, which is still running,
several barriers were identified and have to be overcome to implement the Colla-
borative Engineering approach.
协同工程是一种更广泛的方法,源于以前的并行工程经验。新技术的可用性
和团队的成熟度是其工业实施成功的关键因素。在仍在运行的 CALIPSOneo
项目的执行过程中,发现了几个障碍,必须克服这些障碍才能实施协作工程
方法。
The first issue is the application of the Collaborative Engineering functional
model from an organizational and social perspective. It demands the harmoniza-
tion of the functional design area and the industrial design area, when both are as-
signed to different departments that are headed by different people. In addition to
the organizational issue, the concept of a unique team doing all the design func-
tions has a large set of human relationships implications. Company top manage-
ment implication is a key factor. CALIPSOneo is helping to make explicit some of
the benefits of the collaborative approach in the context of the Company. Exten-
sive literature shows the expected benefits of the collaborative engineering ap-
proach, but due to the high impact of the specific organizational and social envi-
ronment of each company, results must be shown in the company specific context.
The second issue is the complexity of managing a real pilot case in parallel
with the development and deployment of the associated PLM tools. The PLM
tools are the key enabler in creating and managing the industrial DMU (iDMU).
The interoperability between the different commercial software applications and
modules used in an industrial project is still an issue. Without the proper integra-
tion, the iDMU cannot be created to enable the collaborative approach. For this is-
sue, the adopted solution was to set up a multidisciplinary working team model,
where engineers, experts on the industrial design tasks, and PLM experts work al-
together conducting industrial and CALIPSOneo R+D+i tasks. Engineers were
trained in understanding how PLM tools could help in the industrialization design
process. PLM experts were focused on developing specific utilities to facilitate the
collaborative work, on customizing the PLM tools and on creating working proce-
第一个问题是从组织和社会角度对协同工程功能模型的应用。它要求功能
设计领域和工业设计领域的协调,当两者被分配到由不同的人领导的不同部
门时。除了组织问题之外,由一个独特的团队来完成所有设计功能的概念还
具有大量的人际关系含义。公司高层管理人员的影响是一个关键因
素。CALIPSOneo 正在帮助在公司背景下明确协作方法的一些好处。大量文
献显示了协作工程方法的预期收益,但由于每个公司的特定组织和社会环境
的高度影响,结果必须在公司的特定环境中显示。第二个问题是在开发和部
署相关 PLM 工具的同时管理真实试点案例的复杂性。PLM 工具是创建和管
理工业 DMU(iDMU)的关键推动者。工业项目中使用的不同商业软件应用程
序和模块之间的互操作性仍然是一个问题。如果没有适当的集成,就无法创
建 iDMU 来实现协作方法。对于这个问题,采用的解决方案是建立一个多学
科工作团队模型,其中工程师、工业设计任务专家和 PLM 专家共同执行工
业和 CALIPSOneo R+D+i 任务。工程师接受了培训,了解 PLM 工具如何帮
助工业化设计过程。PLM 专家专注于开发特定的实用程序以促进协作工
作、定制 PLM 工具和创建工作流程-
dures to create the iDMU.
创建 iDMU 的时间。
17
Next steps
后续步骤

The next step is consolidating the collaborative process, methods and the asso-
ciated engineering teams and disseminating the collaborative culture inside Airbus
Military and the Extended Enterprise as a standard.
下一步是整合协作流程、方法和相关工程团队,并将协作文化作为标准在空
客军事和扩展企业内部传播。
Launch a new R+D+i project, as an extension to the CALIPSOneo project, to
identify possible additional issues that may arise and to cover further develop-
ments associated to the complexity of larger aerostructures.
启动一个新的 R+D+i 项目,作为 CALIPSOneo 项目的延伸,以确定可能
出现的其他问题,并涵盖与大型航空结构复杂性相关的进一步发展。
18

Finally, the last step would be the introduction of the collaborative process in a
light or medium military transport aircraft, where the Services area will be also
considered. The inclusion of MRO design in the iDMU will help to consolidate
the collaborative engineering methods, processes and tools along the Company.
最后,最后一步将是轻型或中型军用运输机中协作过程的引言,其中还将
考虑服务区域。将 MRO 设计纳入 iDMU 将有助于巩固整个公司的协作工程
方法、流程和工具。

Acknowledgements: Authors wish to express their sincere gratitude to colleagues from Airbus
Military, Universidad Politécnica de Madrid, Universidad de Sevilla and partners of CALIPSO-
neo project for their collaboration and contribution to the project.
致谢作者希望对空中客车军事公司、马德里理工大学、塞维利亚大学的同事以及
CALIPSO-NEO 项目的合作伙伴对该项目的合作和贡献表示诚挚的感谢。

References
参考文献

1. Aviation News Magazine - AIRBUS A400M. Retrieved in January 2013.


http://www.aviation-news.co.uk/archive/a400m.html 航空新闻杂志-空客 A400M。检
索于 2013 年 1 月 http://www.aviation-news.co.uk/archive/a400m.html
2. T. Pardessus. Concurrent engineering development and practices for aircraft design at
Airbus [Conference]. Proceedings of the 24th ICAS meeting. Yokohama, 2004. T. 外
套。空中客车公司飞机设计的并行工程开发和实践【会议】。第 24 届 ICAS 会议
录。横滨,2004 年。
3. R. Garbade, W.R. Dolezal. DMU at Airbus – Evolution of the Digital Mock-up (DMU)
at Airbus to the Centre of Aircraft Development. In: The Future of Product Develop-
ment. Proceedings of the 17th CIRP Design Conference, 3–12, Springer, 2007. R.
Garbade,W.R.多莱扎尔。空客的 DMU——空客数字模型(DMU)向飞机开发中
心的演变。产品开发的未来。第 17 届 CIRP 设计会议论文集,3-12,施普林
格,2007 年。
4. D. Sriram and R.Logcher. The MIT Dice Project, Computer, vol. 26, 1, 1993, pp 64-65. D. 斯里拉姆和 R.洛彻。
麻省理工学院骰子项目,计算机,卷。26,1,1993,第 64-65 页。
5. S.C-Y. Lu, W. Elmaraghy, G. Schuh, R. Wilhelm. A scientific foundation of collabora-
tive engineering, CIRP Annals - Manufacturing Technology, vol. 56, 2, pp 605-634,
2007. 南卡罗来纳州。卢, W. Elmaraghy,G. Schuh,R. 威廉。协同工程的科学基
础,CIRP 年鉴-制造技术,第一卷。56,2,第 605-634 页,2007 年。
6. F. Mas Morate, J.L. Menéndez, J. Serván, A. Gómez, J. Ríos. Aerospace Industrial Dig-
ital Mock-Up exploitation to generate assembly shop floor documentation. Proceedings
of 29 International Manufacturing Congress. Belfast. 2012. F. 马 斯 · 莫 拉
特。.Menéndez,J.Servan,A.Gómez,J.Ríos。航空航天工业数字实体模型开发以
生成装配车间文档。第 29 届国际制造业大会论文集。贝尔法斯特。2012.
7. B. Prasad. Concurrent Engineering Fundamentals. Prentice-Hall PTR, New Jersey,
1996. B. 普拉萨德。并行工程基础。新泽西州普伦蒂斯霍尔 PTR,1996 年。
8. J.L. Menendez, F. Mas Morate, J. Servan, J. Rios. Virtual verification of an aircraft Fi-
nal Assembly Line industrialization: an industrial case. Key Engineering Materials. Ma-
terial Science and Engineering. vol. 502, 2012, pp. 139-144. J.L. Menendez,F. 但莫拉
特, J. Servan,J. 里奥斯。飞机总装线产业化的虚拟验证:一个工业案例。关键工
程材料。材料科学与工程。vol.502,2012,第 139-144 页。
9. F. Mas Morate, J. Rios, J.L. Menendez, A. Gomez. A process-oriented approach to
modeling the conceptual design of aircraft assembly lines. International Journal of Ad-
vanced Manufacturing Technology. vol. 62, 2012. F. 但 莫 拉 特 , J. Rios,J.L.
Menendez,A. 戈麦斯。面向过程的飞机装配线概念设计建模方法。国际先进制造
技术杂志。vol.62,2012.
10. J. Butterfield, et al. Optimization of aircraft fuselage assembly process using digital
manufacturing, J. of Comput. Inf. Sci. Eng., vol. 7, 2007, pp. 269-275. J. Butterfield,等
人。使用数字制造优化飞机机身装配过程。信息。科学。英格。,
卷。7,2007,第 269-275 页。
19
11. Van Wijk D, et al. (2009) Integrated Design and PLM Applications in Aeronautics
Product Development. In: Proc. of the 19th CIRP Design Conf. Competitive Design,
Cranfield University. Van Wijk D 等人。(2009)航空产品开发中的集成设计和
PLM 应用。在:过程中。第 19 届 CIRP 设计大会。克兰菲尔德大学竞争性设计。
12. C. Rouchon. V6 deployment in new business Jet. Top 5 PLM breakthroughs. Proceed-
ings of 3DEXPERIENCE FORUM Europe 2012. Brussels. 2012 C. 鲁雄。新公务机
中的 V6 部署。PLM 的五大突破。2012 年欧洲 3DEXPERIENCE 论坛论文集。布
鲁塞尔。2012
13. J. A. García, M. Alba, L. García, Mª J. Escalona, NDT-Suite: A Model-Based Suite for
the Application of NDT, Lecture Notes in Computer Science (The 12th Intl. Conf. on
Web Engineering, ICWE), 7387: 469-472 (2012). J. A. 加 西 亚 , M. Alba,L. 加 西
亚,Mª J. Escalona,无损检测套件:基于模型的无损检测应用套件,计算机科学讲
义(第 12 届国际会议。网络工程会议,ICWE),7387:469–472(2012)。

You might also like