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Collaborative Engineering Paradigm Applied to the-En_cn_BI
Collaborative Engineering Paradigm Applied to the-En_cn_BI
Aerospace Industry
应用于航空航天工业的协同工程范式
Fernando Mas, José Luis Menéndez, Manuel Oliva, Alejandro Gómez, José Ríos
费尔南多·马斯、何塞·路易斯·梅南德斯、曼努埃尔·奥利瓦、亚历杭德罗·戈
麦斯、何塞·里奥斯
费尔南多·马斯、何塞·路易斯·梅南德斯、曼努埃尔·奥利瓦、亚历杭德罗·戈麦斯、何塞·里奥斯。应
用于航空航天工业的协同工程范式。第十届社会产品生命周期管理(PLM),2013 年 7 月,法国南特。
第 675-684 页,10.1007/978-3-642-41501-2_66。hal-01461915
1
AIRBUS, Av. García Morato s/n, 41011, Sevilla, Spain, fernando.mas@airbus.com.
1
空中客车公司。García Morato s/n,41011,塞维利亚,西班牙 fernando.mas@airbus.com.
2
Univ. Polit. Madrid, José Gutiérrez Abascal 2, 28006 Madrid, Spain, jose.rios@upm.es
2
大学。政治。马德里,何塞·古铁雷斯·阿巴斯卡尔 2,28006 马德里,西班牙 jose.rios@upm.es
Introduction
引言
Since 1999, Airbus has successfully applied Concurrent Engineering to all the
aircraft design programs: A380, C295, A400M, and A350. The gain is obtained
mainly in the functional design area. The Industrial design activities make use of
CAx tools in not fully integrated areas, causing interoperability issues and a lack
of real influence on the functional design.
自 1999 年以来,空客已经成功地将并行工程应用于所有飞机设计项目:
A380、C295、A400M 和 A350。增益主要是在功能设计领域获得的。工业设
计活动在未完全集成的领域使用 CAx 工具,导致互操作性问题和对功能设
计缺乏真正的影响。
The development of computer based shared workspaces was the main aim in
the early years of the Collaborative Engineering concept and product modeling, or
product DMU, was the main focus [4]. Currently, Collaborative Engineering pro-
motes to integrate design teams, both functional and industrial, to generate a
unique deliverable, named industrial DMU (iDMU), integrating: product,
processes and resources. It also promotes the intensive use of PLM tools to per-
form virtual manufacturing and support the DMU as kernel of the collaborative
work [5]. The downward link with the physical manufacturing is created by feed-
ing work instructions (WIs) to the shop floor. Since the iDMU comprises the full
definition of the manufacturing activities, it can be used to generate WIs [6].
基于计算机的共享工作空间的开发是协作工程概念早期的主要目标,产品
建模或产品 DMU 是主要焦点[4]。目前,协作工程提倡整合功能和工业设计
团队,以生成一个独特的可交付成果,称为工业 DMU(iDMU),集成:产
品、流程和资源。它还促进了 PLM 工具的密集使用来执行虚拟制造,并支
持 DMU 作为协同工作的核心[5]。与物理制造的下行链路是通过将工作指令
(WI)馈送到车间来创建的。由于 iDMU 包含制造活动的完整定义,因此它可
用于生成 WIs[6]。
In this context, Airbus Military launched the CALIPSOneo pilot project to con-
tribute to develop and deploy Collaborative Engineering processes and tools. The
project focuses on the new A320neo Fan Cowls. The low complexity of such
aerostructure, the manufacturing technologies involved and the company expertise
on the design of fairings make it an excellent sample to conduct a pilot project.
在此背景下,空客军方启动了 CALIPSOneo 试点项目,为开发和部署协作
工程流程和工具做出贡献。该项目侧重于新的 A320neo 风扇整流罩。这种航
空结构的低复杂性、所涉及的制造技术以及公司在整流罩设计方面的专业知
识使其成为进行试点项目的绝佳样本。
Traditional Engineering
传统工程
Concurrent Engineering
并行工程
In the last decades, methodological and technological advances have significantly
influenced engineering activities. Concurrent Engineering has become widely ac-
cepted. About twenty years ago, with the introduction of the emergent PLM tools,
在过去的几十年里,方法和技术的进步极大地影响了工程活动。并行工程已
经被广泛接受。大约二十年前,随着新兴 PLM 工具的引言,
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Currently, there are still pending issues, the wall described in Traditional Engi-
neering still exits but it is not so high. The industrialization tasks are not as ad-
vanced as functional tasks in terms of PLM tools usage. The current deliverable is
the product DMU, interoperability and working practice issues cause that compact
disks or memory sticks flies over the wall instead of paper based drawings. Indus-
trial design is not fully integrated with functional design, and it has little influence
over the latter. They comprise two separate teams with dissimilar skills.
目前,仍有悬而未决的问题,传统工程中描述的墙仍然存在,但没有那么
高。就 PLM 工具的使用而言,工业化任务不如功能性任务先进。当前的可
交付成果是产品 DMU,互操作性和工作实践问题导致光盘或记忆棒飞过墙
壁,而不是基于纸张的图纸。工业设计与功能设计没有完全结合,对功能设
计的影响很小。他们由两个拥有不同技能的独立团队组成。
In fact, one of the most important reasons to have the wall is the certification
process by the aeronautical authorities. Traditionally certification was made using
the product definition, drawings, and marked the end of the aircraft design
process. Concurrent Engineering still hold this idea and consider the aircraft de-
sign only as the functional design, enriched with manufacturing constrains and
needs.
事实上,修建隔离墙的最重要原因之一是航空当局的认证过程。传统上,
认证是使用产品定义、图纸进行的,并标志着飞机设计过程的结束。并行工
程仍然持有这种思想,并将飞机设计仅视为功能设计,丰富了制造约束和需
求。
Collaborative Engineering
协同工程
The iDMU is the key element of the Collaborative Engineering to tear down the
wall between functional design and industrial design. The aim is a design process
with a single team that creates a single deliverable. This approach needs new
working procedures and new PLM tools. By applying virtual validation, using vir-
tual manufacturing techniques, a further reduction of time-to-market is feasible.
iDMU 是协同工程拆除功能设计和工业设计之间的墙的关键要素。目标是由
一个团队创建一个可交付成果的设计过程。这种方法需要新的工作程序和新
的 PLM 工具。通过应用虚拟验证,使用虚拟制造技术,进一步缩短上市时
间是可行的。
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图。2.并发视图与协作视图
6
Both the functional and the industrial design areas shared the concept of Collabor-
ative Engineering. It is seen as an answer to the current industrial challenges.
功能和工业设计领域都共享协作工程的概念。它被视为应对当前工业挑战的
答案。
分析现状
Current or ‘As Is’ situation (Fig. 3) shows an optimized functional design area
with a clear deliverable: the product DMU. The concurrent process closes the gap
between functional design and industrial design, and feeds back functional design
with manufacturing information to facilitate ‘Design for Manufacturing’ and ‘De-
sign for Assembly’. The functional design deliverable, the ‘DMU as master’, is a
valuable item in the first stages of the lifecycle, but the value for the process de-
creases with time and most of the industrial design tasks are paper based.
当前或“原样”情况(图 3)显示了一个优化的功能设计区域,具有明确的
可交付成果:产品 DMU。并行过程弥合了功能设计和工业设计之间的差
距,并将制造信息反馈给功能设计,以促进“为制造而设计”和“为装配而
去征兆”。功能设计可交付成果,即“DMU 作为主”,在生命周期的第一
阶段是一个有价值的项目,但该过程的价值会随着时间的推移而下降,并且
大多数工业设计任务都是基于纸张的。
图。3.分析“现状”
Future or ‘To Be’ situation shows an optimized functional and industrial design
area with a clear deliverable: the iDMU [8]. The previous gap is eliminated by the
collaborative way to build the iDMU and the virtual validation of it. The design
(functional and industrial) deliverable, the ‘iDMU for all’, is a valuable item along
the whole lifecycle. The information contained in the iDMU can now be exploited
by Sustaining, to produce shopfloor documentation in a wide variety of formats.
未来或“未来”的情况显示了一个优化的功能和工业设计领域,具有明
确的可交付成果:iDMU[8]。通过构建 iDMU 及其虚拟验证的协作方式消除
了以前的差距。设计(功能和工业)可交付成果“面向所有人的 i DMU”是
整个生命周期中的一个有价值的项目。现在可以通过 Sustaining 利用 iDMU
中包含的信息来生成各种格式的车间文档。
Functional Model
7
功能模型
Fig. 4 shows the main functions and information flow involved in the develop-
ment and production of an aircraft. Management activities, box ‘Manage’, influ-
ence all the downstream functions.
图。图 4 示出了飞机的研制和生产所涉及的主要功能和信息流。管理活动,
框“管理”,影响所有下游功能。
Development activities, box ‘Engineer’, are controlled by the output from
‘Manage’, ‘Customer requirements’ and ‘Industrial strategy’. Development activ-
“工程师”框中的开发活动由“管理”、“客户需求”和“工业战略”的
输出控制。开发活动-
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ities include ‘Functional Design’ and ‘Industrial Design’. Both work together, as
a single team, to develop product, processes and resources from the conceptual
phase to the start of the serial production. The deliverable is an ‘ iDMU’, a com-
plete definition and verification of the virtual manufacturing of the product [8].
All the deviations coming from the shopfloor, in terms of ‘Deviations (non con-
formances, concessions), are inputs to ‘Engineer’, included in the ‘iDMU’ and
sent to ‘Operation’. The final output is an ‘As built’ iDMU that fits with the real
product launch by ‘Operation’.
包括“功能设计”和“工业设计”。双方作为一个团队一起工作,从概念阶
段到批量生产开始开发产品、流程和资源。可交付成果是“i DMU”,即产
品虚拟制造的完整定义和验证[8]。所有来自车间的偏差,就“偏差(不符
合、让步)”而言,都是“工程师”的输入,包含在“i DMU”中并发送
到“操作”。最终输出是一个“竣工”iDMU,它与“运营”发布的真实产
品相匹配。
Production activities are represented by the box ‘Operation’, controlled by the
output from ‘Manage’ and by the output from ‘Engineer’ ‘iDMU’. Operation ac-
tivities include ‘Sustaining’, which is in charge of exploit the iDMU, with the help
of MES (Manufacturing Execution Systems), to launch ‘Shopfloor Documents’ to
‘Serial production’. The ‘Manufacturing Problems’ that can be managed without
modifying the iDMU, are managed by ‘Sustaining’. Any other item affecting the
iDMU is derived to ‘Engineer’ as deviation. The output from ‘Operation’ is the
final physical product that fits 100% with the ‘As built’.
生产活动由“操作”框表示,由“管理”的输出和“工程师”“ i
DMU”的输出控制。运营活动包括“维持”,负责在 MES(制造执行系统)
的帮助下利用 iDMU,将“车间文档”启动到“批量生产”。无需修改
iDMU 即可管理的“制造问题”通过“维持”进行管理。影响 iDMU 的任何
其他项目作为偏差导出为“工程”。“操作”的输出是 100%符合“竣
工”的最终物理产品。
‘DMU as master’ is a standard inside Airbus [3]. All the information related to
the functional aspects of the product is included in the product DMU, e.g. aspects
like ‘design in context’ and clashes-free product are fully deployed. The DMU is
the reference for the product functional definition, and it is built in concurrent en-
gineering taken into account manufacturing constraints.
“DMU 作为主机”是空客内部的标准[3]。与产品功能方面相关的所有信
息都包含在产品 DMU 中,例如,“上下文中的设计”和无冲突产品等方面
都已完全部署。DMU 是产品功能定义的参考,它是在考虑制造约束的并行
工程中构建的。
The ‘iDMU for all’ is a new concept. It is the main enabler of the Collaborative
Engineering approach and provides a common virtual environment for all the air-
craft development stakeholders. Functional design and industrial design are part of
a single design process where they progress together and influence each other.
“全民 i DMU”是一个新概念。它是协作工程方法的主要推动者,为所有飞
机开发利益相关者提供了一个通用的虚拟环境。功能设计和工业设计是一个
设计过程的一部分,它们共同进步,相互影响。
The iDMU collects the information related to functional design plus all the in-
formation related to industrial design: manufacturing and assembly process, asso-
ciated resources, industrial means and human resources [8]. All is defined in an in-
tegrated environment, where complete and partial simulations are done
continuously, and at the end of the design phase, they guarantee a validated solu-
tion. Fig. 5 shows an example of a 3D view of an iDMU.
iDMU 收集与功能设计相关的信息以及与工业设计相关的所有信息:制造
和装配过程、相关资源、工业手段和人力资源[8]。所有这些都是在集成环境
中定义的,在集成环境中,完整和部分模拟是连续进行的,在设计阶段结束
时,它们保证了经过验证的解决方案。图。图 5 示出了 iDMU 的 3D 视图的
示例。
Fig. 5. Fan Cowl industrial Digital MockUp (iDMU) (Not a real iDMU due to confidentiality)
图。5.风扇罩工业数字模型(iDMU)(由于保密,不是真正的 iDMU)
CALIPSOneo is an R+D+i pilot project and it was launched early 2013 to sup-
port the development, customization and deployment of the PLM tools and
processes in Airbus Military. CALIPSOneo is a joined effort that involves Engi-
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neering Companies, IT companies, PLM Vendors and Research Centers and Uni-
versities. The project runs during 2013 and the first quarter of 2014.
CALIPSOneo 是一个 R+D+i 试点项目,于 2013 年初启动,旨在支持空客
军方 PLM 工具和流程的开发、定制和部署。 CALIPSOneo 是工程公司、IT
公司、PLM 供应商、研究中心和大学的共同努力。该项目将于 2013 年和
2014 年第一季度运行。
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CALIPSOneo makes use of the newest PLM tools. It aims implementing new
methods and processes needed to support a collaborative way of designing. It
takes as input developments from previous projects, related to digital manufactur-
ing techniques implementation [6, 8] and aircraft conceptual design modeling [9].
Similarly to other initiatives reported in literature [10-12], the main results will be
definition and modeling of collaborative working procedures, and their implemen-
tation into collaborative software tools. The project aims to demonstrate:
CALIPSOneo 利用最新的 PLM 工具。它旨在实现支持协作设计方式所需
的新方法和流程。它以以前项目的发展为输入,与数字制造技术实施
【6,8】和飞机概念设计建模【9】相关。与文献【10-12】中报道的其他计划
类似,主要结果将是协作工作程序的定义和建模,以及它们在协作软件工具
中的实现。该项目旨在展示:
Collaborative Engineering concepts applied to aircraft design and manufacture.
Capability to generate an iDMU and virtual validation by using it.
应用于飞机设计和制造的协同工程概念。能够生成 iDMU 并使用它进行虚
拟验证。
Configuration based on individual specimen.
基于单个样本的配置。
To assess the benefits of the iDMU concept when compared to the usual prac-
tices for the industrial design.
评估 iDMU 概念与工业设计的通常实践相比的优势。
Availability of PLM tools to develop and deploy new capabilities.
开发和部署新功能的 PLM 工具的可用性。
Capability to exploit the iDMU to produce advanced shopfloor documentation.
能够利用 iDMU 生成高级车间文档。
Fig. 6 shows the business model framework where the project is developed. It
comprises the frame and conceptual model for all the project activities.
图。图 6 示出了开发项目的业务模型框架。它包括所有项目活动的框架和
概念模型。
Methodology
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方法论
The project aims to change the current product design business process to the col-
laborative paradigm. To achieve it, it is proposed the use of the latest PLM tools to
该项目旨在将当前的产品设计业务流程转变为协作范式。为了实现这一目标,建议
使用最新的 PLM 工具来
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support the new design paradigm. As a consequence, the project required a ba-
lanced multiskilled team and a sound methodology to succeed. For that reason, a
multi organization project team was created, where Dassault Systèmes, commer-
cial PLM software provider, is the technical advisor, two university research
groups are in charge of the research work and the methodological support, and two
industrial partners are in charge of the development work.
支持新的设计范式。因此,该项目需要一个平衡的多技能团队和一个合理的
方法才能成功。为此,成立了一个多组织项目团队,商业 PLM 软件提供商
达索系统担任技术顾问,两个大学研究小组负责研究工作和方法支持,两个
工业合作伙伴负责开发工作。
For the systems development methodology, the NDT (Navigational Develop-
ment Techniques) methodology was selected. NDT was developed by the IWT2
research group (University of Seville) [13]
对于系统开发方法,选择了 NDT(导航开发技术)方法。NDT 由 IWT2
研究小组(塞维利亚大学)开发[13]
The project was planned in two main phases, a first phase of analysis and defi-
nition and a second phase of implementation and testing of the defined solution.
该项目计划分为两个主要阶段,第一阶段是分析和定义,第二阶段是实施
和测试定义的解决方案。
The NDT methodology uses UML as the documentation technique. In the first
phase, requirements defined by suitable use cases and the system data model are
defined using a UML based CASE tool (Enterprise Architect). Fig. 7 illustrates a
sample of the UML Use cases and data model diagrams.
无损检测方法使用 UML 作为文档技术。在第一阶段,使用基于 UML 的
案例工具(Enterprise Architect)定义由合适的用例定义的需求和系统数据模
型。图。图 7 示出了 UML 用例和数据模型图的样本。
The next step is consolidating the collaborative process, methods and the asso-
ciated engineering teams and disseminating the collaborative culture inside Airbus
Military and the Extended Enterprise as a standard.
下一步是整合协作流程、方法和相关工程团队,并将协作文化作为标准在空
客军事和扩展企业内部传播。
Launch a new R+D+i project, as an extension to the CALIPSOneo project, to
identify possible additional issues that may arise and to cover further develop-
ments associated to the complexity of larger aerostructures.
启动一个新的 R+D+i 项目,作为 CALIPSOneo 项目的延伸,以确定可能
出现的其他问题,并涵盖与大型航空结构复杂性相关的进一步发展。
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Finally, the last step would be the introduction of the collaborative process in a
light or medium military transport aircraft, where the Services area will be also
considered. The inclusion of MRO design in the iDMU will help to consolidate
the collaborative engineering methods, processes and tools along the Company.
最后,最后一步将是轻型或中型军用运输机中协作过程的引言,其中还将
考虑服务区域。将 MRO 设计纳入 iDMU 将有助于巩固整个公司的协作工程
方法、流程和工具。
Acknowledgements: Authors wish to express their sincere gratitude to colleagues from Airbus
Military, Universidad Politécnica de Madrid, Universidad de Sevilla and partners of CALIPSO-
neo project for their collaboration and contribution to the project.
致谢作者希望对空中客车军事公司、马德里理工大学、塞维利亚大学的同事以及
CALIPSO-NEO 项目的合作伙伴对该项目的合作和贡献表示诚挚的感谢。
References
参考文献