MALAYSIAN REFINING COMPANY SDN BHD

PRESSURE TESTING WAIVER CONCESSION (06_01_01-L3 AIM-L3-06-01-01-011-Pressure Test Waiver Management System)
FORM 2: INSPECTION AND SITE VERIFICATION REPORT
Equipment Tag / Line No. 67B-ST-52 Tie-in/Field Weld No. JT-16
Drawing / ISO Drawing No. AS PER ATTACHED LIST PEFS Drawing No.
Materials of Construction CARBON STEEL O.D, Thk or Height 3/4" SCH 80 (26.7 & 3.91)
Contractor / Repairer PIONEER RANEX SDN BHD WPS No. PRSB-P1-G-02 REV.0
Welder No. PRSB-038 Joint Type SOCKET WELD
Field Welding Inspection and Site Verification
Witness, check and verify each step - specify accept or reject result (with remark) based upon specified criteria and indicate acceptance with initial
Inspection and Site Verification Checklist Accept. Criteria / Recorded Accept/Reject/Remark Initial/Date
Data
Verify that all pre-fabricated spools have been examined and ASME B31.3
hydrostatically tested in accordance with design Code.
Verify WPS acceptability and compliance for scope of work. ASME IX, ASME B31.3,
PTS 12.30.05 ,PTS 12.30.02
Verify welder qualification acceptability and compliance for scope ASME IX, ASME B31.3,
of work (record actual Welder No.) PTS 12.30.05 ,PTS 12.30.02
Welder No : PRSB-038
Existing piping materials has been checked or positively identified ASME IX, ASME B31.3,
to material specification and grade PTS 12.30.05 ,PTS 12.30.02
UTTM measurement on existing piping has been verified where the Thickness =
tie-in is to be made (record actual value)1 N/A N/A N/A
Conduct Visual Inspection during cutting and beveling. Verify no ASME B31.3
defect and foreign material on or inside the pipe that would affect
the quality of the weld (paint, slag, etc..)
100% NDE on bevel of existing pipe:1 MPT or DPT ASME B31.3
Conduct fit-up inspection (record actual value) Root Gap = 2MM
- Root Gap Misalignment = ACCEPT
- Misalignment (Internal or External)
Verify storage and distribution of welding consumable compliance Welding consumable handling
with consumable handling procedure or manufacturer's procedure.
specifications Baking Temperature: N/A
Quiver Temperature: N/A
Verify correct welding consumable is used (record actual welding Root pass = Fill and cap =
consumable used) ER70S-G
Verify preheat or interpass temperature (record actual value) Preheat =
Interpass = 250 DEG MAX
Conduct Visual Inspection on the root pass ASME B31.3
100% NDE on the completed root pass:1 MPT or DPT ASME B31.3
Conduct Visual Inspection between weld passes - Each weld pass Total number of passes =
shall be inspected & any defects found shall be satisfactorily 3 PASSES
removed before welding the next pass.
Monitoring & record WPS parameters (as per WPS, including heat Approved WPS
input) Current: 90 Voltage: 12
Conduct Visual Inspection on the completed weld ASME B31.3
100% NDE on the completed weld:1,2 ASME B31.3
- MPT or DPT
- RT or UT
PWHT on the completed weld2 ASME B31.3,
PTS 12.30.05 ,PTS 12.30.02 N/A N/A
3
Hardness test on the final weld ASME B31.3,
PTS 12.30.05 ,PTS 12.30.02 N/A N/A
Inspected by: Reviewed by: Approved by:
Signature Signature Signature
Date & Stamp Date & Stamp Date & Stamp
Note :
1
All NDE shall be performed and interpreted by PCN level II operator or approved equivalent. 2Subjected to piping class requirement (NDE performed before or after PWHT)
3
Only for piping class with PWHT requirement