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Cite This: Ind. Eng. Chem. Res. 2019, 58, 10698−10706 pubs.acs.org/IECR
∥
Department of Organic and Inorganic Chemistry, Federal University of Ceara, Fortaleza, Ceara 60440-900, Brazil
*
S Supporting Information
Downloaded via BUFFALO STATE on July 23, 2019 at 18:13:10 (UTC).
lignins).3 Despite the organic solvents recycling options, (TAPPI T204 cm-97), alpha-cellulose (TAPPI T203 cm-99),
organosolv processes are energy intensive due to the high- lignin (TAPPI T222 om-2), moisture, ash (TAPPI T211 om-
temperature and -pressure operating conditions combined with 01), hemicellulose, and holocellulose.33 The lignocellulosic
the relatively long reaction times that are necessary to obtain composition of SCB is described in Table S1.
lignins with high yields and purities.10−13 2.3. Microwave-Assisted Organosolv Delignification
In addition to the high energy demand and the safety risks Experiments (MWAOD). The microwave-assisted experi-
associated with high-pressure operating conditions, the ments were performed in a StartSYNTH microwave reactor
organosolv process tends to have long processing times, (Milestone, Italy) used in an open-vessel configuration (2.45
which severely impact lignin productivity. Optimization is GHz). A contactless infrared sensor was used to monitor the
required in order to maximize lignin productivity prior to temperature, with the maximum power applied being limited
scaling up the process. Therefore, an alternative technology to 500 W.
that has been used for biorefinery purposes is microwave The reaction conditions (temperature, time, and catalyst
irradiation,14−18 which, combined with the organosolv process, concentration) used in this study were previously optimized by
promotes faster delignification reaction yielding high-quality our group.19 The first phase of the study was the evaluation of
lignin, as shown by our previous research.19 the MWAOD process scalability, in particular, varying the
During application of microwave irradiation (MWI), the amount of SCBP. In these experiments, different quantities of
molecular dipoles present in the reaction medium interact with SCBP (10, 100, 200, and 300 g) were added to a round-
the electric field of MWI, causing their rotation and friction bottom flask containing the acetosolv solution (acetic acid/
resulting in energy loss due to molecular rotation and heat water solution (9/1, v/v) and 2.0% v/v HCl) in a fiber per
release by friction making. As a result of microwaving, more solution proportion of 1:10 (g/mL). The experiments were
effective productive collisions between reactants molecules are carried out at mild conditions (110 °C during 30 min) under
expected and yield faster reaction times with comparable or reflux (atmospheric pressure) and continuous magnetic
higher lignin yields than those of traditional organosolv stirring. The experiments were performed in duplicate.
processes.20 The second phase of the studies included the recyclability of
Moreover, the microwave-assisted organosolv delignification the acetosolv solution. Up to three solvent recycling cycles
also offers the possibility to perform the extractions under were evaluated. Therefore, SCBP (100 g) was mixed with
atmospheric pressure and mild conditions, resulting in higher recycled acetosolv solution and 2.0% v/v HCl at the same ratio
quality lignin with elevated yields than those obtained using used in the first phase. The experiments were carried out at the
the traditional organosolv methodology.19,21 same conditions described above (110 °C for 30 min) under
The laboratory-scale microwave reactors allow the utilization magnetic stirring and reflux (atmospheric pressure).
of large amounts of starting material, which combined with the The same isolation and purification steps described
mild conditions, atmospheric pressure, and short reaction previously19 were employed in either phase. Then the lignins
times would perfectly simulate a scalable process to be in dry form were weighted, and their yields were calculated
considered to be used in pilot plants. This is perfectly possible according to eq 1
since larger microwave reactors designed for pilot plant
operations are available.22 mLigIsol
η=
However, to our knowledge, there are no studies in the mLigSCB (1)
literature regarding the combination of the MWI with the
organosolv process as a potential method for lignin extraction where η is the process yield (%), mLigIsol represents the dry
at large scale. This idea would be very useful for the production weight of lignin obtained in the MWAOD process (g), while
of several biobased products that require a large amount of mLigSCB represents the dry weight of lignin in SCB (g) as
high-quality and sulfur-free lignins,23,24 such as phenolic13,23 calculated by Klason lignin (TAPPI standards shown in Table
and epoxy resins,24−26 polyurethanes,23,27,28 biocompo- S1).
sites,29,30 and biomaterials.31,32 2.4. Structural Characterization of SCB Lignins. Purity
According to the above discussion, the objective of this work was reported combining the percentages of acid-soluble and
was to verify the environmental feasibility of the microwave- acid-insoluble (Klason lignin) lignins values of the SCB lignin
assisted organosolv delignification as a potential method for samples. Klason lignin was evaluated following a standard
scale-up purposes through the use of recycled solvent. The procedure (TAPPI T222 om-2) with some modifications,34
main process metrics (lignin yield, purity, and chemical and the acid-soluble lignin was evaluated by analyzing the first
structure) while increasing the biomass loading were evaluated filtrate obtained in Klason lignin experiments by UV−vis
in this study. In addition, the effect of acetosolv solution spectrophotometry. Experimental details are available in the
recyclability on lignin features was also studied. Supporting Information.
Elemental analyses (CHN content) of SCB lignins were
2. EXPERIMENTAL SECTION carried out using a PerkinElmer 2400 (Series II CHN-S/O)
2.1. Materials. The following solvents were used without following standard procedures (Table S2).
any pretreatments: glacial acetic acid (Synth, Brazil), HCl FTIR analyses were carried out using a PerkinElmer
(37%, Synth, Brazil), THF (HPLC-grade), and DMSO-d6 spectrometer (model FT-IR/NIR FRONTIER) in trans-
(99.5%, Sigma). mission mode using KBr pellets. The spectra were recorded
2.2. Raw Material Pretreatment. The sugar cane bagasse in a wavenumber range from 4000 to 400 cm−1 using a
(SCB) was supplied by DIAGEO (Maracanau, Brazil) and resolution of 4 cm−1 and a number of scans (NS) of 32
processed as previously reported.19 The chemical composition measurements. The relative content (RC) of functional groups
of sugar cane bagasse powder (SCBP) was performed was determined according to a previous procedure reported in
following standard procedures for determination of extractives the literature.35
10699 DOI: 10.1021/acs.iecr.9b01168
Ind. Eng. Chem. Res. 2019, 58, 10698−10706
Industrial & Engineering Chemistry Research Article
1
H−13C Heteronuclear single-quantum coherence (1H−13C the microwave irradiation. Therefore, the polar compounds
HSQC) experiments were carried out in a Bruker Avance DPX present in SCB would absorb more energy, favoring cleavage of
300 (operating at 300 and 75 MHz for 1H and 13C nuclei, organic molecules and disruption of complex structures,
respectively). Lignin sample (30 mg) was dissolved in 0.5 mL increasing the accessibility of activated ether/ester bonds in
of DMSO-d6, in which the residual solvent peak was used as the substrate to the nucleophilic attack of water molecules. A
internal reference (DMSO δH/ δC 2.50/39.5 ppm). small reduction in the process yield (lignin) was observed for a
Differential scanning calorimetry (DSC) analyses were reaction load of 300 g.
performed in a Mettler-Toledo (Schwerzenbach, Switzerland) On the other hand, the purity of SCB lignins did not suffer
model DSC 823e. Lignin (10 mg) was submitted to an significant changes with the increase in the amount of loaded
annealing program (from 25 to 90 °C for 10 min and from 90 starting material varied in a narrow range, from 77% to 84%, as
to 0 °C for 3 min) and then heated from 0 to 250 °C under N2 shown by the One Way ANOVA test with a confidence of
atmosphere with a flow rate of 50 mL min−1 and a heating rate 99.5%, which considered the lignin purity values as statistically
of 20 °C min−1. Closed Al pans with a lid centrally punctured equal. This shows the high efficiency of the MWAOD process
were employed in this experiment. to promote cleavage of lignin−carbohydrate complexes
Thermogravimetric analyses (TGA) were carried out in a (LCC), yielding high-purity and sulfur-free lignins. However,
Mettler-Toledo (Schwerzenbach, Switzerland) model TGA/ depending on the lignin application a higher purity level may
SDTA 851e. Lignin sample (10 mg) was submitted to a be required.23
temperature program starting from 30 to 900 °C under inert There are two alternatives available to increase the lignin
atmosphere (N2, flow rate of 50 mL min−1) at a heating rate of purity: the first one is modification of the concentration of the
10 °C min−1. acetosolv aqueous solution by increasing the amount of water,
Gel permeation chromatography (GPC) analyses were which probably would favor cleavage of ester bonds in LCC in
carried out in a Shimadzu chromatograph (model LC-20AD, a greater extension. The second one would be purification of
Kyoto, Japan) using a setup comprised of two analytical GPC the isolated lignin through some treatments, such as alkaline
columns (Phenogel 5 μ 50 Å and Phenogel 5 μ 103 Å, 4.6 mm hydrolysis,36 in order to obtain low residual carbohydrate
× 300 mm, Phenomenex) connected in series at 40 °C using content.
HPLC-grade THF as mobile phase (flow rate of 0.35 mL It is important to highlight that most papers regarding
min−1). A UV−vis detector (Shimadzu SPD-M20A) at 280 nm MWAOD report experiments performed under high pressure
was used to monitor the lignin samples. Sample preparation and small amounts of raw material (0.2−2 g).37−40 Other
and other experimental details are available in the SI. recent studies report the use of harsh conditions even under
microwave irradiation and also small amounts of starting
3. RESULTS AND DISCUSSION material (0.3−10 g).41,42
3.1. Evaluation of MWAOD Feasibility for Scale-up 3.2. Structural Characterization of MWAOD Lignins.
Purposes. Lignin yield and purity were used to assess the 3.2.1. Fourier Transform Infrared Spectroscopy (FTIR).
MWAOD process feasibility at different SCB loadings as Identification of the characteristic functional groups in the
shown in Figure 1. MWAOD lignins as well as any possible chemical modification
in their structure resulted from the extractions were monitored
by FTIR (Figure 2A). In order to help in the visualization of
such modifications, the characteristic bands in the fingerprint
region were compared by dividing their areas at a defined
wavenumber by the corresponding value of the band at 1513
cm−1,35 yielding the relative content of functional groups (RC)
(Figure 2B).
The characteristic absorption bands of MWAOD lignins
were assigned according to a previous report.43,44 Figure 2A
shows bands related to the lignin backbone that were preserved
after the extraction process: at 1604 and 1513 cm−1 (CC
stretching of the aromatic ring skeleton) and at 1465 and 1424
cm−1 (C−H deformations and aromatic skeletal deformations
coupled with C−H plane deformation). According to Figure
2B, the increase in the amount of starting material did not
influence the relative content of these groups in the obtained
lignins, except for some assigned groups at 1034 cm−1, which
Figure 1. Effect of the amount of SCB used in the MWAOD process were considered statistically different by One Way ANOVA
on the lignin yield and purity. analysis with a confidence of 99.5%.
The presence of bands at 1710, 1170, and 1126 cm−1 can be
Figure 1 shows a considerable increase in the lignin yield associated with the stretching of CO groups, one of the
when the amount of SCB was increased from 10 to 200 g. A possible assignments related to lignin−carbohydrate complexes
statistical analysis (One Way ANOVA) showed that the lignin (LCC), whichi is indicative of residual carbohydrates in the
yield values were statistically different (α = 0.05%). lignins, which were not hydrolyzed during extraction. Thus,
This behavior probably is due to kinetic factors involved in their intensity and their RC values can be used as an estimate
the delignification process, specifically the increase in the of the efficiency of the extraction process.
amount of reactants (SCB and aqueous acetic acid solution), The RC values were quite similar for all lignins (Figure 2B),
which probably caused a higher interaction between them and which means that the MWAOD process was able to promote
10700 DOI: 10.1021/acs.iecr.9b01168
Ind. Eng. Chem. Res. 2019, 58, 10698−10706
Industrial & Engineering Chemistry Research Article
Figure 3. Side chain region of 1H−13C HSQC spectra of SCB lignins: (A) 10, (B), 100, (C) 200, and (D) 300 g.
Figure 5. Aromatic region of 1H−13C HSQC spectra of SCB lignins: (A) 10, (B), 100, (C) 200, and (D) 300 g.
4. CONCLUSIONS
The present work showed that the microwave-assisted
organosolv delignification (MWAOD) process has a great
potential to be used for lignin extraction at larger scale,
generating high-purity lignin with high yield at atmospheric
pressure and mild conditions in a matter of minutes. A deep
structural characterization proved that the scaling up of
MWAOD process yielded lignins with very similar structural
features in which their backbone, interunit linkages, and
monolignol composition varied in a very narrow range values.
They also had quite similar molecular weight distribution
curves, Mw and Mn values, as well as thermal stability (Tonset)
and processability (Tg), which are important features for their
use in polymer chemistry. Moreover, it was also shown that the
MWAOD process can be performed using recycled acetic acid,
which affected the lignin yield, purity, and quality. Therefore,
the results show that the MWAOD process is an eco-friendly,
fast, safe, reliable, and feasible method to be used in pilot
plants representing an interesting alternative for extraction of
high-quality lignin in large scale for further technological
applications.
■
Figure 8. (A) Variation of the lignin yield and purity and (B) Mw and
Mn values with the number of acetosolv liquor solution recycles. ASSOCIATED CONTENT
Table 2. Variation of the Main Parameters Involved in the *
S Supporting Information
Quality of SCB Lignin Using Recycled Acetosolv Solution The Supporting Information is available free of charge on the
ACS Publications website at DOI: 10.1021/acs.iecr.9b01168.
no. of solvent lignin yield lignin purity Mw Mn Experimental details of the characterization of SCB
recycling (%) (%) (g mol−1) (g mol−1)
lignins; additional results (lignocellulosic composition of
0 72.2 74.8 ± 1.03 2062 1059
SCB, HSQC spectra, GPC, TGA and DSC curves of
1 76.5 91.7 ± 2.41 1336 580
SCB lignins) (PDF)
■
2 61.5 85.8 ± 1.48 1362 593
3 62.8 93.9 ± 4.02 1527 670
AUTHOR INFORMATION
higher than that of lignin extracted using a fresh solution. This Corresponding Author
probably occurred due to the increase of water content in the *E-mail: lomonaco@ufc.br. Phone: +55 85 3366 9019.
acetosolv solution as mentioned before, favoring their ORCID
nucleophilic attack to the ester linkages present in LCC, Francisco Avelino: 0000-0001-8608-7618
yielding lignins with lower carbohydrate content. Diego Lomonaco: 0000-0001-5763-4336
The behavior observed in Figure 8A can be complemented Notes
by that in Figure 8B, in which there was a decrease in the Mw The authors declare no competing financial interest.
and Mn values when the recuperated acetosolv solution was
used several times. This can also be explained by the successive
additions of aqueous catalyst solution to acetic acid. In this
■ ACKNOWLEDGMENTS
The authors acknowledge Brazilian agencies CNPq (409814/
case, the increase in the water content favored cleavage of ether 2016-4 e 407291/2018-0), CAPES, and FUNCAP for financial
bonds, since water molecules act as a nucleophile. Moreover, support and CENAUREMN (Centro Nordestino de Aplicaçaõ
the Mw and Mn values suggest that the decrease of acetic acid da Ressonância Magnética Nuclear at Fortaleza, Brazil) for
content favored the solvation of lower molecular weight NMR analyses.
■
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