EXPERIMENT NO. © STLIDY OF PRESSURE CONTRO, FLOW CONTROL AND DIRECTION CONTaOL vA Aim :- Study of pressure control valves, flow control valves and ditection control valves, Theory :- sure control valves 3 Press ure control valves perform functions such as limiting the maxinium system pr re or regulating the reduced pressure in certain prepositions of the circuits and other functions wh operating pressure, ‘This operation is based v balance between pressure and spring force. Most are infi in their actuation Is a result of chang, ositioning th € assume various positions between fully open, depending upon flow rate at is the volves can and pressure differential. Pressure controls are usually named for their primary functions, such as relief vale Sequence valve, brake valve, ete. They are classified by size, pressure operating range connections, and type of hb) Relief valves :- At is found in virtually every hydraulic system. It is normally closed valve connected between the pressure live and the reservoir. Its purpose is to limit the pressure in the system to a Present maximum by diverging the same or all of the pumps output to tank when the pressure setting in reached. ‘Wc) Direct relief valves / Simple relief valves :- Ttimay consist of, ag shown in the figure, nothing but a bell or poppet! valve body by a heavy spring, eld seated in the When pressure at the inlet is insufficient to overcome the force of the spring, the valve rernains closed. When the present pressure is reached, the ball or poppet is forced off its seat and allows flow through the outlet to tank for as long, as pressure is maintained, Tn most of these valves, an adjusting serew valve ean be set to open at any pressure withi PfSvided to vary the spring force. Thus, the Specified range. Industrial Hydraulies and Pneumatics — = Scanned by CamScanner Scanned with CamScannerSP. OCS LT ee ere Crank L. Meley-in__ciscutt speed conhal of hudvoulic caliode dicing evangion using ECV. VISHWAKARMA INSTITUTE OF TECHNOLOGY, Pune-37. Batch: 1~2. Roll No: fe Find ‘ee INDUSTRIAL FLUID POWER Scanned with CamScannerCuaitl Meker out _crreuit speed cara of Ruydouls — sander luring ecdensi ot “Sake __ usin FCV. VISHWAKARMA INS TRTUTE OF TECHNOLOGY, Pune-37. Batch: Roll No: INDUSTRIAL FLUID POWER Scanned with camScanner_ Crewit A: Hadsaulic cylinder + Seqtencing — civcuit, : Se: WAKARMA INSTITUTE OF TECHNOLOGY, Pune-37. Batch: T Roll No: «2.2.10 INDUSTRIAL FLUID POWLE Scanned with CamScannerVISHWAKARMA INSTITUTE OF TECHNOLOGY, Pune-37. Aenea. 8: Binds w» Batch:T-2. Roll Not 2... Gwent A> Died ReVian ‘Relic Vales Ni | Spring Bice dekernaine, setting, Boe aa A 4 Wren (pressure set valve) Fume fled ig dlrected, Sole Seeqaing closed Fecal tel un INDUSTRIAL FLUID POWER Scanned with CamScannerqooi_tuge vals : iA INSTITUTE OF TECHNOLOGY. Crrcuit , Pune-37- VISHWAK: Nae samara ested. Siagh Batch: U2 Roll Not « Load on valves Spool \ passa: eae Flap passage pie al ie CAH P WAL is Vlocked> \n Awe. pasts | nec P to BMA is BorkedD Spoo) Position | Spool Tosttion > A 2 ee ie Fi ey Pee A tT INDUSTRIAL FLUID POWER Scanned with CamScannera Seanh = compen Flouy Conte yal VISHWAKARMA INSTITUTE OF TECHNOLOGY, Pune-37. Name $ nine ARNE BSAA nn Batch: 2. Roll No: Nodjistalele thetHe i Sypobs\_coithout cher INDUSTRIAL FLUID POWER Scanned with CamScanner/ Industrial Hydraulics and Pneumatics Ne HYDRAULIC GRAPHICAL SYMBOLS SR. NO. NAME SsyMnOL, 7 _ DESCRIPTION I ‘TRANSMISSION LINE 7X pipe, tube or other conductors 1. Working line of handling major flow in the circuit Pilot lines have much small uid 2 Pilot tine | — — — —-—] carrying capacity than working | line 4 Fluid drain and air exhaust ines 3 Drain line - w----| — aremadeof light weight — | materials | pes that er thother are | 4 Passing line Pipes that cross eacl are | outlet + spring | : - | » Spring centered 7 Oper s by the release of | 22 | "pilot control pressure and pilot actuated 2 et It is used with mechanical or | Solenoid control Electrically controlled with 24. Ze i lot sup with pilot actuation internal pilot supply | 25. Push button } ET 4 2. | 26. Lever Z Manually operated vi. VALVES | Flow contolvalve | = with pressure and r “VW aviation in pressure and 2. temperature temperature does not affect the compensation and flow control integral check 28, Relief valve For overload protection . To achieve sequenci 2 ential va ‘ 29. | Sequential vale. hhydraulie actuators Pump,is unloaded at zero 30, | Unloading valve pt , thus saving the horsepower 3 Check valve Flow is only in one direction 32. |. Three way valve Scanned by CamScanner Scanned with CamScannerne Expt no: G 33, | Four way valve 34, | centered, three — | position, manually actuated valve Two position, 7 35. | springoffsel four | APS t | _ | wayvalve [S| ‘Air pilot actuated, four way, three was Tene 36. position, spring, | Dac centered direction TT i | control valve Various center position for three position, four way valve | = \ 37. Open center I | ad A ® Pressure and B 38. | closed, A opened to tank 39. | All ports closed Pressure closed, A & B open to tank 40. Scanned by CamScanner Scanned with CamScannerindustrial Hydraulics and Pneumatics a & — B closed, pressure i 41. | opened to tank through A po _ AB 2. Tandem i 7 pT VI. Miscellaneous Introduction of heat and energy 43. Heaters > into major line a | momen | ( \ ) 1 45. | Strainer or filter > \ Scanned by CamScanner Scanned with CamScannerindustrial Hydraulics And Preumatics 1g Pressure source Plot or control line Dash — dot enclosure to indicate assembly of combined group Flexible line Lines joining jo + Lines passing not joined EXHAUST POINTS No pipe connections | “——— Connected to the pipe PRESSURE CONNECTIONS Plugged —_’ Connecting line QUICK COUPLINGS ‘Coupled, no Coupled with mechanically ‘opened stop valves OG Uncoupled line mechanical opened ft stop valves Uncoupled, line closed by stop Fier } Separator, manually operated valves | ROTATING LINE CONNECTIONS ‘One way —OH— ‘Three ways Air receiver (drawn horizontally) ‘AIRLINE SERVICE Separator > automatically drain Filter with separator KD Service unit combined filter, separator, regulator, lubricator. Dot dash enclosure indicates one assembly or combined group | ¢ 4 PL omens PACREEK IDE FELT Scanned by CamScanner Scanned with CamScanneraustria Hydraulics And Pneumatics re a Dryer Simplified symbol for combined Cooler not showing coolant lines Cooler showing coolant fines Shaft — Rotating in one direction two directions Detent ~ Added to Block - Added to indicate device is blocked in certain position and direction. Symbol for actuating means Tump — Device jumps over dead point into one or another position indicate certain operating position of device is retained in actuation Articulated points | ~ 0 / ‘ACTUATORS Manual Mechanical General ef Plunger FZ Button F& Roller of Lever AA Idle return roller | =| | Pedal AW Spring javwvn | Electrical Pneumatic Solenoid rz Pressure >| Solenoid and = Bleed pneumatic pilot = —— valve dl Differential pressure a] ENERGY CONVERSION _| Compressor — bi, | Scanned by CamScanner Scanned with CamScanner aass niyraulics And Pneumatics Non reversing single direction Limited Single - acting : Return by external | — force Spring return Double — acting single piston rod Double piston rod | Feed unit with continuous drive and hydraulic check cylinder —— | Adjustable 7 . _f 1 cushioning e.g. both | ——{] /D aD. Tatensties (ir Air—oil reservoir ENERGY CONTROL AND REGULATION tad hydraulics) = 272- way valve: T 2/2- way valve: | Flow Pto A closed j Flow P to A open in | + 7 * in normal position normal position ee IT 2/2- way valve % 3/2- way valve: F ‘ | Flow P to A closed IIL \ Flow P to A open in . t qu, ‘open center 4/3 = way valve: (operating 9 closed center (all position) in normal position 2 ‘normal position HH ‘3/3 — way valve: \ elosed center all sa-wyne | PT | ports closed in tlt Li] ic f normal position) r Bawa Ne | Scanned by CamScanner Scanned with CamScanner| nyaroulics And Pneumatics ws Check Valve Restrictor check valve, adjustable restrictor (speed control valve) Shuttle valve | { Quick — exhaust valve ‘Two - pressure valve Pressure Limiting | | — valves tf J (t PRESSURE CONTROL VAL\ Sequence valves Pressure regulator, {i no relief port Pressure regulator, with relief port L FLOW CONTROL VALVES Restrictor valve = Orifice valve < Restrictor valve Adjustable restrictor mechanically adjusted by lever ‘actuator, spring valve return ‘SHUT OFF VALVE Simplified symbol SS 4 Scanned by CamScanner Scanned with CamScanner