ENG052-20ERW-PPFU001-N04-0001_02 - INSTALLATION PROCEDURE FOR PIPELINE CATHODIC PROTECTION SYSTEM

NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
VENDOR COMMENTS RESPONSE SHEET
Document No. ENG052-20ERW-PPFU001-N04-0001 Rev No. ZLOG Transmittal No. Date
PFML Transmittal JI2047-PFML-PPFU001-T-0011 02 25/08/22
SL Page PETROFAC STATUS

VENDOR RESPONSE REMARKS
No. No. COMMENTS By ( O\C)
Farheen.mev
1. 8 mention the type that is to be supplied Noted and Incorporated C
liwala
add a note, this cable-to-pipe connection method is not
2. 9 allowed and shall not be applied on any foreign or Eric.catis Noted and Added C
exiting pipe / pipelines.
3. 11 Specify minimum curing time. Eric.catis Noted and updated C

Farheen.mev
4. 14 Add installation of coupons
liwala
Noted and Added C
Elaborate in details: The foreign line cables are
provisions, terminated inside the JB and shall not be
5. 16 connected to the terminals or CP circuit. The foreign Eric.catis Noted and Incorporated C
line cable shall remain disconnected unless required to
be confirmed during commissioning stage.
Add:
-Mechanical integrity test of connection (pull test) Farheen.mev
6. 25 Noted and Added C
-Cable-to-pipe connection encapsulated and sealed liwala
with coating repair material
Legend (Status O\C) : O - Open / C – Closed Page 1 of 2

Add:
-Mechanical integrity test of connection (pull test)
Farheen.mev
10. 26 -Holiday testing of the repaired section done Noted and Incorporated C
liwala
-Cable-to-pipe connection encapsulated and sealed
with coating repair material
11. 13 Value should be consistent Eric.catis Noted and Incorporated C
Potential Measurement Form to be added for the TCP
12. 25 Eric.catis Noted and Incorporated C
monitoring records.
- If permanent test facilities are not yet available due to
site construction activities then the anode cable tail
and pipe connection cable shall be brought above
ground at the test station location for temporary
splicing by means of a split bolt connector or similar
mechanical means and sealed with PVC insulating. C
13. 25 Eric.catis Noted and Incorporated
- Measure the potential of pipeline and it shall be more
than -850mVCSE.
- Ensure to maintain the minimum level of protection
criteria (-850mVCSE.) and monitor by monthly in all
TCP (Mg Locations) locations, the results shall be
recored in form BSST-QAQC-CPJ212510-003FR.
Note: for Item 9 & 10 above, for BSST-QAQC-
14. 26 CPJ212510-003FR to complete the TCP Eric.catis Noted and Incorporated C
requirements.
Name Noufal KP Name Dave Villanueva
Signature Signature
Date 03/10/22 Date
Legend (Status O\C) : O - Open / C – Closed Page 2 of 2

CONTRACT NO: ENG052-20ERW
SUPPLIER DOCUMENT COVER SHEET
Supplier Name: BIN SARI SPECILIAZED TECHNOLOGIES

Purchase Order Number: JI2047-PPFU001
Purchase Order Title: CATHODIC PROTECTION SYSTEM
Equipment/Tag Number: NA
SDRL Code: N04
Supplier’s Document number: BSST-QAQC-CPJ212510-008W
Document total Pages : 46
Document Title: INSTALLATION PROCEDURE FOR PIPELINE

CATHODIC PROTECTION SYSTEM
Document No: ENG052-20ERW-PPFU001-N04-0001

SUPPLIER DOCUMENT REVIEW
Purchaser’s review of this document does not relieve Seller of the responsibility for correctness under the purchase order
or contract. Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or
materials developed or selected by the Seller and does not relieve the Seller from full compliance with the purchase order,
contract or any other obligations, nor detract from any of the Purchaser’s rights.
Reviewer Signature Date
Eric Catis
Digitally signed by Eric Catis
ERIC CATIS DN: cn=Eric Catis, o=PETROFAC INTERNATIONAL, ou=METALLURGY DEPARTMENT,
email=eric.catis@petrofac.com, c=AE
Date: 2022.10.04 13:00:21 +04'00'
CODE A Final: No Comment, document accepted. Do not re‐submit, except modified.

Revise and Re-issue. Work may not Proceed
CODE B
Revise and Re‐issue: Returned with comment, incorporate comments and re‐issue for review.
Revise document to address comments and issue as final. Work may Proceed
No re-submittal for review required if SUPPLIER agrees with and makes indicated document
CODE C
changes. CONTRACTOR to resolve with Project Team if disagreement on making changes to address
comments
Review not required. Work may Proceed
CODE D
Incorporate comments and proceed. Do not re-issue for review, issue for Final Submission.
Rejected. Work may not Proceed
CODE R
Incorporate comments and re-issue for review. Work may NOT proceed.
Issue Record
02 Issued for Approval 03-10-2022 KPN MGS YMS
01 Issued for Review 24-05-2022 KPN MGS YMS
Rev Purpose Date Prepared Checked Approved

NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
Revision No. Date Author Scope / Remarks

01 24.05.2022 KPN Issued for Review
02 03.10.2022 KPN Issued for Approval
Holds List
S. No Reference Clause Remarks

(PLAN B)
Table of content
1. INTRODUCTION 4
2. SCOPE 4
3. REFERENCE DOCUMENTS 4
4. ABBREVIATION 6
5. PROTECTION CRITERIA 7
6. RESPONSIBILITIES 7
7. EQUIPMENT 8
8. TEMPORARY CP SYSTEM PROCEDURE 8
9. PERMANENT CP SYSTEM PROCEDURE 12
10. ATTACHMENTS 22
(PLAN B)
1. INTRODUCTION
BSS Tech been retained by PETROFAC as CP vendor (P.O No: JI2047-PPFU001) to site survey,
detailed design, material supply, installation supervision and commissioning for various cathodic
protection systems for NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B).
2. SCOPE
This procedure defines the methodology, requirements, responsibilities and equipment required for
the installation of Temporary and permanent CP system for the following list (in table#1) of
Pipeline external protection to ensure they conform to approved project specifications and other
applicable codes & standards.
Structure Details
Size Length
Sl No Structure From To
(inch) (m)
1 Flow Line New EPF Plant NC200 NC 200- E5 6 2080
5 Flow Line New EPF Plant NC200 New EWT Facility 6 620
9 Export Line New EPF Plant NC200 NC-115 GOSP-B 12 96300
10 Pipeline New EPF Plant NC200 New EWT Facility 8 460

Table 1
3. REFERENCE DOCUMENTS
3.1 Project Specification
Document / Drawing No: Description
ENG044-20ERW-000-ML-
Specification for Cathodic Protection System.
SPC-0001-000
Table 2
3.2 International codes and Standards

Electric cables, PVC insulated, non-armoured cables for voltage
BS 6004 up to and including 450/750 V, for electric power, lighting and
internal wiring
(PLAN B)
Electric cables, single core unsheathed heat resisting cables for

BS 6007
voltages up to and including 450/750V, for internal wiring
Power cables with extruded insulation and their accessories for
IEC 60502
rated voltages from 1kV up to 30Kv.
DNVGL-RP-B401 Recommended practice- Cathodic protection design
NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)
NACE SP-0169 Control of External Corrosion on Underground or Submerged

Metallic Piping Systems
NACE SP-0177 Mitigation of AC & Lighting effects on Metallic Structures &
Corrosion Control Systems
NACE SP-0186 Application of Cathodic Protection for External Surfaces of Steel
Well Casings
NACE SP-0286 Standard Recommended Practice-Electrical Isolation of
Cathodically Protected Pipelines
Standard Recommended Practice-Design, Installation,
NACE SP-0572 Operation, Maintenance of Impressed Current Deep Ground
Beds
Measurement Technique Related to Criteria for Cathodic
NACE TM-0497 Protection on Underground or Submerged Metallic Piping
Systems
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)
Quality systems – Model for quality assurance in design,
ISO 9001
development, production, installation and servicing.
ISO 9004 Guideline for quality management.

Table 3
3.3 Project Reference Document

ENG052-20ERW- Detailed design calculation for pipeline cathodic protection
PPFU001-F23-0001 system
ENG052-20ERW-
Installation detail drawing for pipeline cathodic protection system
PPFU001-B18-0001
ENG052-20ERW-
Schematic diagram for pipeline cathodic protection system
PPFU001-B18-0002
ENG052-20ERW-
Overall pipeline layout drawing for cathodic protection system
PPFU001-B18-0003
ENG052-20ERW-
Installation procedure for pipeline cathodic protection system
PPFU001-N04-0001
ENG052-20ERW- Test facility and cable schedule for pipeline cathodic protection
PPFU001-E13-0001 system
(PLAN B)
ENG052-20ERW- Pre-commissioning and commissioning procedure for pipeline

PPFU001-N04-0002 cathodic protection system
Table 4
4. ABBREVIATION
Abbreviation Description
A : Ampere
AC : Alternate Current
Al : Aluminium
ASTM : American Society for Testing and Materials
BS : British Standard
CP : Cathodic Protection
Cu : Copper
Cu/CuSO4 : Copper / Copper Sulphate

D : Depth
DC : Direct Current
Dia. : Diameter
GI : Galvanized Iron
GRP : Glass-fibre Reinforced Polyester
H : Height
HALAR : Ethylene Chloro-Tri-Fluoro-Ethylene
HMWPE : High Molecular Weight Polyethylene

ICCP : Impressed Current Cathodic Protection
IEC : International Electro technical Commission
IP : Ingress protection
ISO : International Organization for Standardization
Kg : Kilogram
kV : Kilovolt
M : Meter
mA : Milli ampere
Mg : Magnesium
MM : Millimeter
MMO : Mixed Metal Oxide
(PLAN B)
Abbreviation Description
mV : Millivolt
NACE : National Association of Corrosion Engineers
PCR : Polarization Cell replacement
PVDF : Poly Vinyl Idene Fluoride or Kynar
SACP : Sacrificial anode cathodic protection
T : Thickness
V : Voltage
W : Width
w.r.t. : With respect to

Table 5
5. PROTECTION CRITERIA
Cathodic protection system shall be designed to meet the following criteria (As per ENG044-
20ERW-000-ML-SPC-0001-000_ Specification for Cathodic Protection System):
• -0.850V to -1.150V wrt Cu/CuSO4 reference (-0.950V min. in anaerobic soils)

• -0.800V to -1.100V wrt Ag/AgCl reference
• Overprotection, that is polarised potential more negative than –1.2 Volts versus
copper/copper sulphate, should be avoided.
• Alternatively, a minimum negative (cathodic) polarisation shift of 100 millivolts is measured
between the structure steel surface and a stable Cu/CuSO4 reference electrode contacting
the electrolyte surrounding the structure. The formation or decay of polarization can be
measured to satisfy this criterion
6. RESPONSIBILITIES
6.1 BSST (CP VENDOR) SITE ENGINEER
1. Installation Supervision
2. To ensure that installations are as per the approved procedures and drawings.
3. The equipment and materials shall meet the applicable project safety and quality
requirements.
4. To ensure that materials are used from approved lots.
5. To ensure all the required tests as per Project specifications are conducted, recorded.
6. Resolving and closing all CP related technical issue on site.
7. Signing & closing all Commissioning and Installation QC field records.
(PLAN B)
7. EQUIPMENT
1. Potentiometric multimeter having high input impedance.
2. Portable Cu/CuSO4 reference electrode.
3. Hand tools
4. Resistance Tester
5. Insulation Flange Tester
8. TEMPORARY CP SYSTEM PROCEDURE

8.1 GENERAL
The temporary cathodic protection system for pipeline external surface protection shall be achieved
through sacrificial anode cathodic protection by using pre-packaged magnesium anode and test
station. The temporary CP is designed for 2 years/until the commissioning of permanent Impressed
Current Cathodic Protection system. The monitoring facilities (test stations) for temporary CP can
be utilized for permanent CP system monitoring. The installed pre-packaged magnesium anode
shall be connected to the pipeline through test station by using a 10mm2 HMWPE / Kynar cable
and one monitoring cable 10mm2 HMWPE/ Kynar also taken from the pipelines for monitoring
purpose. All pipe to cable connections shall be by means of Thermite Welding. Temporary cathodic
protection shall be provided after backfilling. Where permanent test facilities are not yet available
due to site construction activities then the anode cable tail and pipe connection cable shall be
brought above ground at the test station location for temporary splicing by means of a split bolt
connector or similar mechanical means and sealed with PVC insulating. The cables shall be
secured to a suitable temporary stake or pole driven into the ground at the test facilities intended
location and temporary barricades shall be erected with signs.
The below section explains the detailed process of installation of each components for the
temporary cathodic protection. Refer installation drawings ENG052-20ERW-PPFU001-B18-0001
and layout drawings ENG052-20ERW-PPFU001-B18-0003 for more detail.
8.2 INSTALLATION OF MAGNESIUM ANODE

1. Anodes are pre-packaged magnesium anodes of net weight 4.1Kgs.
2. Excavate a pit to accommodate magnesium anode at 2M from the pipe center.
3. Soak the anode in fresh water at least 24hrs prior to installation.
4. Anode open circuit potential shall be measured using portable Cu/CuSO4 reference
electrode in water prior to the installation (Mg anode open circuit potential shall be 1.7 to
1.77V). This test shall be repeated after initial backfilling or before final grade leveling
5. If the test fail,anode to be replaced and repeat the test until the required value attained
6. Pre-packed magnesium anodes shall be installed vertically at pipeline invert level and at a
distance of approximately 1 to 2M away from pipeline center.
7. Partial backfilling of anode with native soil, free of stones and rocks.
8. Measure & record the open circuit potential of the anode after partial buried in soil after
(PLAN B)
pouring sufficient sweet water.(Mg anode potential shall be 1.59 to 1.63V). If the test fail,
anode to be replaced and repeat the test until the required value attained
9. All temporary sacrificial anode cable tails supplied with sufficient lengths shall be terminated
within test stations without splicing.
10. The 16mm2 HMWPE/Kynar anode tail cable shall be bonded with the 10mm2 HMWPE/
Kynar bonding cable from the pipeline at the test station.
11. Care must be taken while installing and laying the anodes to avoid breaking or any damage.
For more details refer ENG052-20ERW-PPFU001-B18-0001, ENG052-20ERW-PPFU001-B18-
0003 & field records BSST-QAQC-CPJ212510-016FR, BSST-QAQC-CPJ212510-003FR
8.3 THERMITE WELDING CABLE-TO-PIPE CONNECTION

All the Pipe to cable connection except negative and foreign line connection shall be done by means
of Thermite Welding. The following step-by-step procedure shall be followed to achieve a firm
thermite weld connection. This Cable to Pipe connection method is not allowed and shall not be
applied on any foreign or existing pipe / Pipelines.
1. Mark the exact location for bond on pipe.
2. The coating shall be removed (50X50mm) from the structure at the weld locations.
3. Degrease the area of bonding.
4. Prepare the surface to a bright finish to ensure a firm connection by thoroughly cleaning
the surface.
5. Thermite weld must be done within five minutes after preparing the surface.
6. Remove the 30mm of the cable insulation and clean the conductor core.
7. Place the core and mould on the required spot.
8. Pour weld metal and firing powder in the mould and close the top.
9. Hold the mould handle firmly and ignite the powder by using the flint gun.
10. After the powder has melted allows ½ minutes to set the weld.
11. Remove the mould and allow for cooling.
12. Measure and record the pipe to cable resistance and it shall be below 0.1Ω between pipe
metal surface and cable end, gently pull the cable to make sure the connection is firm. If
the test fails, thermite welding to be repeated until the required values attained.
13. Ensure that cable to pipe connection shall not be carried out within 300mm of other
connections, welds or pipeline bends
14. Reinstate the coating & encapsulate the cable to pipe connection using Intergard 821.for
more details please refer section 8.6.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001, ENG052-20ERW-
PPFU001-B18-0003.
The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-039FR.
(PLAN B)
8.4 PIN BRAZING CABLE TO PIPE CONNECTION

Pipe to cable connection for existing foreign line shall be done by means of pin brazing. Prior to
pipe to cable connection, contractor to ensure official permission from foreign pipeline owner. UT
test shall be conducted to verify the pipeline thickness shall be greater than 6mm.
Pin brazing shall be done as follows
1. 50mmX50mm area of coating shall be removed from the pipes for pin brazing. Care shall
be taken to avoid any stress mark at the exposed area.
2. Grind the area with suitable grinding wheel in such a way that the pipe wall thickness is not
reduced where the brass pin and earthing device are to be fixed on the pipeline. The
exposed metal areas shall be cleaned carefully by pencil grinder to remove dust and coating
debris.
3. Attach the earthing device on the exposed area of the pipe and ensure that it sits firmly
under its magnetic action. The other end of the device is to be connected to the negative
socket of the battery box.
4. Brazing gun shall be loaded with 8mmØ direct brazing pin and the protective ceramic
ferrule. The cable of the gun shall be connected to the positive socket of the battery box.
5. Hold the pin brazing gun vertically with the cable and the lug on the exposed area of the
pipe so that the top of the pin is in proper contact with the pipe metal.
6. Press the gun firmly and close the electrical circuit by pressing the trigger. Keep the trigger
depressed till the fuse wire rupture and break the circuit. Hold the gun in place for three
seconds while braze solidifies.
7. Remove the gun and allow the cable connection to cool. After removing the gun, the brazing
threaded pin should remain fixed on the pipe.
8. Welded connections shall be tested for mechanical strength by pulling with hands.
9. Clean the area around the pin using a hand or power wire brush.
10. Check the resistance between structure and the cable, (Acceptance criteria – Resistance
should be less than 0.1Ω).If the test fails, remove the pin and braze again with new pin.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001, ENG052-20ERW-
PPFU001-B18-0003.
The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-039FR-2.
8.5 PAD WELD CABLE TO PIPE CONNECTION

Pipeline drain point negative connection shall be done using pad weld. Pad weld shall be done as
follows.
1. A pad plate construction shall be with same pipeline material of size 50x50mm and 6mm
minimum thickness.
(PLAN B)
2. A M10x25 mm SS threaded stud shall be welded at one side of the plate.

3. Grind the area with suitable grinding wheel in such a way that the pipe wall thickness is not
reduced where the pad weld to be done on the pipeline. The exposed metal areas shall be
cleaned carefully by metal wire brush to remove dust and coating debris.
4. The plate shall be welded to the pipeline by two continuous welds in circumferential
direction. Note: - Longitudinal welding shall not be permitted.
5. 50 mm2 HMWPE / Kynar cable with M10 tinned copper cable lug shall be bolted with
threaded stud welded on the pad plate and it shall be routed to inside the Transformer
rectifier.
6. Measure and record the pipe to cable resistance and it shall be below 0.1ohm between
pipe metal surface and cable end, gently pull the cable to make sure the connection is firm.
If the test fails, Re works to be done until the required values attained.
For more details Please refer ENG052-20ERW-PPFU001-B18-0001, ENG052-20ERW-PPFU001-
B18-0003.
The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-039FR-3
8.6 COATING REPAIR OF CABLE TO PIPE CONNECTIONS

1. Reinstate the coating & encapsulate all cable to pipe connections using Intergard 821.
2. Prior to application of Intergard on pipe surface shall be cleaned and free from dust or
grease
3. In order to ensure proper bonding of coating repair material pipe surface shall be roughened
using emery sheet/file
4. Thoroughly mix Part-A (Base) and Part-B (Solidifier) of Intergard in proportion as per
manufacturer’s recommendation. Mixing shall be done in clean container of appropriate
size using proper tools supplied with the material.
5. Apply Intergard on the pipe surface using trowel/scrapper to get smooth finish and allow
sufficient time for curing (Around 30 minutes).
6. After curing hard dry, coating repair shall be tested by applying high voltage (5kV) using
holiday detector for absence of holidays. In case of unsatisfactory coating repair, rework to
be carried for satisfactory result.
For more details Please refer ENG052-20ERW-PPFU001-B18-0001, ENG052-20ERW-PPFU001-
B18-0003.
(PLAN B)
8.7 TCP COMMISSIONING AND MONITORING

1. Measure and record the open circuit potential of anode w.r.t Cu/CuSO4 reference electrode.
2. Measure and record the natural potential of the structure w.r.t Cu/CuSO4 reference
electrode.
3. Connect the anode with pipeline through the terminal in the Test Station
4. If permanent test facilities are not yet available due to site construction activities then the
anode cable tail and pipe connection cable shall be brought above ground at the test station
location for temporary splicing by means of a split bolt connector or similar mechanical
means and sealed with PVC insulating.
5. Measure the potential of pipeline and it shall be more than -850mVCSE.
6. If the ON potential found less than -850mV, allow the structure to polarize (for at least 24
hrs) and measure the reading.
7. The Engineer shall carry out further testing and rectification works, as necessary, until the
results are acceptable.
8. U/G section of Metal pipe shall be protected with TCP system after backfilling
9. To ensure the preservation of UG piping till the permanent ICCP system is energized this
testing and monitoring shall be recorded and performed every month.
The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-003FR
9. PERMANENT CP SYSTEM PROCEDURE

Cathodic Protection system for the protection of underground pipelines comprises of Mixed Metal
Oxide (MMO) titanium anodes, transformer rectifier, anode junction box, Bond box, reference
electrode and coupon and test stations. The MMO titanium anode shall be installed in deep well
ground bed at specified locations (coordinates specified in the layout drawing). Individual anode tail
cable shall be routed to the respective anode junction box and terminate inside. The TR positive
header cable (50 mm2) shall be connected to anode junction box and the negative header cable
(50 mm2) shall be connected to the respective pipeline. The permanent reference electrodes shall
be installed at drain points (Drain point test station) wit. Reference electrode and coupon tail cables
shall be terminated to the test post. Foreign bond box (FBB) shall be installed at all metallic foreign
pipeline crossings in accordance with layout and installation drawings One each 10mm2 cable for
monitoring and 16mm2 cable for bonding shall be taken from the own pipeline and one each 10mm2
cable for monitoring and 16mm2 cable for bonding shall be taken from the foreign pipeline and shall
be terminated inside the bonding facility. Please refer layout# ENG052-20ERW-PPFU001-B18-
0001, Installation detail # ENG052-20ERW-PPFU001-B18-0003 and Test facility and cable
schedule# ENG052-20ERW-PPFU001-E13-0001 for more details.
The below section explains the detailed process of installation of each components for the
protection of underground pipeline.
(PLAN B)
9.1 INSTALLATION OF DEEP WELL ANODE

Deep well anode ground bed shall be installed as per the permanent cathodic protection system
design (ENG052-20ERW-PPFU001-F23-0001) and layout drawing (ENG052-20ERW-PPFU001-
B18-0003). Anode ground bed consists of mixed metal oxide (MMO) titanium anode and it can be
assembled on a vent pipe by means of cables ties and lowered into the deep well and backfill with
coke breeze.
9.1.1 DEEP WELL DRILLING/CASING INSTALLATION METHODOLOGY

1. Mark the location as per the finalized design and coordinates specified in the drawing.
2. Drilling rig and auxiliary equipment will be positioned as per the approved layout plan.
3. The driller shall ensure that necessary PPE is worn by all personnel and HSE requirements
are met.
4. Drill a bore hole of appropriate and depth as per design.
5. A 10” PVC casing pipe of 3m length shall be installed on top.
6. Bottom end of the active column shall be closed.
9.1.2 DRILL STEM RESISTANCE TEST

1. The drill stem resistance shall be measured every 10m depth drill in progress. That is to
determine the conductance of the ground bed layers using 3 pin method.
2. Resistance shall be measured using earth resistance meter.
3. Drill stem shall be considered as the 1st pin (C1).
4. Fix the second pin (P2) at 62% of the drilled depth and third pin (C2) at 100% of the total
drilled depth.
5. Put the earth resistance meter in 3 pole.
6. The above said process shall continue still the whole drilling complete.
7. Drill stem resistance shall be less than 1ohm at water table. Drilling to be continued until
the required value attained.
8. Record the measured readings in field record#BSST-QAQC-CPJ212510-008FR-1.
9.1.3 INSTALLATIOIN OF ANODE

1. Anode centralizers shall be inserted on each MMO titanium anodes with, 16mm2 HMWPE/
Kynar tail cable.
2. The distance from the first anode to the bottom of casing and all anode to anode distance
shall be as per the installation detail drawing.
3. The anode tail cables and 1” vent pipe shall be tied to polypropylene rope (with end weight
at the bottom) using cables ties at every 1m.
4. Anode vent pipe rope assembly shall be lowered into the casing pipe carefully and other
end of the rope shall be tied to 1” steel pipe which was fitted with casing head works.
5. The vent pipe shall be joined back to back until the anode set rest on the bottom of the
(PLAN B)
casing.
6. Secure the vent pipe outside the anode well for gas exhaust.
7. The coke breeze shall mix in slurry form in a container and start to pump inside the casing.
8. Pumping hose shall place inside the well to pump the slurry from the lower.
9. Care shall be taken while pumping to avoid any damages on the anode or vent pipe.
10. Slurry should be pumped to a height (as per design) to have the active anode column of
sufficient length.
11. Once the above activities are completed, retrieve the pumping hose from the well.
12. Keep the deep well as it is for 12-24Hrs to set.
13. Then fill the top layer of the active column with natural soil.
14. The surface casing pipe shall be secured in concrete foundation.
15. Anode tail cables shall be brought to the anode junction box located near to it and terminate
as shown in the installation drawing.
16. After settling down of the anode ground bed overall ground bed resistance shall be checked
by 3 pin method.
17. Measure soil to anode resistance for individual anode and total anode (combined) using 3
pin or 2 pin method as applicable.
18. All the anode tail cables shall be properly marked and tagged.
19. For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001 and ENG052-
20ERW-PPFU001-B18-0001.
20. The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-
008FR
9.2 INSTALLATION OF REFERENCE CELL & COUPON
9.2.1 INSTALLATION OF REFERENCE CELL

1. Reference electrode shall be installed at drain point as per the appropriate drawings.(
ENG052-20ERW-PPFU001-B18-0001)
2. The potential monitoring of pipeline shall be done using permanent and portable reference
electrode.
3. The permanent reference electrode are with 1Cx10mm2 HMWPE/ Kynar cable of 15m
length.
4. Pre-installation calibration – keep standard portable calibrated reference electrode as
common reference electrode and measure the potential between the common reference
electrode and other reference electrodes, reference cell shall be immersed in a water in a
non-metallic container. A stable potential with a tolerance of +20mV is acceptable. The
readings shall be recorded in the field record# BSST-QAQC-CPJ212510-043FR.
5. Reference electrode shall be installed vertically facing the pores edge down, at pipeline
(PLAN B)
invert level and at approximate 150mm away from the pipeline edge.
6. Reference electrode shall be installed as per Installation details.
7. After placing the reference electrode fill immediate surroundings of reference electrode with
soil in a slurry form(Mix water and soil to have a slurry form)
8. Cables from the reference cells and structure shall be terminated inside the Drain Point
Test Station.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001
9.2.2 INSTALLATION OF COUPON

1. The IR free potential reading of pipeline without interrupting the power supply shall be
measured using polarization coupon.
2. Coupon with 1cm2 exposed area of same pipeline material shall be assembled in PVC
enclosure and encapsulated with a solid setting epoxy resin.
3. The Polarization coupons are with twin 1c, 10mm2HMWPE/kynar cable of sufficient length.
4. Polarization coupons shall be installed at pipeline invert level and 300mm away from
pipeline adjacent to reference cell.
5. The Coupon exposed surface area shall be faced away from the pipeline.
6. Twin 1c, 10mm2HMWPE/kynar cables from the polarization coupon shall be routed to the
polarization coupon test station and shall be terminated as shown in the installation
drawings.
7. In the Coupon test station one cable shall be bonded to the pipeline through magnetic
reed switch, for measuring the ‘instant-OFF’ potential and the other cable shall be
terminated for potential measurement.
9.3 INSTALLATION OF JUNCTION BOX

Junction boxes in this application consist of anode junction box and foreign bond box. All installation
shall be carried out according to appropriate drawings.
9.3.1 INSTALLATION OF ANODE JUNCTION BOX [AJB]

1. Galvanized mounting frames for anode junction box shall be cast in a concrete plinth
complete with cable duct. Once the concrete plinth cured, the junction box shall be secured
to the frame.
2. 16mm2 HMWPE/Kynar anode tail cables from each anode ground bed shall be connected
to the appropriate circuits inside the anode junction box with supplied lugs, nuts and
markers/Tags.
3. 50 mm2 HMWPE/ Kynar positive header cable from the Transformer Rectifier/DC DC
(PLAN B)
Controller shall be terminated to the bus bar inside the respective anode junction box.
4. Cable entry inside Junction box shall be through GI hub.
5. All cables shall be pulled through the cable conduit and terminated in the AJB located near
the deep well anode ground bed. The conduits shall have appropriate long radius to
facilitate easy pulling of cables to JBs and entry shall be at side of the concrete foundation.
Cut the cable to a suitable length and terminated using compression cable lugs.
6. Extra care should be given while pulling and laying the cable to save the cable from any
damage. A stress relief loop shall be provided in each cable and sufficient slack shall be
included near termination points.
7. No joint in cables shall be permitted.
The reading/observation shall be recorded in field record BSST-QAQC-CPJ212510-009FR-2
9.3.2 INSTALLATION OF NEGATIVE JUNCTION BOX [NJB]

1. Galvanized mounting frames for negative junction box shall be cast in a concrete plinth
complete with cable duct. Once the concrete plinth cured, the junction box shall be secured
to the frame.
2. 50mm2 HMWPE/Kynar cables from individual pipeline/flowline shall be connected to the
appropriate circuits inside the negative junction box with supplied lugs, nuts and
markers/Tags.
3. 50mm2 HMWPE/Kynar negative header cable from the Transformer Rectifier/DC-DC
Controller shall be terminated to the bus bar inside the respective negative junction box.
5. All cables shall be pulled through the conduit and terminated in the NJB located near to the
pipeline/flowline. The conduits shall have appropriate long radius to facilitate easy pulling
of cables to JBs and entry shall be at side of the concrete foundation. Cut the cable to a
suitable length and terminated using compression cable lugs.
9.3.3 INSTALLATION OF FOREIGN BOND BOX [FBB]

1. Galvanized mounting frames for bond boxes shall be cast in a concrete plinth complete
with cable duct. Once the concrete plinth cured, the bond box shall be secured to the frame.
2. FBB shall be installed at all multiple steel underground foreign pipelines crossing own
(PLAN B)
pipeline. The location shall be as per coordinates specified in the layout drawing# ENG052-
20ERW-PPFU001-B18-0001 and test facility schedule # ENG052-20ERW-PPFU001-B18-
0001.
3. One 16mm2 HMWPE/ Kynar cable and one 10mm2 HMWPE/Kynar cable shall be taken
from the foreign line and one 16mm2 HMWPE/ Kynar cable and one 10mm2 HMWPE/ Kynar
cable shall be taken from the own pipeline and shall be terminated inside the bond box.
4. The Foreign line cables are provisions, terminated inside the JB and shall not be connected
to the terminals or CP circuit. The Foreign line cable shall remain disconnected unless
required to be confirmed during commissioning stage.
6. All cables shall be pulled through cable conduit and terminated in the junction box, cut to a
suitable length and terminated using compression cable lugs.
Installation drawing reference ENG052-20ERW-PPFU001-B18-0001
9.4 INSTALLATION OF TEST STATION

Test stations in this application consist of standard test post, Insulation Joint test post and Drain
point test post. All installation shall be carried out according to appropriate drawings.
9.4.1 INSTALLATION OF STANDARD TEST POST[STP]

1. Test station shall be placed in locations as per the installation drawing ENG052-20ERW-
PPFU001-B18-0001), layout drawing ENG052-20ERW-PPFU001-B18-0001 and Test
facility schedule ENG052-20ERW-PPFU001-E13-0001.
2. The test station shall be fixed on a 3” uPVC conduit support which to be casted in to a
concrete plinth.
3. The magnesium anode tail cable (16mm2 HMWPE/ Kynar) for TCP shall be connected to
the appropriate terminals inside the test station with supplied lugs, nuts and markers.
Ensure to maintain connection and pipe cable to maintain TCP requirements.
4. 2nos of 10mm2 HMWPE/ Kynar monitoring cable from pipeline shall be connected to the
appropriate terminals inside the test station with supplied lugs, nuts and markers/Tags.
5. The tail cable from the anode shall be bonded with the bonding cable (10mm2 HMWPE/
Kynar) from the structure at test station.
6. All cables shall be pulled through the support conduit and terminated in the test station
located along the pipeline route as in layout drawing. Cable entry shall be at bottom of the
(PLAN B)
concrete foundation. Cut the cable to a suitable length and terminated using compression
cable lugs.
8. No joint in cable shall be permitted.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001.
9.4.2 INSTALLATION OF DRAIN POINT TEST POST [DPTP]

1. The UV stabilized drain point test station shall be placed at all drain points as per layout
drawing# ENG052-20ERW-PPFU001-B18-0001.
2. The drain point test post shall be installed on a 3” uPVC conduit which to be casted in to a
concrete plinth.
3. Two 1c 10mm2 HMWPE/ Kynar cables from pipeline shall be routed to the test post and
shall be terminated inside it. The other cable from reference electrodes and multi core cable
from TR shall be terminated inside the test post.
4. All cables shall be pulled through the support conduit and terminated in the Drain point test
post located at drain point as in layout drawing. Cable entry shall be at bottom of the
concrete foundation. Cut the cable to a suitable length and terminated using compression
cable lugs.
For more details Please refer drawing # ENG052-20ERW-PPFU001-B18-0001.
9.4.3 INSTALLATION OF INSULATION JOINT TEST POST [IJTP]

1. The insulation joint test station shall be placed at insulation joint / insulation flange at both
end of the underground pipeline/ at the U/G & A/G intersection as per layout drawing#
ENG052-20ERW-PPFU001-B18-0001.
2. The insulation joint test station shall be installed on a 3” uPVC conduit support which to be
casted in to a concrete plinth.
3. 4no of 10mm2 HMWPE/ Kynar cables (2 each from protected side and unprotected side)
shall be connected to the appropriate terminals inside the test station with supplied lugs,
nuts and markers.
4. All the four cables shall terminate in individual terminal inside the test station.
(PLAN B)
5. Structure to cable connection shall be by using cleat.

6. All cables shall be pulled through the support conduit and terminated in the insulation joint
test station located at insulation joint / insulation flange at both end of the pipeline/ U/G,
A/G Pipeline intersection as in layout drawing. Cable entry shall be at bottom of the concrete
foundation. Cut the cable to a suitable length and terminated using compression cable lugs.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0001.
The reading / observation shall be recorded in field record# BSST-QAQC- CPJ212510-009FR-7
9.4.4 INSTALLATION OF SPARK GAP ARRESTER

1. Spark gap arrester shall be connected across the isolation joint.
2. The Spark gap arrester shall be terminated to the welded cleats as shown in the installation
drawing (ENG052-20ERW-PPFU001-B18-0001).
3. Before connecting spark gap check the continuity of both the cleats and make sure that
both the cleats are electrically isolated.
4. Isolation integrity test for insulating flange shall be tested by isolation flange tester.
5. The Spark gap arrester cable shall be connected to the isolation joint by bolting the cable
to the cleat (50x50mm) using M10 threaded stud complete with nuts and washers.
6. The reading / observation shall be recorded in field record# BSST-QAQC- CPJ212510-
009FR-9
9.4.5 INSTALLATION OF LINE CURRENT TEST POST [LCTP]

1. The Line current measuring test station shall be installed close to the midpoint of pipeline
as per the layout# ENG052-20ERW-PPFU001-B18-0001.
2. The Line current test station shall be installed on a 3” uPVC conduit support which to be
casted in a concrete plinth.
3. 4nos of 10mm2 HMWPE/ Kynar cables shall be connected to the pipeline location.
4. Two out of 4 cables shall be connected to the first location and other two cables shall be
connected to the second location.
5. The distance between the connection locations shall be 50M
6. The outer two cables are current injecting terminals and inner two are current measuring
terminal
7. All the four cables shall terminate in individual terminal inside the test post.
8. All cables shall be pulled through the support conduit and terminated in the current
measuring test station as in layout drawing. Cable entry shall be at bottom of the concrete
(PLAN B)
foundation. Cut the cable to a suitable length and terminated using compression cable lugs.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0003 and ENG052-
20ERW-PPFU001-B18-0001.The reading / observation shall be recorded in field record# BSST-
QAQC-CPJ212510-009FR-8
9.4.6 INSTALLATION OF POLARIZATION CELL [PCR]

1. PCR and zinc grounding cell shall be installed at the HV/OH line (above 66kV) crossing or
parallel locations as per the layout# ENG052-20ERW-PPFU001-B18-0003.
2. Soak the grounding cell properly in water for 24 hrs before Installation.
3. Zinc Grounding cell shall be installed horizontally to 1m depth from pipeline invert level and
at a distance of approximately 2m away from pipeline
4. Partial backfilling of grounding cell with native soil, free of stones and rock.
5. Check the open circuit potential of the grounding cell after partial burial with native soil.
6. One number of 25mm2 HMWPE/ Kynar tail cable from the zinc grounding cell shall be
routed to the PCR and terminated in the positive terminal of PCR.
7. One 25mm2 HMWPE/ Kynar cable from the pipeline shall be routed to the PCR and
terminated in the negative terminal of PCR.
8. 1Cx10mm mm2 HMWPE/ Kynar monitoring cable from pipeline shall be terminated
terminals inside the PCR for monitoring.
9. PCR (Polarization cell replacement) shall be installed on the support as shown in the
installation drawing.
10. All cables shall be pulled through the support conduit and terminated inside PCR as in
layout drawing. Cable entry shall be at bottom of the concrete foundation. Cut the cable to
a suitable length and terminated using compression cable lugs.
For more details Please refer drawing ENG052-20ERW-PPFU001-B18-0003 and ENG052-
20ERW-PPFU001-B18-0001.
9.5 CABLE LAYING

1. Laying of cathodic protection cable shall be as per the details and layout drawing.
(PLAN B)
2. Extra care should be taken while pulling and laying the cable to save the cable from any
included near the termination points.
3. No joint in cable shall be permitted. Cable colour shall be in accordance of project
specification.
4. PVC warning tape & cable ties to be provided along the trench, and Cable route markers
shall be provided as per the standard procedure. Restoration of grade level and cleaning
of interested after work of completion.
5. Restoration of grade level and cleaning of area after completion of work.
9.6 INSTALLATION OF TRANSFORMER RECTIFIER [TR]/DC DC CONTROLLER

1. Transformer rectifier/ DC-DC Controller shall be installed directly mounted on the concrete
plinth as shown in the installation drawing.
2. Plinth shall be cast in concrete and provided with fixing studs on the top surface to suit the
fixing holes of the transformer rectifier/ DC-DC Controller unit base frame. Cable duct or
appropriate PVC conduit shall be cast in to the plinth to route the DC and AC cables.
3. When the concrete plinth is cured, the transformer rectifier/ DC-DC Controller shall be lifted
in the upright position in to location on the plinth using the lifting lugs provided on the unit,
with the sun shade/canopy removed. The unit shall be bolted down level to the plinth using
the fixing studs in the plinth. The sunshade shall then be fitted to the top of the transformer
rectifier.
4. The sunshade/Canopy shall then be fitted to the top of the transformer rectifier
5. Input power to the rectifier// DC-DC Controller shall be provided through a circuit breaker.
With transformer rectifier// DC-DC Controller in the OFF position install positive and
negative DC cable through appropriate cable duct or conduit in the plinth and the cable
glands supplied with the unit. Input main cable shall be installed and terminated similarly.
6. The opening where the cable exit the duct for buried cables shall be sealed properly.
7. The earth lead of the Transformer Rectifier/ DC-DC Controller shall be connected to the
earthing terminal by using suitable sized cable lug, nut and washers supplied with the unit.
8. Input and Output cables are terminated to the designated terminals at the back side of the
TR/ DC-DC Controller unit.
9. The cables from the field can be terminated to the designated terminal blocks. Please refer
G.A drawings of Transformer Rectifier/ DC-DC Controller in the document (ENG052-
20ERW-PPFU001-D06-0002).
11. The output DC cable shall be removed from the positive terminal and left ‘disconnected’
(PLAN B)
until the Transformer Rectifier/ DC-DC Controller is commissioned.

12. Check the visual condition of Transformer Rectifier/ DC -DC Controller once the installation
is completed.
13. Before energizing the system, fill oil in Transformer Rectifier. The oil level shall be at least
in between the maximum.
For more details refer drawing ENG052-20ERW-PPFU001-B18-0001 and G.A drawings of
Transformer Rectifier in the document (ENG052-20ERW-PPFU001-D06-0002).
9.7 POST INSTALLATION CHECKS

1. Visual examination of all junction boxes / test stations shall be performed. All the enclosures
and terminals are to be of perfect construction and shall be free from any damages. The
internals shall be checked and shall be compared with the appropriate drawings.
2. The installation supervisor shall make sure that all the installations shall be carried out
according to the appropriate drawing.
3. Check the cable termination for any loose contacts.
4. All cable tags shall be as per test facility & cable schedule.
10. ATTACHMENTS
10.1 QC FIELD RECORDS
1. BSST-QAQC-CPJ212510-016FR : Sacrificial Anode Installation Inspection Record
2. BSST-QAQC-CPJ212510-039FR-1 : Thermite welding cable to pipe connection

inspection record
3. BSST-QAQC-CPJ212510-039FR-2 : Pin brazing inspection record for pipeline
4. BSST-QAQC-CPJ212510-039FR -3 : Pad weld inspection record for pipeline
5. BSST-QAQC-CPJ212510-044FR : Coating repair of cable to pipe inspection
record for pipeline
6. BSST-QAQC-CPJ212510-008FR-1 : Drill stem resistance record for pipeline
7. BSST-QAQC-CPJ212510-008FR : Deep well anode installation inspection record

for pipeline
8. BSST-QAQC-CPJ212510-043FR : Reference electrode installation inspection
record for pipeline
9. BSST-QAQC-CPJ212510-043FR-1 : Polarization Coupon installation inspection
record for pipeline
10. BSST-QAQC-CPJ212510-009FR-2 : Anode junction box installation inspection
record for pipeline
(PLAN B)
11. BSST-QAQC-CPJ212510-009FR-3 : Negative junction box installation inspection

record for pipeline
12. BSST-QAQC-CPJ212510-009FR-4 : Foreign bond box installation inspection record
for pipeline
13. BSST-QAQC-CPJ212510-009FR-5 : Standard test post installation inspection
record for pipeline
14. BSST-QAQC-CPJ212510-009FR-6 : Drain point test post installation inspection
record for pipeline
15. BSST-QAQC-CPJ212510-009FR-7 : Insulation joint test post installation inspection
record for pipeline
16. BSST-QAQC-CPJ212510-009FR-8 : Line current test post installation inspection
record for pipeline
17. BSST-QAQC-CPJ212510-009FR-9 : Spark Arrestor installation inspection record for
pipeline
18. BSST-QAQC-CPJ212510-040FR : Overhead line crossing bond box installation
inspection record for pipeline
19. BSST-QAQC-CPJ212510-010FR : Transformer rectifier/DC DC Controller
installation inspection record for pipeline
10.2 TCP COMMISSIONING FIELD RECORDS
1. BSST-QAQC-CPJ212510-003FR : TCP Field Test For Cathodic Protection
System
SACRIFCIAL ANODE INSTALLATION INSPECTION RECORD
Client: ZALLAF LIBYA OIL GAS Doc. Ref.: BSST-QAQC-CPJ201177-016FR
Project: NC-200 ERAWIN FIELD EPF PHASE- I

Rec. #
(PLAN B)
Structure ID: Date :
Area/Location: Ref. Drawing:
SL# Items to Check/ Inspection Observation Remarks
Check physically the anode and tail cable is free of

1.
damage.
2. Check anode properly soaked in fresh water.
Check open circuit potential of anode in water.

3.
With Cu/CuSO4 Ref. Elec.
4. Check the anode location as per drawing.
Measure the depth and distance of pit from

5.
pipeline.
Check installation of anodes as per installation
6.
procedure and drawings.
Pour enough water at the location of anode .
7.
installed.
Check anode potential with portable reference
8.
electrode after soil backfill.
Check the cable has been terminated in test station
9.
and tagged as per drawing.
Check the structure potential before and after
10.
anode connection.
Page 1 of 2
Note:
For SL# 8 & 10 refer BSST-QAQC-CPJ212510-003FR to complete the TCP requirements
• If permanent test facilities are not yet available due to site construction activities then the anode
cable tail and pipe connection cable shall be brought above ground at the test station location for
temporary splicing by means of a split bolt connector or similar mechanical means and sealed with
PVC insulating.
• Measure the potential of pipeline and it shall be more than -850mVCSE.
• For preservation, ensure to maintain the minimum level of protection criteria (-850mVCSE.) and
monitor by monthly in all test facilities (STP, DPTP,IJTP, FBB etc), the results shall be recorded in
form BSST-QAQC-CPJ212510-003FR.
CP-Contractor Name: Sign: Date:

Engineer
EPC Contractor Name: Sign: Date:
Client Name: Sign: Date:
Page 2 of 2
THERMITE WELDING INSPECTION RECORD FOR PIPELINE
Client: ZALLAF LIBYA OIL GAS Doc. Ref.: BSST-QAQC-CPJ212510-039FR-1
Project: NC-200 ERAWIN FIELD EPF PHASE- I Rec. #
(PLAN B)
Type :
Check the grinded surface is free of any dusts and

1.
coating debris.
2. Check the cable is free of cuts and damage.
Check the cable lug is crimped properly with the

3.
cable.
.
4. Check cable connection to pipe.
Check the resistance / continuity between the pipe

5. to cable.
(Acceptance criteria: less than 0.1Ω)

Engineer
Page 1 of 1
PIN BRAZING INSPECTION RECORD FOR PIPELINE
(PLAN B)
Type :

1.
coating debris.

3.
cable.
.

5. to cable.

Engineer
Page 1 of 1
PAD WELDING INSPECTION RECORD FOR PIPELINE
(PLAN B)
Type :

1.
coating debris.

3.
cable.
.

5. to cable.

Engineer
Page 1 of 1
COATING REPAIR INSPECTION RECORD FOR PIPELINE
Client: ZALLAF LIBYA OIL GAS Doc. Ref.: BSST-QAQC-CPJ212510-044FR

(PLAN B)
Structure: Date :
Check the proper cable connections are done prior

1.
to apply coating repair.
Check the Intergard Part-A & Part-B are using from
2.
the lot before the date of expiry.
3. Check the applying location is free from duct.
4. Check the integrity of the coating.
.
5. Holiday test at 5kV setting.
CP-Contractor Engineer Name: Sign: Date:
Page 1 of 1
DRILL STEM RESISTANCE RECORD FOR PIPELINE
Doc. Ref.: BSST-QAQC-CPJ212510-008FR-1
Client: ZALLAF LIBYA OIL GAS Rec. #

Project: NC-200 ERAWIN FIELD EPF PHASE- I Date :
(PLAN B)
Serial # Depth Resistance Remarks
Note:- Drill stem resistance shall be measured at every 5m depth

Engineer
Page 1 of 1
DEEP WELL ANODE INSTALLATION INSPECTION RECORD FOR PIPELINE
Doc. Ref.: BSST-QAQC-CPJ212510-008FR

(PLAN B)
Serial
Items to Check/ Inspection Observations Remarks
#
1. Check the location of deep well as per
drawing.
2. Check the depth of the well as per the
drawing.
3. Check the steel casing and PVC casings are

installed as per the drawing.
4. Physical condition of anodes.
5. Check the anode cables and centralizer are
free of cuts or any damages.
6. Check anode to anode spacing as per the
drawing
Check whether the polypropylene rope is
7. properly tied with anode tail cable and 1” PVC
pipe (with end weight at the bottom)
8. Check the installation of anode has been

done properly.
9. Check the coke breeze has been tamped as
per the procedure.
10. Check vent pipe has been installed properly.
11. Check the native back fill has been filled

above the coke breeze layer.
12. Check the well head work as per the drawing.
13. Check the anode bed resistance to earth.

Engineer
Page 1 of 1
REFERENCE ELECTRODE INSTALLATION INSPECTION RECORD FOR
PIPELINE
Doc.No.BSST-QAQC-CPJ212510-043FR
Client: ZALLAF LIBYA OIL GAS Date:
(PLAN B)
Area/Location: Reference Drawing:
RE No: TS/TP ID:
SL# Items to Check/ Inspection Observations Remarks
Check potential measurements of permanent

1. reference cell with portable reference cell
before installation and readings are recorded.
2. Check reference electrodes are in proper
location as per the drawing.
3. Depth of ref. Cell installation.
(at pipeline invert level)
4. Check reference cell buried with soil and
wetted soil properly.
5. Check the cable is free of cuts or any damages
and the cable is properly tagged.
6. Check the cable has been installed as per the
drawing and routed to the test station.
7. Check sufficient loop has been provided for
reference cell tail cable.
8. Check the cable identification tags are
provided.
Acceptance Criteria: The potential between permanent and portable reference electrode shall be in
range of ±20mV
Note: Proper care to be taken during backfilling and compaction to protect the RE and tail cable from
damage.
Page 1 of 1
POLARIZATION COUPON INSTALLATION INSPECTION RECORD FOR
PIPELINE

(PLAN B)
Serial # Items to Check/ Inspection Observations Remarks
1. Check the physical condition of the coupon

Check the coupon location as per the
2.
drawings
Check the coupon installation depth &
distance from the pipeline.
3.
Depth: Pipeline invert level
Distance: 150mm from pipeline
Check the coupon had buried with native
4.
soil.
Check the coupons cable routing &
5.
termination inside the test station.
Check the connection of the cables on the
6.
pipelines and its terminations and tags.
Record the potential of pipeline with
7. portable and permanent reference
electrode
Page 1 of 1
ANODE JUNCTION BOX INSTALLATION INSPECTION RECORD FOR
PIPELINE

(PLAN B)
Structure ID#: JB ID#:
No of Circuits:
SL# Items to Check/ Inspection Completion Status Remarks

1. Visual inspection of the Anode Junction Box.
2. Check the Anode Junction Box location.
3. Check the labelling/tags.

Check the installation of AJB as per the procedure
4.
and drawing.
Check the concrete foundation is as per the
5.
drawing.
6. Check the cable entry is as per the drawing.
Check the number of circuits and shunt rating as

7.
per the drawing.
Check the termination and tagging inside the
8.
Junction Box is performed perfectly.
Check whether shunts included in the circuit and its
9.
ratings
Page 1 of 1
NEGATIVE JUNCTION BOX INSTALLATION INSPECTION RECORD FOR
PIPELINE

(PLAN B)
No of Circuits:

1. Visual inspection of the Negative Junction Box.
2. Check the Negative Junction Box location.
4. Check the installation of NJB as per the procedure

and drawing.
5. Check the concrete foundation is as per the
drawing.
7. Check the number of circuits and shunt rating as

per the drawing.
8. Check the termination and tagging inside the
Junction Box is performed perfectly.
9. Check whether shunts included in the circuit and its
ratings

Engineer
Page 1 of 1
FOREIGN BOND BOX INSTALLATION INSPECTION RECORD FOR PIPELINE

(PLAN B)
No of Circuits:

1. Visual inspection of the Foreign Bond Box.
2. Check the Bond Box location.
4. Check the installation of FBB as per the procedure

and drawing.
drawing.
7. Check the number of circuits and shunt rating as

per the drawing.
8. Check the termination and tagging inside the Bond
Box is performed perfectly.
9. Check whether shunts included in the circuit and its
ratings

Engineer
Page 1 of 1
STANDARD TEST POST INSTALLATION INSPECTION RECORD FOR PIPELINE

Client: ISARENE GROUPEMENT Rec. #
Project: AIN TSILA DEVELOPMENT PROJECT Date :
Structure ID#:
TS ID#:
1. Check the installation of test station as per the

procedure and drawing.
2. Check the Test station location.
3. Visual Inspection of the Test station

drawing.
5. Check the cable entry is as per the specification.
6. Check the stress relief loop has been provided for

the cables.
7. Check the termination and tagging inside the test
station is performed perfectly.
9. Record the potential of pipeline with portable

reference electrode.

Engineer
Page 1 of 1
DRAIN POINT TEST POST INSTALLATION INSPECTION RECORD FOR
PIPELINE

(PLAN B)
Structure ID#:
TS ID#:

2. Check the test station location.

drawing.

the cables.
8. Check the magnetic reed switch is in closed
condition.
9. Check the installation of Reference electrode and
polarization coupon
11. Record potential of pipeline with portable and

permanent reference electrode
Page 1 of 1
ISOLATION JOINT TEST POST INSTALLATION INSPECTION
RECORD FOR PIPELINE

(PLAN B)
Structure ID#:
TS ID#:

2. Check the test station location.

drawing.

the cables.
9. Check the installation of Surge Diverter
10. Record potential of pipeline with portable reference

electrode

Engineer
Page 1 of 1
LINE CURRENT TEST POST INSTALLATION INSPECTION
RECORD FOR PIPELINE

(PLAN B)
Structure ID#: TS ID#:

2. Check the test station location and cable span.

drawing.

the cables.
Check the cable termination and tagging inside the
7. test station is performed perfectly as per the
installation detail drawing.
8. Measure and label the pipeline span resistance
inside the test station head.
10. Record potential of pipeline with portable reference

electrode.

Engineer
Page 1 of 1
SPARK GAP ARRESTOR INSTALLATION INSPECTION RECORD FOR
PIPELINE

(PLAN B)
Structure ID:
Serial # Items to Check/ Inspection Observations Remarks
1. Check the type of spark gap arrestor
2. Check the length and size of tail cable
Check the Spark gap arrestor location as

3.
per drawings
Check the number of cleats and locations

4.
as per the drawing
Check the bolting of spark gap arrestor

5.
and tail cable on cleats.
6. Check the labels/tags

Engineer
Page 1 of 1
OVER HEAD LINE CROSSING BOND BOX INSTALLATION INSPECTION
RECORD FOR PIPELINE

(PLAN B)
Structure ID#:
1. Visual inspection of the OHLB.
2. Check the OHLB location.

Check the installation of OHLB as per the procedure
4.
and drawing.
5.
drawing.
Check the Zinc Grounding Cell has been soaked

7.
with water properly before and after installation
Check the continuity between tail cable and zinc

8.
grounding cell
Check installation of Zinc Grounding Cells per

9.
installation procedure and drawings
Check all cables are free from damage and properly

10.
tagged
11. Check proper size of cable lug is used
Check all the cables are properly terminated as per

12.
the installation drawing
13. Check sufficient sand cover over the cable
Page 1 of 2
Check the open circuit potential of Zinc grounding

14.
cell

15.
drawing.
17. Check the installation of PCR is as per the drawing
Check the termination of cable inside PCR as per

18.
the Drawing

Engineer
Page 2 of 2
TRANSFORMER RECTIFIER/DC-DC CONTROLLER INSTALLATION
INSPECTION RECORD FOR PIPELINE
(PLAN B)
Structure ID#: TR ID#:

SL# Items to check/ inspection Observations Remarks
1. Visual Inspection of the TR/DC-DC Controller unit
2. Check the transformer rectifier//DC-DC Controller has
been installed as per the installation drawing.
3. Check the cable sizes.
4. Check the negative (-) cable between TR//DC-DC

Controller and NJB has been properly connected and
labelled.
5. Check the positive (+) cable between TR//DC-DC
Controller and AJB has been properly connected and
labelled.
6. Check the cable terminals have been tightened.
7. Check the rectifier//DC-DC Controller has been properly

grounded.
8. Input rating.
9. Output rating.
10. Total circuit resistance.
11. Oil fill and level(only for TR)
12. Oil breather/ Thermometer (only for TR)
13. Condition of display meters, doors, sunshade, painting.
Page 1 of 1
SL# Items to check/ inspection Observations Remarks
14. O&M manual and circuit diagram.
Notes :

Engineer
Page 2 of 1
TCP FIELD TEST FOR CATHODIC PROTECTION SYSTEM
Client: ZALLAF LIBYA OIL GAS DOC NO.: BSST-QAQC-CPJ212510-003FR
Project: NC-200 ERAWIN FIELD EPF PHASE- I (PLAN
Date:
B)
Test: TCP Field Test Type of meter:
Area/Location: Reference Cell:
Structure: Reference Drawing:
TEST RESULTS: -
Anode Pipe to soil potential w.r.t
Test Facility Cu/CuSO4 Reference cell in
Open Potential
Chainage Tag (STP, mV.
SL. Circuit Permanent Remarks
in KM DPTP,IJTP,
Potential in Natural After TCP RE/Coupon
FBB etc)
mV Potential connection
CP Vendor Name: Sign: Date:
Company: Name: Sign: Date:
DOC. REF: BSST -QAQC-GEN~003-FR

ENG052-20ERW-PPFU001-N04-0001_02 - INSTALLATION PROCEDURE FOR PIPELINE CATHODIC PROTECTION SYSTEM

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ENG052-20ERW-PPFU001-N04-0001_02 - INSTALLATION PROCEDURE FOR PIPELINE CATHODIC PROTECTION SYSTEM

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Available Formats

NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

VENDOR COMMENTS RESPONSE SHEET

Document No. ENG052-20ERW-PPFU001-N04-0001 Rev No. ZLOG Transmittal No. Date

PFML Transmittal JI2047-PFML-PPFU001-T-0011 02 25/08/22

SL Page PETROFAC STATUS

3. 11 Specify minimum curing time. Eric.catis Noted and updated C

Legend (Status O\C) : O - Open / C – Closed Page 1 of 2

Name Noufal KP Name Dave Villanueva

Date 03/10/22 Date

Legend (Status O\C) : O - Open / C – Closed Page 2 of 2

SUPPLIER DOCUMENT COVER SHEET

Supplier Name: BIN SARI SPECILIAZED TECHNOLOGIES

Document total Pages : 46

Document Title: INSTALLATION PROCEDURE FOR PIPELINE

Document No: ENG052-20ERW-PPFU001-N04-0001

Reviewer Signature Date

CODE A Final: No Comment, document accepted. Do not re‐submit, except modified.

02 Issued for Approval 03-10-2022 KPN MGS YMS

01 Issued for Review 24-05-2022 KPN MGS YMS

Rev Purpose Date Prepared Checked Approved

Revision No. Date Author Scope / Remarks

S. No Reference Clause Remarks

2 Flow Line New EPF Plant NC200 NC 200- E7 6 1420

3 Flow Line New EPF Plant NC200 NC 200- E4 6 1420

4 Flow Line New EPF Plant NC200 NC 200- E1 6 0700

9 Export Line New EPF Plant NC200 NC-115 GOSP-B 12 96300

10 Pipeline New EPF Plant NC200 New EWT Facility 8 460

3.2 International codes and Standards

Electric cables, single core unsheathed heat resisting cables for

DNVGL-RP-B401 Recommended practice- Cathodic protection design

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

NACE SP-0169 Control of External Corrosion on Underground or Submerged

ISO 9004 Guideline for quality management.

3.3 Project Reference Document

ENG052-20ERW- Pre-commissioning and commissioning procedure for pipeline

ASTM : American Society for Testing and Materials

Cu/CuSO4 : Copper / Copper Sulphate

HALAR : Ethylene Chloro-Tri-Fluoro-Ethylene

HMWPE : High Molecular Weight Polyethylene

IEC : International Electro technical Commission

ISO : International Organization for Standardization

NACE : National Association of Corrosion Engineers

PCR : Polarization Cell replacement

PVDF : Poly Vinyl Idene Fluoride or Kynar

SACP : Sacrificial anode cathodic protection

w.r.t. : With respect to

• -0.850V to -1.150V wrt Cu/CuSO4 reference (-0.950V min. in anaerobic soils)

8. TEMPORARY CP SYSTEM PROCEDURE

8.2 INSTALLATION OF MAGNESIUM ANODE

8.3 THERMITE WELDING CABLE-TO-PIPE CONNECTION

8.4 PIN BRAZING CABLE TO PIPE CONNECTION

8.5 PAD WELD CABLE TO PIPE CONNECTION

2. A M10x25 mm SS threaded stud shall be welded at one side of the plate.

8.6 COATING REPAIR OF CABLE TO PIPE CONNECTIONS

8.7 TCP COMMISSIONING AND MONITORING

9. PERMANENT CP SYSTEM PROCEDURE

9.1 INSTALLATION OF DEEP WELL ANODE

9.1.1 DEEP WELL DRILLING/CASING INSTALLATION METHODOLOGY

9.1.2 DRILL STEM RESISTANCE TEST

9.1.3 INSTALLATIOIN OF ANODE

9.2 INSTALLATION OF REFERENCE CELL & COUPON

9.2.1 INSTALLATION OF REFERENCE CELL

9.2.2 INSTALLATION OF COUPON

9.3 INSTALLATION OF JUNCTION BOX