NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B

VENDOR COMMENTS RESPONSE SHEET

Document No. ENG052-20ERW-PPFU001-N04-0003 Rev No. ZLOG Transmittal No. Date

PFML Transmittal JI2047-PFML-PPFU001-T-007 02 JI2047-PFML-PPFU001-T-004 20/JUN/22

SL Page PETROFAC STATUS

VENDOR RESPONSE REMARKS
No. No. COMMENTS By ( O\C)
Add the detailed procedure for "Drill Stem
1.
Resistance Testing" and the same shall be provided
Eric Catis Noted and updated C
for the QC instillation inspection & testing forms
8 (w/ pass & fail criteria).
2. Farheen
provide details of the drill stem test Noted and Incorporated C
Mevliwala
1) Provide the detailed and systematic procedure
of pumping the coke breeze (in slurry form) and
shall start from the most bottom level of the casing
and gradually pulling the hose upwards while
3.
simultaneously and continuously pumping to the Eric Catis Noted and added C
required full level and required volume.
9
2) Also specify the required volume (equivalent
number of sacks or bags) of Coke Breeze. The same
shall be incorporated in the QC forms.
4. Add details of routing and termination of anode Farheen
Noted and added C
cables Mevliwala

5. Add which drawing number to refer for the all the

Eric Catis Noted and added
cable termination inside the junction boxes C
10
6. 4) Add which drawing number to refer for the AC &
Eric Catis Noted and updated
DC cable termination
Legend (Status O\C) : O - Open / C – Closed Page 1 of 3
 NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B
1) Include procedure for the oil filling if supplied
without oil.
2) add mounting of silica breather and checking the
conditions.
7.
10 3) also include checking visual the TR conditions Eric Catis Noted and updated in QC forms. C
for any dent, damages, missing components, lose
wiring and oil leak.
All the above comments shall be incorporated in
the QC forms.
Include detailed procedure for mechanical integrity Noted and incorporated.
testing & electrical continuity testing. Also Please note mechanical Integrity
8. Farheen
incorporate these comments in the QC forms and testing shall be under contractor scope
Mevliwala C
specify the pass/fail criteria for the electrical and electrical continuity testing shall
continuity testing. be under our scope.
Add testing of the main negative cable integrity,
this will include electrical resistance measured
11 between two ends (from structure to TR unit) of
the main negative cable. This is necessary as there
9. is only one running negative cable from structure Farheen Noted and Incorporated. QC forms also
to the TR unit (no NJB). The same shall be applied Mevliwala updated.
C
for the main positive cable running from AJB to TR
unit.
Add these comments in QC forms for post
installation checks.
10. Also add the same for anode resistance Farheen
Noted and Provided C
measurement Mevliwala
12 Noted and it is not applicable. Please
11. Farheen note for the Negative connection shall
Add for negative pad connection and cable laying
Mevliwala be taking by using bracket connection. C
please refer in the section 7.4
12. Farheen
13 GB tag No., Co ordinates Noted and incorporated C
Mevliwala
13. Farheen
15 Add column for pin spacing Noted and added C
Mevliwala
14. Farheen
16 JB tag No. Noted and added C
Mevliwala

Legend (Status O\C) : O - Open / C – Closed Page 2 of 3

 NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B
Add:
- Verification of IP rating and suitability as per area
classification
15. Farheen
16 - Box firmly secured to mounting frame Noted and added C
Mevliwala
- Cables are securely connected to correct size
cable lugs and cables undamaged
- Name plate installed

16. Farheen
TR AC input and DC output Noted and updated C
Mevliwala
17
Add
17. Farheen
- conditions of silica gel verified Noted and updated
Mevliwala C
- cable lugs securely connected to terminal
Add:
- Anode to anode Spacing / Bottom anode spacing /
Total Number of Anodes/ Clearance above topmost
anode in active column
- Suspension rope secured to the support rod and
18. anode cables routed properly to the anode junction Farheen
13 Noted and updated C
box (AJB) without any damages and correctly Mevliwala
identified
- Coke breeze backfilled up to the specified level
of active column and individual / collective anode
resistances measured
- Native soil filled in inactiv column
PFML Representative Vendor Representative

Name Farheen Mevliwala Name Noufal KP

Signature Signature

Date 19/07/2022 Date 29 / JUN / 22

Legend (Status O\C) : O - Open / C – Closed Page 3 of 3

 NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
CONTRACT NO: ENG052-20ERW

SUPPLIER DOCUMENT COVER SHEET

Supplier Name: BIN SARI SPECILIAZED TECHNOLOGIES

Purchase Order Number: JI2047-PPFU001
Purchase Order Title: CATHODIC PROTECTION SYSTEM
Equipment/Tag Number: NA
SDRL Code: N04
Supplier’s Document number: BSST -QAQC-CPJ212510-009W

Document total Pages : 20

Document Title: INSTALLATION PROCEDURE FOR WELL CASING

CATHODIC PROTECTION SYSTEM
Document No: ENG052-20ERW-PPFU001-N04-0003
SUPPLIER DOCUMENT REVIEW

Purchaser’s review of this document does not relieve Seller of the responsibility for correctness under the purchase order
or contract. Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or
materials developed or selected by the Seller and does not relieve the Seller from full compliance with the purchase order,
contract or any other obligations, nor detract from any of the Purchaser’s rights.

Reviewer Signature Date

Farheen Mevliwala 19/07/2022
CODE A Final: No Comment, document accepted. Do not re‐submit, except modified.
Revise and Re-issue. Work may not Proceed
CODE B
Revise and Re‐issue: Returned with comment, incorporate comments and re‐issue for review.
Revise document to address comments and issue as final. Work may Proceed
CODE C No re-submittal for review required if SUPPLIER agrees with and makes indicated document
changes. CONTRACTOR to resolve with Project Team if disagreement on making changes to address
comments
Review not required. Work may Proceed
CODE D
Incorporate comments and proceed. Do not re-issue for review, issue for Final Submission.
Rejected. Work may not Proceed
CODE R
Incorporate comments and re-issue for review. Work may NOT proceed.

Issue Record

02 Re-Issued for Review 28-06-2022 KPN MGS YMS

01 Issued for Review 10-05-2022 KPN MGS YMS

Rev Purpose Date Prepared Checked Approved

 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

Revision No. Date Author Scope / Remarks

01 10.05.2022 KPN Issued for Review
02 28.06.2022 KPN Re-Issued for Review

Holds List

S. No Reference Clause Remarks

 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

Table of content
1. INTRODUCTION 4

2. SCOPE 4

3. REFERENCE DOCUMENTS 4

4. ABBREVIATION 5

5. RESPONSIBILITIES 6

6. EQUIPMENT 7

7. PROCEDURE 7

8. PRE-CAUTIONS 13

9. ATTACHMENT 13
9.1 QC FIELD RECORDS 13
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

1. INTRODUCTION
BSS Tech been retained by PETROFAC as CP vendor (P.O No: JI2047-PPFU001) to site survey,
detailed design, material supply, installation supervision and commissioning for various cathodic
protection systems for NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B).

2. SCOPE
This procedure defines the methodology, requirements, responsibilities and equipment required
for the installation of the Impressed Current cathodic protection system for the following list (in
table#1) of well casing to ensure they conform to COMPANY specifications and other applicable
codes & standards.

2.1 Well Casing

Sl No. Description Qty

1 Well Casing – NC 200-E1 01
2 Well Casing - NC 200-E4 01
3 Well Casing - NC 200-E5 01
4 Well Casing - NC 200-E7 01
Table#1
3. REFERENCE DOCUMENTS
3.1 Project Specification
Document / Drawing No: Description
ENG044-20ERW-000-ML-
Specification for Cathodic Protection System.
SPC-0001-000
Table#2
3.2 International codes and Standards
Document / Drawing No: Description
Electric cables, PVC insulated, non-armoured cables for
BS 6004 voltage up to and including 450/750 V, for electric power,
lighting and internal wiring
Electric cables, single core unsheathed heat resisting cables
BS 6007
for voltages up to and including 450/750V, for internal wiring
Power cables with extruded insulation and their accessories
IEC 60502
for rated voltages from 1kV up to 30Kv.
DNVGL-RP-B401 Recommended practice- Cathodic protection design
NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)
Control of External Corrosion on Underground or Submerged
NACE SP-0169
Metallic Piping Systems
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

Mitigation of AC & Lighting effects on Metallic Structures &

NACE SP-0177
Corrosion Control Systems

NACE SP-0186 Application of Cathodic Protection for External Surfaces of

Steel Well Casings
NACE SP-0286 Standard Recommended Practice-Electrical Isolation of
Cathodically Protected Pipelines
Standard Recommended Practice-Design, Installation,
NACE SP-0572 Operation, Maintenance of Impressed Current Deep Ground
Beds
Measurement Technique Related to Criteria for Cathodic
NACE TM-0497 Protection on Underground or Submerged Metallic Piping
Systems
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)
Quality systems – Model for quality assurance in design,
ISO 9001
development, production, installation and servicing.

ISO 9004 Guideline for quality management.

Table#3
3.3 Project Documents
Document / Drawing No: Description

ENG052-20ERW PPFU001-
Installation Detail Drawing for Well Casing Cathodic Protection
B18-0004
ENG052-20ERW PPFU001- General Arrangement Drawing for Well Casing Cathodic
B18-0006 Protection System
ENG052-20ERW PPFU001- Schematic Diagram for Well Casing Cathodic Protection
B18-0005 System

ENG052-20ERW-PPFU001- Detailed Design Calculation for Well Casing Cathodic

F23-0002 Protection System

ENG052-20ERW-PPFU001- Material Data Sheets for Cathodic Protection Materials/

D06-0001 Equipment

ENG052-20ERW-PPFU001-
Test Facility And Cable Schedule for Well Casing Cathodic
E13-0002
Table#4
4. ABBREVIATION
Abbreviation Description
A : Ampere

AC : Alternate Current

AVO : Ampere-Voltage-Ohm.
cm : Centimetre
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

Abbreviation Description
CP : Cathodic Protection

CPF : Central Processing Facility

Cu/CuSO 4 : Copper/Copper Sulphate

DC : Direct Current

EPC : Engineering, Procurement and Construction

EM : Electro Magnetic

GI : Galvanized Iron
GPS : Global Positioning System

HMWPE : High Molecular weight Polyethylene

HSE : Health Safety & Environment

ISO : International Standard Organization

IP : Ingress Protection

JB : Junction Box
KM : Kilo Meter

kV : Kilovolt
M : Meter

mm : Millimeter
mV : MilliVolt

NACE : National Association of Corrosion Engineers

PPE : Personal Protective Equipment

SP : Standard Practice

SWA : Steel Wire Armour

V : Voltage
Table#4
5. RESPONSIBILITIES
5.1. BSST SITE ENGINEER
1. Installation Supervision
2. To ensure that installations are as per the approved procedures and drawings.
3. The equipment and materials shall meet the applicable project safety and quality
requirements.
4. To ensure that materials are used from approved lots.
5. To ensure all the required tests as per Project specifications are conducted, recorded.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

6. EQUIPMENT
1. Potentiometric multimeter having high input impedance.
2. Portable Cu/CuSo 4 reference electrode
3. Hand tools
4. Drilling rig and accessories
5. Crane for lowering scrap steel casing (if required)
6. Coke breeze mixture and water pump

7. PROCEDURE
7.1 INSTALLATION PROCEDURE OF DEEP WELL GROUND BED
The major steps involved in the installation of a deep anode system include drilling the hole, placing
the anodes in the hole, pumping the backfill into place and completing the installation to the surface.
The drilling and installation team shall make sure that all deep well borehole ground bed
components such as, MMO anode, coke breeze, vent pipe, anode centralizers etc. are available
at site prior to commencing drilling to avoid possible delays.

The first step of the installation process involves drilling the hole. The exact location of the deep
well borehole ground bed shall be marked on site as per the appropriate layout drawing and cable
routing of well casing. Prior to any drilling or other excavation works, the chosen site shall be
thoroughly surveyed to ensure that there are no underground facilities at the location of the ground
bed.
A suitable drilling rig shall be mobilized to site and positioned at the ground bed location. Depending
upon the specific geology, the drilling operator shall drill a hole with air or mud circulation. If the
drilling equipment is undersized for the diameter and depth of hole to be drilled, the probability of
having hole problems will increase significantly. Therefore, an investigation of the drilling
equipment shall be checked prior to construction activity. In order to minimize installation problems,
the hole needs to be straight, stable and free of obstructions or constrictions.
An 8” diameter hole shall be drilled using the drilling rig. The depth of the borehole shall be drilled
to a depth 3 to 5 m deeper than the proposed total depth of the borehole column. This will insure
that in the event of a partial collapse of the borehole the ground bed materials can be installed
smoothly to the required depth.
There are two primary types of tests performed during the drilling process to provide decision
making data. Both tests are used to estimate formation resistivity.
• The first test involves measurement of the resistivity of the cuttings screened from the fluid
circulation steam. The cuttings are accumulated and compacted tightly into a soil box. The
test procedure involves calculating the resistance of the sample taken at every 10 m depth
between the potential pins and determining the resistivity from the soil box using Wenner
4 pin method.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

• The second test that may be performed during the drilling process to help determine the
water resistance is a drill stem-to-earth resistance. This test is usually conducted when
the top of the drill stem has reached the bottom of its travel distance just before adding
another length on the surface should be positioned for maximum test depth before the first
test measurement.

7.1.1 Casing Placement

Should there is a presence of cavity; a scrap steel casing may be required for the installation.
Casings is used to prevent the entrance of surface waters, to seal environmentally sensitive zones,
to stabilize unconsolidated formations during installation and to provide a more controlled
environment for the MMO anodes. Whatever the specific purpose of the casing, it should be placed
in the hole before any of the other components.
The diameter of steel casing shall be 8”. The maximum thickness of the casing pipe shall be 6mm
to facilitate the welding of pipes. The individual pipe length shall be 6 m to facilitate the
transportation and lowering of pipes. Pipes are generally available in 11-12 m lengths and same
may be used if the crane at the site has a longer boom to accommodate this length and pipes can
be transported without any problem.
The ends of the pipe shall be machined so that welding can be done at site. As the casing string
at the bottom is sealed with concrete before installation, weight must be added to the casing to
overcome the buoyancy effects of the drilling mud in the hole. This is generally accomplished by
pumping the drilling fluids into the casing string as it is pushed into place. Once the casing string
is locked into place in the hole, the drilling fluids are cleaned from inside the casing by washing
with water. However, the experienced drilling company can opt their own methods to install the
casing without any failure.

As sealed casing strings are installed, the placement of the backfill on the inside and outside of the
casing has to take place in two different operations. Care must be exercised to avoid significant
differential pressures across the casing walls capable of bursting the casing. One method of
reducing the differential pressures is to maintain heavy drilling mud on the opposite side of the
casing wall from the backfill pumping operation.

7.1.2 Drill Stem Resistance Test

1. The Drill stem resistance shall be measured every 6m depth drill in progress. That is to
determine the conductance of the ground bed layers using 3 pin method.
2. Resistance shall be measured using earth resistance meter.
3. Drill stem shall be considered as the 1st pin (C1).
4. Fix the second pin (P2) at 62% of the drilled depth and third pin (C2) at 100% of the total
drilled depth.
5. Put the earth resistance meter in 3 pole.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

6. The above said process shall continue still the whole drilling complete.
7. Record the measured readings in field record#BSST-QAQC-CPJ212510-008FR-1.

7.1.3 Anode Placement

Before carbon backfill is placed around the anodes, the anodes should be properly located within
the discharge zone (Active zone). Once each anode depth has been determined, the anode lead
wire should be marked to ensure proper placement. The anode tail cables and vent pipe shall be
tied to polypropylene rope (with end weight at the bottom) using cable ties at every 1 m. The anodes
should be lowered with help of polypropylene rope into position after attachment of centralizers
until the end weight touches the bottom of the borehole.
The primary gases that may be discharged by a deep anode system are oxygen, chlorine, carbon
monoxide, or carbon dioxide. These gases are all possible anodic reaction products. In the
quantities generated by deep anode systems, the gases can be safely vented to the atmosphere
by observing a few precautions. Due to the potential safety hazards involved, the gases should not
be allowed to concentrate in closed spaces. Therefore, deep anode venting should ensure release
to the atmosphere rather than to confined spaces. The venting system should be at a fixed distance
from the anode discharge surfaces but not contacting the anode surface directly. This can be
accomplished by inserting fixed centralizers between the anodes and the vent.
7.1.4 Completion
After the backfill pumping process, a minimum of eight hours is recommended to allow settling
before confirming the level of carbon backfill within the system. If additional backfill is required to
bring the level up to design, it may be poured slowly into the top of the hole or pumped depending
upon the additional quantity required. If the additional backfill is to be pumped, the pumping pipe
can be returned to the hole to stopping just above the current backfill level, and additional material
pumped into the hole. Care should be exercised in lowering the pumping pipe to avoid damage to
the anode leads.
Very carefully start pumping the coke breeze in a slurry form. Care shall be taken while pumping
from damaging the anodes or vent pipe. Slurry shall be pumped from inside by placing the pumping
hose at the inside of the well. Slurry should be pumped to a height (as per design) to have the
active anode column of required length as specified in the design report. Once the above activities
are completed, retrieve the pumping hose from the well and casing pipe shall be secured in
concrete foundation. Check the coke breeze level after setting. Anode tail cables shall be fed
through the conduit in the head work and secured ready for connection in to the anode junction
box. The cables shall be tied on a support bar with slack (to avoid load on cables) & the cable shall
be routed through the cable exit in the steel and PVC casing for onward routing and connection in
the anode junction box.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

All the anode tail cables shall be properly marked and tagged. A minimum waiting period of 24
hours after the final pumping is recommended to allow carbon backfill settling before final the
completion of hole.
Final completion of the deep anode system is accomplished by sealing the top portion of the hole
to prevent the entrance of surface groundwater. One easy method of sealing the upper portion of
a deep anode system involves pouring dry bentonite pellets or the drilled natural into the hole from
the surface.
The surface casing pipe shall be secured in concrete foundation and the anode tail cables shall be
brought to the anode junction box and terminate as shown in the installation drawing# ENG052-
20ERW PPFU001-B18-0004.
After the anodes are lowered into the bore hole and backfilling a resistance measurement should
be recorded between the anode tail cable and earth. Resistance shall be calculated by 3pin
method. Anode shall be considered as the first pin and fix the second and third pins at distances
from the anode and as recommended by the manufacturer of resistivity meter or as described
below.

1. Connect C1 & P1 to the anode.

2. Fix the second pin (P2) at 62% of the depth of bore hole.
3. Fix the third pin (C2) at a distance equal to the depth of bore hole.
4. Take the reading
Generally the reading shall be less than 1ohm for low resistive areas, but the reading may vary
according to the resistivity of the location. For high resistive areas higher values expected.
All the anode tail cables shall be properly marked and tagged, and all the reading/observation shall
be recorded. # BSST-QAQC-CPJ212510-015FR-1.

7.2 INSTALLATION OF ANODE JUNCTION BOX

Anode Junction Box shall be of min IP 65 Suitable for Safe area shall be installed as per appropriate
drawings.

1. Galvanized mounting frames for anode junction box shall be cast in to a concrete plinth
complete with cable duct. Once the concrete plinth shall be cured, the junction box shall
be secured to the frame.
2. Anode feeder cables shall be connected to the appropriate terminals inside the anode
junction box with supplied lugs, nuts and markers. # ENG052-20ERW PPFU001-B18-
0004.
3. The positive cable from the Transformer Rectifier shall be terminated to the bus bar inside
the AJB.
4. All cables shall be pulled through the conduit and terminated in the AJB. The conduits
shall have appropriate long radius to facilitate easy pulling of cables to JBs and entry shall
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

be at side of the concrete foundation. Cut the cable to a suitable length and terminated
using compression cable lugs.
5. Extra care should be given while pulling and laying the cable to save the cable from any
damage. A stress relief loop shall be provided in each cable and sufficient slack shall be
included near termination points.
6. No joint in cable shall be permitted.
For more details Please refer drawing # ENG052-20ERW PPFU001-B18-0004 and all the
reading/observation shall be recorded. # BSST-QAQC-CPJ212510-015FR-3.

7.3 INSTALLATION OF TRANSFORMER RECTIFIER

1. Transformer rectifier shall be installed directly mounted on the concrete plinth as shown in
the installation drawing.
2. Plinth shall be cast in concrete and provided with fixing studs on the top surface to suit the
fixing holes of the transformer rectifier unit base frame. Cable duct or appropriate PVC
conduit shall be cast in to the plinth to route the DC and AC cables.# ENG052-20ERW-
PPFU001-B18-0001
3. When the concrete plinth is cured, the transformer rectifier shall be lifted in the upright
position in to location on the plinth using the lifting lugs provided on the unit, with the sun
shade/canopy removed. The unit shall be bolted down level to the plinth using the fixing
studs in the plinth. The sunshade shall then be fitted to the top of the transformer rectifier.
4. The sunshade/Canopy shall then be fitted to the top of the transformer rectifier
5. Input power to the rectifier shall be provided through a circuit breaker. With transformer
rectifier in the OFF position install positive and negative DC cable through appropriate
cable duct or conduit in the plinth and the cable glands supplied with the unit. Input main
cable shall be installed and terminated similarly.
6. The opening where the cable exit the duct for buried cables shall be sealed properly.
7. The earth lead of the Transformer Rectifier shall be connected to the earthing terminal by
using suitable sized cable lug, nut and washers supplied with the unit.
8. Input and Output cables are terminated to the designated terminals at the back side of the
TR unit.
9. The cables from the field can be terminated to the designated terminal blocks. Please refer
G.A drawings of Transformer Rectifier in the document (ENG052-20ERW-PPFU001-D06-
0002).
10. Extra care should be given while pulling and laying the cable to save the cable from any
damage. A stress relief loop shall be provided in each cable and sufficient slack shall be
included near termination points.
11. The output DC cable shall be removed from the positive terminal and left ‘disconnected’
until the Transformer Rectifier is commissioned.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

12. Check the visual condition of Transformer Rectifier once the installation is completed.
13. Before energizing the system, fill oil in Transformer Rectifier. The oil level shall be at least
in between the maximum.
For more details refer drawing ENG052-20ERW-PPFU001-B18-0001 and G.A drawings of
Transformer Rectifier in the document (ENG052-20ERW-PPFU001-D06-0002).
All the reading/observation shall be recorded. # BSST-QAQC-CPJ212510-015FR-4.

7.4 TRANSFORMER RECTIFIER OIL FILLING

1. Check the type of the oil and make sure that the oil is suitable for transformer rectifier unit
2. Make sure that the transformer rectifier is in switched off condition
3. Open the oil inlet tube cover
4. Place a funnel into the oil inlet
5. Pour the oil through the oil inlet slowly. Manual oil pumps can be used to pump the oil from
the oil drums if required.
6. Make sure that oil level is just above the minimum oil level marking of the oil level gauge.
7. Close the oil inlet using the cap.
8. Any oil spillage during oil filling shall be cleaned prior to transformer rectifier energization.
The reading / observation shall be recorded in field record# BSST-QAQC-CPJ212510-105FR.

7.4 STRUCTURE TO CABLE CONNECTION

1. Negative connection bracket of size 200x150x8mm shall be used for the negative cable
connection to the well head. This shall be connected to the flange bolt on the well head in
accordance with document installation drawings for well casings.
2. Negative header cable shall be connected to the negative connection bracket by using the
supplied copper lug, cable clamp, GI bolts, nuts and washers.
3. Ensure continuity by checking the resistance between structure and the cable, (Acceptance
criteria – Resistance should be less than 0.1Ω).
4. Cable tag shall be provided on the negative cable for the proper identification.
5. Cable shall be routed through the painted mild steel flat bar inside the concrete cellar and
shall be taken out though the opening provided in the cellar for the cable exit.
For more details Please refer drawing # ENG052-20ERW PPFU001-B18-0004 and all the
reading/observation shall be recorded. # BSST-QAQC-CPJ212510-015FR-3.

7.5 POST INSTALLATION CHECKS

1. Visual examination of all junction boxes/ test posts shall be performed. All the enclosures
and terminals are to be of perfect construction and shall be free from any damages. The
internals shall be checked and shall be compared with the appropriate drawings.
2. The installation supervisor shall make sure that all the installations, shall be carried out
according to the appropriate drawing.
 NC-200 ERAWIN FIELD EPF PHASE- I
(PLAN B)
CONTRACT NO: ENG052-20ERW

3. Check the cable termination for any loose contacts.

4. The main negative cable and Positive cable (from AJB to TR) integrity checking shall be
done by recording electrical between two ends of cable. The electrical resistance/
acceptance criteria shall be less than 0.1 Ohm.

8. PRE-CAUTIONS
1. Work permits are to be obtained from company before the start of any work.
2. The CP vendor site representative will supervise the installation activities.
3. Only CP qualified competent person shall carry the tests.
4. All the personnel present in the site should wear their Personal Protective Equipment’s.
5. Handle the anode carefully while installation.
6. Strictly follow the safety driving rules
7. Insists on a good housekeeping at all the time.

9. ATTACHMENT

9.1 QC FIELD RECORDS

1. BSST-QAQC-CPJ212510-015FR-1 : Deep well Anode Ground Bed Installation

2. BSST-QAQC-CPJ212510-015FR-2 :
3. BSST-QAQC-CPJ212510-015FR-3
4. BSST-QAQC-CPJ212510-015FR-4 :
4. BSST-QAQC-CPJ212510-015FR-4 :
Inspection Record
Drill Stem Resistance Record
: Anode Junction Box Installation Inspection
Record
Transformer Rectifier Installation Inspection
Record
Anode resistance measurement
DEEPWELL ANODE GROUNDBED INSTALLATION INSPECTION RECORD

Client: ZALLAF LIBYA OIL GAS Doc No :

Project: NC-200 ERAWIN FIELD EPF PHASE-I
Rec.#
(PLAN B)

Location #: Date:

Reference Drawing : ENG052-20ERW

Well ID
PPFU001 -B18-0004

JB ID : Co-ordinates :

TEST RESULTS: -

SL# Items to Check/ Inspection Observations Remarks

1. Area/Location

2. Type of anode

3. No. of anodes

4. Distance between anodes

5. Distance between bottom of bore and bottom

most anode
6. Total depth of ground bed

7. Drill stem resistance

(for each every drill bit)
8. Total depth of active column

9 Installation of anode centralizers

10. Installation of surface casing

11. Installation of vent pipe

12. Coke breeze installation and quantity (as per

design)
13. Anode ground bed resistance

14. Installation of anode ground bed head work

Page 1 of 2
 SL# Items to Check/ Inspection Observations Remarks

15. Anode junction box fixing

16. Restoration complete and waste materials

removed from site
Anode to anode Spacing / Bottom anode
17 spacing / Total Number of Anodes/ Clearance
above topmost anode in active column
Suspension rope secured to the support rod and
18 anode cables routed properly to the anode
junction box (AJB) without any damages and
correctly identified
Coke breeze backfilled up to the specified level
19 of active column and individual / collective
anode resistances measured
20 Native soil filled in inactive column

General Notes:

CP-Contractor Engineer Name: Sign: Date:

EPC Contractor Name: Sign: Date:

Client Name: Sign: Date:

Page 2 of 2
 DRILL STEM RESISTANCE RECORD

Client: ZALLAF LIBYA OIL GAS Doc No : BSST-QAQC-CPJ212510-015FR-2

Project: NC-200 ERAWIN FIELD EPF PHASE- I

Rec#
(PLAN B)

Location #: Date

Project: NC-200 ERAWIN FIELD EPF PHASE- I Reference Drawing : ENG052-20ERW -PPFU001-B18-
(PLAN B) 0004

Serial
Depth Pin Spacing Resistance Resistivity Remarks
#

Observed water table: _________ m

Note: - Drill stem resistance shall be measured at every 6m depth

CP-Contractor Engineer Name: Sign: Date:

EPC Contractor Name: Sign: Date:

Client Name: Sign: Date:

Page 1 of 1
 ANODE JUNCTION BOX INSTALLATION INSPECTION RECORD

Client: ZALLAF LIBYA OIL GAS Doc No : BSST-QAQC-CPJ212510-015FR-3

Project: NC-200 ERAWIN FIELD EPF PHASE- I
Rec.#
(PLAN B)
Location #: Date:
Reference Drawing : ENG052-20ERW-PPFU001-
Well ID:
B18-0004
JB Tag No :

TEST RESULTS: -

SL# Items to Check/ Inspection Observations Remarks

1. Area/Location
2. Junction Box Condition
3. Junction Box Installation as per drawing
4. No. of Circuits
5. Shunt Rating and quantity
6. Cable Termination
7. Cable Tagging
Acceptance criteria
8 Electrical resistance between two end of
the main positive cable < 0.1 Ohm

9 Verification of IP rating and suitability as

per area classification
10 Box firmly secured to mounting frame
Cables are securely connected to
11 correct size cable lugs and cables
undamaged
12 Name plate installed

General Notes:

CP-Contractor Engineer Name: Sign: Date:

EPC Contractor Name: Sign: Date:

Client Name: Sign: Date:

Page 1 of 1
 TRANSFORMER RECTIFIER INSTALLATION INSPECTION RECORD FOR
WELL CASING
Client: ZALLAF LIBYA OIL GAS Doc No : BSST-QAQC-CPJ212510-015FR-4
Project: NC-200 ERAWIN FIELD EPF PHASE- I (PLAN
Rec.#
B)
Area/Location: Date:
Reference Drawing : ENG052-20ERW- PPFU001-B18-
Well ID:
0004
DC Input : DC Output
TR ID#:
SL# Items to check/ inspection Observations Remarks
1. Visual Inspection of the TR unit
2. Check the transformer rectifier has been installed as
per the installation drawing.
3. Check the cable sizes.

4. Check the negative (-) cable between TR and NJB

has been properly connected and labelled.
5. Check the positive (+) cable between TR and AJB
has been properly connected and labelled.
6. Check the cable terminals have been tightened.
7. Check the rectifier has been properly grounded.
8. AC rating.
9. DC rating.
10. Total circuit resistance.
11. Oil fill and level.
12. Oil breather/ Thermometer.
13. Condition of display meters, doors, sunshade,
painting.
14. O&M manual and circuit diagram.
15. conditions of silica gel verified
16. cable lugs securely connected to terminal
17. mounting of silica breather and checking the
conditions.

Page 1 of 1
SL# Items to check/ inspection Observations Remarks
18. checking visual the TR conditions for any dent,
damages, missing components, lose wiring and oil
leak.

CP-Contractor Engineer Name: Sign: Date:

EPC Contractor Name: Sign: Date:

Client Name: Sign: Date:

Page 2 of 1
 ANODE RESISTANCE MEASUREMENT

Client: ZALLAF LIBYA OIL GAS Doc No : BSST-QAQC-CPJ212510-015FR-5

Project: NC-200 ERAWIN FIELD EPF PHASE- I

Rec#
(PLAN B)

Location/JB ID #: Date

Project: NC-200 ERAWIN FIELD EPF PHASE- I Reference Drawing : ENG052-20ERW -PPFU001-
(PLAN B) B18-0004

Serial # Anode Description Resistance Remarks

Note: -

CP-Contractor Engineer Name: Sign: Date:

EPC Contractor Name: Sign: Date:

Client Name: Sign: Date:

Page 1 of 1