NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

Document Title :
ITP-INSTALLATION OF SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS
DUCTS Document Number: Rev.
ENG052-20ERW-000-QA-ITP-2019-000 01
Contract No. ENG052-20ERW Project No. JI-2047 Date 22/10/2022
Company Transmittal No.: ZLOG-PFML-TRE-01419
CONTRACTOR’s RESPONSE SHEET

CONTRACTOR’S RESPONSE STATUS

Sr. REFER
COMPANY COMMENT (OPEN/
No. ENCE
CLOSE)
Add Doc Nos of Manufacturers data sheet, GAD, AFC As discussed, and agreed in the weekly meeting, these
1 Page 3 Drawing, Lay out drawing etc. are many documents so cannot be referred in ITP. Closed
Incorporated.
2 Page 5 Project Material receiving procedure No to be updated
Closed
ENG052-20ERW-000-PP-PRO-0001-000.

3 Page 5 Item No 4,5,6,10,11,13,18 ,20,21, & 24 shall be marked W- Incorporated. Closed

Witness to Company.

4 Page 5 Final documentation Updated. Consistently followed for all ITPs.

Closed

Digitally signed
by Nijin
CONTRACTOR – RESPONSE
DN: cn=Nijin, o,
ou,
COMPANY - REVIEW
email=nijin.kari
mbil@petrofac.c
om, c=US
Date: 2022.11.02 Ajaykum Digitally signed by
Ajaykumar Burade Name :
12:47:32 +04'00'
ar Burade Date: 2022.11.02
15:17:12 +04'00'
Nijin .K – Quality VS-
Engineer QUALITY MANAGER 22-10-2022

Prepared Approved Date Approval Code : B

Page 1 of 1
 INSPECTION & TEST PLAN
PROJECT: NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)

INSPECTION & TEST PLAN (ITP) FOR

INSTALLATION OF SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS

DOCUMENT TITLE:
INSPECTION & TEST PLAN (ITP FOR
INSTALLATION OF SWITCHGEARS, MOTOR
CONTROL CENTERS AND BUS DUCTS

Ajayku
Digitally signed by Nijin
DN: cn=Nijin, o, ou,
email=nijin.karimbil@petr Digitally signed
ofac.com, c=US by Ajaykumar
Date: 2022.11.02 12:47:50
+04'00' mar Burade
Date: 2022.11.02
Ajayku Digitally signed
by Ajaykumar

Burade 15:18:11 +04'00' mar Burade

Date: 2022.11.02 CONTRACT NO: ENG-052-20-ERW
Burade 15:18:32 +04'00' Page
Issued for 1 of 13
02 22/10/2022 NK AB VS PROJECT. NO.: JI-2047
Review
Issued for
01 30/05/2022 NK AB VS DOC. NO.: ENG052-20ERW-000-QA-ITP-2019- REV.
Review
000
DESCRIPTIO
REV. DATE PRPD CHKD APPD 02
N
 INSTALLATION OF SWITCHGEARS, MOTOR
CONTROL CENTERS AND BUS DUCTS Rev. 02
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW
Page 2 of 13

HOLD LIST

Hold
Para. Description of Hold
No.
 INSTALLATION OF SWITCHGEARS, MOTOR
CONTROL CENTERS AND BUS DUCTS Rev. 02
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW
Page 3 of 13

List of Verifying Documents (ITR’S)

No. ITR No. Description

1 ITR-E-0501A Inspection of Switchgears and Motor Control Centers
2 ITR-E-0502A Ductor Test of Bus Bar Joints
3 ITR-E-0503X Inspection Record for Current Transformer
4 ITR-E-0504X Inspection Record for Voltage Transformer
Inspection Record for Protective Relays and
5 ITR-E-0505X
Measuring/Metering Devices
6 ITR-E-0509X Switchgear and Motor Control Center Cubicle Checks
7 ITR-E-0510A Inspection and Testing of Metal Enclosed Bus Ducts

Reference Documents:

Document Number Description

QCP-Installation of Switchgears, Motor Control
ENG052-20ERW-000-QA-PRO-2056-000
Centers and Bus ducts
QCP-Closed Loop RFI & Inspection Control
ENG052-20ERW-000-QA-PRO-2041-000
Procedure
QCP-Control of Inspection, Measuring and Test
ENG052-20ERW-000-QA-PRO-2038-000
Equipment

ENG052-20ERW-000-QA-PRO-2040-000 QCP- Quality Observation, Daily Surveillance and

ENG052-20ERW-000-QA-ITP-2022-000
ENG052-20ERW-000-EL-SPC-0003-000
ENG052-20ERW-000-EL-DID-0001-000
Quality Walkthrough at Site
ITP-Installation of Earthing and Lightning
Protection
Specification for LV Switchboard
Installation standard drawings- Power
 INSTALLATION OF SWITCHGEARS, MOTOR
CONTROL CENTERS AND BUS DUCTS Rev. 02
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW
Page 4 of 13

Definition and Abbreviations

ASTM American society for Testing materials

AFC Approved for Construction
BS British Standards
COMPANY (C) Zallaf Libya for Exploration and Production of Oil & Gas (ZALLAF)
CONTRACTOR (PFML) Petrofac Facilities Management Limited
IMTE Inspection, Measuring and Test Equipment
IL Independent Laboratory
ITP Inspection Test Plan
ITR Inspection Test Record
MRIR Material Receiving Inspection Report
MAR Material approval Request
N/A Not applicable
PROJECT NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
QCP Quality Control Procedure
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 5 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
▪ Manufacturer’s data ▪ Good mechanical
a. Review & verify validity of calibration PEC Site Calibration
Control of Inspection sheet and electrical
certificates, Identification Supervisor Certificate/
1.0 Test & Measuring ▪ ENG052-20ERW- condition P R/S R
Number/Sticker SC Electrical QC IM&TE
Equipment 000-QA-PRO-2038- ▪ Valid calibration
b. Verify condition of the test equipment Inspector Register
000 certificate
a. Visual inspection to ensure no ▪ No damage and
▪ Purchase Order
Material Inspection physical damages, all materials are in materials are SC Material
▪ Delivery Note Purchase
(subject to provisions accordance with project requirements correct as per Controller
▪ Data Sheet Order
2.0 of Project Material b. Verify manufacturer’s instructions for requirement SC/PEC P R/S R
▪ ENG052-20ERW- Delivery Note
Receiving storage and preservation is followed ▪ Confirms to storage Electrical QC
000-PP-PRO-0001- Data Sheet
Procedures) c. Storage and preservation (e.g. long and preservation Inspector
000
term storage at site) requirements
a. Review of applicable
drawings/documents and ensure that PEC Site
▪ Complies with AFC
latest revision is available at site (e.g.: ▪ List of latest revision of Supervisor
Drawings and document register
3.0 Cable routing layout, cable schedule, applicable drawings SC/PEC NIL P R R
Documents status ▪ Complies with AFC
Review of work procedures, Method ▪ AFC drawings Electrical QC
drawings.
Statements, QC Procedures, and Inspector
other related documents etc.)
▪ Data sheet ▪ Complies with data PEC Site
a. Visual Inspection/ Verify name plate
Name plate ▪ Single line diagram sheet, single line Supervisor
4.0 details against data sheet to confirm ITR-E-0501A P S W
verification ▪ GA diagram diagram and GA SC Electrical
compliance with requirements
. drawing QC Inspector
a. Verify location, orientation, panel facia ▪ GA Drawing ▪ Complies with PEC Site
Equipment alignment ▪ Vendor documents layout drawings Supervisor
5.0 ITR-E-0501A P W W
Installation b. Check panel to panel assembly is ▪ Installation details and vendor SC Electrical
correct . documents QC Inspector
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 6 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
c. Verify fixing method as per
manufacturer’s recommendation
(mounting bolts, tack welding, etc., as
applicable)
PEC Site
▪ No damage
Visual inspection of a. Visual inspection to verify internal ▪ GA drawing Supervisor
6.0 ▪ Equipment is clean ITR-E-0501A P S W
equipment interior damage and cleanliness SC Electrical
and free from dust
QC Inspector
a. Verify number of bus bars required
per phase
b. Verify phase rotation
c. Verify rating/ dimensions /type of bus
▪ GA drawing PEC Site
bar ▪ Single line diagram ▪ Complies with GA
Supervisor ITR-E-0501A
7.0 Bus bar assembly d. Prior to assembly, ensure contact ▪ Layout drawing drawing and layout P W R
SC Electrical
surface is clean drawing
QC Inspector
e. Where applicable, verify silver plating
on contact surface is satisfactory
f. Check bolt/nut/ washers are of
correct size/type
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 7 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

a. Visual inspection of each joint to

ensure proper tightness, alignment, ▪ Good contact
and NO air gap between contact ▪ GA drawing
surface with No air
surfaces ▪ Layout drawing
gap SC/PEC
Torquing of busbar ▪ Vendor documents
8.0 b. Check tightness of each bolt/nut by ▪ Complies with Electrical QC ITR-E-0502A P W R
joints
using calibrated torque wrench based manufacturer’s Inspector
on manufacturer’s published data published data
c. Mark each successfully torqued
bolt/nut
▪ GA Diagram, Single
Ductor test (contact a. Measure contact resistance between line diagram and ▪ +/- 20% from each SC/PEC
9.0 resistance) of bus bar each joint Vendor drawings other for identical Electrical QC ITR-E-0502A P W R
joints b. Check continuity of each bus bar connections Inspector

a. Verify continuity of bus bar

b. Re-confirm Phase sequence
c. Perform insulation resistance test
between each phase to all other
▪ GA Diagram, Single
phases/Neutral earthed line diagram and ▪ Complies with SC/PEC
LV Bus bar insulation ITR-E-0501A
10.0 d. Test Voltage: 500VDC/1min for Vendor drawings manufacturer’s Electrical QC P W W
resistance test ITR-E-0510A
busbar rated up to 500V,1000V published values Inspector
DC/1min for busbar rated above
500V and up to 1KV
e. Ensure to remove fuses (where
applicable)
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 8 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

a. Verify continuity of bus bar

b. Re-confirm Phase sequence
c. Perform insulation resistance test
between each phase to earth and all
other phases earthed (before and
▪ GA Diagram, Single
MV/HV Bus bar after hi-pot test) at 5000VDC for line diagram and ▪ Complies with SC/PEC
ITR-E-0501A
11.0 insulation resistance 1minute Vendor drawings manufacturer’s Electrical QC P H W
ITR-E-0510A
test/Hi-Pot Test d. Perform AC Hi-pot test between each . published values Inspector
phase and all other phases earthed
e. Test Voltage: As per manufacturer’s
published data
f. Ensure to remove fuses (where
applicable)

a. Verify location and mounting ▪ GA Diagram

PEC Site
arrangements ▪ Vendor documents ▪ Complies with data
Supervisor
12.0 CT- Inspection b. Verify name plate details against data ▪ Single line diagram sheet/single line ITR-E-0503X P S R
SC Electrical
sheet/Single line diagram ▪ Data Sheet diagram
QC Inspector
c. Verify earthing/shorting links .

a. Verify location and mounting

arrangements ▪ GA Diagram
PEC Site
▪ Vendor documents ▪ Complies with data
b. Verify name plate details against data Supervisor
13.0 VT –Inspection ▪ Single line diagram sheet/single line ITR-E-0504X P S W
sheet/single line diagram SC Electrical
▪ Data Sheet diagram
c. Verify operation of moving QC Inspector
parts/mechanism
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 9 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
d. Verify earthing

Inspection of a. Verify name plate details against data

sheet/single line diagram ▪ Vendor documents ▪ Complies with data PEC Site
Protection relay and
▪ Single line diagram sheet and Supervisor
14.0 measuring/metering b. Verify location and mounting ITR-E-0505X P S R
and GA diagram manufacturer’s SC Electrical
devices arrangements published data QC Inspector
(if applicable) c. Verify earthing
a. Verify name plate details against data
sheet/single line diagram
b. Verify fuse rating
c. No visible physical damage
d. Verify mechanical
operations/interlock ▪ Equipment list PEC Site
▪ Single line diagram ▪ Complies with data
LV Circuit Breaker e. Verify alignment, opening/closing of Supervisor
15.0 ▪ Schematic diagram sheet and ITR-E-0509X P S R
checks safety shutters SC Electrical
equipment list
f. Verify correct engagement of stab QC Inspector
fingers
g. Verify all wiring and terminations are
correct
h. Shrouds fitted
i. No loose connections
a. Verify name plate details against data
sheet/single line diagram ▪ Equipment list PEC Site
▪ Single line diagram ▪ Complies with data
LV Motor Starter b. Verify fuse rating Supervisor
16.0 ▪ Schematic diagram sheet and ITR-E-0509X P S W
checks c. No visible physical damage SC Electrical
equipment list
d. Verify mechanical QC Inspector
operations/interlock
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 10 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
e. Verify alignment, opening/closing of
safety shutters
f. Verify correct engagement of stab
fingers
g. Verify all wiring and terminations are
correct
h. Shrouds fitted
i. Verify correct relays are fitted
j. No loose connections
a. Verify name plate details against data
sheet/single line diagram
b. Verify fuse rating
c. No visible physical damage ▪ Equipment list PEC Site
LV Fused ▪ Single line diagram ▪ Complies with data
d. Verify mechanical Supervisor
17.0 Switch/Isolator ▪ Schematic diagram sheet and ITR-E-0509X P S R
operations/interlock SC Electrical
checks equipment list
e. Verify all wiring and terminations are QC Inspector
correct
f. Shrouds fitted
g. No loose connections
a. Verify name plate details against data
sheet/single line diagram ▪ Equipment list ▪ Complies with data
PEC Site
▪ Single line diagram sheet/ equipment
MV/HV Circuit b. Verify fuse rating Supervisor
18.0 ▪ Schematic diagram list and ITR-E-0509X P W W
Breakers c. No visible physical damage SC Electrical
manufacturer’s
d. Verify mechanical QC Inspector
published data
operations/interlock
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 11 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
e. Verify alignment, opening/closing of
safety shutters
f. Verify correct engagement of stab
fingers
g. Verify all wiring and terminations are
correct
h. Shrouds fitted
i. Verify correct relays are fitted
j. No loose connections
a. Verify name plate details against data
sheet PEC Site
▪ Equipment list ▪ Complies with
Control Power b. Perform insulation resistance test Supervisor
19.0 ▪ Single line diagram manufacturer’s ITR-E-0501A P R R
Transformer between primary to secondary, SC Electrical
published data
primary to earth and secondary to QC Inspector
earth (Test Voltage 500VDC)
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 12 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
a. Check each joint and ensure correct
tightness, sealing, etc., where
applicable, prior to pouring (if any)
b. Verify supports are correct
c. Verify orientation and alignment ▪ GA Diagram
▪ Complies with PEC Site
d. Verify alignment with transformer and ▪ Layout drawing
Installation of Bus installation details Supervisor
20.0 switchgear/MCC ▪ Installation details ITR-E-0510A P W W
Duct and layout SC Electrical
e. Verify busbar rating, dimensions, and ▪ Vendor documents
drawings QC Inspector
phase sequence .
f. Check bolt/nut/washers are of correct
size/type
g. Check correct bellows are fitted at
both end
a. Check flexible links are of correct
type, size and rating ▪ GA Diagram
PEC Site
b. Verify nut/bolt/washers are correct ▪ Layout drawing ▪ +/- 20% from each
Bus Duct-Flexible Supervisor
21.0 size and type ▪ Installation details other for identical ITR-E-0510A P W W
link installation SC Electrical
c. Check tightness of the bolts by using ▪ Vendor documents connections
QC Inspector
calibrated torque wrench ▪ Project Spec.
d. Measure contact resistance
▪ Layout drawing ▪ Cable shall exhibit PEC Site
a. Confirm earth bonding and
Equipment earthing ▪ Installation details continuity Supervisor ITR-E-0501A
22.0 continuity/point to point resistance to P S R
completed and tested . ▪ Point to point SC Electrical ITR-E-0510A
nearest earthing bus bar Rmax: <1  QC Inspector
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
SWITCHGEARS, MOTOR CONTROL CENTERS AND BUS DUCTS Date:
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2019-000 22/10/2022

Page 13 of 13

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

a. Verify identification labels against PEC Site

▪ Equipment list ▪ Complies with
Identification and equipment list/GA diagram Supervisor ITR-E-0501A
23.0 . equipment list GA P S R
labelling b. Verify all warning labels/signs are SC Electrical ITR-E-0510A
diagram
provided QC Inspector

a. Verify all inspection/test reports are

completed
b. Verify equipment internal is clean
▪ GA Drawing
c. Shrouds and protective covers ▪ Installation
▪ Single line diagram
Final Inspection of provided on live parts complies with
▪ Layout Drawing SC/PEC ITR-E-0501A
24.0 Switchgears, MCC’s d. All bus bar joints are insulated specified P W W
▪ Vendor documents Electrical QC ITR-E-0510A
and Bus Ducts e. Verify all covers are fastened requirements
. Inspector
f. Unused cable entries are sealed with
approved method
g. IP rating maintained
h. Earthing satisfactory

▪ Vendor documents SC/PEC All

25 Final documentation a. Verify all applicable ITRs and data sheet ▪ Signed ITRs Electrical QC Applicable P R R
▪ All applicable ITP Inspector ITRs
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0501A
INSTALLATION OF SWITCHGEAR AND Date:
MOTOR CONTROL CENTERS 30/05/22

E-0501A Page
1 of 2

Sub-contractor: Project No.: JI2047 Record No:

Tag No:
RFI# Sub-System No: Date:

Manufacturer: Sl. No: Location:

Voltage Rating: V Current Rating: A Frequency: Hz Fault Rating: KA/Sec
GA Drawing No: Rev.
Single Line Diagram No: Rev.
Layout Drawing No: Rev.

Sl. No: Checks to be performed Result

1 Inspect primary and auxiliary equipment for physical damage, missing parts, proper anchorage.
2 Check equipment nameplate details and labels against drawing/data sheet.
3 Check location, orientation, alignment and fixation of the panel.
4 Verify tag number is correct.
5 Check stab finger to bus tightness on draw-out cubicles.
6 Protective grounding is correctly installed and connected to main ground.
7 Remove shipping and blocking material from motor control center/Switchboard.
8 Check draw-out cubicles, internals and wire ways for cleanliness.
Busbar rating dimensions and phase sequence correct. (Visually check for correct phase
9
sequence from left to right, top to bottom and front to rear).
10 Verify all Nut/bolt/washers are of correct size/type and torque all accessible bolted connections.
11 Manually operate breakers and contactors, check for freedom of movement of all moving parts.
12 Check for circuit breaker main contact pressure alignment and full contact area on contactors.
13 Check wire marker, and that terminal block connections are secured and properly identified.
14 Check to see that space heaters are connected and operable.
15 Check CTs, VTs, relays, metering devices, indication/ lights are provided as shown on drawing.
16 Caution & danger notices and instruction plates provided.
17 Check locks & interlocking facilities for panel doors and breakers as shown on drawing.
18 Check working of all mechanical earthing devices including any interlocking devices.
19 Check labeling including withdrawable and non-withdrawable parts/cubicles.
Verify mechanical operation of circuit breaker rack in / rack out, safety shutters, doors and earthing
20
devices.
21 Warning labels fitted.
Confirm correct IP rating, with regards to safety and ensure all unused cable entries are blanked
22
off.
Verify earth connections/bonding (including earth bonding of doors) are in accordance with
23
standard drawing and record resistance to earth :( Ω).
24 Verify sufficient clearance/creepage distance is maintained and all joints are insulated.
25 Where applicable, Shrouds and protective covers provided on live parts.
26 Verify equipment internal is clean.
27 Verify that all covers are properly fastened.
Remarks: Inspections related to cubicles in this ITR is to ensure general condition of the Switchgear/MCC, detailed inspection of individual
cubicles shall be recorded on ITR-E-0509X as applicable.
Above checkpoint Sl. No.22 to 27 are to be verified by Petrofac QC.

Record Acceptance Subcontractor QC Petrofac Construction Company

Name
Signature
Date
Page 1 of 2
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0501A
INSTALLATION OF SWITCHGEAR AND Date:
MOTOR CONTROL CENTERS 30/05/22

E-0501A Page
2 of 2

Sub-contractor: Project No.: JI2047 Record No:

Tag No:
RFI# Sub-System No: Date:

1-INSULATION RESISTANCE TEST RESULT

1a-LV SWITCHGEAR AND MCC (Test Voltage: 1000VDC for 1min)

QC Signature
Test Configuration R-YBNE Y-RBNE B-RYNE N-RYBE
SC Petrofac
Result-MΩ

1b- MV/HV SWITCHGEAR AND MCC (Test Voltage: 5000V for 1min)

QC Signature
Test Configuration R-YBE Y-RBE B-RYE
SC Petrofac
IR value before hi-pot test (MΩ)
IR value after hi-pot test (MΩ)

2-MAIN BUS BAR HIPOT TEST RESULTS (MV/HV Switchgear & MCC)

Test Phase Under Test Voltage Duration Measured leakage QC Signature

Configuration Test (KV) (Min.) current (µA) SC Petrofac
R-YBE

Y-RBE

B-RYE

3- INSULATION RESISTANCE TEST OF CONTROL POWER TRANSFORMER (Test Voltage:500VDC)

Signature
Test Phase Primary to Secondary Primary to Earth Secondary to Earth Petrofac
SC QC
Const.

Test Equipment Type Make Model Sl. No. Cal Due Date

Ambient Temperature: C Humidity: 

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name
Signature
Date
Page 2 of 2
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0502A
DUCTOR TEST OF BUS BAR JOINTS Date:
30/05/22

E-0502A Page
1 of 1
Project No.: JI2047 Record No: Date:
Tag No:
Sub-System No: RFI #

Manufacturer: Sl. No: Location: Sub contractor:

Frequency:
Voltage Rating: V Current Rating: A Fault Rating: KA/Sec
Hz
GA Drawing No: Rev.

Single Line Diagram No: Rev.

Layout Drawing No: Rev.

BUS BAR TORQUE TEST

BOLT SIZE TORQUE * For torque values, refer to manufacturer’s
published data.
M6 * NM
M8 * NM
M10 * NM
M12 * NM
M16 * NM
TEST RESULTS (All readings are µΩ)
Phase: L1 Phase: L2 Phase: L3 Neutral Earth Bus
Joint Joint Joint Result
Joint no. Reading Reading Reading Reading Joint no. Reading
no. no. no.

Remarks: Attach GA drawing with joint numbers marked.

Test Equipment Type Make Model Sl. No. Cal Due Date

Ambient Temperature: C Humidity: 

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac QC Company

Name

Signature

Date
Page 1 of 1
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0503X
INSPECTION RECORD FOR CURRENT Date:
TRANSFORMER 30/05/22

E-0503X Page
1 of 1
Project No.: JI2047 Record No: Date:
Tag No:
Sub-System No: Sub contractor:

Drawing No: Rev: RFI#

Equipment Description: Make:

Compartment No: System Service:

Switchboard No: Circuit Title:

Verification of Name Plate Details

C. T. Sl. No. Phase Polarity (Visual) CT Ratio Class

Visual Inspection

Sl. No Checks to be performed Result

1 Verify name plate details against drawings/data sheets.

Verify location against GA drawing, inspect physical and mechanical condition and ensure
2
no damages.
3 Verify that mounting bolts are tightened/equipment secured.

4 Verify that adequate clearances exist between bus bars and CTs.

5 Verify that size of the CT wiring and terminal lugs are of correct type.

6 Verify that all required grounding and shorting connections are provided.

7 Verify correct connection of equipment with specification requirements.

8 Verify the unit is free of dust and clean.

9 Identification tag correct.

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 1
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev:01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0504X
INSPECTION RECORD FOR VOLTAGE Date:
TRANSFORMER 30/05/22

E-0504X Page:
1 of 1
Project No.: JI2047 Record No: Date:
Tag No:
Sub-System No: Sub contractor:

Drawing No: Rev: RFI#

Equipment Description: Make:

Switchboard No: Compartment No:

VERIFICATION OF NAME PLATE DETAILS

Phase Sl. No. Ratio Primary Volts Secondary Volts Rating

VISUAL INSPECTION
Sl. No Checks to be performed Result
1 Verify name plate details against drawings/data sheets.
Verify location against GA drawing, inspect physical and mechanical condition and ensure no
2
damages.
3 Verify that adequate clearances exist between primary and secondary circuit wiring.

4 Verify that mounting bolts are tightened/equipment secured.

5 Verify that all required grounding connections are provided.

6 Verify correct connection of equipment with specification requirements.

7 Verify correct operation of withdrawal mechanism and grounding operation.

8 Verify that primary and secondary fuse rating is correct.

Verify appropriate lubrication on moving current carrying parts and on moving and sliding
9
surfaces.
10 Verify the unit is free of dust and clean.

11 Identification tag correct.

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 1
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev:01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0505X
INSPECTION RECORD FOR PROTECTIVE RELAYS
AND MEASURING/METERING DEVICES Date:
30/05/22

E-0505X Page 1 of 1

Project No.: JI2047 Record No: Date:

Tag No:
Sub-System No: RFI #

Switchgear/MCC Tag No: Location: Sub-contractor:

Voltage: V Frequency: Hz

Drawing No: Rev:

VISUAL INSPECTION

Compartment No:

Function:

Code No:

Relay Details Manufacturer:

Type:

Serial No:

Model No:

Sl. No Checks to be performed Result

1 Verify name plate details against drawings/data sheets.

2 Verify location against GA drawing.

3 Verify that mounting bolts are tightened/devices secured.

4 Inspect relays and cases for physical damage.

5 Inspect relay cover for correct gasket seal.

6 Clean cover glass, inspect shorting hardware, connection paddles, and knife switches.

7 Remove any foreign material from the case.

8 Check tightness of the connections.

9 Verify that frame is grounded in accordance with manufacturer’s instructions.

10 Verify the unit is free of dust and clean.

11 Identification tag correct.

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 1
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev:01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0509X
SWITCHGEAR AND MOTOR CONTROL CENTER Date:
CUBICLE CHECKS 30/05/22

E-0509X Page:
1 of 1

Tag No: Project No.: JI2047 Date: Record No:

Description: RFI # Sub-System No: Sub-contractor:

Panel No: Cubicle No: Sl. No: Location:

Voltage: V Current: A Frequency: Hz Type:

CT Ratios: Instrumentation: Protection: Metering:

LV Circuit Breaker MV Circuit Breaker HV Circuit Breaker

Motor Starter Fused Switch Isolator

GA Drawing No: Rev.

Single Line Diagram No: Rev.

Sl. No: Checks to be performed Result

1 Cubicle undamaged.
2 Verify name plate details/rating against drawing/data sheet.
3 Verify proper opening and closing of safety shutters.
4 Operation of all moving parts and mechanisms checked.
5 Check withdrawable equipment’s are easily withdrawn and reinserted.
6 Verify proper engagement of stab fingers.
7 Earthing switch operation checked.
8 Electrical connections correct and tightened.
9 Fuse ratings correct and fuses and links inserted, as applicable.
10 Correct phase relationship with bus bar.
11 Shrouds intact on control wiring ”live” terminals.
12 Verify indicator lamps are correct type/colour.
13 Verify operation of Push buttons and selector switches.
14 Cubicle heater installed and connected.
15 Correct thermal overload unit fitted, where applicable.
16 Ammeter Scale correct as per datasheet, where applicable.
17 Verify mechanical interlocks with panel doors.
18 All dust seals undamaged, the unit is free of dust and clean.
19 Verify appropriate lubrication on moving current carrying parts and on moving and sliding surfaces.
20 Identification tag/label correct.
Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 1
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0510A
INSPECTION AND TESTING OF METAL Date:
ENCLOSED BUS DUCTS 30/05/22

E-0510A Page:
1 of 2

Sub-contractor: Project No.: JI2047 Record No: Date:

Tag No:
Sub-System No: RFI#

Manufacturer: Sl. No: Location:

Voltage Rating: V Current Rating: A Frequency: Hz Fault Rating: KA/Sec
IP Rating (Inside Building): IP Rating (Outside Building):
GA Drawing No: Rev.
Single Line Diagram No: Rev.
Layout Drawing No: Rev.

Sl. No: Checks to be performed Result

A Visual and Mechanical Checks
Inspect the entire assembly, including auxiliary equipment for any apparent damage for missing
1
parts.
2 Check name plate details against data sheet.
3 Verify tag number correct as per the drawing.
4 Remove shipping blocks, braces and parts.
5 Inspect for proper bracing, suspension and alignment with switchgear and transformer.
6 Torque the connections as per manufacturer recommendations.
The bus shall be inspected for physical damage and proper connection in accordance with the
7
equipment layout drawings.
8 Check bus duct supported as per design drawings.
9 Flexible links fitted and torqued properly at both ends.
10 Check fire wall assembly to ensure installation is correct as per the drawing.
11 Verify IP rating is maintained as per data sheet/drawing.
Verify earth connections/bonding are in accordance with standard drawing and record
12
resistance to earth :( Ω).
13 Where applicable, visually check joints for proper application and curing of resin.
14 Phase identification correct.
15 All current carrying metallic parts are insulated, shrouds fitted where applicable.
16 Internals are clean.
B Electrical Tests
Measure insulation resistance of each bus run phase to phase and phase to ground for one (1)
1 minute. Test voltage and minimum acceptable values in accordance with manufacturer's
recommendation.
2 Measure bus joints resistance (Ductor Test) joints.
3 Measure joint resistance at flexible joints.
4 Verify connections of space heaters (if applicable).

1-INSULATION RESISTANCE TEST RESULT

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 2
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0510A
INSPECTION AND TESTING OF METAL Date:
ENCLOSED BUS DUCTS 30/05/22

E-0510A Page:
2 of 2

Sub-contractor: Project No.: JI2047 Record No: Date:

Tag No:
Sub-System No: RFI#

1a-LV BUS DUCT (Test Voltage: 1000VDC for 1min)

QC Signature
Test Configuration R-YBNE Y-RBNE B-RYNE N-RYBE
SC Petrofac

Result (MΩ)

1b- MV/HV BUS DUCT (Test Voltage: 5000VDC for 1min)

QC Signature
Test Configuration R-YBE Y-RBE B-RYE
SC Petrofac
IR value before hi-
pot test (MΩ)
IR value after hi-pot
test (MΩ)

2-MAIN BUS BAR HIPOT TEST RESULTS

Measured QC Signature
Test Phase Under Test Voltage Duration
leakage
Configuration Test (KV) (Min.)
current (µA) SC Petrofac

R-YBE

Y-RBE

B-RYE

Test Equipment Type Make Model Sl. No: Cal Due Date:

Ambient Temperature: C Humidity: 

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 2 of 2