Course Material

for Technical training CXS

Configuration of Mitsubishi frequency converter

Unit types with 3‐phase motor only

HS 8585 (Scanvan, Scantrailer)

HS 9075
HS 100100T / ‐2is
HS 100100V /‐2is
HS 130100 / 13090 (Scanmobile)
HS 130100T
HS 130130T‐2is
HS 145180 / 2is
HS 180180 / 2is
 8 7 6 5 4 3 2 1

H H

G G
Relay

+001-K30 (aTiX)
Interface Board BFOR VT_FC-K1 (HiTraX)

1x 230VAC or 3x 230VAC
+001-K1 (aTiX)
VT_CO-K1/K2 (HiTraX)
PI 3

FC_NO_ERROR (aTiX)
FU_ERROR (HiTraX - option)
F F

FWD/BFOR L1 / L3 Three Phase Motor

Frequency Converter
L2 / L2
+005-U1 (aTiX)
VT_FC-U1 (HiTraX) L3 / L1

E E
REV/BREV f1
M
f2

Relay
.
D . D
Depending on the unit type,
+001-K31 (aTiX)
BREV Motor Thermo . up to 5 three phase motors
VT_FC-K2 (HiTraX)
Switch(es) may be connected to the
. frequency converter
.

(aTiX)
(HiTraX - option)
C Three Phase Motor C
L1 / L3

L2 / L2

L3 / L1

M
B B

(Option)

Name Subject to modification and revision without notice

Wagebach Index 4 Title

A A
Date Drawing No.:
Block diagram Motor Control 3
01/12/08 Z5556953-N
Z5556953-N.VSD © Smiths Heimann Page 1 of 1

8 7 6 5 4 3 2 1
 Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

Motor control/frequency converter type D

Mitsubishi FR-S 520/540 - Adjustment instructions
The motor control (frequency converter) has to be adjusted after exchange.

 If you are not sure if the new frequency converter is configured according
to the Default parameters (= factory setting) you have to set the default
parameters first, as described in the following manual. (Parameter CLR
set to 1).

Attention
S Possibly turn off the Write protection for parameters (parameter
30 set to 1 and parameter 77 set to 0).

 Afterwards, set the listed parameters. All steps required for the configuration are described in the follow-
ing manual (order no. 95588237) in the paragraphs operation/control and function list.

A Warning
To carry out service work at the frequency converter successfully it is essential that you read the
Safety instructions of the following manual. Be sure not to start the conveyor while setting the para-
meters.

Conveyor types with gear motors

Older standard roller conveyors

(gaps between rollers are uncovered, motors are moun-
ted laterally)

95588134 01/12/13 © Smiths Heimann

1
Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

2t roller conveyors and 3t heavy duty roller

conveyors
(gaps between rollers are covered, motors are mounted
below the conveyors)

Modular plastic belt conveyor

2 95588134 01/12/13 © Smiths Heimann

 Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
1 Maximum fre- 5170-A , 5180i, 5180si older standard motor 36.00 Hz (20 cm/sec)
quency 45.10 Hz (25 cm/sec)
motor type 133i 40.00 Hz (25 cm/sec)
6040i, 6046si, 6040-A, 7085-A 52.60 Hz (20 cm/sec)
62.80 Hz (25 cm/sec)
7555i, 7555si, 7555-A 49.20 Hz (20 cm/sec)
59.60 Hz (24 cm/sec)
61.00 Hz (25 cm/sec)
7760 57.90 Hz (24 cm/sec)
8585 main conveyor with 2 motors 51.00 Hz (20 cm/sec)
main conveyor with 1 motor 45.50 Hz (20 cm/sec)
motor type 113i from 12/2010 on 42.00 Hz (20 cm/sec)
85120 44.30 Hz (24 cm/sec)
9075 (drum motor) 0.25kW motor 48.30 Hz (25 cm/sec)
0.55kW motor 40.50 Hz (25 cm/sec)
motor type 138i from 07/2012 on 45.00 Hz (25 cm/sec)
9075 Integration Net- motor type WF30 58.00 Hz (25 cm/sec)
work (gear motor)
motor type SF37 52.80 Hz (25 cm/sec)
100100T, 100100V, older standard motor 44.70 Hz (20 cm/sec)
100100T-2is, 55.00 Hz (24 cm/sec)
100100V-2is
motor type TM000138 52.50 Hz (35 cm/sec)
motor type 138i from 03/2011, 46.70 Hz (20 cm/sec)
SN 5.130.000 on
100170 53.40 Hz (24 cm/sec)
11080, 12080, 13090, motor type 20737020A04 and 58.50 Hz (24 cm/sec)
130100 TM019081
motor type TM135 52.60 Hz (24 cm/sec)
motor type 138i from 55.00 Hz (24 cm/sec)
SN 10.000.000 on
130100T, 130130T-2is motor type WF30 46.50 Hz (20 cm/sec)
motor type SF37 41.00 Hz (20 cm/sec)
46.50 Hz (35 cm/sec)
135135, 145180, standard roller conveyors 53.40 Hz (24 cm/sec)
150150, 180180,
2t roller conveyors and 3t heavy 28.00 Hz (12 cm/sec)
180180-2is, 185250
duty conveyors 56.00 Hz (24 cm/sec)
modular plastic belt conveyor 58.00 Hz (24 cm/sec)
16580 with 2 conveyor speeds 90.00 Hz (50 cm/sec)

95588134 01/12/13 © Smiths Heimann

3
Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
3 Base frequency V/f
4 1. Multi-speed set-
ting (high speed)
5 2. Multi-speed set- 16580 with 2 conveyor speeds
ting (middle speed)
7 Acceleration time
8 Deceleration time
all units except 16580 50 Hz (= default at
newer units)
16580 87 Hz
all units same value as para-
meter 1 (Maximum
frequency) s. above
36.00 Hz (20 cm/sec)
units with belt conveyor (drum motor) and with stand- 0.3 sec
ard roller conveyors, except units with 300kV generat-
ors
units with 2t roller conveyors, except units with 300kV 1 sec
generators
units with modular plastic belt or 3t heavy duty roller 3 sec
conveyors and units with 300kV generators
units with belt conveyor (drum motor) 0.3 sec
units with modular plastic belt or roller conveyors 0.7 sec

4 95588134 01/12/13 © Smiths Heimann

 Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal

meter value
9 Electronic 5170-A, 5180i, 5180si 1.2 A
thermal O/L
6040i, 6040-A, 6046i 1.0 A
relay
7085-A 1.3 A
7555i, 7555si, 7555-A 1.0 A
7760 1.2 A
8585 main conveyor with 2 motors 2.2 A
main conveyor with 1 motor 2.1 A
85120 1.9 A
9075 (drum motor) 0.25 kW motor 1.3 A
0.55 kW motor 2.2 A
9075 Integration Network (gear motor) 2.0 A
100100T, 100100 V, 100100T-2is, 100100V-2is 1.6 A
100170 2 motors 4.3 A
4 motors 8.6 A
11080, 12080 2.0 A
13090, 130100 2.1 A
130100T, 130130T-2is 2.0 A
135135, 145180, standard roller conveyors and 2t roller conveyors 4.3 A
150150, 180180, with 2 motors
180180-2is, 185250
standard roller conveyors with 3 motors 4.6 A
standard roller conveyors and 2t roller conveyors 8.6 A
with 4 motors
standard roller conveyors with 5 motors 8.9 A
3t heavy duty roller conveyors with 2 motors 3.5 A
3t heavy duty roller conveyors with 4 motors 7.0 A
modular plastic belt conveyor with 2 motors until 6.2 A
June 2007
modular plastic belt conveyor with 2 motors from 3.6 A
July 2007 on
16580 with 2 conveyor speeds 3.3 A

Attention
S If 2 or more motors are connected to the frequency converter, every motor must be equipped with a
proper thermoswitch. Electric current ratings of additionally connected motors must be accordingly
added.

95588134 01/12/13 © Smiths Heimann

5
Motor control/frequency converter type D Mitsubishi FR-S 520/540 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
30 Extended function display selec- all units 1
tion

I Set the nominal value 1 to allow access to the following parameters.

19 Base frequency voltage all units, except the following 230 V
units with 3t heavy duty roller conveyors and 400 V
units with modular plastic belt conveyor
from July 2007 on (frequecy converter with
3-phase mains input)
20 Acceleration/deceleration refer- all units same value as
ence frequency parameter 1
(Maximum fre-
quency) s. above
21 Stall prevention function selection all units 16
60 RL terminal function selection all units 7
64 RUN terminal function selection all units 1
72 PWM frequency selection all units with drum motor except 13090, 1 (default)
130100 and 16580 with 2 conveyor speeds
13090, 130100 and all units with gear motor 15
16580 with 2 conveyor speeds 8

In case of intolerable operating conditions occurring at the frequency converter, which lead to an
I automatic switching off of the latter, error messages will be displayed. All necessary steps of trouble
shooting are explained in the following manual, paragraph Trouble shooting.

 Check the settings of the Motor characteristic, the Conveyor start-up time and the Frequency converter
configuration in the menu Hardware and software and adapt them to the set conveyor speed and accelera-
tion/start-up time (F section "Software installation and configuration").

6 95588134 01/12/13 © Smiths Heimann

 0 1 2 3 4 5 6 7 8 9

-U1
FREQUENCY CONVERTER
FU_ERROR FREQUENCY_OK

PA:65 PA:64

f1
FREQUENCY CONVERTER
f2
MITSUBISHI 2,2KW
STF STR RL
L1 N PE U V W PE PC RH BFOR BREV C B A SE RUN RM OH

K103
HEL_AWG-C WH BK BN GN GY OG BU RD VT
YE

12x0,5nmm²
SIGNALS FC
=MIT-Z1
FILTER L/OUT N/OUT
SHIELD BUS

L N PE

A1 A1
12 14 12 14 -K1 -K2
-K1 -K2 A2 A2
20

.8 .9
11 11
2.9/

-E1
PE

15
16
17
+12V
BFOR~
BREV~

PE

2.0/
2.1/
2.1/
2.1/
=MIT-K101
LAP_ÖLFLEX-150 1 2 PE +VT_FC 1 2 3 5 6 7 8 9 10 11 12 13
3x1,5mm² -X3

-X1 1 2 PE PE
K162:BK
K162:BN

K162:RD

1
2.2/

K160:1
K160:2
+VT_CO/12.3/
+VT_CO/12.2/

+VT_CO/12.2/

K160:PE
K163:BK
K163:BN

+VT_CO/6.9/
+VT_CO/6.9/
+VT_CO/6.9/
+VT_CO/8.6/
+VT_CO/8.7/

14 14
12 11 .4 12 11 .4

SUPPLY MAIN
CONVEYOR MOTOR THERMO SWITCH
0 2
PREVIOUS PAGE FOLLOWING PAGE

DATE 24.08.10 = S
HITRAX ;VERSION D Smiths Heimann FREQUENCY CONVERTER Z5635469-E
DRAWN. GUE + VT_FC
HS130130T-2is HD 65205 WIESBADEN MITSUBISHI
2 0-0000 17.04.12 GUE CHECK. BUS ROLLER DRIVER 10600403 PG. 1
INDEX REVISION DATE NAME NORM SOURCE REPL.BY REPL.BY 5 PG.
Notes
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..............................................................................................................................................................................

95587624 01/11/09 © Smiths Heimann

 Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Motor control/frequency converter type G -

Mitsubishi FR-D720S/740 - Adjustment instructions
The motor control (frequency converter) has to be adjusted after exchange.

 If you are not sure if the new frequency converter is configured according
to the default parameters (= factory setting) you have to set the default
parameters first, as described in the following manual. (Parameter Pr.Cl
set to 1).

S Attention
Possibly turn off the Write protection for parameters (parameter
160 set to 0 and parameter 77 set to 0).

 Afterwards, set the listed parameters. All steps required for the configuration are described in the follow-
ing manual (order no. 95592470).

A Warning
To carry out service work at the frequency converter successfully it is essential that you read the
Safety instructions of the following manual. Be sure not to start the conveyor while setting the para-
meters.

95592465 01/08/14 © Smiths Heimann

1
Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Conveyor types with gear motors

Older standard roller conveyors

(gaps between rollers are uncovered, motors are moun-
ted laterally)

2 t roller conveyors and 3 t heavy duty convey-

ors
(gaps between rollers are covered, motors are mounted
below the conveyors)

2 95592465 01/08/14 © Smiths Heimann

 Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

5 t heavy duty conveyors

(rollers mounted close to one another without gaps, mo-
tors are mounted below the conveyors)

Interroll heavy duty roller conveyors

(rollers mounted close to one another without gaps, mo-
tors are mounted below the conveyors)

Modular plastic belt conveyor

95592465 01/08/14 © Smiths Heimann

3
Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
1 Maximum 5170-A , 5180i, 5180si older standard motor 36.00 Hz (20 cm/s)
frequency 45.10 Hz (25 cm/s)
Motor type 133i 40.00 Hz (25 cm/s)
6040i/eX, 6046si, 6040-A, 7085-A 52.60 Hz (20 cm/s)
62.80 Hz (25 cm/s)
7555i, 7555si, 7555-A 49.20 Hz (20 cm/s)
59.60 Hz (24 cm/s)
61.00 Hz (25 cm/s)
7760 57.90 Hz (24 cm/s)
8585 main conveyor with 2 motors 51.00 Hz (20 cm/s)
main conveyor with 1 motor 45.50 Hz (20 cm/s)
Motor type 113i from 12/2010 on 42.00 Hz (20 cm/s)
85120 44.30 Hz (24 cm/s)
9075 (drum motor) 0.25 kW motor 48.30 Hz (25 cm/s)
0.55 kW motor 40.50 Hz (25 cm/s)
Motor type 138i from 07/2012 on 45.00 Hz (25 cm/s)
9075 Integration Net- motor type WF30 58.00 Hz (25 cm/s)
work (gear motor)
motor type SF37 52.80 Hz (25 cm/s)
100100T, 100100V, older standard motor 44.70 Hz (20 cm/s)
100100T-2is, 55.00 Hz (24 cm/s)
100100V-2is
motor type TM000138 52.50 Hz (35 cm/s)
Motor type 138i from 03/2011 on, 46.70 Hz (20 cm/s)
from SN 5.130.000 on
100170 53.40 Hz (24 cm/s)
11080, 12080, 13090, motor type 20737020A04 and 58.50 Hz (24 cm/s)
130100 TM019081
motor type TM135 52.60 Hz (24 cm/s)
Motor type 138i from SN 10.000.000 55.00 Hz (24 cm/s)

4 95592465 01/08/14 © Smiths Heimann

 Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
1 Maximum 130100T, belt conveyor motor type WF30 46.50 Hz (20 cm/s)
frequency 130130T-2is (HD)
belt conveyor motor type SF37 41.00 Hz (20 cm/s)
46.50 Hz (35 cm/s)
5 t heavy duty conveyors 47.20 Hz (20 cm/s)
135135, 145180, standard roller conveyors 53.40 Hz (24 cm/s)
150150, 180180,
2 t roller conveyors and 3 t heavy duty 28.00 Hz (12 cm/s)
180180-2is, 185250
conveyors 56.00 Hz (24 cm/s)
Interroll heavy duty roller conveyors 57.00 Hz (24 cm/s)
5 t heavy duty conveyors 45.50 Hz (24 cm/s)
modular plastic belt conveyor 58.00 Hz (24 cm/s)
145180-2is 5 t heavy duty conveyors 56.50 Hz (24 cm/s)
180180-2is pro 5 t heavy duty conveyors 42.00 Hz (24 cm/s)
16580 with 2 conveyor speeds 90.00 Hz (50 cm/s)

Para- Function Unit type HI-SCAN Nominal value

meter
3 Base frequency V/f all units except 16580 50 Hz (= default at newer
units)
16580 87 Hz
4 1. Multi-speed all units same value as Parameter
setting (high 1 (Maximum frequency)
speed) - RH s. above
5 2. Multi-speed 16580 with 2 conveyor speeds 36.00 Hz
setting (middle (20 cm/s)
speed) - RL
7 Acceleration time units with belt conveyor (drum motor) and with 0.3 s
standard roller conveyors, except units with 300 kV
generators
units with 2 t roller conveyors, except units with 1s
300 kV generators
units with modular plastic belt or heavy duty con- 3s
veyors as well as all units with 300 kV generators
8 Deceleration time units with belt conveyor (drum motor) 0.3 s
units with modular plastic belt or roller conveyors 0.7 s

95592465 01/08/14 © Smiths Heimann

5
Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Para- Function Unit type HI-SCAN Nom-

meter inal
value
9 Current setting for 5170-A, 5180i, 5180si 1.2 A
electronic motor
6040i/eX, 6046si, 6040-A 1.0 A
protection
7085-A 1.3 A
7555i, 7555si, 7555-A 1.0 A
7760 1.2 A
8585 main conveyor with 2 motors 2.2 A
main conveyor with 1 motor 2.1 A
85120 1.9 A
9075 (drum mo- 0.25 kW motor 1.3 A
tor)
0.55 kW motor 2.2 A
9075 Integration Network (gear motor) 2.0 A
100100T, 100100 V, 100100T-2is, 100100V-2is 1.6 A
100170 2 motors 4.3 A
4 motors 8.6 A
11080, 12080 2.0 A
13090, 130100 2.1 A
130100T, belt conveyor 2.0 A
130130T-2is (HD)
5 t heavy duty conveyors with 2 motors 5.6 A
5 t heavy duty conveyors with 4 motors 9.9 A

6 95592465 01/08/14 © Smiths Heimann

 Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Para- Function Unit type HI-SCAN Nom-

meter inal
value
9 Current setting for 135135, 145180, standard roller conveyors and 2 t roller conveyors 4.3 A
electronic motor 150150, 180180, with 2 motors
protection 180180-2is,
standard roller conveyors with 3 motors 4.6 A
185250
standard roller conveyors and 2 t roller conveyors 8.6 A
with 4 motors
standard roller conveyors with 5 motors 8.9 A
3 t heavy duty roller conveyors with 2 motors 3.5 A
3 t heavy duty roller conveyors with 4 motors 7.0 A
Interroll heavy duty roller conveyors with 2 motors 4.9 A
Interroll heavy duty roller conveyors with 3 motors 6.1 A
Interroll heavy duty roller conveyors with 4 motors 7.2 A
5t heavy duty conveyors with 2 motors 3.5 A
5 t heavy duty conveyors with 4 motors 6.0 A
modular plastic belt conveyor until June 2007 6.2 A
modular plastic belt conveyor from July 2007 on 3.6 A
145180-2is 5 t heavy duty conveyors with 2 motors 5.6 A
5 t heavy duty conveyors with 4 motors 9.9 A
180180-2is pro 5 t heavy duty conveyors with 2 motors 3.1 A
5 t heavy duty conveyors with 4 motors 6.2 A
5 t heavy duty conveyors with 6 motors 8.0 A
16580 with 2 conveyor speeds 3.3 A

Attention
S If 2 or more motors are connected to the frequency converter, every motor must be equipped with a
proper thermoswitch. Electric current ratings of additionally connected motors must be accordingly
added.

95592465 01/08/14 © Smiths Heimann

7
Motor control/frequency converter type G - Mitsubishi FR-D720S/740 - Adjustment instructions

Para- Function Unit type HI-SCAN Nominal value

meter
160 Extended function display selec- all units 0
tion

I Set the nominal value 0 to allow access to the following parameters.

19 Base frequency voltage all units, except the following 230 V
units with heavy duty conveyors as 400 V
well as units with modular plastic
belt conveyors from July 2007 on
(frequency converter with 3-phase
mains input)
20 Acceleration/deceleration refer- all units same value as Para-
ence frequency meter 1 (Maximum fre-
quency) s. above
72 PWM frequency selection all units with drum motor except 1 (default)
13090, 130100 and 16580 with 2
conveyor speeds
13090, 130100 and all units with 15
gear motor
16580 with 2 conveyor speeds 8
156 Stall prevention function selection all units 16
180 RL terminal function selection all units 7
190 RUN terminal function selection all units 1
261 Power failure stop selection units with belt conveyor (drum 0 (default)
motor) as well as integrated units
with modular plastic belt or roller
conveyors and transit mode
units with modular plastic belt or 1
roller conveyors and transit mode

In case of intolerable operating conditions occurring at the frequency converter, which lead to an
I automatic switching off of the latter, error messages will be displayed. All necessary steps of trouble
shooting are explained in the following manual, paragraph Trouble shooting.

 Check the settings of the Motor characteristic, the Conveyor start-up time and the Frequency converter
configuration in the Hardware and software menu and adapt them to the set conveyor speed and accelera-
tion/start-up time (F section "Software installation and configuration").

8 95592465 01/08/14 © Smiths Heimann

 0 1 2 3 4 5 6 7 8 9

-U1
FREQUENCY CONVERTER
FC_ERROR FREQUENCY_OK

PA:65 PA:64
SET FREQUENCY TO 42Hz FOR A SPEED OF 0.2 m/s f1 FREQUENCY CONVERTER
SET Imax TO 6.2A f2 MITSUBISHI 3,7kW
FR-D740S-080
STF STR RL
L1 L2 L3 U V W PE PC RH BFOR BREV C B A SE RUN RM OH
PE

-K103
WH BK BN GN GY OG BU RD VT YE
HEL_AWG-C
12x0,56 mm²
SIGNALS FC
-Z1 SHIELD BUS
L1` L2` L3`
FILTER
EPA
NF-U-MI-S540-34013
3.5 / -20

L1 L2 L3 PE
A1 A1

12 14 12 14 -K1 -K2
-K1 -K2 A2 A2
MOUNTING PLATE .8 11 .9 11
+12V
BFOR˜
BREV˜

-E1 PE

2.0 / -15
2.1 / -16
2.1 / -17
2.1 / -PE
-X3 1 2 3 5 6 7 8 9 10 11 12 13

-X1 1 2 3 PE PE

2.2 / -1
+VT_CO/7.7 / -K163:BK
+VT_CO/7.7 / -K163:BN
+VT_CO/11.3 / -K162:BK
+VT_CO/11.2 / -K162:BN

+VT_CO/11.3 / -K162:RD

+VT_CO/5.4 / -K160:1
+VT_CO/5.4 / -K160:2
+VT_CO/5.4 / -K160:3
+VT_CO/5.4 / -K160:PE
14 14
12 11 .4 12 11 .4

SUPPLY CONVEYOR MOTORS THERMO SWITCH

0 2
PREVIOUS PAGE FOLLOWING PAGE

DATE 07.03.2013 =S
HITRAX ; HS 180180-2is pro;3PH Smiths Heimann FREQUENCY CONVERTER Z5635676-E
DRAWN. GUE + VT_FC

1 0-0000 28.04.2014 dwiembettaque

CHECK. BUS VERSION D 65205 WIESBADEN MITSUBISHI 13600301 PG. 1
INDEX REVISION DATE NAME NORM SOURCE REPL.BY REPL.BY 25 PG.