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SMN-M-DS-31-008_rev1 Mechanical Data Sheet - Transfer Pump (Update)
SMN-M-DS-31-008_rev1 Mechanical Data Sheet - Transfer Pump (Update)
BERCA ENGINEERING
INTERNATIONAL
WO No: REV.
JOB P-MEPS
002/08/2020/903982 (NON OPL) 1
DISCIPLINE: Page
SIMENGGARIS BLOCK
MECHANICAL 1 of 7
MECHANICAL DATA SHEET PT. BERCA ENGINEERING
FOR TRANSFER PUMP INTERNATIONAL
SMN-PBA-331
Revision : 1
SIMENGGARIS BLOCK
Date : 20-11-2020
COMMENT SHEET
Incorporated
Rev Section Page Comment Description
(Y/N)
Update base on Doc.No. SMN-R-
Operating Update process data for next
0B 3 Y CC-36-007 TRANSFER PUMP
condition revision
SIZING (UPDATE), Rev.2B.
Nozzle
0B 4 Rating of Flange #300 Y Comment incorporated.
Connection
Liquid Update range viscosity base on
1 3 Y Comment incorporated.
Caracteristic process calculation
Update NPSH base on MOM
Operating weekly meeting 8849-MOM-CTR-
1 3 Y Comment incorporated.
condition 70/71-2020-WEM010 05
November 2020
46 PROPOSAL CURVE NO. * RPM * Driver Type ELECTRIC MOTOR (NOTE 12)
47 As Tested Curve No. * * GEAR *
48 IMPELLER DIA.: RATED * MAX. * MIN. * inch VARIABLE SPEED REQUIRED *
49 RATED POWER * HP EFFICIENCY 60 * (%) SOURCE OF VARIABLE SPEED *
50 RATED CURVE BEP FLOW (at rated impeller dia) * USGPM OTHER
51 MIN FLOW : THERMAL * m3/s STABLE * USGPM MANUFACTURER * (NOTE 12 & 19)
1 CONSTRUCTION
2 API PUMP TYPE (NOTE 11) [Based on API 610 definitions] CASING MOUNTING: *
3 CASING TYPE: (6.3.10) *
4 NOZZLE CONNECTION (6.5.5) BACKPULLOUT LITING DEVICE REQD. (9.1.2.6) *
5 Size Facing Rating Position CASE PRESSURE RATING:
6 SUCTION 4" * RF * 300 * * MAWP : (6.3.6) * PSIG @ * °F
7 DISCHARGE 3" * RF * 300 * * HYDROTEST : * PSIG @ * °F
8 PRESSURE CASING AUX. CONNECTION: (6.4.3.2)
9 No. Size Type Facing Rating Posn. HYDROTEST OH PUMP ASSEMBLY
10 BALANCE/LEAK OFF SUCTION PRESS. REGIONS DESIGNED FOR MAWP *
11 DRAIN * * * * * ROTATION: (VIEWED FROM COUPLING END) *
12 VENT • IMPELLERS INDIVIDUALLY SECURED : *
13 PRESSURE GAUGE • BOLT OH 3/4/5 PUMP TO PAD / FOUNDATION : *
14 TEMP GAUGE • PROVIDE SOLEPLATE FOR OH 3/4/5 PUMPS *
15 WARM-UP LINE ROTOR:
16 SHAFT FLEXIBILITY INDEX (SFI) (9.1.1.3) *
17 Drain Valve Supplied By VENDOR First Critical Speed Wet (Multi stage pumps only) *
18 DRAINS MANIFOLDED − COMPONENT BALANCE TO ISO 1940 G1.0 *
19 VENT Valve Supplied By VENDOR SHRINK FIT - LIMITED MOVEMENT IMPELLERS (9.2.2.3) *
20 VENTS MANIFOLDED −
21 THREADED CONS FOR PIPELINE SERVICE & < 50 °C (6.4.3.2) − COUPLING: (7.2.3) (7.2.13.F)
22 SPECIAL FITTINGS FOR TRANSIONING (6.4.3.8) − MANUFACTURER as per AML
23 CYLINDRICAL THREADS REQUIRED (6.4.3.8) − MODEL *
24 GUSSET SUPPORT REQUIRED − RATING (POWER/100 RPM) * Inch
25 MACHINED AND STUDDED CONNECTIONS (6.4.3.12) * SPACER LENGTH *
26 VS 6 DRAIN − SAFETY FACTOR 1.5
27 DRAIN TO SKID EDGE * RIGID YES
28 COUPLING WITH HYDRAULIC FIT (7.2.10) *
29 MATERIAL (6.12.1.1) (NOTE 4) COUPLING BALANCED TO ISO 1940-1 G6.3 (7.2.11) *
30 APPENDIX H CLASS S-6 * MATERIAL GROUP * COUPLING WITH PROPRIETARY CLAMPING DEVICE (7.2.11) *
31 MIN DESIGN METAL TEMP (6.12.4.1) * °F COUPLING IN COMPLIANCE WITH (7.2.4) *
32 REDUCED-HARDNESS MATERIALS REQ'D (6.12.1.12.1) * COUPLING GUARD STANDARD PER (7.2.13.a) *
33 Applicable Hardness Standard (6.12.1.12.3) * Window on Coupling Guard *
34 BARREL : Carbon Steel *
35 CASE : Carbon Steel * BASEPLATE
2 SEE ATTACHED API-670 DATASHEET N/A SEAL SUPPORT SYSTEM MOUNTED ON PUMP BASEPLATE (7.5.1.4)
9 Mounting Location of Accelerometers SEE ATTACHED ISO 21049/API 682 DATA SHEET *
10 ADDITIIONAL CENTRAL FLUSH PORT (6.8.9) *
11 FLAT SURFACE REQUIRED (6.10.2.11) N/A HEATING JACKET REQ'D (6.8.11) *
12 Number of Accelerometers
14 COOLING REQ'D *
28 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6) *
34
35 COOLING WATER *
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CLIENT Page : 6 OF 7
MECHANICAL DATA SHEET FOR
Doc. No : SMN-M-DS-31-008
TRANSFER PUMP Rev. : 1
SMN-PBA-331 By : MS
Rev. Cheked : AND
Date Description
No. Appr'd : WHY/SD
CONSULTAN 0 30-03-2011 ISSUED FOR CONSTRUCTION
0A 15-10-2020 ISSUED FOR REVIEW PT BERCA ENGINEERING
0B 02-11-2020 ISSUED FOR APPROVAL INTERNATIONAL Date
1 20-11-2020 ISSUED FOR BID
3 OTHER (SEE BELOW) PERFORMANCE CURVE & DATA APPROVAL PRIOR TO SHIPMENT YES
4 SPECIFICATION NO. (NOTE 17)
12 BASEPLATE SURFACE PREPARATION (NOTE 17) INSPECTION REQUIRED FOR CONNECTION WELDS (6.12.3.4.d)
24 N/A FOR
28 NORMAL MAINTENANCE
34 HYDROSTATIC OBSERVE
41 MAX DIA. IMPELLERS AND/OR NO OF STAGES NPSH-1ST STG ONLY (8.3.4.3.2) OBSERVE (NOTE 7)
42 CONNECTION DESIGN APPROVAL (9.2.1.4) YES NPSH TESTING TO HI 1.6 OF ISO 9906 (8.3.4.3.3)
43 TORSION ANALYSIS / REPORT (6.9.2.10) TEST NPSHA LIMITED TO 110% SITE NPSHA (8.3.3.6)
45 OUTLINE OF PROC FOR OPTIONAL TEST (10.2.5) RETEST REQUIRED AFTER FINAL HEAD ADJ (8.3.3.7.b)
46 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (8.2.1.1) COMPLETE UNIT TEST (8.3.4.4.1) WITNESS (NOTE 15)
48 LATERAL ANALYSIS REQUIRED (9.1.3.4) (9.2.4.1.3) CLEANLINESS PRIOR TO FINAL ASSEMBLY (8.2.2.6)
51 INSTALLATION LIST IN PROPOSAL (10.2.3.1) (NOTE 9) CHECK FOR CO-PLANAR MOUNTING PAD SURFACE
52 VFD STEADY STATE DAMPED RESPONSE ANALYSIS (6.9.2.3) MECHANICAL RUN TEST UNTIL OIL TEMP STABLE
53 4 HR. MECH RUN AFTER OIL TEMP STABLE (8.3.4.2.1) WITNESS (NOTE 13)
54 TRANSIENT TORSIONAL RESPONSE (6.9.2.4) 4 HR. MECH RUN TEST (8.3.4.2.2) WITNESS (NOTE 14)
56 IGNITION HAZZARD ASSMT TO EN 13463-1 (7.3.13.e) BRG HSG RESONANCE TEST (8.3.4.7)
58 FLANGE RQD IN PLACE OF SKT WELD UNIONS (7.5.2.8) REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST
65 PER EN 13445
11 WELDING PROCEDURE QUALIFICATION SO 15609 (all parts), ASME BPVC IX or ANSI/ASME B31.3
13 MAGNETIC PARTICLE OR LIQUID PENETRANT EXAMINATION OF PLATE EDGES ASME BPVC VIII, Division 1, UG-93(d)(34)
14 POSTWELD HEAT TREATMENT Applicable material specification, EN 13445-4, ASME BPVC VIII,
16 POSTWELD HEAT TREATMENT OF CASING FABRICATION WELDS Applicable material specification, EN 13445-4,
18
19 MATERIAL INSPECTION
24 ULTRASONIC INSPECTION ASME BPVC, Section V, Articles 5 and 23 ASME BPVC, Section VIII, Division 1, Appendix 12 ASME BPVC, Section VIII, Division 1, Appendix 7
25 MAGNETIC PARTICLE INSPECTION ASME BPVC, Section V, Articles 7 and 25 ASME BPVC, Section VIII, Division 1, Appendix 6 ASME BPVC, Section VIII, Division 1, Appendix 7
26 LIQUID PENETRAN INSPECTION ASME BPVC, Section V, Articles 6 and 24 ASME BPVC, Section VIII, Division 1, Appendix 8 ASME BPVC, Section VIII, Division 1, Appendix 7
28
29 NOTES :
32 3). VENDOR to submit details of mechanical seal construction with proposal and seal type & plan recommendation from seal vendor.
33 4). Material of construction shall be suitable for the pumped product as specified in this datasheet and shall be as per Table H.1 of API 610, latest edition.
34 5). VENDOR to provide vent and drain valves with flanged connections.
35 6). Pumps shall be accordance with API 610, latest edition and Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
36 7). NPSHR test shall be performed accordance with Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
37 8). Mechanical seal shall in compliance with API 682 latest edition & Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
38 9). VENDOR to submit completed API 610, latest edition datasheet with proposal.
39 10.) Lubrication refer to Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
40 11.) VENDOR shall advise pump type selection for required process/operating condition as per API 610, latest edition & Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
41 12.) Spesification for motor driver shall refer to Doc. No. SMN-E-ES-41-005, "Specification for LV Induction Motor", latest revision.
42 13.) 4 hour mechanical run test after oil temperature stable shall be performed by VENDOR accordance to Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
43 14.) Performance test, 4-hour mechanical running test and complete unit test can be performed same period or in sequence (if required).
44 15.) Refer to Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)", latest revision.
46 17). Refer to. Doc. No. SMN-M-ES-36-003, "Surface Preparation Painting and Galvanizing Spesification".
47 18). Refer to Doc. No. SMN-M-ES-34-001, "Spesification for Centrifugal Pump (API 610)" page 9, section 6.2 "Pump".
48 19). VENDOR should provide material as per company Prefered Manufacturer List.
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