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2012 - Simulation of Mist Film Cooling on Rotating Gas Turbine Blades
2012 - Simulation of Mist Film Cooling on Rotating Gas Turbine Blades
Keywords: film cooling, surface curvature, mist cooling, heat transfer enhancement
region for the 2% mist ratio is about 25% and it increases to 100%
when the mist ratio is increased to 10%. Further, increasing the
mist ratio to 20% increases the enhancement to 150% (Fig. 10(a)).
Fig. 9 Static pressure distribution on the blade surface show- 3.1.2.5 Effect of blowing ratio. The effect of the blowing ra-
ing effect of rotation (Re 5 1.6 3 105, 5 lm, 2% mist, baseline
tio (BR) on the mist film cooling performance is shown in Fig. 11,
condition). The color on the surface represents static pressure
relative to the operating pressure at 101.325 Pascal. The veloc- including one higher (2.5) and one lower (0.5) than the baseline
ity magnitude is represented by both color and vector length case (1.88). As far as the effect of blowing ratio for the air-only
case is concerned, the cooling effectiveness increases as the blow-
ing ratio decreases for the regions s=d ¼ 0 to 20, but the trend is
suppressing the inclined jet’s penetration toward the tip. However, reversed beyond s=d ¼ 20, i.e., the higher blowing ratio performs
the location of maximum cooling does not change much after add- a bit better than the lower ratio, as shown in Fig. 11(a). The result
ing mist into air film. This suggests that the effect of rotation on is consistent with Ou et al. [27], Ekkad et al. [28], and Yang et al.
the droplet is similar to that on the air, so the droplets closely fol- [13]. When the mist is injected, lower blowing ratios perform bet-
low the air film jet. The reason for the higher cooling enhance- ter than higher blowing ratios throughout the downstream loca-
ment at 0 RPM can be explained with Fig. 9. From the static tions. The mist cooling enhancement ratio in Fig. 11(a) shows the
pressure distribution on the turbine blade in the figure, it is quite drastic increase in cooling enhancement when the blowing ratio
visible that the stagnation line has been shifted from leading edge decreases from 1.88 (baseline case) to 0.5. For example, the
(Fig. 9(b)) to the suction side (Fig. 9(a)) due to the shift in flow enhancement at s=d ¼ 20 is about 10% with BR ¼ 1.88 and the
incidence angle as a result of rotation. In the stationary case, the cooling enhancement value increases to 40% with BR ¼ 0.5. It is
stagnation line is closer to the cooling hole, so the high static pres- observed from the flow insight that the droplets injected in lower
sure in the stagnation region tends to suppress the momentum of blowing ratio interact with the wall immediately downstream of
the film cooling air and droplets and causes the mist=air flow to the injection hole better than the droplets in the higher blowing ra-
get attached to the surface immediately downstream of the injec- tio cases, as shown in Figs. 11(b)–11(d). A larger droplet separa-
tion location. On the contrary, with 289 RPM rotation, the drop- tion zone for higher BR is seen near the injection region.
lets are separated from the wall, as shown in Fig. 6. From the 3.1.2.6 Effect of droplet diameters. The effect of droplet di-
above discussion, it is evidenced that the forces acting on the ameter is studied by first injecting uniform diameters from 1 lm
droplet due to the rotation of the turbine blade does not affect the to 20 lm to gain a clear understanding of the droplet size, fol-
performance of mist cooling much. It can also be observed that lowed by injecting distributed droplet diameters to simulate more
the performance of mist cooling increases as the distance between closely the actual condition as reported in the experimental stud-
cooling hole and stagnation line decreases. ies. The Rosin-Rammler distribution function is used based on the
3.1.2.4 Effect of mist concentration. Figure 10 shows the assumption that an exponential relationship exists between the
influence of 2%, 10%, and 20% mist ratios on mist cooling per- droplet diameter, dd, and the mass fraction of droplets with diame-
formance. It is obvious from Fig. 10 that the cooling enhancement ter greater than d as
increases with increased amount of mist. It is noteworthy that the n
cooling enhancement does not improve in the initial region from Yd ¼ eðd=dm Þ (10)
s=d ¼ 0 to 10 for all the mist ratios. There is a slight variation in
the location of maximum effectiveness with mist ratio. The effect where dm refers to the mean diameter (5 lm) and n refers to the
of centrifugal force on the droplet becomes noticeable beyond the spread parameter. From this relationship, the spread parameter (2.4)
2% mist ratio in the far downstream region (Fig. 10(c)) The is calculated and used to fit the size distribution into the CF model.
increase in mist cooling enhancement is drastic from 2% to 10% CFD model based on the experimental data of [29]. The results in
mist ratio, but the enhancement is not linearly proportional to the Fig. 12 clearly show that increasing the droplet diameter reduces
increased mist mass. For example, the enhancement in the mid the mist cooling enhancement. As the diameter of the droplets
increases, the surface area per unit mass decreases, causing a reduc-
tion of the evaporation rate, and, hence, the cooling effectiveness
decreases. When the droplets of distributed diameters are injected,
the cooling enhancement falls between the small and large droplets.
Overall, the distributed diameter droplets perform similarly to
smaller droplets of constant diameter (1 lm) in the near injection Fig. 13 Effect of mist cooling on pressure and suction sides:
region, and similarly to larger constant diameter droplets (20 lm) Re 5 1.6 3 105, 5 lm, 2% mist, 289 RPM, baseline condition (film
in the far field locations. hole located at z 5 0.365)