Inter Disciplinary Minor

MATERIAL OPTIMIZATION FOR FASHION

PRODUCTS

Subject Faculty : Swetha Jain

Topic: Marker making , Cut order

planning And BOM Of The
Bodysuit

PRESENTED BY:
DAYA SHAKIR B
VARSHA
SUPRIYA
 Page 2

DATE : REF. NO. CUSTOMER BUYER

PVT LIMITED SPECIFICATION
12/ 3/ 2024 536279362 Women DVS PVT Ltd.

Womens two piece bodycon suit in black , white and

nude colors

FRONT BACK

THE OVERALL LOOK OF THE GARMENT

 The patterns of the garment

Page 3

DATE : REF. NO. CUSTOMER BUYER

PVT LIMITED SPECIFICATION
12/ 3/ 2024 536279362 Women DVS PVT Ltd.

Womens two piece bodycon suit in black , white and

nude colors

FRONT BACK

Top Top

Lower Lower
 PANTONE CODE

FABRICATION: SEASON : BRAND :

DVS
Spandex / lycra 85% , cotton 15 % blended fabric Spring Summer

LABEL : COLORS & PANTONE : SIZE RANGE :

Black - 0961 C
DVS White - 11-0601 TPG S,M,L,Xl
Nude - 12-0911 TPG

DESCRIPTION : Womens bodycon suits in black , white and nude colors BASE SIZE : S

DEVELOPED FROM : Sketch ORDER QUANTITY :3600

Follow main spec sheets for measuremets

Black White Nude

0961 C 11-0601 TPG 12-0911 TPG

 GARMENT SIZE CHART

E
A

D L
B
F
C

K
B
B

H H
G
G

I
I

SIZE S M L Xl

A.CHEST WIDTH 42 44 46 48

B.WAIST 36 38 40 42

C.HIGH HIPS 40 42 44 46

D.BUST TO CROTCH LENGTH 48 50 52 54

E.UNDER BUST (BACK) 40 42 44 46

F.BACK HIPS 44 46 48 50

G.WAIST TO THIGH LENGTH 38 40 42 44

H.CROTCH (Lower) 28 30 32 34

I.THIGH SHORT HEM (Lower) 27 28 29 30

K.CROTCH WIDTH 8 10 12 14

L. UNDER BUST TO CROTCH LENGTH (BACK) 40 42 44 46

FABRIC SWATCHES

White spandex cotton

blended fabric

Nude spandex cotton

blended fabric

Black spandex cotton

blended fabric
 ORDER SPECIFICATIONS

BUYER DVS PVT LIMITED

GARMENT DETAILS Womens two piece bodycon suit

FABRIC Cotton spandex blend single jersey fabric

COLOR Black , white and nude

FABRIC TYPE Symmetric

 MARKER 1

MARKER SPECIFICATIONS
Total no. Of patterns pieces 7

Marker efficiency 89.2%

Total lenght 7.5 meters

Total width 2.4 meters

sizes S,M,L,XL

MARKER 2

MARKER SPECIFICATIONS
Total no. Of patterns pieces 7

Marker efficiency 92.1 %

Total lenght 7.2 meters

Total width 2.4 meters

Sizes M,M,L,L
 Based on the following data prepare a cut order
plan, fabric consumption, fabric cost and labour
cost for the data
Total Order Quantity: 3600
S M L XL

NUDE 200 400 400 200

BLACK 200 400 400 200

WHITE 200 400 400 200

FABRIC CONSUMPTION
1.7 2 2 2.2
(METERS)

4 WAY
FABRIC SAVING % 5%

WEIGHT OF THE FABRIC. : 140 GSM

COMPOSITION. : 88% COTTON, 12% SPANDEX
FABRIC. : SINGLE JERSEY
GARMENT DESCRIPTION. : WOMEN’S BODYSUIT

ASSUMPTION:
COMPOSITION. : 88% COTTON, 12% SPANDEX
SYMMETRY. : SYMMETRICAL FABRIC
REVERSIBLITY. : REVERSIBLE FABRIC
MAKER MODE. : NAP EITHER WAY
SPEADER MODE. : FACE TO FACE, NAP EITHER WAY
MAXIMUM LAY LENGTH. : 10M
END ALLOWANCE. : 4 CM
MAXIMUM NO. OF PLIES. : 50 PLIES
COST OF FABRIC. : 165 RS/KG
MARKER PREPARATION TIME. : 1.2 HR/MARKER
SPREADING TIME. : 0.9 MINUTE/PLY
CUTTING TIME PER
GARMENT MARKED. : 12 MINUTES
LABOUR COST. : RS.175 PER HOUR.
MAXIMUM MARKER WAY. :4
 LAY 1 S M L XL 50 PLIES
LAY 2 S M L XL 50 PLIES
LAY 3 S M L XL 50 PLIES
NUDE
LAY 4 S M L XL 50 PLIES
LAY 5 M M L L 50 PLIES
LAY 6 M M L L 50 PLIES
LAY 1 S M L XL 50 PLIES
LAY 2 S M L XL 50 PLIES
LAY 3 S M L XL 50 PLIES
WHITE
LAY 4 S M L XL 50 PLIES
LAY 4 M M L L 50 PLIES
LAY 5 M M L L 50 PLIES
LAY 1 S M L XL 50 PLIES
LAY 2 S M L XL 50 PLIES
LAY 3 S M L XL 50 PLIES
BLACK
LAY 4 S M L XL 50 PLIES
LAY 5 M M L L 50 PLIES
LAY 6 M M L L 50 PLIES

MARKER LENGTH
(NUDE):
Lay 1: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 2: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 3: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 4: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 5: (2+2+2+2)x95/100=7.60
Lay 6: (2+2+2+2)x95/100=7.60
 MARKER LENGTH (BLACK):
Lay 1: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 2: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 3: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 4: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 5: (2+2+2+2)x95/100=7.60
Lay 6: (2+2+2+2)x95/100=7.60

MARKER LENGTH (WHITE):

Lay 1: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 2: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 3: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 4: (1.7+2+2+2.2)x95/100= 7.50 meter
Lay 5: (2+2+2+2)x95/100=7.60
Lay 6: (2+2+2+2)x95/100=7.60

FABRIC CONSUMPTION: (MARKER LENGTH+ EDGE LOSS). NO. OF PLIES IN LAY

NUDE:
Lay 1: (7.50+0.04)x50=377 meter
Lay 2: (7.50+0.04)x50=377 meter
Lay 3: (7.50+0.04)x50=377 meter
Lay 4: (7.50+0.04)x50=377 meter
Lay 5: (7.60+0.04)x50=382 meter
Lay 6: (7.60+0.04)x50=382 meter

WHITE:
Lay 1: (7.50+0.04)x50=377 meter
Lay 2: (7.50+0.04)x50=377 meter
Lay 3: (7.50+0.04)x50=377 meter
Lay 4: (7.50+0.04)x50=377 meter
Lay 5: (7.60+0.04)x50=382 meter
Lay 6: (7.60+0.04)x50=382 meter

BLACK:
LAy 1: (7.50+0.04)x50=377 meter
Lay 2: (7.50+0.04)x50=377 meter
Lay 3: (7.50+0.04)x50=377 meter
Lay 4: (7.50+0.04)x50=377 meter
Lay 5: (7.60+0.04)x50=382 meter
Lay 6: (7.60+0.04)x50=382 meter
 TOTAL FABRIC CONSUMPTION
(NUDE): 2273 METER
(WHITE): 2273 METER
(BLACK): 2273 METER

COST OF FABRIC:
ASSUMING 4 GARMENT CAN MADE IN 1KG OF THE FABRIC.
TOTAL NO OF GARMENT / 4=> 3600/4= 900 KG OF FABRIC IS REQUIRED
COST OF FABRIC IN KG X TOTAL WEIGHT OF FABRIC IN KG
165 X 900 = 1,48,500/-
TOTAL FABRIC COST = ₹1,48,500

LABOUR COST= TOTAL TIME CONSUMED(MARKING,

SPREADING, CUTTING) X LABOUR COST PER HOUR

MARKING TIME: TOTAL NO OF MARKERS X MARKER PREPARATION

TIME(HRS)
Marking time: 6x1.8= 10.8 hrs
SPREADING TIME: TOTAL NUMBER OF PLIES X SPREADING TIME
PER PLY(HRS)
Spreading time: 900x0.015 = 13.5 hrs

CUTTING TIME: TOTAL NUMBER OF GARMENTS MARKED X CUTTING

TIME PER GARMENT MARKED(HRS)
Cutting time: 72x0.2=14.4 hrs
TOTAL TIME CONSUMED: 38.7 HRS

LABOUR COST= 38.7 X 175= ₹ 6,772.5

TOTAL COST OF CUT ORDER PLAN: FABRIC COST + LABOUR COST

TOTAL CUT ORDER PLAN COST:

148500 + 6772.5= ₹ 1,55,272.5
 BILL OF MATERIAL (BOM)

UNIT UNIT
S. EXTRA
ITEM DESCRIPTION CONSUMPTION QUANTITY OF RATE (Rs) OF AMOUNT (Rs) REMARKS
No. PURCHASE
MEASURE PRICE

Shell Fabric Single Jersey

1. 0.175 5% 900 kgs 165 kgs ₹1,01,500
140 GSM

2. Sewing Thread 200 6% 2451 Tube 4 tube ₹2000

3. Strap 2 6% 249 Unit 14 Unit ₹1077 Nominated

4. Zipper 1 3% 175 Unit 12 Unit ₹1900 Ventor

5. Tags 2 2% 5431 Unit 4 Unit ₹806

6. Cartons/cardboard 2 1% 568 Unit 8 Unit ₹911

7. Polybags/ 1 1% 267 Unit 5 Unit ₹466

TOTAL AMOUNT : 1,48,560Rs

LABOUR COST

MARKING No. of markers :6

time :1.2 hrs total time :10.8hrs
COST

SPREADING
No. of plys :1 time :0.9mins total time:13.5hrs
COST

CUTTING
No. Of garments :1 time :12 mins total time: 14.4hrs
COST

TOTAL
TOTAL COST
LABOUR Order quantity :3600 Time :38hrs
:6772.5Rs
COST

TOTAL COST =TOTAL COST OF MATERIALS + LABOUR COST =

1,55,272Rs
Thank you