ILE Installation &

Commissioning Training

Dyna-Star HP
Dyna-Star HF
Electric 24 VDC
Lubrication Pump
Basic Description

24 VDC powered grease pump

Capable of supplying grease to

injector, series progressive, or dual line
systems

HP (High Pressure) is capable of 5,000

psi (344 bar) and average output of 18
cu. inches (295 cc) per minute

HF (High Flow) is capable of 3,500 psi

(241 bar) and average output of 30 cu.
inches (492 cc) per minute
Applications

Off-Road Mobile

Rock Crusher and Mills

Grease Transfer and

Reservoir Refill

Well Services

Industrial Application
Design Features

Graco Advantage Drive™ - Heavy Duty Gear Drive – Lubed
for Life

Auto-Fill Shut-Off – No More Messy Fills

Tube-in-Tube Vent and Fill Path – Convert Drum to Injector

System Instantly – no more external hoses or extra holes in
cover and follower plate

Vent Valve Mounted Directly to Pump – No More Brackets or

Extra Hoses

Motor Control – Speed and AMP Control; Automatic AMP

Draw Reduction

Cold Weather Performance (-40C)

More Efficient Seal Replacement

Graco Advantage Drive™

Graco Advantage Drive™ - The drive is critical link
between the motor and the pump.

Graco doesn’t leave the manufacturing of our Advantage
Drive System to others, rather we design, manufacture
and assemble them at our world class facilities in the
USA.

This allows us to control the quality of these helical
hardened steel gears.

You can find peace of mind knowing that you have the
most durable longest lasting drive in the industry.

Graco has been successfully using the Advantage Drive
System in its GMAX paint sprayers for 10 years in very
harsh and demanding environments and applications.

0.2% warranty experience over the last 5 years

The drive is lubricated for life and does not

require the added maintenance step of checking and
refilling a gear box with gear oil

The helical gears and added lubricant contribute to
noise abatement for a smooth running sound.
Graco Advantage Drive™ - Animation

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Auto-Fill Shut-Off

Graco’s Auto-Fill Shut-Off addresses reservoir refilling
issues such as unattended refilling, over-filling and
under-filling.

Simple mechanical diaphragm and poppet valve design.

Pin indication provides a visual of when the reservoir is
full and can be converted into an electric signal if
desired.
Dip Stick and Low Level Indication

Dip stick offers a low cost, low tech
solution for visual indication of
lubricant level

Low Level used with follower plate
provide both a visual and electronic
indication of level

Send signal to GLC 2200 of GLC
4400 to alert operator
Tube-in-Tube Vent and Fill Path

Simple and direct venting and filling to the foot of the
pump.

No more cavitation caused by improper filling and
venting.

One point of contact with follower plate.

No more external vent hoses.

Connect to the top for added convenience but Tube-in-
Tube directs the grease to the bottom.

Follower plates designed to work with the outer tube
diameter.

Easily convert a standard drum to

an injector based pump station!!!
Electric Vent Valve with Pressure Relief

Graco’s Electric Vent Valve mounts directly to
the pump for a tight and compact design

No more external brackets and additional
hoses needed

No more remotely mounted vent valve that
increases the risk of damage and points of
failure

Deutsch connector rated to IP69K

Pressure relief of incorporated into vent valve
assembly

1 = inlet fill port

0 = pressurized output port

Inlet fill port is always open so filling is still
possible during an on-time of a lube cycle

Order cable harnesses 16W144 and 16V942
to quickly connect vent valve and motor control
to GLC 2200 or GLC 4400 and power source
Electric Vent Valve with Pressure Relief

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Motor Control

Power Inputs (+ and -) and Turn On Signal (+ and -)
enables higher AMP input to power the motor while
using a lower AMP signal from the Lubrication
Controller to turn the motor on and off. Less strain on
the Lubrication Controller and no need for separate
junction box. (Competitive Advantage)

Automatically slows down electric motor when AMP
draw increases due to cold weather and high viscosity
grease – protects the motor. (Competitive Advantage)

Current control potentiometer allows user to limit the
AMP draw to the motor which can further protect the
motor in extreme cold environments. (Competitive
Advantage)

Speed control potentiometer allows user to speed up or
slow down motor to provide a tailored flow rate
depending upon the environment, viscosity of grease
and application.

Over-ride switch allows for technician to run the motor
and pump independent of the Lubrication Controller
(Competitive Advantage)

Custom wiring harnesses for injector and series
progressive systems makes intallation a snap.
Motor Control

Over-ride switch allows for technician
to run the motor without a controller

Red Fault LED for diagnostics:
1) Over current
2) Locked rotor
3) Low or high voltage
4) High motor temperature
5) Missing temperature sensor
6) High board temperature
7) Bad hall cable
(Competitive Advantage)

Green Power LED for diagnostics:

Blinks with power going to board
and motor is running (pump on)

Steady with power going to board
and motor is off (pump off)
(Competitive Advantage)
Motor Control

Motor control board enclosure is
incorporated into the casting of the
pump gear box for heavy duty
durability.

Protected by a metal lid and
Foamet™ gasket which seals out
moisture even at 250º C.
Effectively seal down to -40Cº.

M25 cable glands seal wire
harness ports.

Motor and motor control board
enclosure are rated to IP69K.

Conveniently placed wiring and
control diagram label on the inside
of the enclosure lid.
Cold Weather & NLGI#3 Performance

Automatically slows down electric
motor when AMP draw increases due
to cold weather and high viscosity
grease – protects the motor.
(Competitive Advantage)

Seal, shovel and seal retainers
redesigned to more effectively load
grease into the pump to enable -40F
and C pumping (Competitive
Advantage)
More Compact Design

Vent valve mounted directly to
pump

Motor, Gear Box and Crank Shaft

matches the footprint of the
reservoir lid

More compact design

More efficient installation

More Efficient Seal Replacement and Maintenance

Doing an overhaul on a
competitive pump can take up to 3
to 4.5 hours

Replace the seals and pins on a

Dyna-Star in 30 to 45 minutes

No need to refill with gear oil –

lubed for life sealed gear box

No need to change gear ratios for

different applications – use speed
and current controls instead
35 lb/5 Gallon Bucket Adapter Kit

Convert the 60 lb. pump length to
a 35 lb. bucket easily

Heavy duty bucket holder with

same bolt pattern as Graco
reservoir for durable mounting

Easy refill by loosening two wing

nuts, pulling pump and cover off
and replacing bucket

Follower plate available if needed

Product Offering – Pumps and Kits
PN Description
Stand Alone Pumps
77X000 24VDC - 35/60# - HP - Stand Alone Pump
77X001 24VDC - 35/60# - HP - Stand Alone Pump with T-in-T
77X002 24VDC - 120# - HP - Stand Alone Pump with T-in-T
77X003 24VDC - 400# - HP - Stand Alone Pump with T-in-T
77X014 24VDC - 35/60# - HF - Stand Alone Pump
77X015 24VDC - 120# - HF - Stand Alone Pump
77X016 24VDC - 400# - HF - Stand Alone Pump
Custom Tank Injector Kits
77X011 24VDC - 35/60# - HP - Pump and Vent Valve with T-in-T
77X012 24VDC - 120# - HP - Pump and Vent Valve with T-in-T
77X013 24VDC - 400#- HP - Pump and Vent Valve with T-in-T
Injector Pump Modules
77X100 24VDC - 60# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank and Dip Stick
77X101 24VDC - 90# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank and Dip Stick
77X102 24VDC - 60# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank and AFSO
77X103 24VDC - 90# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank and AFSO
77X104 24VDC - 60# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank, Low Level and FP
77X105 24VDC - 90# - HP - Injector Module with Pump with T-in-T, Vent Valve, Cover, Tank, Low Level and FP
Standard Drum Injector Kits
77X111 24VDC - 120# - HP - Pump, Vent Valve and Cover with T-in-T
77X112 24VDC - 400# - HP - Pump, Vent Valve and Cover with T-in-T
Standard Drum Kits
77X121 24VDC - 120#- HF - Pump and Cover
77X122 24VDC - 400# - HF - Pump and Cover
Product Offering - Accessories
PN Description
Accessories
77X500 Follower Plate - Graco 60# and 90# Tank - for T-in-T
77X510 Follower Plate - 35# Drum - for T-in-T and without T-in-T
247701 Follower Plate - 120# Drum - without T-in-T
77X511 Follower Plate - 120# Drum - for T-in-T
247702 Follower Plate - 400# Drum - without T-in-T
77X512 Follower Plate - 400# Drum - for T-in-T
77X513 Cover, Cylinder, Tie-Rods and Base to Convert 60# Length to 35# Bucket
77X514 Cover - 120# Drum
77X515 Cover - 400# Drum
77X540 Electric Vent Valve 24VDC with Pressure Relief
77X521 Auto Fill Shut Off (AFSO) - Diaphragm, Plate, Valve, Coupler and Pipes
77X522 Low Level Kit - Sight Glass, Electric LL Switch and Cable (needs Follower Plate 77X500)
77X523 Inline Filter Assembly - 400 Microns
16V941 Power Cable for Series Progressive System - use with 16V942
16V942 Extension Power Cable for Both 16V941 and 16W144 - 15 feet (4.6 meters)
16W144 Power Cable for Injector System - use with 16V942
EDS Cables – Series Progressive – 77X545

EDS Cables – Injector – 77X546

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