12

THIS DIAGRAM IS FOR GENSET MODEL

FOR USE WITH: C7.1 GC ENGINE,
11
200/250/400/630A CIRCUIT BREAKER

10

SIGNAL NAMES SYMBOL LEGEND TABLE WIRE NAME DEFINITION HARNESS TABLE
CIRCUIT_ID COLOR DESCRIPTION IDENT PART NO. CHG LOC DESCRIPTION
107 WH BATTERY DC POSITIVE HARNESS AS - - - -
208 WH PANEL DC NEGATIVE
XXXX-XX# XX-XX
MINITURE CIRCUIT BREAKER C 600-2689 0 SH 2 & 3 ENGINE
BATT(+) RD BATTERY POSITIVE G 345-1117 5 SH 2 CANOPY E-STOP
BATT(-) BK BATTERY NEGATIVE N 348-8561 3 SH 2 BATTERY -
105 WH BATTERY POSITIVE P 346-4039 4 SH 2 BATTERY +
200 GN-YL EARTH EMERGENCY STOP PUSHBUTTON
WIRE GAUGE
A774 WH EMERGENCY STOP
9 A774 WH EMERGENCY STOP
348 WH EMERGENCY STOP WIRE COLOUR
348 WH EMERGENCY STOP
19 WH ALTERNATOR CHARGING
FUSED AUTOMOTIVE RELAY WIRE NUMBER
879 WH CUSTOMER START
R955 WH FUEL/RUN/STOP HARNESS IDENT
P733 WH SPARE ANALOGUE INPUT 1
P735 WH SPARE ANALOGUE INPUT 2
P737 WH SPARE ANALOGUE INPUT 3 RESISTOR CIRCUIT IDENT
P734 WH PANEL ANALOGUE NEGATIVE
304 WH CRANK
F549 WH 5V SENSOR SUPPLY

8
507
106
WH
WH
RELAY COIL SUPPLY
ECM POWER/ KEY SWITCH SUPPLY
EARTH/GROUND COLOUR ABBREVIATIONS
X861 WH SIGNAL TO STARTER MOTOR
F409 WH GEN_SENSING_NEUTRAL
F436 WH GEN_SENSING_PHASE_L3_BEFORE_MCB 3
F435 WH GEN_SENSING_PHASE_L2_BEFORE_MCB 2 CURRENT TRANSFORMER ABBREVIATION DESCRIPTION
F434 WH GEN_SENSING_PHASE_L1_BEFORE_MCB 1 BK BLACK
E486 WH GEN_SENSING_L1_PHASE
CU COPPER
E487 WH GEN_SENSING_L2_PHASE
E488 WH GEN_SENSING_L3_PHASE PANEL TERMINAL GN-YL GREEN-YELLOW
E494 WH CT SENSING (L1) RD RED
E495 WH CT SENSING (L2) TERMINAL WH WHITE
E496 WH CT SENSING (L3)
E498 WH CT SENSING RETURN
F- WH EXCITER FIELD NEGATIVE
7 F+ WH EXCITER FIELD POSITIVE CONNECTOR
X1 WH SHUNT EXCITATION (0V)
X2
U
WH
WH
SHUNT EXCITATION (110V)
VOLTAGE SENSING
ABBREVIATIONS
V WH VOLTAGE SENSING +
W WH VOLTAGE SENSING
BATTERY
L1 BK L1 POWER CABLE
L2 BK L2 POWER CABLE
L3 BK L3 POWER CABLE SPLICE
N BK NEUTRAL POWER CABLE

WIRE

6 SCREEN CABLE

50

G S

STARTER MOTOR
30
MOT BTRY

31

5
+ ALT
GND CHARGING ALTERNATOR

2 1
RELAY
4 3

TERMINAL/CONNECTION POINT

3 POLE BREAKER

4 POLE BREAKER

M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
O 1E0011
N INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHERRECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
1 DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY

THIRD ANGLE
SHEET 1 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C7.1 GC)
VER CHG
600-2684 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
12
GC C7.1 WIRING

INSIDE THE PANEL

11

DSE4520 CONTROLLER

19 CAN LO
230-4013
C-C1
18 CAN HI

SIGNAL 3 P733-C1 WH-18 P733-C1 WH-18 20 CAN SCR

TERM_7
VS OP SENDER 1 F549-C2 WH-18 F549-C2 WH-18
10
C-T1

TERM_8
GND 2 P734-C3 WH-18 P734-C4 WH-18 C-T2 C-T3
P734-C5 WH-18 C-T49 10 ANALOG SENSOR RETURN
C-S1

C-T4
P734-C6 WH-18
155-2269
C-C2 P733-C1 WH-18 C-T50 11 ANALOG I/P A (OP)
1 P734-C7 WH-18
2 P735-C8 WH-18 P735-C8 WH-18 P735-C8 WH-18 C-T51
12 ANALOG I/P B (ET)

ET SENDER 13 ANALOG I/P C

TERM_4
C-T5
C-T6
208-C12 WH-18 C-T44 1 BATTERY NEGATIVE

FCS CONNECT TO START (AUTO) C-T7

879-C13 WH-18 C-T52 14 INPUT A (REMOTE START)
TERM_5 TERM_6
C-T8
106-C9 WH-16 REF[24,5]
C-S2
C-T9
208-C10 WH-18 208-C11 WH-16 7 OUTPUT D (POS) (ECM POWER)

208-C14 WH-18
8

REF[31,3] 208-C15 BK-8

CANOPY E-STOP (STD)

G-C1 155-2269
C-C3
1 2
E-STOP
7
D-T34
D-T33
208-G2 WH-18 1 1 208-C14 WH-18

1 2
C-S4
348-G1 WH-18 2 2 348-C16 WH-18 C-T14
C-T15
A774-C17 WH-18 A774-C18 WH-18 C-T53 15 INPUT B (E-STOP)

REF[24,4] 507-C19 WH-18

REF[26,5] 507-C20 WH-18

TERM_3

TERM_2

6 TERM_1
REF[30,3] 105-C23 WH-16 C-T12
C-T13
107-C21 WH-16 C-T10
C-T11

107-C22 WH-18 C-T45 2 BATTERY POSITIVE

MCB 4 (10A)

R955-C25 WH-18 C-T46 3 OUTPUT A (POS) (FUEL)

FCR

REF[30,3] 105-C24 WH-16 C-T16 30

87A 304-C28 WH-18 C-T47 4 OUTPUT B (POS) (CRANK)
15A
REF[32,8] 106-C9 WH-16 87
5
C-T17

REF[26,6] 507-C20 WH-18 C-T18 86

85 19-C29 WH-18 C-T48 5 CHARGE ALT O/P
R955-C25 WH-18 C-T19

C-T24
X861-C27 WH-16 ECR
50

REF[28,2] 105-C26 WH-16 C-T20 30

87A
25A
87
4 X861-C27 WH-16 C-T21

REF[26,7] 507-C19 WH-18 C-T22 86

G S

304-C28 WH-18 C-T23 85

STARTER MOTOR

30
MOT BTRY C-T25
P-T1_1

105-C30 RD-8

C-T26
31
N
-T
1_
1

REF[30,8] 208-C15 BK-8 C-S3

105-C23 WH-16 REF[26,6]
BATT(-)-N1 BK-2

BATT(+)-P1 RD-2

105-C24 WH-16 REF[26,5]

105-C26 WH-16 REF[24,4] 19-C29 WH-18

+
2 REQUIRED FOR MECH ENGINES ONLY5V
- SUPPLY FOR OIL PRESSURE SENSOR
USED FOR CONTROL PANEL WITHOUT 5V OUTPUT
BATTERY
DC VOLTAGE REGULATOR
105-C31 RD-8
M
Vin (6.5v - 30v) RD TERM 3 A
T
L
HT
C-T27
+ ALT C-T28

19-C29 WH-18 Vout (5v) TR

BR TERM 7 1E5167A INT-PROP

GND 1E2722G DRAWING
GND 1E0198W BRAND MARKINGS
BK TERM 5 1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHERRECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
1 DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY

THIRD ANGLE
SHEET 2 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C7.1 GC)
VER CHG
600-2684 2X3
DK 00
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19
12
SERIES DELTA

EXCITER T12 T1
POWER SCHEMATIC
T10
T11 T2

T3
FUW ALT A2625L41, A2635L41, A2637L41
T9
T4
T7 T6

11 T8 T5 3P BREAKER
E 3P BREAKER 3P BREAKER

630A BREAKER
250A BREAKER 400A BREAKER
PARALLEL STAR
UA-T4 L1-UF1 UA-T3

UA-T8 L1-UC1 UA-T7 UA-T6 L1-UE1 UA-T5

10 T3 T5
EXCITER T1 T7 VA-T4
L2-VF1 VA-T2

VA-T8
L2-VC1 VA-T7
VA-T6
L2-VE1 VA-T5

T6
T4

T2 T8
WA-T4
L3-WF1 WA-T2

WA-T8
L3-WC1 WA-T7
WA-T6
L3-WE1 WA-T5

T12 T10

NA-T4
N-NF1 NA-T3

NA-T8
N-NC1 NA-T7
NA-T6
N-NE1 NA-T5

E T11 T9

4P BREAKER
3P BREAKER
8

200A BREAKER

L1-UA1 UA-T1

7 L2-VA1 VA-T1

CUSTOMER LOAD
SERIES STAR CONNECTION
L3-WA1 WA-T1

AC ALTERNATOR
C-T29

T5
U
A

3
-T

C-T30
-T
2

A
V

T1
EXCITER T6 N-NA1 NA-T2

T2 T7
4

1
F2
T3 T8 C-C4

T4 NA-T1
C-
T3
T12
6
2

F1
T11
T10
E498-C40 WH-16

E498-C41 WH-16

E498-C42 WH-16

T9
31

200-C43 GN-YL-16 REF[43,3]

-T
C

WA-T3

BASEFRAME CUSTOMER
GND GND
DSE4520 CONTROLLER
C-S5
5
E498-C44 WH-16 E498-C44 WH-16 C-T61 32 CURRENT SENSING COM

E496-C45 WH-16 E496-C45 WH-16 C-T60 31 CURRENT SENSING L3

E495-C46 WH-16 E495-C46 WH-16 C-T59 30 CURRENT SENSING L2

STANDARD (SHUNT)
E494-C47 WH-16 E494-C47 WH-16 C-T58 29 CURRENT SENSING L1
MCB 1 (2A)
W
F434-C34 WH-18 C-T35
C-T36

E486-C35 WH-18 C-T56 21 GEN SENSING L1

MCB 2 (2A)
FOR 200V CONNECT TO ALT TERM T5
3V F435-C36 WH-18 C-T37
C-T38

E487-C37 WH-18 22 GEN SENSING L2

FOR 400V CONNECT TO ALT TERM T12
C-T55

MCB 3 (2A)
4 F436-C38 WH-18 C-T39
C-T40

E488-C39 WH-18 C-T54 23 GEN SENSING L3

ALT TERM T1 U NEUTRAL TERM
FOR 200V CONNECT TO E1 F409-C32 WH-18 C-T33
C-T34
F409-C33 WH-18 C-T57 24 GEN SENSING N
FOR 400V CONNECT TO E2
E1 E2 3 E3/4 S1 S2

F+ F+ 6 EARTH TERM
REF[45,5] 200-C43 GN-YL-16 200-C48 GN-YL-16
GRT7 TH4E AVR
C-T42
C-T43 C-T41

F- F- 7

A- A+

M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHERRECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
1 DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY

THIRD ANGLE
SHEET 3 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C7.1 GC)
VER CHG
600-2684 2X3
DK 00
54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
12

ADDITIONAL INFORMATION
11

10 CUSTOMER DIN RAIL INFORMATION

MCB1

NAME CURRENT RATING WIRE ID CIRCUIT DESCRIPTION

MCB 1 2A F436/E488 PHASE SENSING L1
MCB2 MCB 2 2A F435/E487 PHASE SENSING L2
MCB 3 2A F434/E486 PHASE SENSING L3
TERM F409 PHASE SENSING N
MCB3 MCB 4 10A 105 , 107 PANEL SUPPLY

MCB4

TERM NO. WIRE ID DESCRIPTION

ETH
1 107 BATTERY POSITIVE
2 107 BATTERY POSITIVE
3 107 BATTERY POSITIVE
4 208 BATTERY NEGATIVE
7 5 208 BATTERY NEGATIVE
6 879 REMOTE START
7 F549 5V SENSOR SUPPLY
8 P734 SENSOR RETURN

M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
1 DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY

THIRD ANGLE
SHEET 4 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C7.1 GC)
VER CHG
600-2684 2X3
DK 00
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55