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High-Strength Geotextiles in

Ultraheavy-Load Haul Roads


Robert A. Douglas, René Laprade, and Karl Lawrence

The heaviest trucks serving shovel-and-truck mining operations have traveling on them (2). When that vehicle measures 10 m wide, a
tripled in weight to more than 600 tonnes gross weight over the past road width approaching the width of a football field is required.
30 years. The design of haul roads to support these trucks is becoming The final aspect of the challenge is the paucity of aggregate at
ever more challenging. An additional problem is the huge demand for many mine sites. Sometimes waste rock is available, and if not acid
aggregates with which to construct these thick, wide roads. In this study generating, it presents a good source of aggregate. At many sites,
of the problem, a numerical modeling investigation was performed for however, sources of acceptable road-building materials are dwin-
a 300-tonne-design axle on a granular pavement consisting of a capping dling and there is a responsibility to use as little as possible, in the
layer, base, and subbase (0.5, 1.0, and 1.5 m thick, respectively). Con- spirit of sustainability.
ventional linearly elastic analyses and analyses not permitting tension Building with geosynthetics is seen as possibly providing a way
were carried out. While the results of the conventional elastic analysis to reduce the requirement for aggregate. There have been numerous
permitting tension had indicated that there was no reinforcing effect investigations of geosynthetics reinforcing embankments (3–6), as
with these geotextiles, the results of the no-tension analysis indicated well as numerous investigations of geosynthetics reinforcing pave-
a significant reinforcement effect attributable to the inclusion of high- ments (7–12). However, the weight of the typical truck (Figure 1)
strength geotextiles in the cross section. The results bring into ques- and the thickness of the fill comprising the road and embankment
tion the use of analyses permitting tension in the granular pavement have pushed design into unfamiliar circumstances.
materials. Pavements and embankments are designed differently. Pavement
design is more concerned with live loads than dead loads, and the
The roads serving the many shovel-and-truck mining operations number of repetitions of the design load (traffic) is a primary issue.
worldwide have been subjected to ever heavier trucks, with the Embankment design is more concerned with dead loads than live loads
operating masses of the heaviest trucks having tripled in the past (usually), and overall slope and base stability are issues. In concept,
30 years (1) (Figure 1). The current maximum mass is just over as a fill used by vehicles is thickened, at what point does it become
600 tonnes—100 tonnes per tire. This study focused on a design more embankment than pavement?
vehicle with a 300-tonne axle load on four tires. The answer depends on the axle load of the design vehicle. The
The operations depend on haul road networks consisting of unsealed vertical stress caused by the wheel load can be modeled by using
aggregate pavements. Aggregate haul roads are used because of their the Boussinesq equation (13) and compared with the vertical stress
easy maintenance; much of the damage to aggregate haul roads can imposed by the weight of saturated soil above a point in the subgrade.
be readily healed with grader maintenance. Where the curves for the two vertical stress distributions cross, the
The heavy loads and typically poor subgrades such as peat, organ- depth where a pavement becomes an embankment can be identified
ics, or soft silts and clays lead to the need for thick pavements. Usu- (Figures 2 and 3). There is a smooth, gradual transition from pave-
ally the haul road is built on the weak material rather than this material ment to embankment, but the depth where the curves cross can be
being removed and replaced. To remove the weak subgrade material used as an indicator of the change from one to the other. Thus, for a
is to create more environmental damage, as there is the problem of 300-tonne axle load, pavement design methods are more appropri-
disposal, greatly increasing the footprint of the operation. There is ate than embankment fill design methods down to a depth of more
also often the problem of high water tables, which make excavation than 3 m, according to the concept.
infeasible. There is a gap:
Large quantities of aggregate are needed to construct haul roads.
• Research investigations published on pavements reinforced with
Besides being thick, they are wide. Mining regulations require two-
geosynthetics have typically dealt with conventional axle loads, about
lane roads to be at least 3.5 times the width of the largest vehicle
10 tonnes per axle, rather than the very heavy loads now typical of
mining haul roads; and
R. A. Douglas, Golder Associates Ltd., 6925 Century Avenue, Mississauga, • Research investigations published on fills of, say, 2 or 3 m or
Ontario L5N 7K2, Canada. R. Laprade, TenCate Geosynthetics, 15 Cossar Drive,
Aurora, Ontario L4G 3N7, Canada. K. Lawrence, Golder Associates Ltd., 50
more in height have treated them like embankments rather than
Crimea Street, Guelph, Ontario N1H 2Y6, Canada. Corresponding author: R. A. pavements.
Douglas, rdouglas@golder.com.
Therefore, the present project was developed to examine heavily
Transportation Research Record: Journal of the Transportation Research Board,
No. 2474, Transportation Research Board of the National Academies, Washington,
loaded thick fills reinforced with high-strength geotextiles and ana-
D.C., 2015, pp. 185–192. lyzed with a pavement design method rather than an embankment
DOI: 10.3141/2474-22 design method.

185
186 Transportation Research Record 2474

800 Axle load (kN/m2)


Gross operating mass [truck plus

0 100 200 300 400 500


nominal payload (tonnes)]

0
600

400 1

Depth (m)
200
2

0
1960 1970 1980 1990 2000 2010
3
Year of introduction

FIGURE 1   Rated operating mass of one manufacturer’s off-road


mining trucks, by year of model introduction (1).
4

FIGURE 3   Depth where vertical stress due to live load equals
stress due to dead load: pavements are above and embankments
Design Method are below this level.

The critical strain method (CSM) (2) was specifically developed


to facilitate the design of extremely heavily loaded haul roads. The
method stemmed from the observation made by Thompson and In routine design, the steps are as follows:
Visser (14) and others that operationally successful haul roads had
vertical strains of approximately 2,000 µε or less. At that level of 1. Determine the road’s intended life, the number of passes of the
strain, about 1 million passes of the design axle load was possible, design axle loading.
and a road capable of sustaining that amount of traffic was consid- 2. Decide on a trial cross section that comprises the layer thick-
ered adequate in the context. A limiting criterion relating the number nesses, moduli, and Poisson’s ratios.
of passes of the design axle load to the peak vertical strain in the road 3. Perform a numerical analysis to determine vertical strains at
section under that design load was later developed (2): key depths throughout the road cross section.
4. Check those strains against the criterion in Equation 1.
80, 000 3.7 5. If all strains are very low compared with the criterion, the design
N= (1) is inefficient. Improve the design by making one or more pavement
 ε 
layers thinner.
where N is the maximum number of passes of design axle load and 6. If the peak strains in each layer are just less than the criterion,
ε is the maximum vertical strain in the road cross section. the design is acceptable and efficient. Accept it as the interim design
and go to Step 8.
7. If any of the peak strains is greater than the criterion, the design
is unacceptable. Develop a new trial design and start the cycle again.
Vertical stress (kPa) 8. Check the possibility of shear failure in the pavement structure.
0 20 40 60 80 100 120 140 160 180 200 If the factor of safety is insufficient, develop a new trial design and
0 start the cycle again.

1
Procedure
2
The investigation was designed to examine a cross section of a typi-
Depth (m)

cal haul road, first with no high-strength geotextiles and then with
3 them, to determine the difference in performance, if any could be
observed. The baseline performance for the road cross section with
4 no geotextiles would be established with the CSM, facilitated with
an elastic layer analysis program, KENPAVE (15; software included
5 with book), a program used in day-to-day practice. KENPAVE cannot
properly model geotextile-built roads, so the results of KENPAVE
6 would then be compared with the output of FLAC3D (16), a more
sophisticated numerical method software, which is capable of model-
Boussinesq stress Stress due to dead load
ing geotextiles. Assuming the comparison was favorable, FLAC3D
FIGURE 2   Vertical stresses due to live load and dead load, against would then be used to analyze cross sections with varying placement
depth. Live load stresses are for 300-tonne axle with dual tires. depths of geotextiles.
Douglas, Laprade, and Lawrence 187

The specific steps were as follows: The characterization of the changes in performance is to be reported
in the design number of passes, determined from Equation 1 for
1. Select a typical heavy haul road cross section. each case.
2. Use KENPAVE to analyze the cross section for strains and
determine the design number of passes (Equation 1).
3. Run FLAC3D for the same pavement cross section. FLAC3D: Modeling the Problem
4. Compare displacements, stresses, and strains at key locations
in the cross section for KENPAVE and FLAC3D. FLAC3D is commercial numerical modeling software used in geo-
5. If the comparison is not favorable, conclude that there is a technical analysis. It is capable of large strain modeling and the
problem in one or the other model (i.e., in either the KENPAVE modeling of thin sheets such as geotextiles.
or FLAC3D modeling of the problem). Abandon the project or The mesh created for the project had 330,000 elements. Taking
redesign. advantage of the problem’s symmetry in two directions, the mesh was
6. If the comparison is favorable, run FLAC3D for the following built to model one quadrant of the pavement, as shown in Figure 4.
geotextile-built cross sections:
Case 1. Geotextile at capping layer–base interface,
Case 2. Geotextile at base–subbase interface, Road Cross Section and Design Axle Load
Case 3. Geotextile at subbase–subgrade interface,
Case 4. Combination of Case 1 and Case 2, and The road cross section studied was typical of heavy-load haul roads
Case 5. Combination of Case 1, Case 2, and Case 3. serving Canadian oil sands operations. The cross section consisted
7. If the comparison is favorable, run FLAC3D for a number of of three layers of aggregate placed on a peat subgrade (Table 1).
other cases where the geotextile is at various depths, on the basis of The design axle comprised two dual-tired wheels on a single axle,
what is learned from Cases 1 through 5 and recommendations in the for a total of four tires. The axle load was 300 tonnes (2,900 kPa).
literature. KENPAVE modeled the loading as uniformly distributed pressures

FIGURE 4   Element mesh for FLAC3D solution. Loaded area is the pink rectangle, which represents one-half of one tire. The
apparently sunken top face is an illusion generated by the flaring-out of the element boundaries; the top surface is actually flat.
188 Transportation Research Record 2474

TABLE 1   Assumed Haul Road Cross Section

Assumed Layer Assumed Modulus Assumed


Layer Material Thickness (m) (MPa) Poisson’s Ratio

Capping Crushed rock 0.5 250 0.3


Base Crushed gravel 1.0 100 0.3
Subbase Pit run sand and gravel 1.5 50 0.3
Subgrade Soft clay, peat, or organics Infinite    35a 0.49

a
Corresponds to California bearing ratio (CBR) = 3.

Vertical strain (microstrains) Geotextile Characteristics


0 1,000 2,000 3,000 4,000 5,000
0.0 The modeled high-strength geotextile had the characteristics shown
in Table 2. These values were taken from the manufacturer’s litera-
ture, confirmed with a limited number of wide strip tensile tests per-
1.0
formed for this project. Cross-machine direction values were used
in the numerical modeling, specifically a modulus of 1,310 kN/m
Depth (m)

2.0 and a Poisson’s ratio of 0.30.

3.0
Comparison of FLAC3D and
Elastic Layer Analysis
4.0
The results for the model runs of KENPAVE and FLAC3D are given
5.0 in Table 3. There is general agreement between the two sets of results,
with maximum differences of 20%, 6%, and 15% for the vertical dis-
under center of tire centered between tires
placements, stresses, and strains, respectively. This was considered
FIGURE 5   Vertical strains with depth in the design cross section. sufficient agreement between the two methods of analysis.
Peak vertical strain is approximately 4,600 m«, which corresponds
to 40,000 passes of the design axle load.
FLAC3D Results for Cases 1 Through 5:
Geotextile at Layer Interfaces
of 920 kPa acting on two circular areas 510 mm in radius, 1,270 mm
center to center. FLAC3D modeled the loading as uniformly distrib- FLAC3D was run for Cases 1 through 5 for the road cross section
uted pressures of 920 kPa, acting on two rectangular contact areas characterized by Table 1 and the assumed geotextile characteristics
each 1,016 mm wide by 798 mm long (so that the contact areas in listed in Table 4.
the two approaches were equivalent), 1,270 mm center to center. The results are shown in Tables 5 through 7. It can be seen that
With KENPAVE, the maximum vertical strain induced in a cross for Cases 1 to 5, there is little or no difference between the ver­
section of the assumed design by the 300-tonne design axle was tical displacements, vertical stresses, or vertical strains. There is
estimated to be approximately 4,600 µε, corresponding to a traffic also little or no difference between the pavement’s response (verti-
volume of 39,000 passes of the design axle load (Figure 5). The cal displacements, stresses, or strains) when it has no geotextile and
design is inefficient in the sense that apart from the spike in strain at when it does.
the top of the base, a maximum strain of about 3,000 µε is suitable It appears that either the subgrade was sufficiently strong [California
for the rest of the pavement. If the spike could be reduced through bearing ratio (CBR) = 3], or the pavement was sufficiently strong
a change in design (e.g., thicker or stronger capping layer), a more that the strains were small and stresses in the geotextile layer(s) were
efficient design would result, and also a greater number of passes not mobilized. Therefore, a pilot run of FLAC3D was made with an
(190,000 passes) of the design axle load would be possible. extremely weak subgrade.

TABLE 2   Geotextile Characteristics

Poisson’s Ratio
Tensile Strength Tensile Modulus
Data Source Direction (kN/m) @ Strain (kN/m) @ 2% Strain @ 5% Strain

Wide strip tensile test results (ASTM D4595), Cross-machine 74 @ 6.7 1,440 0.39 0.28
average of 6 tests performed for this project
Manufacturer’s literature Cross-machine NA 1,310 @ 2% NA NA

Note: NA = not available.


Douglas, Laprade, and Lawrence 189

TABLE 3   Comparison of KENPAVE and FLAC3D Results with No Geotextile

Centered Between Tires Beneath Center of Tire

KENPAVE Results FLAC3D Results KENPAVE Results FLAC3D Results

Vert. Vert. Vert. Vert. Vert. Vert. Vert. Vert. Vert. Vert. Vert. Vert.
Depth Displacement Stress Strain Displacement Stress Strain Displacement Stress Strain Displacement Stress Strain
(m) (mm) (kPa) (µε) (mm) (kPa) (µε) (mm) (kPa) (µε) (mm) (kPa) (µε)

0.03 10   0 −90 10 70 −80 11 920 1,300 10 920 1,500


0.54 10 360 3,100 10 380 3,400 10 480 4,500 9 450 4,300
1.55 8 130 2,800 7 130 2,800 8 120 2,500 7 120 2,500
3.07 5 50 1,200 4 50 1,200 5 40 1,100 4 40 1,100

Note: Vert. = vertical.

TABLE 4   FLAC3D Results: Legend FLAC3D Results for Cases 6 and 7:
Weak Subgrade, Geotextile at
Name Description
Layer Interfaces
No Geo No geogrid or geotextile
Many investigations have indicated that the reinforcement effect
Case 1 Geogrid at capping layer–base interface
attributed to the geosynthetic does not occur for strong subgrades.
Case 2 Geogrid at base–subbase interface
It appeared that the pavement design studied above was strong and
Case 3 Geogrid at subbase–subgrade interface
stiff, including the subgrade. Strains were not enough to mobilize
Case 4 Geogrid at capping layer–base interface and base–subbase any significant reinforcement by the geotextile layer(s).
interface
In response, two additional runs of FLAC3D were made: Cases 6
Case 5 Geogrid at capping layer–base interface, base–subbase
interface, and subbase–subgrade interface
and 7. The characteristics of these cases are shown in Table 4.
Because of the significant decrease in the subgrade modulus, there
Case 6 No geogrid or geotextile (subgrade modulus reduced to
5 MPa) was an expected increase in vertical displacement, which was
Case 7 Geogrid at capping layer–base interface, base–subbase approximately double when Case 7 was compared with Case 5
interface, and subbase–subgrade interface (subgrade (see Table 5). Subgrade stresses (depth = 3.03 m) were much
modulus reduced to 5 MPa) less and subgrade strains were much more for Case 7 compared
Case 8 No geogrid or geotextile (subgrade modulus reduced to with Case 5, again, as expected. However, there was little or no
5 MPa); no tensile strength difference between the pavement’s vertical displacements, verti-
Case 9 Geogrid at capping layer–base interface, base–subbase cal stresses, or vertical strains when Case 6 was compared with
interface, and subbase–subgrade interface (subgrade
Case 7, a finding that indicated little or no reinforcement by the
modulus reduced to 5 MPa); no tensile strength
geotextile layers.

TABLE 5   FLAC3D Results: Displacements

Depth (m) No Geo Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9

Vertical Displacement (mm) Between Tires


0.00 9.82 9.81 9.80 9.81 9.80 9.79 19.27 19.13 27.14 26.63
0.25 9.90 9.90 9.89 9.89 9.89 9.87 19.42 19.28 27.54 27.05
0.53 9.49 9.49 9.48 9.48 9.47 9.46 19.05 18.91 27.29 26.78
1.00 8.07 8.07 8.06 8.06 8.06 8.05 17.69 17.56 26.30 25.74
1.53 6.91 6.91 6.91 6.90 6.91 6.90 16.57 16.45 25.58 25.03
2.25 5.32 5.32 5.32 5.31 5.32 5.31 15.12 15.00 24.53 24.02
3.03 4.23 4.23 4.23 4.22 4.23 4.22 13.96 13.87 23.67 23.23
Vertical Displacement (mm) Center of Tire
0.00 10.41 10.40 10.40 10.40 10.39 10.38 19.77 19.63 27.62 27.17
0.25 9.93 9.93 9.92 9.92 9.91 9.90 19.35 19.22 27.31 26.85
0.53 9.20 9.20 9.19 9.19 9.19 9.18 18.66 18.53 26.72 26.25
1.00 7.63 7.63 7.62 7.62 7.62 7.61 17.15 17.02 25.51 25.03
1.53 6.56 6.56 6.56 6.55 6.56 6.55 16.11 15.99 24.86 24.38
2.25 5.11 5.11 5.12 5.10 5.12 5.10 14.79 14.68 23.91 23.47
3.03 4.10 4.10 4.11 4.10 4.11 4.10 13.71 13.61 23.13 22.76
190 Transportation Research Record 2474

TABLE 6   FLAC3D Results: Stresses

Depth (m) No Geo Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9

Vertical Stress (kPa) Between Tires


0.00 66.78 66.74 66.79 66.78 66.75 66.75 66.68 66.65 61.86 68.28
0.25 367.04 366.52 367.11 367.05 366.59 366.60 365.60 365.23 351.76 357.57
0.53 382.03 381.29 382.22 382.07 381.49 381.53 376.37 375.99 316.59 338.10
1.00 243.19 243.06 243.34 243.28 243.21 243.30 229.89 230.23 172.15 179.78
1.53 134.38 134.41 133.76 134.51 133.79 133.92 112.02 111.91 95.83 93.25
2.25 76.68 76.70 76.70 76.79 76.72 76.83 46.04 46.52 55.30 51.79
3.03 45.50 45.50 45.56 44.79 45.57 44.86 17.08 16.50 33.81 30.68
Vertical Stress (kPa) Center of Tire
0.00 920.17 920.23 920.18 920.17 920.23 920.23 920.08 920.14 923.94 924.44
0.25 774.75 775.00 774.81 774.76 775.06 775.07 773.41 773.78 785.25 789.80
0.53 451.18 449.81 451.36 451.21 449.98 450.02 445.91 444.87 408.82 419.17
1.00 232.04 232.12 232.23 232.11 232.31 232.38 219.63 220.21 172.50 174.41
1.53 120.53 120.58 120.01 120.64 120.07 120.18 99.73 99.71 89.33 86.59
2.25 69.95 69.97 69.97 70.05 69.99 70.09 41.57 42.06 52.28 49.09
3.03 43.26 43.26 43.31 42.85 43.32 42.91 16.49 16.13 32.44 29.95

TABLE 7   FLAC3D Results: Strains

Depth (m) No Geo Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9

Vertical Strain (%) Between Tires


0.00 −0.08 −0.08 −0.08 −0.08 −0.08 −0.08 −0.11 −0.11 −0.28 −0.28
0.25 0.07 0.07 0.07 0.07 0.07 0.07 0.05 0.05 0.02 0.03
0.53 0.34 0.34 0.34 0.34 0.34 0.34 0.33 0.33 0.27 0.28
1.00 0.25 0.25 0.25 0.25 0.25 0.25 0.24 0.24 0.16 0.17
1.53 0.28 0.28 0.28 0.28 0.28 0.28 0.26 0.26 0.19 0.19
2.25 0.17 0.17 0.17 0.17 0.17 0.17 0.15 0.15 0.11 0.10
3.03 0.12 0.12 0.12 0.11 0.12 0.11 0.29 0.29 0.66 0.60
Vertical Strain (%) Center of Tire
0.00 0.15 0.15 0.15 0.15 0.15 0.15 0.12 0.12 0.06 0.07
0.25 0.23 0.23 0.23 0.23 0.23 0.23 0.21 0.21 0.20 0.20
0.53 0.43 0.43 0.43 0.43 0.43 0.43 0.42 0.42 0.37 0.38
1.00 0.24 0.24 0.24 0.24 0.24 0.24 0.23 0.23 0.16 0.16
1.53 0.25 0.25 0.25 0.25 0.25 0.25 0.24 0.23 0.17 0.17
2.25 0.15 0.15 0.15 0.15 0.15 0.15 0.14 0.14 0.10 0.09
3.03 0.11 0.11 0.11 0.11 0.11 0.11 0.28 0.27 0.63 0.56

Pavement Layer Tensions Two more runs of FLAC3D were made, Cases 8 and 9. Table 8
presents the results, reporting the maximum vertical strains in the
The results above were derived from numerical models. They are base layer and at the top of the subgrade. The base layer strains were
not observations of reality. The models’ outputs were examined the maximum of any granular layer of the pavement for these cases.
more closely, and it was found that significant tensions were pre- Table 8 also presents the estimated design life for each pavement,
dicted for the capping layer, particularly beneath the wheel loads expressed as the number of passes of the design axle load, calcu-
(Figure 6). lated with Equation 1. The actual design life is the lesser of the two
The FLAC3D modeling configuration that had been set up, permit- values calculated.
ting tension in granular materials, may have led to the low mobiliza- When Cases 6 and 7 are compared with Cases 8 and 9, it can be
tion of any reinforcement effect by the geotextile layers. To test this seen that by employing the no-tension analysis, there is a dramatic
understanding, FLAC3D was configured so that tensile stresses were drop in the predicted design life of the pavements. A more realistic
not permitted in the pavement granular materials. Given the time con- modeling of the behavior of the pavement—the no-tension model—
straints in preparing this paper, only a preliminary examination of the predicts a design life of about one-fifth that of the conventional
issue was possible. linearly elastic model.
Douglas, Laprade, and Lawrence 191

1,500 that modeling. In this case, it appears that the actual service life of
the road, expressed in passages of the design axle, would be just
one-fifth of that predicted (10,000 passes compared with 54,000
parallel to axle (kPa)

1,000 passes).
Horizontal stress

Depth (m)
Only two tires of a dual wheel were modeled and the results were
0.03 dramatically different when tension was not allowed in the granular
500 pavement materials. Going further, if both dual wheels (all four tires
0.26
on the full axle) are modeled, further differences may be observed.
0.48
The modeling would account for any effects of the upward displace-
0 ment of the road under the center of the axle. The present model did
0 1 2 3 4
not account for these effects.
Further, it has been shown that invoking a no-tension rule reversed
–500
Distance from center of tire (m) the earlier conclusion that there was no reinforcing effect attributable
(a)
to the high-strength geotextile. In this particular case, there would be
a 50% increase in the design life the road, in the number of passes of
the design axle load.
1,500
Horizontal stress across

Conclusions
1,000
Depth (m)
The conditions of this numerical modeling investigation were as
axle (kPa)

0.03 follows:
500
0.26 • The design vehicle had a 300-tonne axle load on four tires whose
0.48 contact patches each had an area of 0.81 m2/tire, and a uniformly
0 distributed pressure of 920 kPa.
0 1 2 3 4 • The road cross section consisted from top to bottom of a cap-
ping layer, a base layer, and a subbase layer (0.5, 1.0, and 1.5 m thick,
–500 respectively) resting on the subgrade.
Distance from center of tire (m) • The subgrade was modeled as having a CBR of 3 and 0.5,
(b) corresponding to moduli of 35 MPa and 5 MPa, respectively.
• The road structure and subgrade were modeled as being linearly
FIGURE 6   Horizontal stresses at different depths: (a) parallel to
axle and (b) across axle. elastic.
• Analyses with and without tension were completed.

Based on these conditions, the following are concluded:


Further, when Case 8 is compared with Case 9, it can be seen that
installing the high-strength geotextile at the three interfaces increases • Invoking a no-tension rule for the pavement materials dramati-
the design life of the pavement by 50%, from 10,000 passes to 15,000 cally reduced the predicted design life of the road.
passes. With the more realistic modeling, a reinforcement effect is • Including stiff geotextiles in the cross section at the capping
observed. layer or base, base or subbase, and subbase or subgrade interfaces
increased the predicted design life of the road by 50%.
Discussion of results The following practices are recommended:

These results are for one particular pavement and, as such, are only • The investigation should be extended to include no-tension
preliminary. However, they serve to illustrate how unrealistic mod- analyses of cross sections of the pavement subjected to loading by
eling can lead to unrealistically optimistic designs stemming from the full axle (all four tires).

TABLE 8   No-Tension Analysis Results

Maximum Strain Pavement Design


Maximum Strain Implied Number of in Subgrade Implied Number of Life (number of
Subgrade Surface Deflection in Base Layer Passes of Design Between Tires Passes of Design passes of design
Case CBR Under Tire (mm) Under Tire (µε) Axle Load (Eq. 1) (µε) Axle Load (Eq. 1) axle load)

No geo 3 10 4,300 50,000 1,200 5,600,000 50,000


Case 5 3 10 4,300 50,000 1,100 7,700,000 50,000
Case 6 0.5 20 4,200 54,000 2,900 210,000 54,000
Case 7 0.5 20 4,200 54,000 2,900 210,000 54,000
Case 8 0.5 28 3,700 87,000 6,600 10,000 10,000
Case 9 0.5 27 3,800 79,000 6,000 15,000 15,000

Note: geo = geotextile; eq. = equation.


192 Transportation Research Record 2474

• Other cross sections with different pavement layer thicknesses a Soft Clay Subgrade. Canadian Geotechnical Journal Vol. 24, 1987,
should be examined, together with heavier axle loads. pp. 611–622.
8. Tingle, J. S., and S. L. Webster. Corps of Engineers Design of Geosynthetic
• A full-scale trial should be mounted to verify the displacements, Reinforced Unpaved Roads. In Transportation Research Record: Journal
stresses, and strains predicted by the no-tension modeling. of the Transportation Research Board, No. 1849, Transportation Research
Board of the National Academies, Washington, D.C., 2003, pp. 193–201.
9. Lyons, C. K., and J. Fannin. A Comparison of Two Design Methods
for Unpaved Roads Reinforced with Geogrids. Canadian Geotechnical
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