CONSORTIUM OF :

PIPING FLEXIBILITY ANALYSIS REPORT FOR LP TWO PHASE PIPELINE FROM

WELLPAD ML-H TO SEPARATOR STATION SS1

Document No : Origin Rev No. Contract No :

PROJECT : EPC CONTRACT FOR MUARA LABOH

GEOTHERMAL POWER PROJECT - STAGE 1
DEVELOPMENT

OWNER : PT. SUPREME ENERGY MUARA LABOH (SEML)

LOCATION : MUARA LABUH, SOLOK SELATAN, SUMATERA

BARAT, INDONESIA

Rev Description Date Prepared Checked Approved

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PIPING FLEXIBILITY ANALYSIS REPORT FOR LP TWO PHASE PIPELINE FROM
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Document No : Origin Rev No. Contract No :

REVISION HISTORICAL SHEET

Revision Date Description

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TABLE OF CONTENTS
1. INTRODUCTION.....................................................................................................................................5

2. SYSTEM DESCRIPTION........................................................................................................................5

2.1 Material and Process Data...................................................................................................................5

2.2 Notes...................................................................................................................................................5

3. APLICABLE CODE, STANDARD AND SPECIFICATION..............................................................5

3.1 Code and Standard..............................................................................................................................5

3.2 Project Specification...........................................................................................................................6

4. DESIGN CRITERIA.................................................................................................................................6

5. DESCRIPTION OF ANALYSIS.............................................................................................................7

5.1 Design Basis........................................................................................................................................7

5.2 Software for Analysis..........................................................................................................................9

6. MODELLING ASSUMPTION................................................................................................................9

6.1 Rigid Model........................................................................................................................................9

6.2 Load Case..........................................................................................................................................10

6.3 Mitre..................................................................................................................................................10

7. RESULTS.................................................................................................................................................12

7.1 Stress Summary.................................................................................................................................12

7.2 Support..............................................................................................................................................13

8. CONCLUSION........................................................................................................................................14

ATTACHMENT-1 CAESAR MODEL

ATTACHMENT-2 CAESAR INPUT & WARNING REPORT
ATTACHMENT-3 CODE COMPLIANCE
ATTACHMENT-4 RESTRAINT SUMMARY
ATTACHMENT-5 GLOBAL ELEMENT FORCES EXTENDED
ATTACHMENT-6 PIPING DISPLACEMENT

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ATTACHMENT-7 ISOSTRESS DRAWING

1. INTRODUCTION

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 PIPING FLEXIBILITY ANALYSIS REPORT FOR LP TWO PHASE PIPELINE FROM
WELLPAD ML-H TO SEPARATOR STATION SS1
Document No : Origin Rev No. Contract No :

This report covers the pipeline flexibility analysis for the LP two phase pipeline from Wellpad ML-H to
Separator Station SS1 of Muara Laboh Geothermal Power Project – EPC Contract for Stage 1
Development at South Solok, West Sumatera, Indonesia.

2. SYSTEM DESCRIPTION

Data and design condition method used in the analysis are described below

2.1 Material and Process Data

Table 1. Material Data
T (oC) P (BarG) Fluid Insulation
LINE CA
DN SCH CLASS MAT’L DENSITY Thk DENSITY
NUMBER DES DES HYD (mm) Type
(Kg/cu.m) (mm) (Kg/cu.m)

SCH Cond
- 250 10S G25A 65 10 - - ensate 1000 - -

2.2 Notes:
1. The stress model has been made in global coordinates are as follows:

Z
X = North Direction
Y
Y = West Direction

Z = Vertical Direction X

2. Hydrostatic testing is not required, so that there is no HYD Load Case in CAESAR II
(Pipeline will be 100% RT and service test)

3. APLICABLE CODE, STANDARD AND SPECIFICATION

3.1 Code and Standard

ASME B31.1 2016 Power Piping
SNI-1726-2002 Standar Perencanaan Ketahanan Gempa Untuk Struktur Bangunan
Gedung
ASCE 7-10 Minimum Design Load for Building and Other Structure.
3.2 Project Specification
ML-P-TP-SPH-0001-03 P&ID Poduction Wellpad ML-H (Sheet 3)

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ML-P-SG-SS1-0002-02 P&ID SS1 Separation Plant Low Pressure (Sheet 2)

ML-PRD01-ENG-CSPC-0057
ML-M-SG-S06-0004
ML-M-SG-SPA-0001-02
ML-M-SG-SPA-0001-03
ML-PRD01-ENG-CSPC-0011
ML-PRD01-ENG-CCAL-0098
ML-PRD01-ENG-CCAL-0099
ML-PRD01-ENG-CSPC-0013
Piping Material Class – G14A
SGS Cross Country Piping Wellpad ML-H to Separator
Station SS1 Plan & Long Section
Production Wellpad ML-A Piping Arrangement Layout
Sheet 2
Production Wellpad ML-A Piping Arrangement Layout
Sheet 3
Piping Design Specification
Seismic Coefficient for SGS
Comparison of Wind Load Asce 7-05 And 7-10
Thermal Insulation Specification for SGS

4. DESIGN CRITERIA

The piping flexibility analysis result shall fulfill the following criteria:

1. The stresses of piping system in the analysis shall be within the allowable of ASME B31.3.

2. The actual stress load for this system consist of sustain, occasional & expansion as shown in result
attachment-3.

3. Support type and location to be determined under flexibility analysis calculation, identified in
isostress drawings, and to be informed to Piping Designer.

4. Seismic load assumed to be frictionless.

5. Component data such as gate valve, flange & blind flange used Pipe Data Pro Software, unless
there is a general arrangement or data sheet as a weight references.

5. DESCRIPTION OF ANALYSIS

5.1 Design Basis

 Seismic loading shall be calculated by earthquake induced horizontal forces as per

latest edition of ASCE 7-10.

- Seismic Acceleration : 0.3 g ( X – Y plane )

- Load combination from ASCE 7-10 on section 2.4 is D+0.7E

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 Wind speed and prevailing wind direction as per document Design Specification for
Civil and Structural, No. ML-PRD01-ENG-CSPC-0001

- Wind Shape Factor : 0.85

- Basic Wind Speed : 43m/s ( Refer to schedule of interface & Owner
obligation, B-13 clause 4 )

5.2 Software for Analysis

The software used for analysis is Caesar II version 2013.

6. MODELLING ASSUMPTION

6.1 Rigid Model

Rigid model consist of flanges, valves, bolt,nut, instrument equipments such as control valves,
flow elements, pressure relief valves & wellhead model. All rigid model are taken from Pipe
data pro V8.05 as shown in attachment-9, unless there is a general arrangement or data sheet as
a weight references.

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6.2 Load Case

The following cases are loading combination to be applied for the analysis :
1) Case-1 (OPE) : W+T1+P1 (For Design Case in Design Condition)
2) Case-2 (OPE) : W+T2+P1 (For Operating Case Operating Condition)
3) Case-3 (OPE) : W+T3+P1 (For Minimum Case Temperature)
4) Case-4 (OPE) : W+T1+P1+U1 (For Seismic to +X Direction in Design)
5) Case-5 (OPE) : W+T1+P1-U1 (For Seismic to -X Direction in Design)
6) Case-6 (OPE) : W+T1+P1+U2 (For Seismic to +Y Direction in Design)
7) Case-7 (OPE) : W+T1+P1-U2 (For Seismic to -Y Direction in Design)
8) Case-8 (OPE) : W+T1+P1+WIN1 (For Win to +X Direction in Design)
9) Case-9 (OPE) : W+T1+P1+WIN2 (For Win to -X Direction in Design)
10) Case-10 (OPE) : W+T1+P1+WIN3 (For Win to +Y Direction in Design)
11) Case-11 (OPE) : W+T1+P1+WIN4 (For Win to -Y Direction in Design)
12) Case-12 (OPE) : W+T1+P1+F1 (For Slug Load in Every 1st out of 4
Elbow)
13) Case-13 (OPE) : W+T1+P1+F2 (For Slug Load in Every 2nd out of 4
Elbow)
14) Case-14 (OPE) : W+T1+P1+F3 (For Slug Load in Every 3rd out of 4
Elbow)
15) Case-15 (OPE) : W+T1+P1+F4 (For Slug Load in Every 4th out of 4
Elbow)
16) Case-16 (SUS) : W+P1 (For Sustain Case)
17) Case-17 (OCC) : Case 4 - Case 1 (For Seismic to +X Direction Case)
18) Case-18 (OCC) : Case 5 - Case 1 (For Seismic to -X Direction Case)
19) Case-19 (OCC) : Case 6 - Case 1 (For Seismic to +Y Direction Case)
20) Case-20 (OCC) : Case 7 - Case 1 (For Seismic to -Y Direction Case)
21) Case-21 (OCC) : Case 8 - Case 1 (For Win to +X Direction Case)
22) Case-22 (OCC) : Case 9 - Case 1 (For Win to -X Direction Case)
23) Case-23 (OCC) : Case 10 - Case 1 (For Win to +Y Direction Case)
24) Case-24 (OCC) : Case 11 - Case 1 (For Win to -Y Direction Case)
25) Case-25 (OCC) : Case 12 - Case 1 (For Slug Load 1)
26) Case-26 (OCC) : Case 13 - Case 1 (For Slug Load 2)
27) Case-27 (OCC) : Case 14 - Case 1 (For Slug Load 3)

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28) Case-28 (OCC) : Case 15 - Case 1 (For Slug Load 4)

29) Case-29 (OCC) : Case 17 + Case 16
30) Case-30 (OCC) : Case 18 + Case 16
31) Case-31 (OCC) : Case 19 + Case 16
32) Case-32 (OCC) : Case 20 + Case 16
33) Case-33 (OCC) : Case 21 + Case 16
34) Case-34 (OCC) : Case 22 + Case 16
35) Case-35 (OCC) : Case 23 + Case 16
36) Case-36 (OCC) : Case 24 + Case 16
37) Case-37 (OCC) : Case 25 + Case 16
38) Case-38 (OCC) : Case 26 + Case 16
39) Case-39 (OCC) : Case 27 + Case 16
40) Case-40 (OCC) : Case 28 + Case 16
41) Case-41 (EXP) : Case 1 – Case 16
42) Case-42 (EXP) : Case 2 – Case 16
43) Case-43 (EXP) : Case 3 – Case 16
44) Case-44 (EXP) : Case 41 – Case 42
45) Case-45 (EXP) : Case 41 – Case 43
46) Case-46 (EXP) : Case 42 – Case 43
(For Sus & Seismic to +X Direction Case)
(For Sus & Seismic to -X Direction Case)
(For Sus & Seismic to +Y Direction Case)
(For Sus & Seismic to -Y Direction Case)
(For Sus & Win to +X Direction Case)
(For Sus & Win to -X Direction Case)
(For Sus & Win to +Y Direction Case)
(For Sus & Win to -Y Direction Case)
(For Sus & Slug Load 1)
(For Sus & Slug Load 2)
(For Sus & Slug Load 3)
(For Sus & Slug Load 4)
(For Exp in Design Condition Case)
(For Exp in Operating Condition Case)
(For Exp in Minimum Condition Case)
(For Exp Stress Range)
(For Exp Stress Range)
(For Exp Stress Range)

Where:
OPE : Operating Condition

SUS : Sustain Condition (Basic Load Condition)

OCC : Occasional for Seismic, Wind & Slug Load

EXP : Thermal Expansion Condition

W : Piping Weight including Component

P1 : Design Pressure

T1 : Design Temperature

T2 : Operating Temperature

T3 : Minimum Temperature

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WIN1 : Wind Load to North (+X) direction

WIN2 : Wind Load to South (-X) direction

WIN3 : Wind Load to West (+Y) direction

WIN4 : Wind Load to East (-Y) direction

U1 : Seismic 0.445g to +X (North) or -X (South) direction

U2 : Seismic 0.445g to +Y (West) or -Y (East) direction

F1-F4 : Slug Load

7. RESULTS

7.1 Stress Summary

The calculated stresses in sustain, occasional & thermal expansion cases are acceptable based
on ASME B31.1 as shown in attachment-3.

Table 2. Stress Summary

CALCULATED
ALLOWABLE STRESS RATIO
NODE LOAD CASE STRESS REMARK
(Mpa) (%)
(Mpa)
1570 (16)SUS: W+P1 35.8 117.9 30.3 PASSED
408 (29)OCC: L29=L17+L16 64.3 141.5 45.5 PASSED
1268 (30)OCC: L30=L18+L16 69.8 141.5 49.3 PASSED
2070 (31)OCC: L31=L19+L16 68.2 141.5 48.2 PASSED
2368 (32)OCC: L32=L20+L16 68.2 141.5 48.2 PASSED
2310 (33)OCC: L33=L21+L16 66.7 141.5 47.2 PASSED
2129 (34)OCC: L34=L22+L16 58.2 141.5 41.1 PASSED
2070 (35)OCC: L35=L23+L16 71.9 141.5 50.8 PASSED
2070 (36)OCC: L36=L24+L16 67.7 141.5 47.8 PASSED

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CALCULATED
ALLOWABLE STRESS RATIO
NODE LOAD CASE STRESS REMARK
(Mpa) (%)
(Mpa)
2070 (37)OCC: L37=L25+L16 36.1 141.5 25.5 PASSED
1570 (38)OCC: L38=L26+L16 38.8 141.5 27.4 PASSED
1570 (39)OCC: L39=L27+L16 38.5 141.5 27.2 PASSED
1570 (40)OCC: L40=L28+L16 38.4 141.5 27.2 PASSED
1008 (41)EXP: L41=L1-L16 222.4 268.2 82.9 PASSED
1008 (42)EXP: L42=L2-L16 191.5 268.2 71.4 PASSED
2130 (43)EXP: L43=L3-L16 10.5 271.6 3.9 PASSED
1009 (44)EXP: L44=L41-L42 33.0 271.3 12.2 PASSED
1008 (45)EXP: L45=L41-L43 229.6 268.2 85.6 PASSED
1008 (46)EXP: L46=L42-L43 198.8 268.2 74.1 PASSED

7.2 Support

The support load as attached in attachment-4 for live design temperature (EXP Case), sustain &
occasional cases has been informed to Civil Engineer for steel structure and foundation design.
Load for occasional seismic will be calculated by Civil Engineer.

The type and location of support in Wellpad H to LP Separator are shown in isometric stress
drawings in attachment-7.

8. CONCLUSION
1. Based on flexibility analysis, the stresses for Wellpad H to separator low pressure are within the
allowable of ASME B31.1 as shown in attachment 3.

2. Support type and support location as shown in the allignment sheets have been determined under
flexibility analysis. Loading data and support type has been informed to Civil Engineer and Piping
Designer for support design.

3. The pipe support on the drawing ML-M-SG-S06-0004-01 from pipe support PS-S06-01001
(Wellpad ML-H To Separator Station SS1 Plan & Long Section Sheet 1) to anchor at PS-S06-
01005A (Wellpad ML-H To Separator Station SS1 Plan & Long Section Sheet 1) is covered by
document number ML-PRD01-ENG-CRPT-0017 (Flexibility analysis report for LP Production
Wellpad ML-H1). PS-S06-01006 is an interface between low pressure two phase pipeline with
wellpad ML-H. Combination of loading data attached on attachment-10.

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4. The pipe support on the drawing ML-M-SG-SPA-0001-02 (Production wellpad ML-A piping
arrangement lay out sheet 2) PS-SPA-02006 is an interface between low pressure two phase pipeline
with wellpad ML-A. Combination of loading data attached on attachment-10.

5. The pipe support on the drawing ML-M-SG-SPA-0001-02 (Production wellpad ML-A piping
arrangement lay out sheet 2) PS-SPA-02027 is an interface between low pressure two phase pipeline
with separator (FUJI portion). Combination of loading data attached on attachment-10.

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