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Open Engineering 2023; 13: 20220449

Research Article

Rasha A. Al-Fatlawy, Tawfek Sheer Ali*, Mohammed K. Fakhraldin, Nibras A. Hussain and
Ibtihal Y. Abd

Improvement in the California bearing ratio of


subbase soil by recycled asphalt pavement and
cement
https://doi.org/10.1515/eng-2022-0449 Keywords: subbase improvement, recycled asphalt pave-
received April 04, 2023; accepted April 26, 2023 ment, CBR improvement, soil improvement
Abstract: As the subbase layer is one of the important
layers in road construction, it is necessary to use a gran-
ular material to resist traffic loads. Usually, granular soil
with a good gradation is used, which is determined by most 1 Introduction
road design codes. Sometimes it is needed to improve the
properties of this soil by adding materials such as cement, 1.1 Description
which is considered a high-cost material, so it is necessary
to search for low-cost materials. One of these materials is Generally, in road construction, the pavement system con-
recycled asphalt pavement (RAP). Herein, we presented an sists of three layers: pavement layer at the top, subbase,
experimental study to investigate using RAP and cement and subgrade at the bottom. The subbase layer is an aggre-
in roadway subbase material improvement. The indicator gate material and sometimes consists of recycled materials.
of the improvement has been selected as the California The recycled materials can be mixed with the subbase soil
bearing ratio (CBR); many laboratory tests were made for to give it an acceptable gradation, stiffness, permeability,
many percentages of cement and RAP. The study’s main frost resistance, deformation resistance, and low cost. One
conclusions are that the CBR value increases when the recycled material is recycled asphalt pavement (RAP) and
cement percentage increases and the RAP percentages 20–50% of it is used. The higher percentages of RAP increase
increase up to 12% by the mass of the virgin subbase and
the stiffness of subbase soil, but incorporating the RAP and
then decrease. Also, using a mix of 12% RAP and 1% cement
subbase soil limits the use of high percentages. In roadway
blended with the subbase material gives a CBR value of
construction, the subbase soil must be able to support loads
138.6. This improvement is considered the same as using
applied on the surface. One of the strongest indicators is the
6% (133.5) cement but it is of low cost due to the low cost of
California bearing ratio (CBR). Research has indicated that a
the waste material (RAP) as it saved the high cost of 5%
CBR of 10 or more can support the traffic loads [1].
cement.
In the United States, since 1990, 80% of more than 90
million tons of asphalt pavement is converted to a usable
 material every year. Once the asphalt pavement is removed
* Corresponding author: Tawfek Sheer Ali, Structures and Water and processed, it becomes RAP which contains aggregate
Resources Department, Faculty of Engineering, University of Kufa, Najaf, and asphalt binder. RAP is used as a granular subbase and
Iraq, e-mail: tawfeeq.shubber@uokufa.edu.iq
embankment or fill material with low cost than other virgin
Rasha A. Al-Fatlawy: Civil Engineering Department, Faculty of
Engineering, University of Kufa, Najaf, Iraq,
materials [2].
e-mail: rashaa.alfatlawy@uokufa.edu.iq Maher et al. [3] evaluated the use of RAP as a base
Mohammed K. Fakhraldin: Civil Engineering Department, Faculty or subbase material in the roadway of New Jersey by inves-
of Engineering, University of Kufa, Najaf, Iraq, tigating the resilient strength of RAP in the field and labora-
e-mail: mohammed.fakhruddin@uokufa.edu.iq tory. The laboratory results showed that RAP has the same
Nibras A. Hussain: Civil Engineering Department, Faculty of
strength as a dense base or subbase soil. The field testing
Engineering, University of Kufa, Najaf, Iraq
Ibtihal Y. Abd: Civil Engineering Department, Faculty of Engineering, included evaluating the elastic modulus of RAP using spec-
University of Kufa, Najaf, Iraq tral analysis of the surface waves method (SASW). The

Open Access. © 2023 the author(s), published by De Gruyter. This work is licensed under the Creative Commons Attribution 4.0 International License.
2  Rasha A. Al-Fatlawy et al.

results indicated that the stiffness and elastic modulus are According to the authors, the CBR improvement is mainly
higher than the dense base aggregate. related to improving compressive strength and decreasing
Taha et al. [4] conducted a laboratory test to study the plastic behavior due to cementation.
effect of adding RAP to the base and subbase materials. In Aziz et al. [11] examined the shear strength of the gyps-
this study, the conclusions indicated that the use of 100/0, eous soil using the constant head and direct shear tests to
80/20, 60/40, 40/60, 20/80, and 0/100% of RAP/subbase could evaluate the effect of using the proposed stabilizer addi-
be expected to use RAP instead of subbase soil. The higher tives (vehicle waste oil and asphalt powder) to produce a
CBR and dry density are noticed when virgin subbase con- composite material as a novel solution. 3, 5, and 7% by dry
tent increases. In the Sultanate of Oman roads, RAP and a soil of burned-oil mixed with a constant quantity of asphalt
conventional subbase material can be used. powder (10% of the sample weight) to evaluate the shear
Jawad and Baqir [5] studied the effect of using bento- strength of the mixture. The conclusions revealed that the
nite for improving the dry density, cohesion, and angle of mixture improve the strength of the gypseous soil and the
internal friction of sandy soil, 2.5–10%, with a 2.5% incre- stabilizer reduces percolation and water leakage and by
ment percentage of bentonite used. The results showed forming an impermeable layer with a very fine texture.
that the dry density improves with the increase of bento- Choobbasti et al. [12] studied the effect of nanosilica
nite, and the cohesion increases significantly, while the and cement on the properties of sandy soil. The used per-
effect on the angle of internal friction was insignificant. centages of cement were 5, 9, and14% by the mass sample
Mohsen and Jawad [6] investigated the use of cement which were mixed with 0, 5, 10 and 15% by the mass of
to improve CBR and Atterberg limits, and the chosen silica, and then compacted into a cylindrical specimen. The
cement/soil content percentages were 2, 4, 6, and 8%. The study concluded that the addition of the cement and nano-
results showed that the CBR increased more than 100% at silica improves the engineering properties. The maximum
6% cement content. Also, the equivalent single axle load dry unit weight increase when the cement content increase
increased by about 45%. and the presence of nanosilica in optimum percentages
Fakhraldin et al. [7] investigated the use of one of the improve the mechanical properties of cement sand.
waste materials in Iraq, the reclaim of tires industry, as an
additive to the sandy soil. The effect of reclaim mixing with
the sandy soil on CBR was studied. The percentages used 1.2 Scope of study
were 0.5, 2, and 4% by the weight of sand under the soaked
conditions. The results showed that the tire reclaim decreased In the last few years, Iraq has been experiencing a huge recon-
CBR from 86.8 to 7.6%. struction of highways and roadways. The pavement layer
Seferoglu et al. [8] investigated the effects of RAP and waste is a waste material due to reconstruction operations.
cement on the soaked CBR of base aggregate. The RAP Using RAP in the subgrade, subbase, and pavement layers is
percentages were 10, 20, 30, 40, 50, 60, and 100%, and 1, very important. Many problems occurred in the roadways due
2, and 3% cement. The results showed that the high per- to the settlement in subbase layers because of a weak bearing
centages of RAP decreased soaked CBR without cement but resistance, so a cheap material should be found to improve
increased with cement. The value of CBR for mixing 100% the subbase soil layer. This study investigates using RAP as a
RAP and 3% cement with the virgin material gives the same waste material to improve the subbase material’s California
value of CBR of only 20% RAP, so it can be concluded that bearing ratio (CBR). Many laboratory tests for the virgin
the cement is considered a good stabilizing material. subbase material and samples with Portland cement and
Kalpakci et al. [9] evaluated the possibility of adding sand RAP separately have been presented to evaluate the effects
to RAP to improve CBR; the study region was Iraq. The used on CBR. Finally, one test was conducted using the ideal RAP
RAP/sand percentages were 5, 10, 15, 20, 25, and 50% sand by percentage with 1% cement added to the subbase material to
mass of RAP. The results showed that the CBR increased when give a CBR of 6% cement to reduce the high cost of cement.
the sand percentage increased and could be used 20% or
more sand mixed with RAP in road fill material.
Balkis and Macid [10] studied the effect of adding
cement to different soil types on CBR values, and 3, 7,
2 Used materials
and 10% cement by mass of virgin samples were selected.
The study concluded that cement increases the CBR value of 2.1 Subbase soil
different types of soils within a range of 22–69%. Cement also
improves the strength parameters of subbase or subgrade The soil used in this study represents a subbase granular
layers, ultimately lowering the construction of road costs. material that was brought from one of the quarries of the
Improvement in the CBR of subbase soil by RAP and cement  3

Table 1: Physical and chemical properties of the subbase soil Table 2: Chemical and physical properties of ordinary cement

Property Test method Result Chemical composition Value (%) Iraqi specifications (%)

Liquid limit (LL) (%) ASTM D423 [13] 33.7 CaO 62.5 —
Plasticity index (%) AASHTO T90 [14] 13.0 SO3 2.0 ≤2.5
Organic content (%) BS 1377, No. 8 [15] 1.3 MgO 2.8 ≤5
SO3 (%) BS 1377, No. 9 [15] 1.3 Fe2O3 3.5 —
Optimum moisture content (OMC) (%) AASHTO T180 [16] 8.2 SiO2 21.1 —
Maximum dry density (MDD) (kN/m3) AASHTO T180 [16] 21.2 Al2O3 5.8 —
CBR AASHTO T193 [17] 19.1 Loss of ignition 1.5 ≤4
Insoluble residue 0.8 ≤1.5
C3A 10.9 —

Physical properties Value (%) Iraqi specifications

Time of setting
Initial setting (h) 1.2 ≥45 min
Final setting (min) 3.6 ≤10 h
Compressive strength (MPa)
3 days 24.3 ≥15
7 days 32 ≥23

the weak subbase soil used in the construction of roads, and


hence, the idea of this research. In this study, RAP is con-
sidered an additive material, and this material can be mixed
with the granular subbase soil to investigate its effect on
Figure 1: The grain size distribution of the subbase soil. subbase soil. Recycled materials with a suitable grain size
distribution, high stiffness, high permeability, low frost
sensitivity, and high deformation resistance can be good
Bahr Al-Najaf Sea region located in the southwest of
subbases; one recycled material is the RAP [1]. The typical
Al-Najaf governorate in Iraq. This soil was used because
percentages of RAP range from 20 to 50%, and using recycled
most of Iraq’s highways, roads, and other construction
materials can reduce road construction costs. Still, incorpor-
projects use it. Table 1 shows the physical and chemical
ating RAP into the subbase soil limits the use of a high
properties of this subbase soil. The size distribution of the
percentage of RAP, although the stiffness may be larger
subbase grains is shown in Figure 1. The used subbase soil
with a high percentage of RAP [1]. RAP was ground and
was classified according to the AASHTO soil classification
mixed with the subbase soil during the laboratory tests.
system [18] as A-2-6 (0.3), and according to the Standard
Specifications for Roads and Bridges (SSRB) in Iraq [19]
can be classified as Class C.
3 Experimental work
2.2 Cement The laboratory work included two stages: first the CBR
of the granular material (subbase soil) without additive
The cement used in this study is an Ordinary Cement produced (reference sample [RS]) and with five cement percentages
in the Kufa Cement Plant; the chemical composition and phy- as an additive, i.e., 0, 1, 2, 4, and 6% by mass of soil was
sical properties of plant reports are presented in Table 2. investigated. CBR is determined according to the procedure
of AASHTO T193 [17]. The strength of the base, subbase, and
subgrade layers of highways, roads, and other projects are
2.3 RAP affected directly by the CBR value. Therefore, it is very
important to improve or increase this value. CBR, which
Iraq is witnessing reconstruction works for most highways the California Department of Transportation adopted, has
and roadways, which require removing the old asphalt been used assiduously for highways and road design pur-
layers as waste material. To benefit from the asphalt waste poses; CBR has been used for soil materials but it was first
resulting from these works, it was possible to investigate adopted for granular aggregates with sizes between 4.75
the ability to use these wastes to improve the properties of and 20 mm. The second stage included using RAP as an
4  Rasha A. Al-Fatlawy et al.

additive to the subbase soil at 1, 2, 4, 6, 10, 12, 14, 16, and 20% 4 Results and discussion
by mass of the granular material.

4.1 Compaction test and CBR test of the RS

The compaction test was conducted to find the MDD and


3.1 Sample preparation
OMC of the soil because they are useful in the preparation
of samples to investigate other soil characteristics para-
The procedure of AASHTO T180 [16] was used to find the
meters such as the density, porosity, CBR, and triaxial
OMC and MDD values; these values were 8.2% and 21.2 kN/m3,
test. This study used modified proctor compaction and
respectively, as listed in Table 1. The sample retained on a
CBR tests on the subbase sample without cement and
19 mm sieve was repaid with equal mass from sieving the
RAP as an RS. The relationship between the dry density
same unused soil passing the 19 mm and retained on the sieve
and moisture content is shown in Figure 3, and it can be
of 4.75 mm. The MDD values of all samples were found with an
seen that MDD and OMC are 21.2 kN/m3 and 8.2%, respec-
OMC of 8.2%. The CBR apparatus has been used to investigate
tively. Figure 4 shows the relationship between displace-
the CBR of many samples without and with additives (cement
ment and pressure of the CBR test for the RS. The higher
and RAP).
pressure values of 2.5 and 5 mm displacement divided by

3.2 CBR testing method

The AASHTO T193 [17] specification procedure of the CBR


test was used as a main test in this study to investigate the
effect of additives on the mechanical properties of soil
samples (the subbase granular material). The 1, 2, 4, and
6% cement by soil mass and 1, 2, 4, 6, 10, 12, 14, 16, and 20%
RAP were used. Figure 2 shows the CBR testing machine
with one of the samples.

Figure 3: Dry density and moisture content relationship of the RS.

Figure 2: CBR test machine. Figure 4: Displacement and pressure relationship of CBR test for the RS.
Improvement in the CBR of subbase soil by RAP and cement  5

mold area give the CBR value of the sample. The CBR value
of the RS was 19.1, as shown in Table 1.

4.2 CBR test with cement

At OMC, the CBR test was conducted using five percentages


of cement, i.e., 1, 2, 4, and 6% of the total mass of subbase
soil, as an additive to study its effect. Figure 5 shows the
load–pressure relationship for the tests; from the figure, it
can be visualized that the increase in cement percentage
increases the CBR. The CBR values were 64, 96.6, 119.5, and
133.5 for 1, 2, 4, and 6% cement, respectively.

Figure 6: Displacement and pressure relationship of CBR test using RAP.


4.3 CBR test with RAP
From the results, it can be seen that the CBR value
At OMC, the CBR laboratory tests were performed with RAP
increases significantly with an increase in the cement percen-
addition to study its effect on CBR. The percentages used
tage. The specification of roads limits the maximum percentage
were 1, 2, 4, 6, 10, 12, 14, 16, and 20% by the weight of the
of added cement to the subbase soil up to 6%. The percentage in
subbase soil–granular material. The relationships between
this study increases CBR about six times of the RS (19.1–133.5).
displacement and pressure of these tests are shown in
The relationship between the cement additive percentage and
Figure 6.
CBR is shown in Figure 7. The null percentage represents the
CBR value of the subbase soil without any additive (RS).
Figure 8 shows the relationship between RAP percen-
tages and CBR values. As CBR increases up to 12% and then
4.4 Discussion decreases, it can be said that the ideal percentage of RAW is
12% to give a maximum improvement in CBR. The value of
A total of 14 laboratory tests and results that are presented
CBR increased about three times from RS (19.1–79.8). This
in previous sections are listed in Table 3.
can be explained by increasing the voids ratio of the mix,
which leads to higher compressibility and thus a decrease
in the CBR value. Figure 9 shows the results of using
cement and RAP together.
With the comparison of other studies presented in the
introduction of this article, the results are compatible with
previous studies [4,6,8,10].

4.5 Use of cement and RAP

From the results discussed above, it can be concluded that


using 1% cement with 12% RAP to improve the CBR of
subbase soil gives a CBR value of 143.8 (64 + 79.8 = 143.8).
A laboratory test was performed to investigate the effect of
mixing 1% cement and 12% RAP with the subbase soil on
CBR, which gave a CBR value of 138.6. So, it can be concluded
Figure 5: Displacement and pressure relationship of CBR test using that using 1% cement and 12% RAP improves CBR about six
cement. times the RS and reaches the value corresponding to 6%
6  Rasha A. Al-Fatlawy et al.

Table 3: Summary of results

Additive percentage (%) 0 1 2 4 6 10 12 14 16 20

CBR with cement 19.1 64 96.6 119.5 133.5 — — — — —


CBR with RAW 19.1 21.5 22.1 25.5 35.8 47.6 79.8 51.6 44.2 30.8

Figure 7: Relationship between the cement percentage and CBR.

Figure 9: Relationship between additives and CBR.

cement and RAP. The conclusions of the study can be


drawn as follows:
1. The CBR value increases when the cement percentage
increases; the CBR value increases about six times from
the RS of the virgin subbase at 6% cement by mass
(19.1–133.5).
2. The CBR value increases when the RAP percentages
increase up to 12% by the mass of the virgin subbase
and then decreases within the selected percentages (1, 2,
4, 6, 10, 12, 14, 16, and 20%).
3. For the subbase granular material used in the study,
which is classified as A-2-6 (0.3) according to the AASHTO,
the ideal percentage of RAP is 12%, improving CBR by about
Figure 8: Relationship between the RAP percentage and CBR.
3.7 times (19.1–79.8).
4. To reach the near improvement of CBR by using 6%
cement, so the cost savings will be very large for saving 5% cement (133.5), 12% RAP (CBR = 79.8), and 1% cement
cement. All results are shown in Figure 9. (CBR = 64) can be used; these percentages according to
the separate tests with only 1% cement and only 12%
RAP give a CBR value of 143.8.
5 Conclusions 5. Experimentally, using a mix of 12% RAP and 1% cement
blended with the subbase material gives a CBR value of
Herein, we presented an experimental study investigating 138.6. This improvement is considered the same as using
RAP and cement in the improvement of roadway subbase 6% cement but at a low cost due to the low cost of the
material. The indicator was selected as CBR; many labora- waste material (RAP) because it saves the high cost of 5%
tory tests were conducted with different percentages of cement.
Improvement in the CBR of subbase soil by RAP and cement  7

Funding information: The authors state no funding involved. [7] Fakhraldin MK, Ali TS, Al-Fatlawy RA. Effect of reclaim on California
bearing ratio of sandy soil. Int Adv Res J Sci Eng Technol.
Conflict of interest: The authors state no conflict of interest. 2016;3(5):1–6.
[8] Seferoğlu AG, Seferoğlu MT, Akpınar MV. Investigation of the
effect of recycled asphalt pavement material on permeability
Data availability statement: Most datasets generated and and bearing capacity in the base layer. Adv Civ Eng.
analyzed in this study are in this submitted manuscript. 2018;2018:1–6.
The other datasets are available on reasonable request from [9] Kalpakci V, Faeq R, Canakci H. Compaction and CBR properties of
the corresponding author with the attached information. RAP/sand blends in Iraq. Arab J Geosci. 2018;11:1–7.
[10] Balkis A, Macid S. Effect of cement amount on CBR values of dif-
ferent soil. Avrupa Bilim ve Teknoloji Derg. 2019;16:809–15.
Competing interest: The authors state no competing interest. [11] Aziz HY, Maula BH, Abbas BJ. Evaluation of stabiliser material using
a waste additive mixture. Open Eng. 2020;10(1):311–7. doi: 10.1515/
eng-2020-0034.
[12] Choobbasti A, Vafaei A, Kutanaei S. Mechanical properties of sandy
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