G & S PRECISION

DAILY PRODUCTION & IN-PROCESS REPORT SHIFT MACHINE NAME & NO. CNC

PART NAME : EXHAUST PIPE 3122 PART NO. FFD03122 DATE

OPERATOR NAME OPERATION NO. 1ST

OBSERVATION TABLE
SR NO. PARAMETERS SPECIFICATION INSPECTION METHOD REMARK
1ST PIECE AFTER 2 HRS AFTER 4 HRS AFTER 6 HR AFTER 8 HR

BORE 80±0.1 BORE GAUGE

1
WIDTH 10+0.5 HEIGHT GAUGE
2
FLATNESS 0.1 FILLER GAUGE
3
CASTING REFERENCE 68.5+0.3 HEIGHT GAUGE
4
WALL AVERGING 0.5 VERNIER
5
TOTAL 170+0.5 HEIGHT GAUGE
6

10
PROD. QTY REJ. QTY OK QTY REASON FOR REJECTION CR MR R/W

OPERATOR SIGN APPROVED BY

 G & S PRECISION
DAILY PRODUCTION & IN-PROCESS REPORT SHIFT MACHINE NAME & NO.

PART NAME : EXHAUST PIPE 3122 PART NO. DATE

OPERATOR NAME OPERATION NO.

OBSERVATION TABLE
SR NO. PARAMETERS SPECIFICATION INSPECTION METHOD REMARK
1ST PIECE AFTER 2 HRS AFTER 4 HRS AFTER 6 HR AFTER 8 HR
OD 94.90-0.050 MICROMETER/SNAP GAUGE
1
OD 117.35±0.1 SNAP GAUGE
2
OD 103.80±0.1 SNAP GAUGE
3
TOTAL 166±0.1 HEIGHT GAUGE
4
RUNOUT 0.1 DIAL GAUGE
5

PROD. QTY REJ. QTY OK QTY REASON FOR REJECTION CR MR

OPERATOR SIGN APPROVED BY

 G & S PRECISION
DAILY PRODUCTION & IN-PROCESS REPORT SHIFT MACHINE NAME & NO. CNC

PART NAME : EXHAUST PIPE 3122 PART NO. FFD03122 DATE

OPERATOR NAME OPERATION NO. 3RD,4TH& 5TH

OBSERVATION TABLE
SR NO. PARAMETERS SPECIFICATION INSPECTION METHOD REMARK
1ST PIECE AFTER 2 HRS AFTER 4 HRS AFTER 6 HR AFTER 8 HR

HOLE 10.5±0.2 PPG

1
PCD 125±0.2 RECEIVING GAUGE
2
TAP 2X M8*1.25 TPG
3
TAP DEPTH 18+0.5 VERNIER
4
DRILL 6.75 VERNIER
5
DRILL DEPTH 21+0.5 VERNIER
6
BORE 30 (+0.2/+0.1) PPG
7
CD 63±0.2 RECEIVING GAUGE
8
TAP M20*1.5 TPG
9
DEPTH 7.5±0.1 VERNIER
10
DEPTH 10±0.2 VERNIER
11
HOLE 15.75±0.2 PPG
12
SPOTFACE 50±0.2 VERNIER
13
SPOTFACE WIDTH 9±0.2 VERNIER
14
SPOTFACE DEPTH 1 HEIGHT GAUGE
15
PROD. QTY REJ. QTY OK QTY REASON FOR REJECTION CR MR
OPERATOR SIGN APPROVED BY
 G & S PRECISION
DAILY PRODUCTION & IN-PROCESS REPORT SHIFT MACHINE NAME & NO.
PART NAME : EXHAUST PIPE 3122 PART NO. FFD03122 DATE
OPERATOR NAME OPERATION NO. 6,7,8
OBSERVATION TABLE
SR NO. PARAMETERS SPECIFICATION INSPECTION METHOD REMARK
1ST PIECE AFTER 2 HRS AFTER 4 HRS AFTER 6 HR AFTER 8 HR

TAP M8*1.25 TPG

1
TAPPING DEPTH 10+0.5 VERNILER
2
DRILL 6.75 VERNIER
3
DRILL DEPTH 15+0.5 VERNIER
4
TAP M8*1.25 TPG
5
TAP DEPTH 10+0.5 VERNIER
6
DRILL DEPTH 13+0.5 VERNIER
7
SLOT DISTANCE 14+ VERNIER
8
SLOT DISTANCE 9+ VERNIER
9
DISTANCE 16.5±0.2 VERNIER
10
DISTANCE 77.4±0.1
11
DISTANCE 63.5±0.1
12
RADIUS R3 VERNIER
13
DISTANCE 6.5±0.2 VERNIER
14
WIDTH 12.5±0.2 SNAP GAUGE
15
PROD. QTY REJ. QTY OK QTY REASON FOR REJECTION CR MR

OPERATOR SIGN APPROVED BY

 G & S PRECISION
RUN CHART DATE -
JOB NAME : EXHAUST MANIFIOLD 4022/4122 DIMENSION : OD 53.970 (-0.030)
SPECIFICATON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
53.970
53.969
53.968
53.967
53.966
53.965
53.964
53.963
53.962
53.961
53.960
53.959
53.958
53.957
53.956
53.955
53.954
53.953
53.952
53.951
53.950
53.949
53.948
53.947
53.946
53.945
53.944
53.943
53.942
 53.941
53.940
PREPARED BY APPROVED BY