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Isolated_Single_Stage_AC_DC_DAB_TIA2021
Isolated_Single_Stage_AC_DC_DAB_TIA2021
3, MAY/JUNE 2021
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2639
complexities due to the auxiliary circuits and their control can II. TOPOLOGY AND OPERATING PRINCIPLE OF THE
be overcome by using single-stage topologies. In single-stage PROPOSED CONVERTER
topologies, the dc to ac conversion is done in a single stage. The topology of the proposed dc–ac DAB converter is shown
Hence, they are more compact as they require less number of
in Fig. 2. The converter consists of two FB circuits linked by a
devices. Also, they can often achieve better efficiency due to
high-frequency transformer as in a conventional DAB converter.
lower switching losses [17]. The inductor Ldab includes the transformer leakage inductance
In [18] and [19], a bidirectional single-stage dc–ac converter
and extra series inductance added to control the reactive power
topology employing an FB inverter cascaded with a cyclocon-
flow. Apart from this, the converter has multiphase boost in-
verter through a high-frequency transformer is proposed. The terfaces at both input and output ports. At the dc side, each
major challenge in this topology is to deal with the voltage spike
leg of the FB and the boost inductor connected to its switch
arising due to the breaking of the leakage inductor current during node form a boost phase unit. At the ac side, the dc bus is
the cycloconverter switching. An asymmetrical naturally com- formed by two series-connected capacitors. Each leg of the
mutated phase angle control is proposed in [18] to obtain zero
ac side bridge along with its capacitive dc bus leg forms two
current switching of the cycloconverter devices with improved separate half-bridge inverter units. The inverter phase units are
power conversion efficiency. Since the converter cannot guaran- connected to the load through the filter inductors Lf 1 and Lf 2 ,
tee the zero voltage switching (ZVS) of FB inverter switches at
respectively. The interleaved operation of the phase units at both
light load conditions, a carrier-based unipolar sinusoidal pulse the input and output side reduces the input and output current
width modulation (SPWM) oriented modulation technique is ripple. Thus, the filter capacitor requirement at both the input
proposed in [19] to achieve ZVS of FB devices. A modulation
and output can be minimized. Since the phase units share the
technique for cycloconverter for achieving ZVS operation of the input and output currents, smaller inductors can be used for
FB devices is proposed in [20]. Another bidirectional topology
current source interfacing at both the ports. Also, the interleaved
employing a half-bridge converter on the ac side is proposed
operation reduces the effective input and output inductance of
in [21]. Using a combined phase-shift and frequency control, the system, which improves its dynamic response.
this converter can achieve ZVS of all the devices over the full
range of the ac line voltage.
The high-frequency transformer leakage inductance induced A. Operating Principle
voltage spike issues are not present in DAB-based topolo- The carrier and modulating signals for the gate pulse gener-
gies [22]. A low device count DAB-based single-stage topol- ation of both primary and secondary side devices are shown in
ogy is proposed in [23]. In this topology, the ac side bridge Fig. 3. The triangular carriers for the primary side boost phase
output consists of a low-frequency component to interface units are 180◦ phase-shifted from each other. They have peaks
with the ac grid and a high-frequency component to facilitate at 0 and 1. They are compared with a reference signal mp given
the power transfer with the dc side bridge. Series capacitors as
are used to block the low-frequency voltage component from 1
appearing across the transformer and saturating the core. A mp = . (1)
2
similar approach using a dual active series resonant converter
is proposed in [24]. For high-power applications, such series The boost operation of these units is achieved by operating the
dc blocking capacitors based topologies are impractical due to two switches in each unit in a complimentary manner. This way,
their large size, expense, and low equivalent series resistance the two boost units charge the dc bus capacitor Cdcp to a voltage
requirements [25]. of 2Vin , where Vin is the input dc voltage.
In this article, a low device count dual active bridge converter The steady-state operation of the converters can be easily
based single-stage bidirectional dc–ac converter is proposed. understood by replacing the switching network by an equivalent
The converter does not employ any series capacitor. Also, the voltage source. Assuming the dc bus voltage Vp fairly constant,
converter has multiphase boost interfaces at both the dc and ac the switch node voltages vandc and vbndc can be represented by
ports. The multiphase structure reduces the input and output a network with a dc voltage of Vin and a high-frequency square
current ripples. Hence, the filter capacitance at both the input wave ac voltage source of amplitude Vin connected in series.
and output ports can be reduced. In the following section, the The high-frequency sources being produced as a result of the
topology and operating principle of the converter is explained. A switching action are 180◦ phase-shifted with respect to each
detailed switching analysis is carried out and the power transfer other for each switch node voltages. The dc component in the
equation and dab rms current equation are derived in Section III. switch node voltages get canceled in the differential voltage
A fundamental frequency analysis is carried out in Section IV to vab appearing across the transformer primary, whereas the 180◦
understand the power transfer across the DAB inductor. Device phase-shifted high-frequency components get added. Similarly,
rms current estimation technique is explained in Section V. the triangular carriers for each secondary side inverter units
Section VI presents the ZVS analysis of various devices in are 180◦ phases shifted from each other. To synthesize an ac
the converter. A detailed design methodology is presented in output voltage, the modulating signal for both the inverter units
Section VII. The control architecture is explained in is selected as follows:
Section VIII. Finally, the experimental results are presented in 1 mac
Section IX. Section X concludes the article. ms = + (2)
2 2
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2640 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2641
TS
tQ8 (k) = − 1 − mac (kTs ) − p (5)
4
where p is a factor corresponding to the phase-shift between
primary and secondary side carrier signals and is given by
φ
p= . (6)
Ts /4
Depending on the relative value of p and |mac |, the sequence
of secondary side switching with respect to the primary side
switching within a switching cycle has two patterns. For mac >
p, the switching sequence within a switching half cycle is tQ1 →
tQ8 → tQ7 → tQ2 . And for mac < p, the switching sequence is
tQ1 → tQ5 → tQ8 → tQ2 . The relevant waveforms for the two
patterns are shown in Fig. 6. It can be seen that, for both patterns,
the DAB inductor current has three linear zones with different
slopes within a switching half cycle ranging from [− T4s , T4s ].
The time duration of these intervals is depicted as Δtm1 , Δtm2 ,
and Δtm3 for pattern-I and Δtp1 , Δtp2 , and Δtp3 for pattern-II.
1) Pattern I: The expression of these time intervals can be
calculated using the equations of the switching instants given in
(5). They are listed as follows:
Ts
Δtm1 (k) = tQ8 (k) − tQ1 (k) = (mac (kTs ) + p) (7)
4
Ts
Δtm2 (k) = tQ7 (k) − tQ8 (k) = (−2mac (kTs ) + 2) (8)
4
Ts
Δtm3 (k) = tQ3 (k) − tQ7 (k) = (mac (kTs ) − p). (9)
4
Using the straight line equation, the following relation holds
for the DAB inductor current at various switching instants for
the positive half cycle of mac :
Fig. 5. Trajectory of device turn-ON time of various devices within a switching nVp
cycle over a line cycle.
ILQ8+ (k) = ILQ1+ (k) + × Δtm1 (k) (10)
Ldab
nVp − Vs
ILQ7+ (k) = ILQ8+ (k) + × Δtm2 (k) (11)
Ldab
TS
tQ5 (k) = − 1 + mac (kTs ) − p nVp
4 ILQ3+ (k) = ILQ7+ (k) + × Δtm3 (k). (12)
Ldab
TS
tQ6 (k) = 1 + mac (kTs ) + p Also, due to the half-wave symmetry of the dab inductor current,
4
we can write
TS
tQ7 (k) = 1 − mac (kTs ) + p ILQ1+ (k) = −ILQ3+ (k). (13)
4
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2642 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
Fig. 6. Transformer secondary voltage, secondary bridge output voltage, voltage across dab inductor, and dab inductor current (a) for pattern-I (mac (t) > p)
and (b) for pattern-II (mac (t) ≤ p).
Solving the above equations, the dab inductor current at various 2) Pattern II: Similarly, for pattern-II, the time intervals
switching instants can be found as follows: Δtp1 (k), Δtp2 (k), and Δtp3 (k) are found using (5) as follows:
Ts
ILQ1+ (k) = −A + B(1 − mac (kTs )) (14) Δtp1 (k) = tQ5 (k) − tQ1 (k) = (−mac (kTs ) + p) (21)
4
ILQ8+ (k) = B(1 − mac (kTs )) + A(mac (kTs ) + p − 1) Ts
(15) Δtp2 (k) = tQ8 (k) − tQ5 (k) = (2mac (kTs )) (22)
4
ILQ7+ (k) = −B(1 − mac (kTs )) + A(−mac (kTs ) + p + 1) Ts
Δtp3 (k) = tQ3 (k) − tQ8 (k) = (2 − mac (kTs ) − p). (23)
(16) 4
ILQ3+ (k) = A − B(1 − mac (kTs )) (17) The dab inductor currents at various switching instants within a
switching half cycle is calculated. They are as follows:
where ILQ1+ (k) = −A + B(1 − p) (24)
nVp ILQ5+ (k) = B(1 − mac (kTs )) + A(p − mac (kTs ) − 1)
A= (18)
4Ldab (25)
Vs ILQ8+ (k) = B(1 − mac (kTs )) + A(mac (kTs ) + p + 1)
B= . (19)
4Ldab (26)
Due to the symmetry of the DAB inductor current in both the ILQ3+ (k) = A − B(1 − p). (27)
switching half cycles, the following relations hold:
N
In the negative half cycle of mac , k > . The DAB inductor
2
ILQ2+ (k) = −ILQ4+ (k) current in various switching instants in the negative half cycle
ILQ5+ (k) = −ILQ7+ (k) of mac can be found from the results obtained from the positive
half cycle as shown in the following:
ILQ8+ (k) = −ILQ6+ (k)
N
ILQ1+ (k) = −ILQ3+ (k). (20) ILQ1− (k) = ILQ4+ k −
2
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2643
N
ILQ2− (k) = ILQ3+ k−
2
N
ILQ3− (k) = ILQ2+ k −
2
N
ILQ4− (k) = ILQ1+ k −
2
N
ILQ5− (k) = ILQ8+ k −
2
N Fig. 7. Region of integration for calculating average DAB inductor current.
ILQ6− (k) = ILQ7+ k −
2
N the DAB inductor current follows two patterns within the half-
ILQ7− (k) = ILQ6+ k − line cycle, the region of integration is divided into two regions:
2
1) region where mac > p and 2) the region where mac < p. The
N angle at which mac = p is found as shown in the following:
ILQ8− (k) = ILQ5+ k − . (28)
2
p = M sin(δ) (32)
A. Power Transfer Equation
p
The power transferred through the DAB inductor can be =⇒ δ = sin−1 . (33)
calculated by finding the average power transferred in all the M
switching cycles within a half cycle of the line cycle. The power These regions are depicted in Fig. 7. Now, the average power
transferred in a switching cycle can be calculated by taking over a half-line cycle is calculated as shown in the following:
the product of the average value of DAB inductor current and δ
the average value of the transformer secondary voltage in a 1 Ts VS (2p − M 2 sin2 (ωl t) − p2 )
Pavg = nVp × d(ωl t)
switching half cycle. π 0 8Ldab
The transformer secondary voltage is a square wave, the π−δ
Ts VS p(1 − M sin(ωl t))
average voltage is given as follows: + d(ωl t)
δ 4Ldab
vts(avg) = nVp . (29) π
Ts VS (2p − M 2 sin2 (ωl t) − p2 )
The average value of DAB inductor current in a switching half + d(ωl t)
π−δ 8Ldab
cycle can be derived from the instantaneous values of DAB
inductor current at switching instants derived in (14)–(17) and nVP VS TS
Pavg =
(24)–(27). For pattern-I, the average value of DAB inductor 4πLdab
current in a switching half cycle can be calculated as follows:
M2 M2
1 1 πp + sin(2δ) − δ − δp − 2M pcos(δ) .
2
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2644 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
2 2
2
idab(rms) = idab(rms_Ts ) (k) (39)
N Ts
k=1
(36) ∞ ∞
4Vs 1 π π
+ Jn ks M sin ks
Similarly, for pattern-II, the expression of the rms value of DAB π k
n =−∞ s
2 2
ks =1 l
Vs Vs
vdo (t) = + M cos(ωl t)
Ts2 2 2
idab(rms_pII) (k) = × (nVP )2 − nVP VS [p3 − 3p2
48L2dab 2Vs π
+ J0 M cos(ωs t − φ − π). (44)
π 2
+ 3mac (kTs )2 p − 3mac (kTs )2 + 2]
The bridge output voltage vcd can be written as follows:
1
vcd (t) = vco (t) − vdo (t) = E2 cos(ωs t − φ) (45)
2
+ VS2 2m3ac (kTs ) − 3mac (kTs )2 + 1 . (38)
4Vs π
where E2 = J0 ( M ).
π 2
The rms value of the DAB inductor current can be calculated The simplified circuit showing power transfer across DAB
from the rms value of DAB inductor current for a switching inductor is shown in Fig. 8. The DAB inductor current can be
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2645
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2646 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
TABLE IV
ZVS CONDITIONS FOR SECONDARY SIDE DEVICES
1 Vs
− vac These values are substituted in the ZVS conditions for the
ΔiLf 1 = × 2
ms T s . (57)
2 Lf 1 secondary devices shown in Fig. 9 and are shown in Table IV.
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2647
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2648 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
TABLE V
CONVERTER ELECTRICAL PARAMETERS
TABLE VI
COMPONENT SPECIFICATION
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2649
TABLE VII
TRANSFORMER DESIGN DETAILS
Fig. 17. Trajectory of turn-ON instant currents of primary side bottom devices
over a line cycle for various operating power conditions.
Fig. 18. Trajectory of turn-ON instant currents of secondary side top devices
over a line cycle for various operating power conditions.
Fig. 16. Trajectory of turn-ON instant currents of primary side top devices over
a line cycle for various operating power conditions.
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2650 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
second harmonic ripple in the primary side dc bus voltage will and for reverse power flow, the current limit is negative. The
result in the same harmonic components in the input current. output from the limiter block is multiplied with the unit sine wave
Hence, the secondary dc bus voltage control consists of an outer to generate the ac current reference. The reference current is
dc bus voltage control and an inner input current control. Both compared with the actual load current and the error is processed
the controllers are of proportional–integral (PI) type. The outer through a proportional multiresonant controller to get the ac
dc bus control being a slow controller derives an essentially dc modulating signal mac . By adding 21 to mac , the secondary side
input current reference. This current reference Iin∗ is compared modulating signal ms is obtained. The multiresonant controller
with the actual input current. The error is processed using a is tuned to the fundamental and the third harmonic line frequency
faster PI controller to derive the phase-shift component φdc . to attenuate the third harmonic components in the ac current.
The closed-loop controller adjusts φdc so as to keep the input In grid-connected mode, the limit for the current limiter is
∗
current constant and regulates the secondary dc bus voltage at its decided from the power reference Pref . For forward power flow,
∗
reference value. Apart from this, an “input current low frequency Pref is positive, and for reverse power flow, it is negative. Since
ripple controller” is used to further control the low frequency power is injected into the grid at unity power factor, the current
ripples in the input current. The input current is compared with reference is calculated by dividing the power reference by the
zero reference and the error is passed through a multiresonant rms value of the grid voltage. √The peak current reference is
controller tuned to second and fourth harmonic line frequency calculated by multiplying it by 2. The peak current reference
to derive the phase-shift component φac . It is added to the is set as the current reference limit in the limiter block. Since the
phase-shift component φdc derived from the secondary dc bus ac output voltage is decided by the grid, the outer voltage loop is
voltage controller to generate the combined phase-shift φ. allowed to saturate by setting the voltage reference appropriately.
The secondary side modulating signal ms is derived based on For forward power flow, the voltage reference is set higher than
the mode of operation of the converter. In the stand-alone mode, the grid voltage peak. Hence, the voltage controller saturates
the converter is connected to an ac load. In order to regulate the and the current reference is decided by the positive limit of the
output ac voltage, the controller consists of an outer ac voltage limiter block. For reverse power flow, the ac voltage reference is
control loop and an inner proportional multiresonant controller- set less than the grid voltage peak. Hence, the voltage controller
based current control loop. The sensed ac voltage is multiplied saturates to the negative limit of the current limiter.
with a unit sine wave. The product has an average value equal The unit sine wave signal is generated using a phase locked
to half of the ac voltage peak. This is compared with a reference loop (PLL). The sensed load voltage vac and the grid voltage
equal to half of the peak of the required output ac voltage. The vgrid are inputs to the PLL. In the stand-alone mode, the static
error is processed through a PI controller to generate the ac transfer switch str is kept open and vac is used as the reference
current peak reference. This reference signal is passed through for unit sine-wave generation. While in grid-connected mode,
a limiter block. The limits are set to keep the ac current within the the static transfer switch str is closed. Since vgrid is now equal to
safe limit. For forward power flow, the current limit is positive, vac , the PLL generates a sine signal synchronized with the grid
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CHAMBAYIL AND CHATTOPADHYAY: DUAL ACTIVE BRIDGE CONVERTER WITH MULTIPHASE BOOST INTERFACES 2651
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2652 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 3, MAY/JUNE 2021
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frequency link microinverter operated with secondary-side modulation for
efficiency improvement,” IEEE Trans. Power Electron., vol. 33, no. 3,
pp. 2187–2200, Mar. 2018.
[21] F. Jauch and J. Biela, “Single-phase single-stage bidirectional isolated
ZVS ac-dc converter with PFC,” in Proc. 15th Int. Power Electron. Motion
Souvik Chattopadhyay (Member, IEEE) received
Control Conf., 2012, pp. LS5d.1-1–LS5d.1-8.
the B.E. degree from the Bengal Engineering College,
[22] J. Everts, F. Krismer, J. Van den Keybus, J. Driesen, and J. W. Kolar, “Op- Howrah, India, in 1988, and the M.Sc. and Ph.D. de-
timal ZVS modulation of single-phase single-stage bidirectional dab ac-dc
grees from the Indian Institute of Science, Bangalore,
converters,” IEEE Trans. Power Electron., vol. 29, no. 8, pp. 3954–3970,
India, in 1990 and 2002, respectively, all in electrical
Aug. 2014.
engineering.
[23] S. Chakraborty and S. Chattopadhyay, “A dual-active-bridge-based novel He is currently an Assistant Professor with the
single-stage low device count dc-ac converter,” IEEE Trans. Power Elec-
Department of Electrical Engineering, IIT Kharag-
tron., vol. 34, no. 3, pp. 2339–2354, Mar. 2019.
pur, Kharagpur, India. From 1991 to 1995, he was
[24] F. M. Ibanez, “Bidirectional series resonant dc/ac converter for energy stor-
with the Crompton Greaves, Ltd., Bombay, India,
age systems,” IEEE Trans. Power Electron., vol. 34, no. 4, pp. 3429–3444,
and from 1996 to 1998, he was with Cegelec India,
Apr. 2019.
Ltd., Noida, India. From 2002 to 2003, he was an Assistant Professor with
[25] A. Gertsman and S. Ben-Yaakov, “Zeroing transformer’s dc current in
the Department of Electronics Engineering, Jalpaiguri Government Engineering
resonant converters with no series capacitors,” in Proc. IEEE Energy College, Jalpaiguri, India. From 2003 to 2004, he was an Assistant Professor
Convers. Congr. Expo., 2010, pp. 4028–4034.
with the Department of Electrical Engineering, IIT Madras, Chennai, India.
[26] D. Holmes and T. Lipo, Pulse Width Modulation for Power Converters:
His research interests include design, analysis, control, and modeling of power
Principles and Practice, (IEEE Press Series on Power Engineering).
converters.
Hoboken, NJ, USA: Wiley, 2003.
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