A6-20 Roller Shutters

A6-20 Roller Shutters

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CONTENTS
Page

1.0 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards 3
1.4 Trade Preambles 3

2.0 MATERIALS AND COMPONENTS 4

2.1 Types of Roller Shutters 4
2.2 Fire Rated Roller Shutter 4
2.3 Non-Fire Rated Aluminium Shutter 5

3.0 WORKMANSHIP 5
3.1 Site Measurement 5
3.2 Installation 5

4.0 VERIFICATION AND SUBMISSIONS 5

4.1 Submissions 5
4.2 Samples and Mock-ups 6
4.3 Inspection 6
4.4 Tests 6

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1.0 GENERAL

Read with the General Requirements section, and all other contract documents.

1.1 Scope

This section covers the requirements for roller shutters including their associated ironmongery.

1.2 Related Sections

Read this work section in conjunction with the relevant requirements of the other work sections.

1.3 Standards

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant requirements
of the Standards and Codes listed below or referenced in the body of the Specification. Alternative
Standards and Codes may be submitted to the SO, provided it can be demonstrated that the
alternative Standards and Codes comply with the requirements of the standards specified. All
Standards and Codes quoted are the current version, unless specific year references are noted.

Where BS are specified throughout, the equivalent MS shall take precedence.

Malaysian Standards

MS 1073 Specification for Fire Resistant Doorsets

Other Standards

BS 476 Fire tests on building materials and structures

BS En 10143: 2006 Continuously hot-dip metal coated steel sheet and strip.
Tolerances and shape.

BS En 10143: 2004 Continuously hot dip zinc coated structural steel, strip and sheet.
Technical delivery conditions.

BS EN 1634 Fire resistance tests for doors and shutter assemblies

1.4 Trade Preambles

1.4.1 Contractor’s Submissions

The intended type of doors and their associated ironmongery are set out in clause 3.1 and locations
are indicated in the drawings and I or door schedules. Engage qualified and experienced personnel
to carry out and submit the following items to the SO:

1.4.1.1 Develop all necessary details for the roller shutters based on the design drawings.

1.4.1.2 Submit names of manufacturer’s for roller shutters (if specified) and ironmongery.

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1.4.2 Shop Drawings

No item.

1.4.3 Co-ordination with other Works

Co-ordinate the roller shutter works, particularly the interfaces with the following work packages
and trades:

a. Pre-engineered metal building system

b. Walls including masonry, dry walls and glass partitions

c. Raised floor if applicable.

d. Suspended ceiling

Liaise and coordinate with engineer for location of all doors linked to security or fire systems.

1.4.4 Provide Spare Materials

No item.

1.4.5 Maintenance Manual

No item.

1.4.6 Quality Control Plan

No item.

2.0 MATERIALS AND COMPONENTS

2.1 Types of Roller Shutters

Refer to Door Schedule description.

2.2 Fire Rated Roller Shutter

Fire rated roller shutter at and forms part of a fire compartment shall have a fire rating of 1 hour or 2
hours as indicated in door schedule and shall be manufactured by SKB Shutters or approved
equivalent.

All fire shutters are to be approved and of construction identical to system submitted for
SIRIM fire resistance tests.

Changes to the core material or approved thickness are not allowed.

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Any variation / substitution in the roller shutter size, construction material, ironmongery, and
method of fixing/ installation are to be subject to further approval by the Regulatory Authorities.

The push button switch shall be encased in a lockable stainless steel box.

Other features shall include fail safe electric releaser and guide silencer strips.

2.3 Non-Fire Rated Aluminium Shutter

Fabricated from 75mm interlocking aluminium slats. The slats shall be constructed of 1.0mm
minimum thick aluminium in natural anodized or powder coated finish.

Motorized aluminium shutter push button switch shall be encased in a stainless steel push button
box with keyed lock.

3.0 WORKMANSHIP

3.1 Site Measurement

Inspect the site to verity dimensions prior to commencing fabrication.

3.2 Installation

Install shutter assembly in accordance with manufacturer’s instructions including the following:

a. Anchor to adjacent construction without distortion or stress.

b. Fit and align shutter assembly including hardware, level and plumb, to provide smooth operation.

c. Adjust shutter to operate smoothly throughout full operating range.

d. Perform field drop testing in presence of the Employer’s Representative.

4.0 VERIFICATION AND SUBMISSION

4.1 Submissions

4.1.1 Submissions

Include in construction program, event for submission of the following information:

a. Name of the roller shutter manufacturer and include of copies of technical data relating to each
types, where specified include Fire rating certificates.

b. Information of current or completed similar jobs during the previous 5 years and details of
Quality Control Procedures adopted.

c. Copies of technical certificates setting out the fire rating of each shutter type.

4.1.2 Shop Drawings

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Submit for review and approval, roller shutter schedule and shop drawings of complete shutter
assembly indicating the locations, sizes, gauges & finish of roller shutters and details inclusive
shutter slat profile, guard rail profile and installation method.

4.1.3 Maintenance Submissions

Maintenance & Operation Manual: Submit three (3) copies of maintenance data detailing inspection,
care and maintenance instructions. Identify any common causes of damage.

4.1.4 Warranty

Provide warranty against defects of material and workmanship for a period of ten (10) years from
the date of Practical Completion. Warranty shall include removal of rejected roller shutter, delivery
and re-installation of new roller shutters pre-printed with primer.

4.1.5 Certificates

Provide the SO with certification from the manufacturer:

a. Certificate attesting to compliance with the specifications, and to substantiate the design and
construction of the fire shutters.

b. Valid certificate from Jabatan Bomba for the particular assemblies.

4.2 Samples and Mock-ups

5.2.1 Samples

Submit for approval sample of shutter slat and guard rail.

5.2.2 Mock-ups

No item.

4.3 Inspection

No item.

4.4 Tests

No item.