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CHAPTER 2
CHAPTER 2
DESIGN OF STUDY
PROCESS CYCLE OF POLYBAGS
The government of Kenya has signaled that they support solutions to
problems caused by plastic waste. At the opening speech of the UNEP
Governing Council/Ministerial Environment Forum on Feb. 21, 2005,
Kenya's President Mwai Kibaki said: "In our major cities, plastic bags
are used in large quantities at the household level. However, these bags
are not disposed of in ways that ensure a clean environment. My
welcomes initiatives to address this problem."ProfWangarMaathai,who
is the country's deputy environment minister, supports the effort from
her official position. . This would make it possibleto address the
chronic fragmentation and the lack of global standards, to benefit the
development of effective markets. In such an initiative, consumer
goods companies, plastic packaging producers and plastics manu-
facturers would play a critical role as they define the products
and materials that are put on the market. Cities control the after-use
infrastructure in many places, andare often hubs for innovation.
Businesses involved in collection, sorting and
reprocessing are an equally critical part of the puzzle. Policy-makers
can play an important role in enabling the transition by realigning
incentives, facilitating secondary markets, de-fining standards and
stimulating innovation. NGOs can help ensure that broader social and
environmental considerations
are taken into account. Collaboration would be required to overcome
fragmentation, the chronic lack of alignment be-tween innovation in
the design and after-use stages, and the
lack of standards – challenges that must be resolved in order to unlock
the opportunities of the New Plastics Economy.
The New Plastics Economy Demands a New
Approach
further research was done on the ICI process and in 1944, DuPont at Sabine
River, Texas, and Union Carbide Corporation at South Charleston, West
Virginia, began large-scale commercial production under license from ICI. [16]
[17]
The landmark breakthrough in the commercial production of polyethylene
began with the development of catalysts that promoted the polymerization at
mild temperatures and pressures. The first of these was a catalyst based
on chromium trioxide discovered in 1951 by Robert Banks and J. Paul
Hogan at Phillips Petroleum.[18] In 1953 the German chemist Karl
Ziegler developed a catalytic system based on titanium halides and
organoaluminium compounds that worked at even milder conditions than the
Phillips catalyst. The Phillips catalyst is less expensive and easier to work
with, however, and both methods are heavily used industrially. By the end of
the 1950s both the Phillips- and Ziegler-type catalysts were being used for
high-density polyethylene (HDPE) production. In the 1970s, the Ziegler
system was improved by the incorporation of magnesium chloride. Catalytic
systems based on soluble catalysts, the metallocenes, were reported in 1976
by Walter Kaminsky anHansjörg SinnThe Ziegler- and metallocene-based
catalysts families have proven to be very flexible at copolymerizing ethylene
with other olefins and have become the basis for the wide range of
polyethylene resins available today, including very-low-density
polyethylene and linear lodensity polyethylene. Such resins, in the form
of UHMWPE fibers, have (as of 2005) begun to replace aramids in many
high-strength applicationsProperties[edit]The properties of polyethylene
depends strongly on type. The molecular weight, crosslinking, and presence
of comonomers all strongly affect its properties. It is for this structure-
property relation that intense effort has been invested into diverse kinds of
PE.[7][19] LDPE is softer and more transparent than HDPE. For medium- and
high-density
polyethylene the melting point is typically in the range 120 to 130 °C (248 to
266 °F). The melting point for average commercial low-density polyethylene
is typically 105 to 115 °C (221 to 239 °F). These temperatures vary strongly
with the type of polyethylene, but the theoretical upper limit of melting of
polyethylene is reported to be 144 to 146 °C (291 to 295 °F). Combustion
typically occurs above 349 °C (660 °F).Most LDPE, MDPE,
and HDPE grades have excellent chemical resistance, meaning that t are not
attacked by strong acids or strong bases and are resistant to gentle oxidants
and reducing agents. Crystalline samples do not dissolve at room
temperature. Polyethylene (other than cross-linked polyethylene) usually can
be dissolved at elevated
temperatures in aromatic hydrocarbons such as toluene or xylene, or in
chlorinated solvents sucas trichloroethane or trichlorobenzene.[7]Polyethylene
absorbs almost no water; the gas and water vapour permeability (only polar
gases) is lower than for most plastics. Oxygen, carbon dioxide and flavorings,
on the other hand, can pass it easily.paraffin (similar to candle flame). The
material continues burning on removal of the flamsource and produces a drip.
[20]
Polyethylene cannot be imprinted or bonded with adhesives without
pretreatment. High-strength joints are readily achieved with plastic
welding.Electrical[edit]Polyethylene is a good electrical insulator. It offers
good electrical treeing resistance; however, it becomes easily electrostatically
charged (which can be reduced by additions of graphite, carbon
black or antistatic agents). When pure, the dielectric constant is in the range
2.2 to 2.4 depending on the density [21] and the loss tangent is very low,
making it a good dielectric for building capacitors.
Optical[edit]Depending on thermal history and film thickness, PE can vary
between almost clear (transparent), milky-opaque (translucent) and opaque.
LDPE has the greatest, LLDPE slightly less, and HDPE the least
transparency. Transparencyreduby crystallites if they are larger than the
wavelength of visible light
SCOPE
The use of plastic bags has been gaining popularity since the 1970s
(Williamson 2003) among retailers and end-consumers. Globally,
plastic bags have a wide collection of sizes and prices. About 500
billion plastic bags are utilized worldwide yearly (Spokas 2008). The
plastic bags usage is because of the important signs of ease of use and
cheapness. Most plastic bags are discarded and thrown away as trash or
rubbish after a single use
.
This in turn has stimulated the demand for cost-effective plastic bags
and sacks in a large number of retail outlets.Based on material type, the
global plastic bags and sacks market is segmented into biodegradable
and non-biodegradable. The biodegradable segment is further
segmented into polylactic acid (PLA) polyhydroxyalkanoates (PHA),
and starch blend resins, while the non-biodegradable segment is further
segmented into low density polyethylene (LDPE
high density polyethylene (HDPE), polypropylene (PP), linear low
density polyethylene (LLDPE), and polystyrene (PS).This report aims
to provide a comprehensive presentation of the global market for
Plastic Bags & Sacks, with both quantitative and qualitative analysis,
to help readers develop business/growth strategies, assess the market
competitive situation, analyze their position in the current marketplace,
and make informed business decisions regarding Plastic Bags & Sacks.
Report Scope
The Plastic Bags & Sacks market size, estimations, and forecasts are
provided in terms of sales volume (K Units) and revenue ($ millions),
considering 2023 as the base year, with history and forecast data for
the period from 2019 to 2030. This report segments the global Plastic
Bags & Sacks market comprehensively. Regional market sizes,
concerning products by Type, by Application, and by players, are also
provided.
For a more in-depth understanding of the market, the report provides
profiles of the competitive landscape, key competitors, and their
respective market ranks.
The report also discusses technological trends and new product
developments.
The report will help the Plastic Bags & Sacks manufacturers, new
entrants, and industry chain related companies in this market with
information on the revenues, sales volume, and average price for the
overall market and the sub-segments across the different segments, by
company, by Type, by Application, and by regions.
Market Segmentation
THENIQUES
Polybag technology
ground above the soil surface and mulch with dried cane
leaves or paddy straw. Lightly sprinkle dry loose soil over the
for transplanting.
them.
They can be used for storing, handling, and shipping goods
hygienic products.
through a die, inflating the molten tube with air, cooling the
tube with cold air, and winding the flattened tube onto a core
features. Some bags are designed for easy opening and have
LIMITATIONS
Non-biodegradable
Environmental impact
drains, and harm animals. Animals can get tangled in the bags
and drown, or mistake them for food and consume them, which
Toxic chemicals
change.
Recycling
gases and residues that pollute the air, water, and land.
.Thermal stability
some applications.
Mechanical strength
constructions.
To limit the use of plastic bags, you can:
bags
Cost-effective
solution.
Durable
Lightweight
Weatherproof
Resistant
manufacturer in Ahmedabad.
Categories Of PE
utilized in creating food wraps and grocery bags. LDPE bags are
Suitability
heat, acid and alkali resilient, attracts less dirt and other
today.
Toughness
Bulk packaging
Plain, thin bags are a profitable choice for vendors selling any
type of bulk item. Applications range from single-use bags for
bulk grocery buyers to tougher bags that carry kilograms of
goods.PE bags can also safeguard carries, and exhibit non-food
goods such as attire, office supplies, household items, and
more.Custom-printed PE bags permit brands to stand out by
containing lively graphics, logos, nutritional data, and other
specifications.
METHODLOGY
2. Film blowing: The molten plastic is forced through the die and
emerges as a continuous tube. Air is then pumped into the tube,
causing it to inflate into a thin, long balloon that can rise several
stories. As the bubble cools and expands, it passes through rollers that
stretch it into thin sheets, which will be the bag walls.
3. Flattening and cutting: The bubble is flattened, and the plastic film is
cut to size.Other processes: The film may be printed, sealed,
inspected for quality, and then packed.
Here at A-Pac manufacturing, we use a blown-film
extrusion process to manufacture the plastic that
makes poly bags. Once the plastic is formed and
wound on a roll, our poly bag manufacturing
machines seal and cut bags according to each
client’s custom poly bag specifications.
STEP 01:
Green. It used to be just a color-- the color of fresh grass, trees, and
leaves. But during the past few years, green has become a buzzword
and a symbol. That single word is now shorthand for products and
technology that are advertised as environmentally friendly and
sustainable. Sometimes it seems as if everything is turning green, from
hybrid cars to eco-friendly laundry detergents to locally grown food.
Of the thousands of products we depend on every day, there's renewed
interest in developing greener plastics. Worldwide, almost 200 billion
pounds of plastic is manufactured every year. Within 10 years, 20% of
the world's plastic could be made up of an eco-friendly alternative
known as bioplastic.Many materials that we use every day are made of
plastic. But what makes up plastic? Like everything else in the world,
plastics are made from molecules-- groups of two or more atoms
bonded together. Plastics are molecular giants. They're made up of
many small molecules, called monomers, to form long chains, called
polymers. "Monomer" means "one part," and "polymer" means "many
parts."If you compare a paperclip to a monomer, then you could think
of a polymer as a million paper clips hooked together. Plastic, a type of
polymer, is a very long chain made by linking monomers in a process
called polymerization. The type of polymerization shown here is called
a condensation reaction. That's because a small molecule, water in this
case, is released each time a bond is formed between two monomers.
Polyethylene, a commonly used plastic found in grocery bags and
packaging, is formed by adding together molecules of ethylene in
another type of polymerization called an addition reaction.
Addition reactions happen between molecules that have double bonds
or triple bonds. In this case, ethylene contains double bonds. Today,
we get the monomers that are used to make plastics from crude oil. But
oil supplies are running out. Continuing to make plastics from crude oil
may not last and could lead to even more environmental pollution.
Those problems have sent scientists on a quest to develop a more
environmentally friendly plastic known as bioplastic.
You might say that bioplastic is a sweet solution. It's made from sugar
that comes from corn, sugar cane, or sugar beets. These natural,
renewable sources of monomers make bioplastic production more
environmentally friendly than traditional plastics manufacturing. PLA,
or polylactic acid, is one kind of bioplastic. A company called
NatureWorks makes the largest amount of PLA in the United States.
Let's find out a little bit more about the chemistry behind PLA.
Lactic acid is essentially a building block for PLA. But lactic acid
cannot be converted directly into PLA because the chemical reaction
that links to molecules of lactic acid together also generates water. The
water molecules prevent the growing lactic acid chain to stay together.
So instead of a long chain of lactic acid molecules, many small chains
are formed. Scientists have found a way to use these small chains to
make PLA.The small chains, called polylactic acid oligomers, are
combined in a chemical reaction that forms molecules called lactide.
The chemical reactions also produce water, which is later eliminated.
The lactide molecules act as the building blocks, or monomers, that are
polymerized into PLA.NatureWorks produces small pellets of PLA,
which they call Ingeo, and sells them to plastic and fiber products
manufacturers. Like conventional plastics, the pellets can be melted
and reshaped into sheets to make bags, cups, and food containers. The
pellets can also be molded into thicker items, such as plastic knives,
spoons, and forks. PLA can even be stretched into fibers to knit hats,
socks, carpeting, T-shirts, and even diapers.Are plant-based plastics
really a dream come true? Some ads for bioplastic make it seem so,
especially when they suggest that bioplastic production generates no
waste or air pollution. But let's examine the facts. Bioplastic may, for
instance, be harmful to the environment. Growing corn and other crops
involves the use of pesticides, herbicides, and fertilizers, which can
contribute to water pollution. Motor vehicles needed for planting,
cultivating, harvesting, and shipping crops use gasoline made from
crude oil and release carbon dioxide-- a gas that traps heat and causes
climate change.And don't be too quick to believe another claim-- that
making bioplastic doesn't require the use of fossil fuels including oil,
natural gas, and coal. Although you don't need fossil fuels as raw
material to make bioplastic, factories that manufacture bioplastic use
electricity usually generated with fossil fuels. In fact, producing
bioplastic often requires nearly as much energy as producing
conventional plastics.
Another concern is the risk of using too much farmland or crops to
make bioplastic instead of feeding people. It's not yet clear how big the
risk is, but some experts claim that diverting farmland and crops for
purposes other than food could lead to a food crisis. Clearing land,
especially the jungles in South America, to grow crops for non-food
uses may also cause long-term damage environment.Like leaves and
garden waste in a backyard compost pile, these plastics break down
into an organic material that can be used to enrich the soil. That
process, however, may not be an ideal waste disposal solution.
Composting releases carbon dioxide-- a gas that causes climate change.
Unfortunately, most communities don't have composting facilities, so
most compostable bioplastic ends up in municipal landfills instead of
being composted. And like other plastics, bioplastic can remain intact
for years when buried in a landfill. Scientists worry that in a landfill,
bioplastic will slowly decompose, giving off methane, a gas that traps
heat and contributes to climate change. For example, PLA would be
decomposed by micro-organisms, which would produce methane and
carbon dioxide.So why not recycle bioplastic with other plastics?
That's not as easy as it sounds. When different types of plastics are
melted together, they tend to form a mixture that's brittle, leading to
less durable plastic products. Also, various plastic types have different
melting points, so recycling a mixture of plastic types is not possible.
PLA is a giant step forward in society's quest for greener and more
sustainable plastics. But it's only the first step. Chemists are already
busy developing the next generation of bioplastic. They may have the
strength and durability of conventional plastics, while being more
environmentally friendly. And maybe the bioplastic of the future will
be produced in factories powered by wind, the sun, biofuels, and other
renewable energy sources, further shrinking their impact on the
environment.
RESEARCH OF POLYTHENE BAGS
Environmental effects
Health effects
\Other effects
Plastic bags can also be a breeding ground for mosquitoes
when rainwater collects in them, which could worsen the
situation of malaria in areas where it's already endemic.
Additionally, packing hot food items in plastic bags can cause
harmful chemicals to migrate into the food, including styrene, which
is carcinogenic, and phthalates and bisphenol A, which can cause
heart and liver disease and diabetes.
In Delhi the quantity of solid waste generation has been increased over
the last few years in a galloping speed. Over the years rapid growth in
population, construction and development activities, mass migration of
labour from rural areas to metro cities, and change in lifestyle of
people contributed a lot towards environment pollution. In Delhi, on an
average over 10.000 tons per day (TPD) garbage is produced and all
most 8000 TPD garbage is dumped in three major landfill ground at
Bhalswa, Okhla and Ghazipur. But the actual waste generation of this
city is much higher than the recorded one and a major chunk of it is
managed by the rug pickers of the city who are more than 15000 in
numbers. The picture become more gloomy when we find that these
three landfill grounds are not prepared as per the norms and guidelines
of solid waste management rules, 2016. According to the report of
„Master Plan for Delhi-2021‟, these sites have already exceeded their
capacity way before 2008. Most of these sites are polluting the flora
and fauna of surrounding areas. According to Union Ministry of Urban
Development‟s most recent draft manual on urban solid waste
management, three million tons of waste can be accommodated on 40
hectors of land (remembering that a landfill exists 20 years). Delhi
needs 800 hectors of land, which would cost Rs 80,000 crore if
evaluation is done on existing circle rPlastic is non biodegradable in
nature and it takes more than 1000 years to decompose in soil. The key
input to produce plastic are petroleum and natural gas, which are non
renewable in nature. High Density (HD), Low Density (LD) and Linear
Low Density (LLDPE) are the varieties of polyethylene that used as a
major input to produce plastic bags. All the cloth shops, supermarkets
and malls generally used shopping bags that are produced with linear
low density polyethylene (LLDPE) to get the desired thickness and
glossy look. For regular use thin bags (Pnni) low density polyethylene
(LDPE) is used. People generally preferred to used plastic bags just
because of its easy and cheap availability and convenience to carry.
Overused and careless disposal of plastics items are the main reasons
of plastic pollution. Plastic don‟t decomposed naturally and when burn
in air it will pollute the environment with toxic elements. When
plastics is dumped in lamdfills it interacts with water and form
hazardous chemicals. When these chemicals seep underground, they
degrade the ground water quality. Wind carries and deposits carry bags
from place to another resulting land litter and blockage of sewer
system of thRe
Rsearch Objectives
Research Methodology
Infrared Spectrum,
Landll, Plastic Waste,
Polyethylene
Introduction
Plastic is an essential
material in many areas of
everyday life, whose
production has grown
exponentially since the
1960s. World plastic
production was
estimated at 335 million
tonnes in 2016, 3.8%
higher
than production in 2015.
Europe is currently the
world's third largest
producer of plastics,
with 19% of production
[1]. This translated
into 60 million tonnes of
plastic produced in
2016. Spain is among
the top ve countries
in Europe in terms of
plastic consumption,
reaching 3.8 million
tonnes in 2015 [2].
Today, the most
demanded polymers by
society belong to the
polyolen group, and
are high density
polyethylene (HDPE),
low
density polyethylene
(LDPE) and
polypropylene (PP).
These three
polymers account for
55% of total global
plastic demand [3]. The
most acclaimed sectors
by industry for the use of
these polymers are
packaging sector,
construction, automotive,
electronics or agriculture
[4]. In Europe,
packaging sector
accounts for
approximately 40%
of the plastic used,
followed by
construction (20%),
automotive
(9%) and electronics
(6%). In Spain the trend
is similar, although
more plastic is used for
packaging (48%) and
agriculture (6%) [3].
In packaging sector, we
must highlight the
production of single-use
plastic bags, which are
dispensed daily in shops
around the world
and are used in
households in the most
developed countries.
According to the amount
of plastic produced, large
amounts of waste
are generated and often
managed incorrectly. In
2015, approximately
300 million tonnes of
plastic waste were
generated worldwide
with
polyethylene waste
being the most abundant
[5, 6]. In Europe, the
amount of plastic waste
generated in 2014
reached 25.8 million
tonnes [3]. Currently,
80% of the European
populations dispose of
all
their waste in the same
container, without
separation. This fraction
is
known as municipal
solid waste, and most of
the exible packaging
(including plastic bags)
ends up in this waste
stream. Approximately
40% of municipal solid
plastic waste is exible
packaging.
Plastic waste can
follow three different
paths: mechanical
recycling, whereby
waste is transformed
back into a usable
product
similar to the original
one; energy recovery,
which consists of
the incineration of waste
for energy; and
nally landlls,
where
waste that is not
recycled, accumulates
[7]. In 2016, mechanical
recycling rate in Europe
reached 31%, energy
recovery 42% and
land lling
approximately 27%.
These percentages vary
according
to the infrastructure
available in each
country and its
economic
and political situation.
For example, the amount
of plastic waste
deposited in landlls in
Spain in 2016 was well
above the European
average, approximately
45%. Therefore, almost
half of the plastic
waste generated in Spain
ends up in landlls [1].
Flexible packaging
(including plastic bags)
is one of the most
difcult materials to
recycle. It tends to be
problematic during
collection and sorting
because of its low
weight/volume ratio, and
presents difculties to
be handled in recycling
facilities [8]. This
makes it uneconomic for
companies to invest in
collection and
recycling. In addition,
the properties of the
recycled product such
as colour, mechanical
properties or impact
resistance are sometimes
not the most suitable for
certain applications. The
main objective of
this article is, therefore,
to analyze the physical-
chemical properties
of plastic bags in order
to obtain information
that will allow the
improvement of
recycling facilities and
machinery, as well as to
70 years. In 1950 the world produced only 2 million tonnes per
year. Since then, annual production has increased by nearly
200-fold, reaching 381 million tonnes in 2015. For context, this
is roughly equivalent to the mass of two-thirds of the world
population”. An estimated 8.3 billion tons of plastic have been
produced since the 1950s — that’s equivalent to the weight of
more than 800,000 Eiffel Towers. And only 20% of it has been
recycled.
Data Description
As you can see from the picture below, I first explored all the
variables by country on a map and bar chart and attached the
corresponding finding.