(3) 221176 - MSRA+ITP for Erection of Precast Elements

File No.
: 221176
STANDARD Ref. No. : UPC/PM/221176/MS-02
METHOD STATEMENT FOR Rev. : 0
ERECTION OF PRECAST
Date : 25-September-2023
ELEMENTS
Page 2 of 20
CONTENTS
1. PURPOSE----------------------------------------------------------------------------------------------------------------------3
2. SCOPE OF WORK-----------------------------------------------------------------------------------------------------------3
3. REFERENCE------------------------------------------------------------------------------------------------------------------3
4. DEFINITIONS------------------------------------------------------------------------------------------------------------------3
5. RESPONSIBILITY------------------------------------------------------------------------------------------------------------3
6. GENERAL REQUIREMENTS---------------------------------------------------------------------------------------------5
6.1 Materials-------------------------------------------------------------------------------------------------------------------5
6.2 Manpower-----------------------------------------------------------------------------------------------------------------5
6.3 Equipment’s--------------------------------------------------------------------------------------------------------------5
7. ERECTION PROCEDURES------------------------------------------------------------------------------------------------6
7.A MS for Loading, Transportation of Precast Panels-------------------------------------------------------- 6
7.B Setting out of precast elements-----------------------------------------------------------------------------------9
7.C MS for Erection of Precast wall Panels------------------------------------------------------------------------10
Alignment of precast wall panels---------------------------------------------------------------------------13
Grouting of precast wall panels-----------------------------------------------------------------------------14
8. REPAIR PROCEDURE------------------------------------------------------------------------------------------------------15
9. HEALTH, SAFETY AND ENVIORNMENT-----------------------------------------------------------------------------18
10. ATTACHMENTS---------------------------------------------------------------------------------------------------------------20
10.1 ITP/CHECKLIST
10.2 Risk Assessment
CLIENT: CONSULTANT: MAIN-CONTRACTOR:

M/s. Bayaty Architects. M/s. Al Eslah General Contracting
M/s. Al Forsan International Sport
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1. PURPOSE
The aim of this method statement is to define the method of erection of precast concrete elements and repairs procedure
for this project Al Forsan International Equestrian Club Expansion Phase-2 at Khalifa City, Abu Dhabi – UAE.
.
2. SCOPE OF WORK
This method statement explains the activities involved in the delivery and erection of precast concrete elements (Non
laod panel only)
3. REFERENCE:
• Project specification
• Contract drawing
• Tolerance Manual for Precast and Pre-stressed Concrete Construction” MNL 135-00.
4. DEFINITIONS
UPC - United Precast Concrete
MS - Method Statement
ITP - Inspection and test plan
WIR - Work Inspection Request
Client - Al Forsan International Sport Resort
Consultant - Bavaty architects
Contractor - Al Eslah General Contracting
Sub-contract - United precast concrete Dubai LLC
5. RESPONSIBILITY
5.1 PROJECT MANAGER
He shall:
Be responsible for the overall implementation of this Method Statement.
Ensure that his site team of Project In-charge/Site Supervisor, Safety down the line from Foreman to operatives are
aware of the Method Statement.
Ensures the Contract Quality Plan and Quality Management System are followed.
Ensures all resources, human material and equipment are available to carry out the activities as planned and without any
delay.
Co-ordinate with all involving parties for the safe execution of this activities

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5.2 PROJECT ENGINEER/SITE ENGINEER

He shall:
Be responsible for the proper execution of this Method Statement as well as the Safety on Site.
Coordinates with Site Foreman, Gang Leader and Surveyor for a well-coordinated implementation of each activity.
Ensure that the work to be carried out in accordance with safe working procedure, good engineering practice and skills.
Maintain the records and all construction related reports.
Co-ordinate with site Safety Officer at all relevant stages of work for fulfilling the safety requirements.
Ensures that all works adhere to the contract documents and specifications, as well as the relevant method statement.
Ensures the Contract Quality Plan and Quality Management System are followed.
Ensures safe working procedures are followed in accordance with the Contract, Safety and Environment plan.
5.3 SITE QA/QC

He shall:
The QA/QC Engineer is responsible for the effective monitoring, implementation & documentation of QA/QC
Procedures.
The QA/QC Engineer shall ensure the implementation of ITP and Method Statements etc.
The QA/QC Engineer shall ensure that all the activities are proceeding by the submission and approval of IR and
Check list.
The QA/QC Engineer shall ensure that all the approvals are available for the safe movements of works.
5.4 HSE OFFICEER

He shall:
Be responsible to develop and maintain HSE related documentation and safe working practices.
To provide essential HSE advice and guidance to all personnel.
Coordinate with client HSE to ensure the requirements are fulfilled.
Ensure HSE rules and regulations are followed during execution. Take remedial action when necessary and report findings.
Performs routine tool box talk’s daily basis with all Site Operatives prior to start the activities.
To monitor safety aspects at site.
5.5 SITE SUPERVISOR

He shall:
Supervises all the work and ensures that the work is completed on time and in adherence to the QP, HSSE plan and relevant
method statements.
Performs morning tool box talk’s separately on daily basis prior to start of each and every activities.
Produces daily site reports.
Assign duties to the crew members and ensure that work to be carried out as per the PTW system.
Implements the Daily Site supervisions and instructions to the foreman down the line.
Reports to the Project Engineer
5.6 . FOREMAN
He shall:
• Shall execute the job and conduct the inspections as per the approved method statement, drawings, and
specifications.

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• Issue the correct and approved materials and explains the daily tasks to his workforce.
• Ensure works are progressed in the sequence as agreed with the Project Manager.
• Liaise with the Project Construction Manager for the allocation of the work force ensuring adequate manpower is
available.
6. GENERAL REQUIREMENTS
6.1. MATERIAL
The following materials will be used / required to complete, proper and safe Erection of precast elements:
• Tighter Bolts/GI Bolts
• Spray Paint (Bottle)
• Chalk line Powder
• Grout Mix
• Hessian Cloth
• Banding wire
• White wood
• Polyethylene Sheet
• Formwork
• Steel Reinforcement
• Joint Filler board
• Joint Sealant
• Water
• Concrete Repair Material
• Others
6.2. MANPOWER
The following personnel will be required to execute the safe implementation of the Erection Works:
• Project / Site Engineer
• QA/QC
• HSE Officer
• Foreman
• Survey Team
• Labours

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6.3. EQUIPMENT
The following plant / equipment / tools will be required to execute the Erection of Precast Elements:
• Mobile/Crawler crane
• Trailers/Pickup (1Ton/3Ton)/Passenger Bus
• MEWPS (Manlift/Scissor lift)
• Survey Equipment
• Grout Mixer Machine
• Tighter Machine
• Blower Machine
• Drill Machine
• Grander Machine
• Core drilling Machine
• Shuttering Tools
• Masonry tools
• Grout testing tools
7. ERECTION PROCEDURE
Erection Planning: Project Engineer/Site Engineer / Supervisor prepare the daily erection plan in accordance with the
project schedule and site requirements.
7. A MS FOR LOADING, TRANSPORTATION OF PRECAST PANELS
1. Transport department ensure adequate trailer to be used according to the shape and weight of the wall panels (ensured
by panel weight and dimensions from system and physical visual inspections to identify any projections etc.)
2. As per the site delivery request received, the factory Stockyard supervisor identifies the panel weights (in the system) and
conveys information to the loading team w.r.t. even distribution of loads on the trailer
3. Loading team secure the loaded wall panels with minimum three holding chain & locks (ensured by transport supervisor
for holding chains to be min 7mm dia. (Grade 80). with compatible locks). (As shown in below image A).
4. Transport foreman/ Driver ensure load is safe and secure prior to leave factory premises.

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Image A:
5. As an additional safety measure, the factory loading team to use additional chain locks and cargo lashing belts utilize to
secure the panels on the left and right side of the trailer independently. (As shown in image B &C below).

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Image B:
Image: C
Extra chain to secure panel individually

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6. Additional counter weights shall be used to balance the load on the trailer based on site delivery requests and concerned
precast panel weights.
Activity: Lifting / Loading & Unloading:
Personal Responsible: Foremen/Gang leaders/Trailer Driver
1. Site Foreman ascertains (24 hour in advance in close coordination with the main contractor personals), the precise
standby location (for erection) of the crane/trailer.
2. Foremen inspects (in coordination with the main contractor one day prior) ground conditions at locations of trailer standby
position for next day scheduled erections
3. If the ground conditions are not fairly leveled/compacted, the Main Contractor is requested to prepare the same prior to
next days scheduled erection
4. Panels will be delivered on ‘A’ frame trailers to site. (Detailed Factory loading of precast panels on A Frame trailer is
attached separately)
5. The loaded A Frame trailer driver also to ascertain ground condition safe for placing the trailers to commence lift
operations for scheduled erection works
6. The Trailer driver places the loaded A Frame trailer onto pre accessed positions (as highlighted above)
7. Site safety assistants/Lift foremen/gang leaders ensure to barricade/cordoned off the lift area using warning tapes/ sign
boards placed in the vicinity. No persons should be strictly allowed to move around below the lifted panels
8. The Foremen/Gang leader decides the panel to be lifted considering the following:
a. Weight of the panel
b. Ground conditions
c. Erection Sequence
9. The holding chains securing the panels on to the trailer (while transportation) are delinked by two members of the
unloading team under the guidance of the lift foremen/gang leader
10. The panel to be lifted in successive lifts are re-secured by re-linking the holding chains to the trailers by the members of
the unloading team under the guidance of the lift foremen/Gang leader (Panels of same length are placed staggered while
loading in factory to provide allowance to relink/secure the successive lift panels onto the trailer)
11. Nylon rope (used as Tag line) is secured on to the element to be lifted to control the movement and guide the panel from
the trailer onto its approved locations
12. Strictly ensuring all of the above highlighted process is fulfilled/completed, the detailed sequential Ground Floor erection
process will commence as follows:
7. B SETTING OUT OF PRECAST ELEMENTS

1. Axis gridlines and levels to be provided and marked on permanent structure for regular reference - by Main Contractor.
2. The dowels, dowel holes as the case may be, must be kept ready in the foundation (prior to casting) as per approved
dowel layout drawings.
3. With the help of the Axis gridlines and levels as provided by the main contractor, UPC will carry out the setting out by
marking the corresponding reference lines on the floor slab, walls or First Floor slab after screed. Chalk line markings for
inner and outer face of the panels and the panel length are all marked. Dowel locations are checked and if any
corrections required will be notified to Main Contractor for rectification.
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Note: If dowels/dowel holes are not in position, then, new dowels to be provided by drilling new holes with chemical
anchoring to be done by main contractor. Engineer should be notified prior to start & drilling activity in raft.
4. Levels of foundations or floors are checked with corresponding reference levels provided by the Main Contractor and then
accordingly PVC shims (min 20mm/Max 50mm) as required will be provided to maintain proper levels.
5. The thickness of the PVC Shims shall be as per standard of PCI MNL-135 for erection tolerances.
6. Wherever possible, element codes are marked on the floor slab, walls and First Floor slabs after screed.
7. C MS FOR THE ERECTION OF PRECAST WALL PANELS:

1. Sequence of erection will be in line with the project program
2. Panels will be delivered on ‘A’ or ‘U’ frame trailers to site. Proper and well compacted access for the trailers as required
must be provided by Main Contractor. Nylon rope as Tag line will be provided in the element to control the movement and
guide the panel.

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3. Panels will be lifted from trailer directly or from offloaded area nearby the erection location and erected into position using
mobile crane. Tested and certified lifting sling chains and nylon sling belts and hooks will be used to lift the elements.
4. Visual Inspections (will be conducted randomly) for elements in trailers for any deformation, cracks, broken edges, before
lifting from trailer. Any non-structural defects requiring cosmetic repairs shall be done (within tolerances as per PCI MNL-
135) in finishing stage. Any elements with structural defects shall be returned back to factory for repair/replacements
5. No persons should be allowed to move around below the lifted panels. The lifting area must be cordoned off as safety
precaution and warning sign boards fixed.
6. The panels will be erected in the respective location as per the approved drawings one by one and temporarily braced
using adjustable props fixed to bracing insert in the panel and other end fixed on the floor slabs by drilling hole and
punching drop in inserts and bolting or directly fixed with screw bolts.
7. The adjustable props to be used shall be in good condition (un-deformed)
8. The MEP contractor shall ensure the routing of the MEP pipes (in screed) shall be maintained standard for typical villas to
avoid any damages by drilling for prop support.
9. Physical marking (with red paint on screed) highlighting areas to be avoid drilling for prop support shall be provide by the
MEP contractor for 1st erection each time.
10. One or two person/s will be arranged at the trailer or at the rack to hook the lifting sling chain to the element for lifting.
(Lifting hooks shall be painted as per the month color coding in compliance to safety regulation) Straight edge ladders are
used to reach top of panel to hook. Prior to lifting the element, the shear keys are straightened, dowel holes are checked
and cleared of blockage if any and if possible clean the embedded inserts. Nylon ropes (6 – 8 Mts. approx.) as tag line to
control are tied at both ends of the element that is to be lifted and signalled for lifting.
11. The crew in-charge will then signal the crane operator and guide the panel above the erection location.

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12. The element is signalled to be slowly lowered down and when the tag line is at the reach of the erection crew persons,
they will hold the tag line to control and guide the element while simultaneously being lowered.
13. Holes will be drilled in the grade slab concrete or screed concrete and cleaned with blower to prop support the element
using screw bolts.
a. The MEP contractor shall ensure the routing of the MEP pipes (in screed) shall be maintained standard to avoid
any damages by drilling for prop support.
b. Physical marking (with red paint on screed) highlighting areas to be avoid drilling for prop support shall be
provide by the MEP contractor for 1st erection each time.
14. Once the element is guided into the dowels through the dowel holes in the required location and rested firmly on the
levelling shims (PVC), they will be supported by bracing with two adjustable prop supports by bolting one end to the
embedded insert in the element and the other end using self-tapping screw bolts. The element is maintained in vertical
position by adjusting the props supports and checking with spirit levels.
15. Once the element is vertical and rested firmly on the shims (PVC or CC cone block) and prop supported, the leader of the
crew will signal the crane operator to further lower down so that the element can be unhooked from the lifting sling chain
and release the crane for lifting next element.
16. Straight edge ladders will be used to fix the bracing props and unhooking the sling chains.
Note: Sling chain should not be released unless the element is rested and firmly prop supported.

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ALIGNMENT OF PRECAST WALL PANELS
Checking
vertically of
panel by using
plumb bob
1. The installed precast elements will be aligned using nylon thread to check straightness and plumb bob and spirit level
to check the verticality of panels. Crow bars will be used for pushing the panels by adjusting the push pull prop
supports.

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2. After alignment, locker bar is placed through the interlocked shear keys for vertical joint connection as applicable
as per approved RFC drawings.
3. Work Inspection Request (WIR) will be raised to the consultant (through the main contractor) for inspection and
upon approval (by the consultant) grouting & tamping activities will follow with approved materials.
GROUTING OF PRECAST WALL PANELS:
All Vertical joints and Dowel holes will be grouted using approved mix. Wooden shutter/ply plank will be used to cover the
pockets. Horizontal joints between precast and floor slabs in GF and/or precast and FF screed will be tamped with
approved mix or approved equivalent.
Note: Before grouting MEP contractor shall coordinate with UPC to ensure all MEP pipes connections are securely capped
to avoid grout entry and blockages.
BRIEF GROUTING PROCEDURE:

1. Ply planks /wooden shutter will be used for joints (internal and external). Concrete is poured from top with a mug
and/or plastic bucket. Concrete is prepared at site with approved material by mixing using mobile mixer. Ply
Planks/Wooden Shutters is removed next day or any time after.
2. From both side the gap is filled with approved tamping grout (UPC-S40-293) by pushing the concrete with a hand
trowel. Mixing (zero slumps) is done on site on a clean floor surface.
3. Dowel holes are closed with approved grouting material.

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Pouring grout in to the vertical joints of precast panels. After 6 hours of vertical grouting, precast beam installation can commence
as per approved drawings upon completion of precast beam installation-alignment, grouting will follow and subsequently 1st floor
hollow core slab erection can be commenced since the panels are already supported with 2 props supports. The same can be
removed also after 10 hours of pouring screed concrete. Refer: Method Statement for Erection of Hollow core Slabs.
All the above procedure is followed for installation of the FF elements up to roof HCS
8. REPAIR PROCEDURE FOR PRECAST ELEMENTS INCLUDING HCS
SURFACE PREPARATION:
• For any type of repair, the surface must be prepared properly before applying the repair materials. Whatever repair method
adopted the first step is, surface must be sound and thoroughly cleaned. All loose particles and mortar laitance, dirt, paint, etc.
must be removed by brushing with stiff wire brush or other suitable means until sound material is completely expose. This will
ensure good bond between the bonding agent and the structure. Repair shall be applied directly to the original surface. In
case steel is exposed, all exposed reinforcement should be thoroughly cleaned of any loose rust, scales or any contamination
that might interfere with bond. Steel has to be cleaned with no signs of rust.
• This initial preparation is vitally important and no reinstatement should be permitted unless it has been done.
• All repair works shall be carried out in line with the precast tolerances MNL-135

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CLASSIFICATION OF REPAIR:
Repair may be broadly classified in the following categories:
Type of Repair
A. Repair to spalled / chipped edges and corner in Precast panels 1
B. Closing of lifting pockets/ recesses, spalled edges 100 mm or more. 1
C. Hairline crack with width of 0.25mm or less. 2
D. Convex or concave bowing 3
E. Repair to Hollow core slabs 4
F. Repair of BW top level 5
REPAIR PROCEDURE NO. 1

SMOOTH SURFACE GREY CONCRETE
REPAIR TO SPALLED / CHIPPED EDGES AND CORNERS

RANGE 0 TO 50MM
1. Remove chipped and loose aggregates

2. Saturate with water and apply CONMIX - FIT BOND CM bonding agent.
3. Apply Approved repair material CONMIX-RECON GP-55
4. After one day of curing finishing will follow using approved CONMIX-RECON PH (M)
CLOSING OF LIFTING POCKETS / RECESSES,

SPALLED EDGES 50MM OR MORE
1. All unsound materials, paint, dust and loose particles shall be removed.
2. The prepared area shall be thoroughly wet with clean water before start of repair works.
3. CONMIX - FIT BOND CM shall be applied to the surface to be repaired.
4. Apply Approved material CONMIX-RECON GP-55 for up to 2mm deep from the surface.
5. After one day of curing, finishing will follow using approved material CONMIX-RECON PH (M)

FOR HAIRLINE -NON-STRUCTURAL CRACKS IN PANELS
A. HAIRLINE CRACK WITH WIDTH 0.25MM OR LESS
1. All area to be repaired shall be marked

2. The entire length of the crack to be notched with “V” shape at about 3mm deep.
4. Apply and finish using approved material CONMIX-RECON PH (M)

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STRAIGHTNESS OR BOW
CONVEX BOWING (PROJECTING SURFACE IS MORE THAN ALOWABLE TOLERANCE)

PREPARATION AND REPAIR
1. All the area to be repaired shall be marked.

2. Cup wheel grinding machine to be used to level the bulging portion in the surface.
4. Apply and finish using approved material CONMIX-RECON PH (M)
CONCAVE BOWING (DEPRESSION FROM THE REQUIRED SURFACE) MORE THAN THE ALLOWABLE
TOLERANCE
PREPARATION AND REPAIR
1. All the area to be repaired shall be marked out.

3. Apply approved material CONMIX-RECON PH (M) up to 3mm thick

REPAIR PROCEDURE FOR HOLLOW CORE SLABS
A. Spalled / Chipped Edges (0 – 50mm)
1. Remove unsound and loose concrete from the repairing surface.

2. Saturate with water and apply CONMIX - FIT BOND CM / Equivalent bonding agent.
3. Apply approved material CONMIX-RECON GP-55
4. Finish the surface using approved material CONMIX-RECON PH (M)
5. Water cure for 3 days by spraying water twice a day.
B. Spalled / Chipped Edges (50mm and more)
1. All unsound material, paint dust and loose particles shall be removed.
2. The prepared area shall be thoroughly wet with clean water before start of repair works.
3. CONMIX - FIT BOND CM / Equivalent shall be applied to the surface to be repaired.
4. Apply approved non-Shrink grout 2mm deep from the surface.
5. Finishing will follow using approved material CONMIX-RECON PH (M)
6. Water cure for 3 days by spraying water twice a day.

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C. FOR CRACKS BETWEEN (0-25mm wide)
1. Length of crack to be identified.

2. Make ‘V’ groove cutting in the length of crack and extend the ‘V’ groove by about 50mm more than length of the crack.
3. Clean the groove thoroughly for any loose materials and dust.
4. Apply CONMIX - FIT BOND CM / Equivalent bonding agent to the repair surface.
5. Repair the surface by filling the ‘V’ groove with Repair material CONMIX-RECON GP-55 such that 5mm and less recess is
available for finish.
6. Fine finish the repaired surface with Finish material CONMIX-RECON PH (M)
7. Water cures the repair surface for 3 days by spraying water twice a day.

REPAIR PROCEDURE FOR BW LEVELS
1. Correct level of the BW is identified and marked

2. The top-level surface is hacked and made roughened
3. Loose material to be cleaned thoroughly with water
4. Side shutter to be fixed on both faces of Boundary wall to be repaired
5. Apply approved Bonding agent on hacked/roughened surface
6. Pour approved structural Grout to the required level
7. 24 Hours later DE shutter and water cure for 3 days
8. Surface Finish with approved finishing material CONMIX-RECON PH (M)
9. HEALTH, SAFETY AND ENVIRONMENT

Health Safety measures and activities are to be implement in accordance Health Safety Management Plan and associated
procedures. The following Health and Safety expectations are to be achieved and complied with during the Method Statement
described works:
• All staff should have a safety induction and ensure that the H&S procedures are being followed at all times;
• The daily activity briefing / TBT meeting and associated retained information is to be completed prior to execution of
works;
• Fall protection should be used while working at height;
• Set out warning signs, and safety barricade as necessary near the erection area;
• The workforce is to beware of the dangers of heat fatigue and dehydration;
• Ensure that the attached risk assessment is adhered to;
• Safety hazard and security issues need to be considered always;

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• Chemical handling worker will always incorporate the practice of wearing complete PPE (respirator mask, chemical-
resistant gloves, safety eyewear/ goggles, and safety shoes) to avoid chemical-related incidents;
• Regular checking of personal protective equipment will be conducted to ensure that the PPE are always in good
condition;
• Regular inspection of the equipment to ensure good working condition;
• A copy of the MSDS shall always be present at workplace.
• The MSDS will also be submitted to the First Aider of the Main Contractor for reference purpose;
• Provision of necessary warning signs to inform the public;
• Ensuring availability of adequate drinking water when on site;
• 5-Point PPE has to be worn at all times on site area.
9.1 Emergency Response

An Emergency Response to be prepared to provide clear guidelines for the effective management of potential Emergency
situations that may occur on the Project and for the testing of Emergency Response capabilities, enabling the organization to
continually improve its HSE Performance.
Refer to attached Risk Assessment – HSE in Appendix 3 for the emergencies that could arise from this activity.
Important Contact Details of Emergency Services Contact Number

• Police 999
• Civil Defence: Ambulance 998
• Civil Defence: Fire 997
9.2 Risk Assessment

The evaluation of risks associated with the activities described in the Method Statement has been completed as per Hazard
Identification & Risk Assessment procedure. The potential hazards and measures for mitigation / control are identified in the
completed Risk Assessment – HSE form
9.3 Environment
Environmental Management measures and activities are to be implemented in accordance with the Construction Environment
Management Policy and local authority regulations.

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9.3.1 Environmental Aspects and Impacts

The evaluation of Environmental Aspects and Impacts associated with the activities described in the Method Statement has been
completed as per Aspects and Impacts – Environmental procedure. The potential Aspects, Impacts and measures for mitigation
/ control are identified in the completed Risk Assessment – HSE form
9.4 Prior to activities

• Obtain consent or approval from the Engineer to commence the Work;
• Prior to activities HSE induction will be conducted by HSE Team Members;
• All the equipment will be certified and checked prior to commencement of works;
• Safety induction courses shall be provided to all personnel prior to site attendance. All manpower must to use the required
PPE during execution of the works. Regular tool box meeting shall be conducted to explain the nature of works and
associated the risks;
• Proper coordination will subcontractor related to treatment scheduling and area preparation;
• Coordination and confirmation of personnel site access;
Ensure that copy of the approved material approval for the chemical (Used for grouting, tamping and repairing), and its Material
Safety Data Sheet (MSDS) kept with Site Engineer in charge
10. ATTACHMENTS: -
10.1 ITP/CHECKLIST
10.2 RISK ASSESSMENTS

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ITP/CHECKLIST
AL FORSAN INTERNATIONAL EQUESTRIAN CLUB EXPANSION PHASE 02 PROJECT SECTOR NO.SW17,
PLOT NO.C11, KHALIFA CITY, ABUDHABI- U.A.E.
Revision Record
0 26.09.2023 LMR SCJ P.P For Approval
M/s. Al Forsan International Sport Resort M/s. Bayaty Architects M/s. Al Eslah General Contracting
Legend
AL FORSAN INTERNATIONAL EQUESTRIAN CLUB EXPANSION
Project Name : PHASE 02 PROJECT SECTOR NO.SW17, PLOT NO.C11, KHALIFA AP – Approval H – Hold point
CITY, ABUDHABI- U.A.E. DS – Document Submission for approval N – Notification point Approval Status
R – Review UPC – United Precast Concrete A – Approved
I – Inspection/ Test BA – Bayaty Architects B – Approved as
Scope of Work : Erection of Precast Concrete Elements. S – Surveillance AGC – Al Eslah General Contracting noted
Sl. Application spec / Inspection/ Test by

Description of Inspection/Test Verifying Document Frequency Acceptance criteria Responsibility
No. Procedure UPC BA AGC
1.0 DOCUMENTATION
Design/Structural calculation & Project requirement, Approved drawings & Document Approval UPC Design
1.1
drawings Design specification calculations
Prior to erection
status A/B Engineer
DS R R/AP
Method statement
Method statement for Erection of Document Approval UPC Project
1.2
precast elements
UPC standard Procedures UPC/PM/221176/MS-02 Prior to erection
status A/B Manager
DS R R/AP
Inspection and Test Plan for Document Approval UPC QA/QC

1.3
Erection
UPC standard Procedures UPC/221176/ ITP-02 Prior to erection
status A/B Manager
DS R R/AP
Inspection/ Test by
Sl. Application spec /
Material submittal
Material submittals approval UPC QA/QC
1.5 Material submittals Project specifications
prior to erection
Prior to Erection Approval status A/B
Manager
DS R R/AP
2.0 PROCESS INSPECTION
As per sub contract Layout, elevation and As per approved

2.1 Site setting out
agreement shop drawings
Daily / Random
drawing
UPC Site Engineer I S S
As per Approved drawing

& Tolerance as per PCI
Manual -135
2.2 Erection of precast elements Inspection checklists All elements Approved drawing UPC Site Engineer I S S
8.10.13 Final inspection of
UPC/PM/221176/MS-02 erected precast
components
Inspection checklists
8.10.13 Final inspection of
erected precast components Layout, elevation and
2.3 Alignment
shop drawings
UPC Site Engineer I S H
& Tolerance as per PCI
UPC/PM/221176/MS-02 Manual -135
Inspection/ Test by
Sl. Application spec /
Inspection forms
Final inspection after finishing 8.10.13 Final inspection
works of erected precast
UPC Site Engineer I S H
components &
Attachments: QC Inspection checklists
8.10.13 FINAL INSPECTION OF ERECTED PRECAST COMPONENTS
Date/Year: Erection finished: Done by:

Project no: Project name:
Site Manager: Section:
RESULT
TOPIC REMARKS ERECTION
TOLERANCES ok Not ok
Elements aligned correctly

Elements leveled correctly
Elements plumped correctly
Mechanical fixing as per
specifications
Grout joints completed
Mastic joint intact
Lifting holes grouted
Bracing holes grouted
Surface appears even
Color appears even
Damage suitably repaired
Repairs appears even
RESULT FINAL INSPECTION ERECTED TILT PRECAST COMPONETS

Note: Erection tolerances as per PCI MNL-135
Checked by:------------------------------------------------- Date:---------------------------------------------
14-Apr-2011
RISK ASSESSMENT
UNITED PRECAST CONCRETE DUBAI LLC Document control number
UPC/EHS/SP04/F01
HAZARD IDENTIFICATION AND RISK ASSESSMENT
TASK DESCRIPTION: ERECTION AND REAPIR OF PRECAST CONCRETE ELEMENTS RA No UPC/PM/221176/MS-02
TASK SITE LOCATION: Al Forsan International Equestrian Club Expansion Phase-2 at Khalifa City, Abu Dhabi – UAE. RA Rev No. 00
PERSONAL PROTECTIVE EQUIPMENT REQUIRED: Hard Hat, Dust Mask, Ear Plug, Coverall, Hand Gloves, Safety Harness, Safety Shoe, DATE 26-09-2023
Safety vest, Safety Goggles
RISK/LOSS POTENTIAL ASSESSMENT MATRIX

PROBABILITYOF RECURRANCE
Almost Certain Very Likely Likely Unlikely Very Unlikely
SEVERITY OF OCCURRENCE Severity
Rating 1 or more times a Once every 10 Once in a lifetime/
Once per month Once per year
week years 100 years
Catastrophic
High High High Med Low
Multiple Fatalities / 5
Environmental release with detrimental effects requiring external emergency services 25 20 15 10 5
Major
High High High Med Low
Single Fatality/Multiple LTI’s/ Major Illness or Injury, disability/ 4
Environmental release with minimal off site impact 20 16 12 8 4
Moderate
Single LTI/ Serious but non-permanent injury or ill health High High Med Med Low
Work days lost/
3
15 12 9 6 3
On site release requiring environmental emergency plan to be activated
Minor
Medical attention needed. Med Med Med Low Low
No work restrictions/
2
10 8 6 4 2
Local on-site environmental release treated locally
Negligible
Low Low Low Low Low
Minor cuts & bruises or sickness/ 1
Nuisance release with no adverse impact 5 4 3 2 1
Probability Rating 5 4 3 2 1
Page 1 of 24 Rev. 07 [01-April - 2023] RISK LEVEL = (SXP) (Low- 1 to 5) (Medium: 6 to 10) (High: 12 to 25) HSE CONTROLLED DOCUMENT
UPC/EHS/SP04/F01
SI Risk Legal Risk Additional Control

Task Step Hazard Details Consequence Details P S Current Control Measures P S
No. Rank Req. Rank Measures
 HSE induction needs to be attended by all the new workers and
staff involved in the site works prior start of the activity.
 Lack of
 Pre-job safety tool box meeting and Daily activity Briefing with
information,
operatives shall be ensured prior the task by respective foreman.
instruction and
 System shall be implemented and ensured for the task on daily
trainings of the
basis DM
employees
 Warning and hazard signs shall be displayed in the area to warn COP
involved in task.
others in the area. 2,
 Lack of
 Required PPEs shall be provided to operatives involves in the 4,
supervision for
 Major Injury task. I.e. Hand gloves, eye protection, hard hat, steel toe safety 6,
the task.
to persons shoes, safety vest and goggles etc. 10,
 Noncompliance  Inspections
Initial and property  Ensure safe access and egress to the work location. 11,
with permit to  Checklists
arrangement damage,  Ensure the segregation of pedestrian and moving plants in the 21,
1 work system 2 3 6 1 3 3  Continuous
s of works long term working area. 22,
and Standard monitoring
incapacity &  Ensure that all the plant and equipment’s are 3rd party certified
Operating  Training
Death, by EIAC / ENAS approved agencies.
Procedures
 Ensure supervision for the task to be execute in safe manner. OSH
 Non-adherence
 Implement and comply with all safety procedures, safety AD
to general
measures related to the nature of works that are being carried out 42.0,
safety rules and
in accordance to main contractor HSE requirements. 44.0,
personnel
 Ensure the provision of right resources for the task. Such as 33.0
protective
competent operators, certified lifting gears and accessories, Safe
equipment’s.
power tools and equipment’s etc. Risk assessment & Method
(PPEs)
Statement briefing,
 Comply with the requirements of ADM municipality Waste
Management
UPC/EHS/SP04/F01
 Ensure that the precast elements are secured with necessary

chains and accessories.
 An Experienced and competent driver with UAE driving license to
drive / operate the vehicle.
 Adhere to UAE traffic rules and regulations.
 Be familiar with the route / road conditions.
 Vehicle  Ensure that sufficient access for the movement of trailer.
movement in  Avoid abrupt turns and stoppage (other than actual requirement)
black top and never overtake in the dust.
roads (capital  Always maintain safe distance from the vehicle in front and stop
area) the vehicle.
 Ensure proper vehicle condition through periodic inspections and
 Material may maintenance.
fall over other  Ensure driver wears seat belts
vehicles  Secure the materials firmly to avoid falling
 Struck with  Do not overload.
other vehicle /  Do not over stack (height). DM
Topple over  Ensure that sufficient access provided for the movement/
COP
maneuvering of the trailer.
 Major Injury CH.2
Transportati  Use safe site access provided by the Main Contractor.
to persons 0  Inspections
on of  Follow site speed limits.
and property  Checklists
Precast  Follow the site traffic rules and regulations.
2. damage, 4 5 20 1 5 5  Continuous
Element  Vehicle  Banksman should be provided while reversing or parking the
long term OSH monitoring
panels and movement in trailer.
incapacity & AD  Training
HCS graded roads  Do not park the trailer at the access. Park in designated parking
Death, 42.0,
(Inside the area provided by the Main Contractor.
project).  Do not maneuver the trailer close to the excavation. 44.0,.
 Driver must not use the mobile / ear phone while operating 33.0
 Material may vehicle.
fall over other  Trailers to bring close to the erection area, surrounding of the
vehicles trailers to be cordoned off.
 Struck with  Banksman to guide the trailer to the right position.
other vehicle /  Trailer driver to be alert and following instructions while reversing.
Topple over in  Stay within the speed limit and never overtake in the dust.
excavations  Ensure driver wears seat belts
 Struck with  Secure the materials firmly to avoid falling
persons  Do not overload.
 Do not over stack (height).
 Ensure the route to the site is clear of obstacles for easy access
and egress of vehicle / movement / maneuvering.
 Prior to leaving the vehicle, the driver should ensure that the
engine has been switched off and hand brake applied.
 The driver should wear all mandatory PPEs
 Reverse Alarm must be audible and the back lights must be on.
UPC/EHS/SP04/F01

 Tool Box Talk and Daily Activity Briefing have to be conducted to
all employees at site.
 Always do pre-use inspection of the lifting equipment and lifting
gears
 Ensure that the ground is compacted well enough to place the
crane.
 The Crane should have a valid UAE Registration and ENAS
Lifting of /EIAC valid third-party inspection certificate.
DM
precast  Ensure that crane outrigger fully extended and pad support has
COP
elements from been provided.
Ch
trailer  Crane and lifting accessories SWL is suitable for the lift.
Stacking of 11,10,
 Major Injury  Crane operators should be alert and clearly understand the
precast 21,22
to workers, signals from the Rigger / Banks man.  Inspections
elements in  Suspended
3. Fatality and 3 5 15  Ensure that the lifting accessories are free from damage. 1 5 5  Continuous
the loads fall on the
property  All lifting operations should be ceased if wind speed exceeds 38 Monitoring
designated operatives or OSH
damage km/hr.
area. properties. AD
 DM approved 3rd party certification for the operator as well
 Collapsing of 42.0,
banksman.
crane defective 44.0,.
 Tagline should be provided to control the load.
lifting gears 33.0
 Crane operator must have a valid UAE driving license.
 Lifting gears must have valid third-party inspection certificate.
 Provide Instruction, Training and supervision to all operatives.
 The Lifting activity area should be declared as exclusion zone
and should be barricaded.
 Safety harness to be used to prevent from the falling.
Stacking of
precast DM
elements  Ensure that Stacking area is compacted well enough COP
 Ensure adequate timber support (dunnage) has been provided to Ch
 Person falls from stack precast elements 11,10,
the height while  Ladder to be safely placed and secured from top and bottom. 21,22
 Injury or
detaching the  Make sure A frame stands are provided at the site storage area  Inspections
worse,
crane chains from 3 5 15 for stacking of panels and secured with chain slings. OSH 1 5 5  Continuous
property
the precast  The area shall be barricaded for unauthorized entry. AD Monitoring
damage
elements using  Warning signs must be provided in stacking area. 41.0
ladders.  Proper access must be provided within stacking areas. 42.0,
 Stacked material  If site storage is required, elements should be stacked in a safe 44.0,
falls on the manner. 33.0,
persons or 14.0
material.
UPC/EHS/SP04/F01

 Adopting
unsafe posture
for the work
 Consider the volume and shape of the objects while deciding the
which could
number of persons to be used
result in back
 Use kinetic method of material handling (feet apart, straight back,
injury or
 Pinch points chin in fan grip and hold weight close to the body). Repeat the
muscular pains.
during same procured while unloading.
 Untidy or
stacking of  Avoid repeated bending and resting of the back
uneven ground
materials  Persons shall not be allowed to lift more than 25 kg.
condition which
which could  Wherever possible give preference to Mechanical lifting aids.
could result in
result in  Keep hand/ legs clear of the rollers while moving heavy objects  Inspections
slip trips and DM
hands and using rollers, use push sticker (where ever possible)  Checklists
falls. COP
Manual finger  Inspect the material to be lifted for sharp corners, firmness  Continuous
4.  Lack of right 3 3 9 CHAP 1 3 3
Handling injuries. /rigidity of the packing Monitoring
resources for TER-
 Crush  Keep the unloading point clear and keep packing ready they’re  Training
handling of 7 ,4
Injuries before attempting the lifting operations
heavy materials
 Muscular  Survey the root for any obstructions/ slipping hazardous.
i.e. manual
Skeletal  Don’t carry too bulky materials which will obstruct the eye site.
pallet trucks,
disorder  Use handling accessories (hooks, handles, etc.) appropriately
wheel barrows,
 Lower/ upper designed for handling respective materials.
plants etc.
back pain  5-point PPE must be worn hard hat, safety goggles, high vest,
 Unsafe stacking
hand gloves &safety boot, safety goggles and safety vest.
too high,
 The size and shape of the load must be considered together with
leaning loads.
any lifting points which may be available.
 Unstable
stacking of
materials
 Not certified /  Hitting and  Make sure prior starting Prior to parking the loaded trailer loaded, DM
competent collision with ensure that the ground is level and compacted well enough. COP
operator / rigger the plants  Trailers to bring close to the erection area, surrounding of the 2,
is used. and vehicles trailers to be cordoned off to prevent unauthorized entry. 4,
 Inspections
 Struck by crane that may  The lifting area should be declared as exclusion zone and should 6,
 Checklists
Erection of counter weight result to be barricaded. 10,
 Continuous
Precast  Use of property  Only competent, trained and certified rigger should perform the 11,
monitoring
Elements defective lifting damaged, rigging activities. 21,
5. 3 5 15 1 5 5  Training
(Wall equipment’s serious injury  Safe, compacted and clear access close to the erection location 22,
 Task
Panels) tools and or fatality has to be provided for the crane for the erection of elements 13 to
Briefing and
tackles  Collapse of 15 mtr radius has to be considered for the crane center to
Tool Box
 Poor rigging the ground erection location. OSH
talks.
practices such  Delay of  The signals should be visible to the Operator. use wireless AD
as not work and communication system (Walkie- Talkie)". 41.0
maintained the uncontrolled  Prior starting the lifting operation, the crane operator shall ensure 42.0,
load center of activity due that he has a clear and unrestricted view of the load and 44.0,
UPC/EHS/SP04/F01

gravity, failure to operational areas; if not he should act under the directions of an 33.0,
to stabilize the inadequate authorized signaler who is positioned to have such a clear and 14.0
loads during supervision. uninterrupted view
lifting operation.  Obstructions  Prior to lifting the precast element from the trailer ensure that
 Lack of tag to other other elements are secured with chain.
lines to control usual  Tagline should be attached to the lifted precast element to control
the movement movements / the swinging action of the panel.
of load. services  Never lift the load above peoples and vehicles
 Working under operating in  The provided tag line should not entangle anywhere while lifting.
the suspend the area. The lifting area must be clear.
loads  Vehicle  Prior to lifting and while lifting, the rigger should ensure the
 Falling Objects collision that provided tagline will not entangle with any rebar, dowels,
 Unauthorized may result to concretes or any other substances.
entry in the damage of  The rigger should also ensure the person who provided the Tag
lifting area due property and line is not in contact with the Tag line while lifting. (The tag line
to non- serious injury might get entangled on the person’s hand / leg / body which may
established to the people lead to accidents).
exclusion zones within the  Method of Statement &Risk Assessment to be communicated to
 Unstable vicinity the workforce and the same to be recorded.
ground  Post Warning signs in the work area.
conditions  While lifting the panel from the trailers, make sure temporary
 High wooden support or other supports are provided on the bottom of
wind/Adverse the A Frame Trailer to avoid the inclination to other side due to
weather load / weight variation.
 Falling Objects  Lifting supervisor for the task to coordinate lifting operations shall
 Unauthorized be assigned.
entry in the  Pre-Job tool box talks with the lifting team shall be conducted on
lifting area due daily basis.
to lack of  Risk assessment communication with the team prior the task.
instructions or  Lifting permit to work shall be obtained and ensure the
signals by the implementation of safety precautions and requirements for the
crane operator. task.
 High  Warning signs and barricades shall be maintained in the lifting
wind/Adverse operation area.
weather  Ensure that all non-relevant workers have been removed from
area during lifting operations.
 During lifting of panel from the trailer the person working on the
ladder shall be wear safety harness and it will be hooked to fall
arrestor which was slinged to the crane hook.
 Ensure banksman communicating with operator while erecting
the panels and adhere with the instructions.
UPC/EHS/SP04/F01

 Minimize the use of hands to adjust the or align the panel sudden
involuntary action in other case use craw bars where ever DM
 Entrapment of
applicable and maximize the use. COP
hands or legs
 Ensure the harness anchored safely on the adjacent rigid 2,
while elements
structures of Fall Arrestor shall be used. 4,
erecting on the
 Ensure the activity and its safe procedures briefed prior to the 6,
Erection dowels.
works and shall comply with the erection sequence as per the 10,
and  Inspections
drawings. 11,
alignment  Poor signaling  Checklists
 Moderate  Make sure that the Sling chain should not be released unless the 21,
of precast can hit the  Continuous
6. injury/propert 3 3 9 element is rested and firmly prop supported. 22, 1 3 3
elements elements near Monitoring
y damage  Ensure use of taglines. The panel shall be tied up with fiber rope
(Wall to the adjacent  Training
at both sides of panel, the rope has sufficient length to control OSH
Panels) structures or 
panel while lifting up for controlling the sudden movement. AD
person.
 While working at the edges make sure the safety harness shall 41.0
be hooked to the life line provided by main contractor. 42.0,
 Person falls
 The bracing props shall not be removed until completion of 44.0,
from height
grouting. 33.0,
while erecting
 Temporary Prop supports floor wise shall be removed after the 14.0
on the edges.
panel are completed and gained full strength.
 Improper
handling of DM
supporting COP
props 2,3,4
Manual  Inspections
 Props slips
handling  Ensure safe posture while lifting the props and avoid sudden  Checklists
from the hands  Moderate OSH
while turning, may hit the nearby person.  Continuous
7. while placing on injury/chronic 3 3 9 AD 1 3 3
erection of  Ensure to hold the props on its handles not on the slits. Monitoring
the panels back pain 41.0
precast  Ensure use of hand gloves to protect from hot surfaces.  Training
 Entrapment of 42.0,

fingers in 44.0,
between the 33.0,
slits of the 14.0
props
UPC/EHS/SP04/F01

 Ensure that Safe working load of the props are suitable for
holding the precast Element.
DM
 Ensure that props are free from damage.
COP
 Ensure that the concrete floor is strong enough to hold the prop
CH
fixing.  Inspections
8,11.1
 Ensure that props fixing are as per the requirement.  Checklists
0,4
 Correct size bolts as required to be used to fix he props and  Continuous
Propping of  Falling of  Property should be free from damages. monitoring
OSH
8. Precast Precast damage and 4 5 20  Prior to de-slinging the panel, clear the area and ensure propping 1 5 5  Training
AD
Element Element Major injury of the Precast Elements are done safely.  Task
41.0
 Tool Box Talk has to be conducted to all employees at the site. Briefing and
42.0,
 The bracing props shall not be removed until the cast in situ Tool Box
44.0,
connection beams at roof level are casted and completed by the talks.
33.0,
main contractor.
14.0,
 bracing support props at the roof levels shall not be removed until
23.0
the precast elements are connected through wet stitching by CIS
beams (by the main contractor)
 Ensure that panel aligned properly with crowbar, spirit level and
plumb bob.
 Make sure the Verticality of the panel checked and aligned.
 Specific Steel Rods / J Bars to be used for removing the
Temporary Shim Packs from the bottom of the panels
 No attempt shall be made to remove the safety shim pack by
DM
inserting hand in between the Erected panel bottom and CIP up
 Use of Crow COP
stand/.
Bars CH
 The Precast elements must be free from damages and cracks to  Inspections
8,11.1
place the crowbar at the bottom panel (Between Panel &Upstand  Checklists
 Slip of the 0,4
 Major Injury / Floor) for alignment works. It may lead to slipping of crowbar  Continuous
Alignment of Precast Panels
to persons while aligning. monitoring
Erected or breaking of OSH
9. (Hand, 3 3 9  Use the proper size and kind of bar for the job. 1 3 3  Training
Precast Panel edges AD
Figure) cut,  Ensure to hold the crowbar tightly.  Task
Panels. while aligning 41.0
Fracture.  Do not hold the crow bar with oily hands or gloves. Briefing and
using Crow 42.0,
 Ensure no one is in front while using crowbar. Tool Box
Bars and hit 44.0,
 A piece of pipe or an iron bar, should never be substituted for a talks.
against the 33.1,
crowbar since they may skip and cause injury.
body parts 14.0
 The crowbar should have a point or toe of such shape that it will
,23.0
grip the object to be moved.
 The crowbar should have a heel to act as a pivot or fulcrum.
 Provision of wood block under the heel will prevent the crowbar
from slipping and injuring the hand.
 Do not leave crowbars lying on shop floors or work areas; they
may cause a tripping hazard.
UPC/EHS/SP04/F01

 Adjustable
props  Ensure the bracing props inserts the rigid point DM  Inspections
 Property
 Props should not insert in the utility sleeves inside the floors. COP  Checklists
damage
 Bracing  Alignment on the edges of the building, area under the works to CH  Continuous
(Precast 3 5 15 1 5 5
inserted on the be barricaded. 8,11.1 Monitoring
elements)/
weak base may  Ensure the task and SOP has briefed to the workers prior to the 0,4  Training
fatality
downfalls the works 
elements.
UPC/EHS/SP04/F01

 Select the bit or attachment suitable for the size of the drill and
the work being done.
 Ensure that the bit or attachments are properly seated and
tightened in the chuck.
 Electric shock  Use only bits and attachments that turn true.
 Moving tool bits  Use the auxiliary (second) handle for larger work or continuous
DM
 Sudden operation.
COP
movement of  Wear safety glasses or a face shield (with safety glasses or
CH
the tool, goggles). 16,15,
 Hitting a hidden  Keep drill air vents clear to maintain adequate ventilation. 10,2
reinforcement  Keep drill bits sharp always.
and twisting.  Keep all cords clear of the cutting area during use. Inspect for OSH
 Flying particles frays or damage before each use. AD
from the tool.  Disconnect power supply before changing or adjusting bit or 41.0
 Flying dust. attachments. 42.0,
 Vibration.  Tighten the chuck securely. Remove chuck key before starting 44.0,3  Inspections
Drilling of
 Trailing drill.  Checklists
Holes for  Moderate 3.1,14
cables/Hoses,  Secure work piece being drilled to prevent movement. .0,23.  Continuous
10. propping injury/Fractur 3 3 9 1 3 3
tripping hazard.  Clamp stock so work will not twist or spin. 0,15.0 Monitoring
and fixing of e
 Fire  Do not drill with one hand while holding the material with the , 35.0  Training
plate.
 Lack of color other. 
coding and  Do not use a bent drill bit.
inspection of  Do not exceed the manufacturer's recommended maximum
power tools by drilling capacities.
competent  Do not use a hole saw cutter without the pilot drill.
person.  Does not use high speed steel (HSS) bits without cooling or using
 Lack lubrication.
information,  Do not attempt to free a jammed bit by starting and stopping the
instruction, and drill. Unplug the drill and then remove the bit from the work piece.
supervision in  Do not reach under or around stock being drilled.
the safe use of  Do not overreach. Always keep proper footing and balance.
power tools.  Do not raise or lower the drill by its power cord.
 Do not use in wet or muddy locations. Use a non- powered drill
instead.
 Do not use excessive force to drill into hard material. Reduce drill
speed if possible.
UPC/EHS/SP04/F01

 Always keep your work area free of debris and other objects that
may cause tripping or slip hazards.
 Before using a hammer, ensure that its handle is not loose,
cracked or splintered. Make sure, too, the handle fits securely.
 Use hammers or mallets with electrically insulated handles for
work on or around exposed energized parts.
 Wear appropriate eye protection since flying debris from
shattered materials can injure your eyes.
 Make sure you have enough clearance from fellow workers when
performing work with a hammer or mallet. DM
 Choose a hammer with a cushioned handle to protect you from COP
vibration, impact and squeezing pressure. CH
 Select a hammer with a weight appropriate to your size and 16,15,
 Using of impact capacity, as well as the job at hand. 10,2
hammer  Ensure that you have secure footing and good balance while  Inspections
Installation  Major injury
using a hammer. OSH  Checklists
of threaded  Fracture,
 Shattering or  You can use clamps or a vise to secure the piece you are struck AD  Continuous
11. bolts with puncture 3 4 12 41.0 1 4 4
breakage of with a hammer. Monitoring
impact wound, crush
hammer,  Use only a hammer when driving nails into an object or 42.0,  Training
hammer injury
Slippage of the material. Never use a rock, brick or other tools for this purpose or 44.0, 
hammer risk getting injured. 33.0,
 Avoid using hammers with sharp edges as they can cut off 14.0,
circulation in your finger after long periods of use. 23.0,
 When pulling nails or prying material apart, ensure that the claw 15.0,
of the hammer is in the proper position and the right leverage is 35.0
applied.
 Avoid awkward positions when using the hammer to prevent
strains and other kinds of stress.
 While working on a ladder, never hammer by extending your
torso outside the side rails of the ladder.
 Keep hammers and other tools organized by placing them in tool
chests or tool boxes.
 Never leave hammers and other tool strewn about in your work
area.
UPC/EHS/SP04/F01

 Erection of precast elements as per method statement.
 Landing on  Specific risk assessment to be undertaken prior to all work at
the wrong height activities.
body part or  Area under the work to be barricaded and warning board to be DM
 Falling from surface. Can displayed. COP
height cause Spinal,  All tools used in high level to be secured properly. CH
 Falling of head, or  Tools to be secured with lanyard, when being used. 8,11.
material neck injuries  Workers at site should wear a hard hat. 10,4
Working at  Inspections
 Tripping Hazard  can leave the  Use of long handled tools where appropriate.
height – for  Checklists
 Manual worker  Suitable equipment used for specific jobs. OSH
12. the erection 3 4 12 1 4 4  Continuous
Handling severely  All persons working at height should wear a safety harness and AD
of precast Monitoring
 Poor Visibility disabled or anchor it on lifeline or rigid structure to prevent falls from height. 41.0
elements  Training
 Open Edges lead to death  Consider the use of fall arrest systems depending on nature of 42.0,
 Adverse  Falls can task, equipment and duration. 44.0,
weather cause broken  Adequate and appropriate signs in place to warn of hazards 33.0,
conditions bones, like below the work area. 14.0,
wrist, arm,  Work scheduled to take place when persons/others are not in the 23.0
ankle, and immediate area.
hip fractures.  Workers at site should wear a hard hat.
 Provide Instruction, Training and supervision to all operatives.
 Inspections
 Good housekeeping in place to ensure nothing is stored in such a  Checklists
way that it will fall from height.  Continuous
 Materials, tools or debris must not be thrown down from height. monitoring
 Being hit by  Major injuries
3 4 12  Areas where there is a risk of a falling object needs to be clearly 1 4 4  Training
Falling objects. to persons
indicated and unauthorized people need to be kept from it.  Task
 PPE Mandatory all time at site; the Personal Protective Briefing and
Equipment checklist should be completed. Tool Box
talks.
 Avoid the need to work on/near/pass across a fragile surface
wherever possible
 Use of suitable fixed access, e.g. stairs/ladders rather than
temporary equipment where possible. (Provided by main
DM  Inspections
contractor)
 Working at COP  Checklists
 Life line shall be available on working at edges or on roof.
building edges,  Major injuries CH  Continuous
4 4 16  Edge protections and life lines shall be provided by main 1 4 4
on Beams, roof to persons 8,11.1 monitoring
contractor.
etc. 0,4  Training
 Fragile surface identified with suitable and prominent signage.

 Use of suitable working platforms with guard rails during work on
or near a building edge. (By main contractor)
 Use of suitable PPE identified from the Personal Protective
Equipment.
UPC/EHS/SP04/F01

DM
 Poor flooring or  Inspections
COP
area where  Each individual area where work at height is to be carried out  Checklists
 Major injuries CH
work at height 4 4 16 needs to be inspected before use’ e.g. floors surfaces, guard rails 1 4 4  Continuous
to persons 8,11.1
is to be carried etc. monitoring
0,4
out.  Training
 Ensure that the ladder is free from damage and none-slip pad
fixed.
 Ladder shall hold, while people standing on the ladder.
 Person climbing on the ladder shall maintain three-point contact.
 Always face the ladder while ascending and descending.
 Ladder shall extend 1 meter from the top rest point.
 Landing on
 Do not overreach from the ladder.
the wrong
 Do not carry loads on the ladder DM
body part or
 Ensure the provision of safe access through ladder at 75-degree COP
surface. Can  Inspections
angle. Minimum 3 to 5 rungs shall be projected outside at the end CH
cause Spinal,  Checklists
 Work at height to provide a handhold for users. 8,11.1
head, or  Continuous
 Slippery  Regular inspections to the ladder as per the standard. 0,4
neck injuries monitoring
surface  Two lanyards hook full body harness to be used by the worker
Using ladder  can leave the  Training
 Defective climbing the ladder
for slinging worker  Task
13. ladder 4 5 20  The safety harness shall be hooked to the fall arrestor which was OSH 1 5 5
precast severely Briefing and
 Placing on the installed to the mobile crane hook while climbing. AD
element disabled or Tool Box
improper area.  Do not remove both hooks at same time. Always ensure one 41.0
lead to death talks
 Slippery hand & hook is connected with the anchor point. 42.0,
 Falls can  Training on
leg protections  Ensure Inspections of ladder to identify any defects or spillage of 44.0,3
cause broken working at
any slippery substance. 3.1,14
bones, like heights
 Ensure training on working at heights .0,23.
wrist, arm,
 Ensure hand gloves & safety shoe were not wet or free grease 0
ankle, and
and oil.
hip fractures.
 Ensure Inspections of ladder to identify any defects or spillage of
any slippery substance.
 Continuous monitoring
 Task Briefing and Tool Box talks
 Ensure training on working at heights (Maintaining Social
distancing measures)
UPC/EHS/SP04/F01

DM
COP
CH
 Ensure that all operatives are wearing all required Personal 16,15,  Inspections
 Allergy
Grouting Protective Equipment (Coverall, Hard Hat, Hand Gloves, Dust 10,2  Checklists
(Dermatitis)
and tamping Mark, Goggles and Safety Shoes)  Continuous
 Health
precast  Cement –  Ensure the MSDS of the Cement and chemicals are available on OSH monitoring
Effects like
14. element – Contact with 4 4 16 site. AD 1 4 4  Training
cancer and
using grout skin -Irritant  Prior to commencing the grouting and tamping works, MSDS and 41.0  Task
damage to 42.0,
mix Risk assessment should be briefed to the operatives. Briefing and
body organs
 Hazardous waste to be disposed as per DM Regulations. 44.0, Toolbox

 Housekeeping to be maintained on a regular basis 33.1, Talks
14.0
,23.0
1.0
 Inhalation of  Inspections
Dust  Checklists
 Contact of DM  Continuous
 Wear goggles, dust masks and protective gloves.
dust into COP monitoring
 Eye & Skin contact – wash immediately with copious quantities of
 Dust eyes and 3 4 12 CH 1 4 4  Training
water and remove contaminated clothing immediately.
skin 16,15,  Task
 Inhalation: Ensure that workers are wearing mask.
 Silicosis, 10,2 Briefing and
respiratory Toolbox
problems Talks
UPC/EHS/SP04/F01
 Operator to be trained in correct use of Electric Cement Mixer

 Cement Mixer to be used in compliance with manufacturer’s
instructions
 Ensure operator’s hands and body parts are kept clear during
operation and maintenance
 All Necessary guards and safety devices are in place protecting
workers from all moving parts.
 Ensure equipment is maintained and in good condition before
use
 Do not use faulty equipment.
 Use equipment as per manufacturers recommendations
 Power leads and extension cables are used only with caution in
and around practical work area.
 Wear appropriate footwear
 Check that the accessories and attachments are properly fitted DM
and that all guards and other safety devices are in place and COP
 Crush
working properly. CH
 Entanglement & injuries
 Before you inspect any parts, make sure the power is turned off 16,15,
Entrapment  Electric
and the lead unplugged from the power source. 10,2  Inspections
 Noise and Shock
Mixing Grout  Check workspace and walkways to ensure no slip/trip hazards  Checklists
Vibration  Burns
/ Tamping are present. OSH  Continuous
 Fire, Explosion  Equipment
material  Ensure the mixer is in a suitable safe work area and select a firm, AD monitoring
& Electrocution damage.
15. using 4 4 16 level and stable ground surface. 41.0 1 4 4  Training
 Slips, Trips and  Stiffening of
Concrete  Identify ON/OFF switch and emergency stop button. 42.0,  Task
falls lungs
Mixer  Ensure all other employees are clear of the immediate work area. 44.0, Briefing and
 Manual  Throat
Machine  When you start up the machine, listen for unusual noises or 33.0, Toolbox
Handling infections 14.0,
vibrations. Talks
 Mechanical and
 Never use the electric mixer outdoors in the rain. 23.0,
Failure respiratory
 Never use mixer without all guarding in place. 15.0,
diseases
 Be conscious of your manual handling techniques when adding 35.0
cement powder, gravel and sand to the mixer bowl using a
shovel.
 Avoid breathing dust – wear suitable dust mask or respirator in
dusty areas.
 Keep your hands and feet away from moving parts at all times.
 Never leave the mixer running unattended.
 Ensure good housekeeping practices are in place to minimize
waste build-up.
 Disconnect machine from power supply.
 Empty the mixer drum of all contents.
 While still wet, wash out with clear water.
 Allow mixer to revolve to wash the interior and carefully clean off
the exterior.
 Avoid water entry into electric motor when washing exterior of
machine.
UPC/EHS/SP04/F01

 Secure machine against movement when transporting.
 Ensure the Concrete mixer machine and electrical cables are free
from damages.
 Always do pre use inspections of the tools equipment’s to be
used.
 Ensure the ELCB is connected to the electrical circuit.
 Never use equipment’s with frayed cords, damaged insulations or
broken plugs.
 Inspection
DM s
 Entry of COP  Checklists
Removal of  Eye injury
particles into  Continuou
loose and CH
eyes and  Ensure that all operatives are wearing goggles, masks and hand s
16. particles respiratory 4 4 16 8,11. 1 4 4
Respiratory gloves. monitoring
using stiff disorders/inju 20,10
wire brush
system/injury to
ry to hands  Training
hands ,2  Task
briefing
and TBT
UPC/EHS/SP04/F01

 Electric shock
 Always do pre use inspections of the tools and equipment’s to be
 Moving tool bits
used.
 Sudden movement
 Ensure that grinding and cutting disc is free from crack.
of the tool,
 Ensure that Cutting/grinding disc RPM is matching with
 Hitting a hidden 
machine’s RPM. Inspection
reinforcement and
 Ensure that the safety guard provided on cutting and grinding DM s
twisting.
machine. COP  Checklists
 Flying particles
 Use right disc for the job. CH  Continuou
from the tool.
 Inspect the area in which the work is to be performed and 16,15, s
 Flying dust. 10,2
consider all possible hazards and any necessary precautions. monitoring
 Vibration.
 Precautionary actions in advance to eliminate the fire.  Training
 Trailing
Chipping,
cables/Hoses,  Major Injury
(Availability of Fire extinguisher / Water in the workplace)  Task
17. Drilling & 4 4 16  When working in an open area, ensure there is a four-meter OSH 1 4 4 briefing
tripping hazard. to persons AD
Grinding cleared space around the work activity. and TBT
 Fire 41.0
 Required personnel Protective Equipment’s must be used.  Training
 Lack of color 42.0,
(Protective Gloves, Goggles, Hard Hats, Face Masks) for use and
coding and 44.0,
 Obtain Hot work permit for specific tasks if required. safe
inspection of 33.1,
 Ensure grinding and cutting machines, electrical cables are in operation
power tools by 14.0
good condition. of power
competent person. ,23.0
 Ensure that ELCB is connected in the electric circuit. tools
 Lack 1.0
 Do not temper the equipment. 
information,
 Use are required Personal Protective Equipment (Hard Hat,
instruction, and
Safety Shoes, Suitable Hand Gloves, Goggles).
supervision in
 Ensure the Tool Box Talk and Daily Activity Briefing conducted to
the safe use of
all operatives.
power tools.
UPC/EHS/SP04/F01

 Prior to working Method statement and Risk Assessment to be
explained to all workers.
 If splashed into eyes irrigate with clean water and seek medical
assistance. DM
COP
 Use eye protection during the usage of chemical.
CH
 Avoid chemical contact with skin.
 Cements & 16,15,
 Gloves and protective clothing’s shall be used. 10,2,1
Chemicals - 
 Proper storage facilities for chemicals with all the requirements. 8,4
Inspections
Contact with skin
Repairing of  Housekeeping to be maintained on regular basis.  Checklists
 Exposure to
Precast  Do NOT reuse empty containers.  Continuous
chemicals through  Allergy
element  MSDS Communication shall be done to the workers prior use of OSH monitoring
direct contact with (Dermatitis),
18. using
body, inhalation, Irritant.
3 3 9 chemicals. AD 1 3 3  Training
chemicals  Wear appropriate clothing to prevent repeated or prolonged skin CoP –  Task
ingestion and  Eye injuries
CONMIX Fit contact. 1.0, Briefing and
injection
bond CM)  Keep in a cool, dry, well-ventilated area. Keep containers tightly 2.0 TBT
 Inadequate
storage and
closed. Store in correctly labelled containers. 42.0 
 All Handling, storage and application as per MSDS Requirements 21.0
Disposal.
 Absorb with inert, absorbent material. Sweep up. Transfer to 8.0
suitable, labelled containers for disposal. Clean spillage area 9.0
thoroughly with plenty of water.
 Do not allow product to enter drains. Prevent further spillage if
safe.
 Ensure adequate ventilation of the working area.
UPC/EHS/SP04/F01
 Prior to working Method statement and Risk Assessment to be

explained to all workers.
 If splashed into eyes irrigate with clean water and seek medical
assistance.
 Use eye protection during the usage of chemical.
 Avoid chemical contact with skin.
 Prolonged contact with moist or wet product may cause burns.
 Gloves and protective clothing’s shall be used.
 Proper storage facilities for chemicals with all the requirements.
 Housekeeping to be maintained on regular basis.
 All Handling, storage and application as per MSDS Requirements
 MSDS Communication shall be done to the workers prior use of
chemicals.
 Use only outdoors or in a well-ventilated area.
 Avoid inhalation of dust. Use work methods which minimize dust DM
COP
 Exposure to production.
CH
chemicals through  Avoid contact with eyes and prolonged skin contact.
16,15,
direct contact with  Wear protective gloves/protective clothing/eye protection/face 10,2,1
Repairing of
body, ingestion protection. 8,4  Inspections
Precast
and injection  Rinse cautiously with water for several minutes. Remove contact
element  Checklists
 Dust lenses, if present and easy to do. Continue rinsing.
using  Allergy OSH  Continuous
 Inadequate  Avoid Over exposure to the dust. AD
chemicals (Dermatitis), monitoring
19. storage and 3 3 9  Exclusive zone shall be provided during the mixing of chemical to CoP – 1 3 3
(CONMIX-
Disposal.
Irritant.
avoid exposure of dust to other workers.  Training
RECON PH  Eye injuries 1.0,  Task
 Exposure to  Collect and dispose of spillage 2.0
(M) CONMIX Briefing and
chemical /  Do not discharge into drains or watercourses or onto the ground. 42.0
-RECON GP- TBT
Splash of  Store in tightly-closed, original container in a dry and cool place. 21.0
55
chemical during  Seal opened containers and use up as soon as possible 8.0
mixing and  Collect powder using special dust vacuum cleaner with particle 9.0
troweling filter or carefully sweep into suitable waste disposal containers
and seal securely
 Alternatively, damp powder with fine spray (to avoid dust
formation) and remove slurry.
 Wear appropriate clothing to prevent repeated or prolonged skin
contact.
 Mixing should be carried out in a suitably sized mixing vessel,
using a slow speed.
 Part mixing may be adopted ensuring that the components are
mixed in a 3:1 ratio by volume of powder to liquid.
 Adequate PPES Eye protection, face shield and protective
clothing, hand gloves shall be worn.
 Adequate platform shall be provided prior commencing the
troweling activity.
 Make sure exclusive zone shall be provided during the troweling
activity.
UPC/EHS/SP04/F01

 Competent Scaffolder to erect the scaffolding.
 Only a competent and certified / authorized person is allowed to
inspect and fix the scaffold tag on scaffolding.
 Ensure the Scaffolding erected on compacted ground with
specific components and Scaffold tag provided by the Main
Contractor. DM
 Do not overload.  Inspections
COP
 Working at  Do not temper the parts.  Checklists
CH
Erection, Height – fall  Ensure the Platform is fully planked and guardrail and toe board 8,10,4  Continuous
Repairing from height. monitoring
 (Major) provided.
and External  Lack of tagging  All employees working on the scaffolding should wear a safety OSH  Training
Personal
Finishing of system harness and anchor it on the provided lifeline / guard rail. AD  Task
20. Injury, long 4 4 16 1 4 4
Precast  Damaged or  Ensure that access ladder is provided. 41.0 Briefing and
term
element missing scaffold Toolbox
incapacity.  Ensure that safe access and egress. 42.0,
using components Talks
 The scaffolding to be inspected daily. 44.0,
Scaffolding  Lack of tagging  Ensure the scaffolding is tied to the structure if the height 33.0,  Training for
system increases 4 times the base structure. 14.0, working at
 Never left loose materials on the scaffolding and all tools and 23.0 heights
materials to be secured properly.
 In case of heavy wind or adverse weather condition, no activities
shall be carried out on the scaffolding.
 Ensure Tool Box talks and Daily Activity Briefing are conducted to
the Employees.
 Third Party Certified Manlift to be used for the operations.
 The Manlift must be in good condition and free from damages.
 Certified, trained and competent Operator should operate the
DM
Manlift.
COP
 If any faults occur or observed on the machinery / Man lift, do not  Inspections
CH
 (Major) operate the Manlift and unless the issue is rectified. Place a DO  Checklists
8,10,4
 Working at Personal NO OPERATE Sign on the unit Repeat the same issue to  Continuous
Erection,
Height – Fall Injury, long responsible authorities immediately. monitoring
Repairing
from height. term  Use appropriate key to turn on the Machine.  Training
and External
 Mechanical incapacity.  Put safety barricades in place in the area surrounding the Manlift  Task
21. Finishing of 3 5 15 OSH 1 5 5
Failure  Property to prevent members of the public from walking under it during Briefing and
Precast AD
 Incompetent Damage operation. Toolbox
element 41.0
Operator  Soil  Make sure a person is accompanied by the operator to act as a Talks
using Manlift 42.0,
 Hydraulic Leak Contaminatio spotter for both yourself and anyone walking through the public  Training for
44.0,
n area. working at
33.0,
 Always look in the direction you are. heights
14.0,
 Always look up when elevating and heading down when
23.0
depressing.
 When operating the Manlift, ALWAYS look up whilst elevating,
making sure that no roof structures/fixtures will obstruct your
UPC/EHS/SP04/F01

personal space. Also, ALWAYS look down as you are depressing
the MEWP to make sure no-one is standing underneath you.
Your spotter should also be doing this.
 Switch the Power off after use.
 Do not overload.
 Do not temper.
 Ensure the Platform clean and tidy to avoid slip and trip.
 Should wear a safety harness.
 The Manlift to be inspected daily prior to use.
 Ensure Tool Box talks and Daily Activity Briefing are conducted to
the Employees.
 Monitoring
OSH
 Major Injuries  In case of heavy wind or adverse weather condition, no activities of weather
AD -
Operation  Wind while to persons shall be carried out (stop the erection). forecast.
34.0,
under working  Property  No work at height during high wind and rain.  Availability
41.0
22. adverse damage, 4 5 20H  Use tag lines to control. 1 5 5 of an
42.0,
weather  Collapse of long term  Cease all lifting operations if the wind speed exceeds 38 km / hr. anemomete
44.0,
conditions Crane Incapacity &  Not suspend load to unnecessary heights. r to analyze
33.0,
Death  Wear all mandatory PPE’s at site. the wind
14.0,
speed.
23.0
UPC/EHS/SP04/F01

 When possible, and where appropriate, use fans/ventilation to
provide air movement for cooling.
 Rescue equipment shall be available on site.
 Schedule heavy work for cooler periods of the work shift (e.g.,
early mornings, cool/overcast days).
 Know the signs and symptoms of heat stress; use the buddy
system to monitor one another for these signs/symptoms.
 Reduce physical exertion levels by providing extra individuals.
 Take frequent rest/water breaks in areas that are shaded or air
conditioned.
 Cool drinking water to be available on site.
 Hydrants to be distributed to all workers daily.
 Dehydration  Refreshments to be provided.
 Muscle  If someone shows signs of heat stress (exhaustion or stroke),  Monitoring
Cramps request immediate medical attention, move the individual to a DM
of weather
Working in  Heat Stress COP
 Extreme cooler area in the shade, loosen or remove restrictive or heavy forecast.
23. Extreme Hot  Heat 3 4 12 CH- 1 4 4
Temperatures clothing, provide cool drinking water, and fan and mist the person  Follow
Climate Exhaustion 02,03,
with water. Humidity
 Heat Stroke  Site induction and TBT shall be given to the workforce before 10
index
 Skin burns / commencing any activity.
cancers  Competent first aider and first aid facilities to be available on site.
 Emergency response plan shall be available and emergency
number shall be displayed at site.
 Adequate welfare facilities shall be provider.
 Suitable PPE shall be provided as per activity requirement and
shall be worn at all times.
 Workers shall be given Mid-Day Break as per legal requirement.
 Work under shaded area, use umbrellas and take plenty of water
 Critical works should never be done during the heat of the
temperature
 Provide cold drinking water, glucose and hydrant. To boost the
energy of the staffs
UPC/EHS/SP04/F01

 Train all company employees about the importance of good
housekeeping.
 Fix time for housekeeping in all work shifts.
 Implement adequate waste management programs.
 Waste materials have to be segregated and stored in designated
 Litters in areas. DM
working area  Waste storage skips has to be provided adequately. COP
 Bad  Waste containers shall be located at suitable places on site by 2,3
housekeeping  Personnel main contractor and ensure the waste is disposed in designated  Continuous
Housekeepi
24. and storage Injury 3 3 9 1 3 3 monitoring
ng bins. OSH
 Lack of training  Fire  Handling of waste shall be done using appropriate PPES.  Training
AD
 Lack of  Records of waste generation and disposal to be maintained. 8.0,
supervision  Spilled liquids shall be wiped up immediately. 9.0
 Trips and falls  Walkways, roadways, gangways or stairways shall always be
kept free from obstructions.
 Package or other timber material should be de-nailed.
 Arrange cable and hoses properly to avoid trip hazard.
 Stored material properly at height to avoid accidental fall.
 Illness
(respiratory,
skin  Comply with ADM Waste Management requirements.
diseases)  Use the waste management facilities in the project. DM
 Loosing of  All personnel should be adequately informed and instructed COP
Environment about the waste management system of site. 2,3,10
al Habitat  Good Housekeeping at site should be maintained. ,7  Continuous
Waste  Improper waste
25.  contaminatio 3 3 9  Temporary waste dumping areas should be available at different 1 3 3 monitoring
Management disposal
n of eco locations of the site. OSH  Training
system with  Periodical inspection should be carried out to ensure the same. AD
hazardous  Follow main contractor waste management procedures. 8.0,
materials  Fire Fighting System at waste segregation area 9.0
 soil  Emergency contact numbers in place.
contaminatio
n
UPC/EHS/SP04/F01

 HSE team along with Main contractor shall assess and decide
the exact means of communication on the site based on the
location, complexity, and size of the project.
 The agreed communication system shall be made up of
 Inadequate/
strategically placed equipment and properly defined
Obstructed DM
responsibilities.
 Emergency Access or COP
 The emergency response plan will guide the responsibilities of
communication Roads for the 2,3,10
Project the persons and follow main contractor Emergency response.
with emergency Emergency ,7  Continuous
Emergency  Emergency phone numbers and the site address/location shall be
26. services. Vehicles 3 4 12 1 4 4 monitoring
Communicat posted.
 Workers not  Time delay in OSH  Training
ion  Instructions shall be issued for the immediate notification of the
complying with rescue, AD
Civil Defense in case of a fire emergency.
controls treatment of 8.0,
 All workers shall be trained in emergency action plans and types
injured and 9.0
of emergencies.
fighting fire;
 Regular emergency drills shall be conducted to promote the
awareness among the workers and site operators. Follow Main
Contractor mock drill schedules
 All supervision to monitor operation; Regular topic in TBT’s.
Assessor’s Name Yaswanth Kadiri Position HSE Officer Signature
Reviewed By Mr. Abilash Padmanabhan Position HSE in charge Signature
Approved By Position Signature
Date of Next
Risk Assessment Date 26-09-2023 Review Period 6 Months 25-03-2023
Review

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File No.

9. HEALTH, SAFETY AND ENVIORNMENT-----------------------------------------------------------------------------18

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

5.2 PROJECT ENGINEER/SITE ENGINEER

5.3 SITE QA/QC

5.4 HSE OFFICEER

5.5 SITE SUPERVISOR

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

7. A MS FOR LOADING, TRANSPORTATION OF PRECAST PANELS

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

Extra chain to secure panel individually

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

Activity: Lifting / Loading & Unloading:

Personal Responsible: Foremen/Gang leaders/Trailer Driver

7. B SETTING OUT OF PRECAST ELEMENTS

7. C MS FOR THE ERECTION OF PRECAST WALL PANELS:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

ALIGNMENT OF PRECAST WALL PANELS

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

GROUTING OF PRECAST WALL PANELS:

BRIEF GROUTING PROCEDURE:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

8. REPAIR PROCEDURE FOR PRECAST ELEMENTS INCLUDING HCS

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

REPAIR PROCEDURE NO. 1

REPAIR TO SPALLED / CHIPPED EDGES AND CORNERS

1. Remove chipped and loose aggregates

CLOSING OF LIFTING POCKETS / RECESSES,

REPAIR PROCEDURE NO. 2

A. HAIRLINE CRACK WITH WIDTH 0.25MM OR LESS

1. All area to be repaired shall be marked

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

REPAIR PROCEDURE NO. 3

CONVEX BOWING (PROJECTING SURFACE IS MORE THAN ALOWABLE TOLERANCE)

1. All the area to be repaired shall be marked.

PREPARATION AND REPAIR

1. All the area to be repaired shall be marked out.

REPAIR PROCEDURE NO. 4

1. Remove unsound and loose concrete from the repairing surface.

B. Spalled / Chipped Edges (50mm and more)

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

C. FOR CRACKS BETWEEN (0-25mm wide)

1. Length of crack to be identified.

REPAIR PROCEDURE NO. 5

1. Correct level of the BW is identified and marked

9. HEALTH, SAFETY AND ENVIRONMENT

• Fall protection should be used while working at height;

• The workforce is to beware of the dangers of heat fatigue and dehydration;

• Ensure that the attached risk assessment is adhered to;

• Safety hazard and security issues need to be considered always;

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

• Regular inspection of the equipment to ensure good working condition;

• A copy of the MSDS shall always be present at workplace.

• Provision of necessary warning signs to inform the public;