(2) 221176 - MSRA+ITP for Erection of HCS

File No.
: 221176
STANDARD Ref. No. : UPC/PM/221176/MS-01
METHOD STATEMENT FOR Rev. : 0
ERECTION OF
Date : 25-September-2023
HOLLOWCORE SLABS
Page 2 of 14
CONTENTS
1. INTRODUCTION
2. PROCEDURE FOR STANDARD HOLLOW CORE SLAB JOBS
3. PURPOSE
4. SCOPE OF WORK
5. REFERENCE
6. DEFINITIONS
7. ERECTION METHOD
8. CUSTOMERS RESPONSIBILITY
9. PROBLEMS TO BE AVOIDED
10. SAFETY
11. CORE DRILLING
12. REPAIR PROCEDURE
13. ATTACHMENTS.
CLIENT: CONSULTANT: MAIN-CONTRACTOR:

M/s. Bayaty Architects. M/s. Al Eslah General Contracting
M/s. Al Forsan International Sport
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1. INTRODUCTION:
This “Method Statement” Manual for Precast Concrete Hollow Core Slabs from UNITED PRECAST CONCRETE DUBAI
L.L.C. is a manual for our customers to help them to ensure full satisfaction with our product.
2. PROCEDURE FOR STANDARD HOLLOW CORE SLAB JOBS:

After the customer has placed the order for precast concrete Hollow Core Slabs with UPC. UPC commences with the
design and fabrication works.
The design, fabrication and installation consist of the following activities:
To commence design of the Hollow Core Slabs UPC requires all relevant structural drawings in the latest
revision and loading details. In case any ducts or openings of 100mm dia. or larger are required, then these are
to be finalized during design stage.
Based on these information UPC will provide the following design documentations:
Erection is done in continuous operation. On in-situ concrete structures, the Hollow core slabs are placed on leveling
shims (PVC) for proper leveling purpose.

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3. PURPOSE
This method statement explains the activities involved in the delivery and erection of precast concrete Hollow Core
Slabs.
4. SCOPE OF WORK
Erection and alignment of precast concrete Hollow Core Slabs.
5. REFERENCE:
Approved drawings, cutting list and project schedule.
6. DEFINITIONS
UPC - United Precast Concrete
HCS - Hollow Core Slab
MS - Method Statement
7. ERECTION METHOD
7.1 OFFLOADING OF HCS:
a. Ensure the ground surface is fairly levelled and hard

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b. White wood timber pcs shall be laid on the ground such that the same is located min
50cm inside of the slab edge.
c. The HCS shall be lifted directly from the flat bed trailer (same procedure as that for
erection of HCS) and laid on the timber support highlighted above.
d. Timber supports are placed on the offloaded slab prior to offloading the next slab to
facilitate lifting for installation later.
e. Step 2, 3, 4 shall be repeated until the HCS are offloaded for each stack.
f. The offloaded HCS shall be barricaded with safety signboards placed.

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7.2 ERECTION OF HCS:

Hollow core Slabs are delivered to site on flat bed trailers.
The HCS are loaded to a maximum capacity of 30T and quantity on each load shall vary
based on weight of the elements depending on size and thickness of the Hollow core
slabs. Trailer is brought close to the building, under crane area where erection is to be
carried out.
The lifting area surrounding the trailer and areas below the erections should be cordoned
for safety reasons.
Setting out and marking is carried out with the help of site grid reference points (given
by Main Contractor)
The levels on the precast wall panels/beams are perfected with PVC shims (if required
only) with the help of the site reference points (given by Main Contractor).
The soffit levels of hollow core slabs on the precast elements will be as per the final top
levels of those structures.
Slabs will be delivered with open cores. Cores to be closed with polystyrene core plugs
before lifting the hollow core slab from load to avoid flow of concrete in the core while
screed.
In case of HCS requiring core filling, UPC shall deliver the HCS with hacked cores (as per design
requirement and approved drawings), these cores (to avoid flow of concrete into the cores)
shall be plugged (at the core fill end) by UPC and slab installed for main contractor to
proceed reinforcement and structural screed.

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Slabs are lifted directly from the trailer and placed in position one by one by mobile crane
Note: If site is not ready then the slabs will be offloaded at the site on timbers
safely on well compacted and flat surface (to be provided by the Main
Contractor).
Full slabs are lifted using the specially designed lifting equipment
Weight of lifting equipment is as following: Slab Weight Weights of lifting equipment

0-6ton 1.0ton
6-8ton 2.6ton
8-12ton 4.6ton
12-16ton 6.3ton
The lifting clamps shall be placed 750mm from the ends of the slabs. The chain between
clamps and beams shall be 900.
The angle between the chains on the lifting shall be less than 600.
When lifting narrow slabs (width less than 1200mm) and slabs with cut-outs near the
end, sling belts will be used.

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When lifting with clamps always use the safety chains underneath the slab. The chains
should not be released until the slab is about 300mm from the support. (Satisfactory scissor
clamp functioning without slip with monitored grip on slab shall be ensured)
After the completion of the erection, the levels are checked from below and corrections are
carried out if wherever necessary. If the level difference is in the mid span (due to camber
variation), then the levels are corrected by clamping with ‘Tie Rods’. The ‘Tie Rods’ to be
protected from sides with Hessian cloth or polystyrene for easy removal after joints grouting.
Note: ‘Tie Rods’ so provided should be released only 1 or 2 days after the grouting works
are completed.
Tamping between the hollow core slabs and the Cast-In-Situ support beam and grouting the
joint to be followed (by Main Contractor).
Tamping between the hollow core slabs and Cast-in-Situ support beam can be done together
with erection or after completion of erection and leveling of hollow core slabs.
The joints between the 2 slabs are provided with reinforcement (by the main contactor) as
per approved drawings and filled along with the structural screed.

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8. CUSTOMER’S RESPONSIBILITY
After erection and leveling of the slabs, UPC has completed their scope of the work, and the responsibility of slabs is
handed over to UPC customers – normally the main contractor by way of work inspection request.
WORK TO BE PERFORMED BY THE CUSTOMER:
After erection and leveling is completed, UPC will raise the Inspection Request (IR) and upon approval, grouting the hollow
core joints and tamping (if tamping is to be done after erection) between the Hollow Core Slabs and the cast in-situ support
beam to be taken up (by main contractor).
For brief information of the mix requirement refer below.
Hollowcore Slab – Grout Mix Requirements
Same as Screed concrete or minimum as below
Hollowcore Tamping Mix Requirements
For tamping, use relatively dry sand-cement mortar with less than 05mm aggregates or similar to planter mortar.
Note: UPC only recommends the above requirements but does not design the mix.
9. PROBLEMS TO BE AVOIDED
If grouting / tamping and curing is not done immediately after erection and leveling, or of it is done improperly, the following
problems may arise:
− If the slabs are loaded before grouting and tamping, i.e. with building materials for further upwards construction, then
these loads will definitely push the slabs out of level and maybe, even cause cracks due to overloading.
− If holes, i.e. for fan hooks, electrical installation etc. are drilled into the slabs before grouting and tamping, then the
drilling will possibly push the slabs out of level.
− If the joints are left un grouted for a longer period of time, then the joints will inevitably be filled with dirt and dust, which
will prevent a proper grouting, and most importantly, will spoil the structural shear key between the slabs.
− Other problems can arise. So, grout and tamp immediately after erection and leveling.

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When grouting and tamping is completed, the slabs are, in most cases, covered with 50-100mm screed or structural
topping (by the customer). When curing the screed, it is recommended to cover the screed with wet canvas and polythene
sheets instead of a continuous pour of water.
This procedure will give good curing humidity and reduce the amount of water used for curing.
For advice and supervision, feel free to contact UPC.
We will always be at your service.
10. SAFETY
1) Proper access for trailers and mobile cranes to be provided by Main Contractor.
2) Trailers to be brought close to the erection area/location and the lifting area surrounding the trailers to be cordoned.
3) Driver of trailer to be alert and follow instructions while reversing.
4) Crane operators should be always alert and clearly understand the signals from the bangs man/foreman and there
should be proper rapport/understanding between them.
5) Crane should be positioned firmly with the out riggers extended and rested firmly on spreader plates/planks.
6) All personnel should wear safety shoes and helmets.
7) Persons working at height should wear safety harness and hook to the life saving tag line (provided by the Main
Contractor)
8) The erection area to be cordoned and ensure no one is moving below the erection area and the lifted element.
9) While lifting the elements with scissors, the element should be provided with safety slings from under at both lifting
points.
10) The element should be controlled with long tag line provided at both ends.
11) Persons working above the trailers and persons involved in erection should wear safety hand gloves.
12) Persons should wear safety goggles when operating grinders.

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11. CORE DRILLING IN HOLLOWCORE SLABS

UPC will provide openings of Ø250mm X250mm and above only in hollow core slabs which will be made during
production. Openings of less than Ø250mm X 250mm will not in UPC scope of work.
Small holes and recesses between strands at the position of the voids are usually made at the building site. The shaded
areas on the cross section below indicate their positions. In some cases, it is acceptable to cut the pre-stressed steel
strands. However, this should be closely coordinated with UPC Structural Engineers before making such openings.
UPC uses the wet drilling technique and has fully trained drilling teams for this purpose only.
All required MEP openings should be clearly marked on the top surface of the slab, indicating size and location (by Main
Contractor).
In order to avoid cutting any strands in hollow core slabs unintentionally, all core drilling should be done prior to casting of the
screed.
All openings required in the hollow core slabs should be coordinated before the production takes place.

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12. METHODOLOGY (REPAIR OF HCS)
A. Spalled / Chipped Edges 0 – 50mm
1. Remove unsound and loose concrete from the repairing surface.
2. Saturate with water and apply FIT BOND CM / Equivalent bonding agent.
3. Apply CONMIX-RECON GP-55 / Equivalent.
4. Finish the surface using CONMIX-RECON PH (M) / Equivalent.
5. Water cure for 3 days by spraying water twice a day.
B. Spalled / Chipped Edges 50mm and more
1. All unsound material, paint dust and loose particles shall be removed.
2. The prepared area shall be thoroughly wet with clean water before start of repair works.
3. FIT BOND CM / Equivalent shall be applied to the surface to be repaired.
4. Apply Non-Shrink grout 2mm deep from the surface.
5. Finishing will follow using CONMIX-RECON PH (M) / Equivalent.
6. Water cure for 3 days by spraying water twice a day.
C. FOR CRACKS BETWEEN 0-8mm WIDE
1. Length of crack to be identified.
2. Make ‘V’ groove cutting in the length of crack and extend the ‘V’ grove by about 50mm
more than length of the crack.

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3. Clean the groove thoroughly for any loose materials and dust.
4. Apply FIT BOND CM / Equivalent bonding agent to the repair surface.
5. Repair the surface by filling the ‘V’ groove with Repair material CONMIX-RECON GP-55 or
Equivalent such that 5mm and less recess is available for finish.
6. Fine finish the repaired surface with Finish material CONMIX-RECON PH (M) / Equivalent.
7. Water cures the repair surface for 3 days by spraying water twice a day.
Note: Scaffolding/Working Platform to be provided by Main Contractor
D. HOUSE KEEPING:
The work shall be maintained neat and tidy as reasonably practical at all times. Debris will
be disposed as per the collection and disposal procedure of the project.
E. PROTECTIVE MEASURES
A Temporary fencing will be erected around the perimeter of the construction site prior to
the commencement of works. Additionally, wherever the risk arises of material falling into
Public areas, overhead protection will be provided.
The Contractor will have a senior representative on site at all times to ensure compliance
with the safety guidelines and agreed work methods.
13. ATTACHMENTS: -
ITP/CHECKLIST
RISK ASSESSMENTS

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ITP/CHECKLIST
AL FORSAN INTERNATIONAL EQUESTRIAN CLUB EXPANSION PHASE 02 PROJECT SECTOR NO.SW17,
PLOT NO.C11, KHALIFA CITY, ABUDHABI- U.A.E.
Revision Record
0 26.09.2023 LMR SCJ For Approval

P.P
M/s. Al Forsan International Sport Resort M/s. Bayaty Architects M/s. Al Eslah General Contracting
Legend
AL FORSAN INTERNATIONAL EQUESTRIAN CLUB EXPANSION
Project Name : PHASE 02 PROJECT SECTOR NO.SW17, PLOT NO.C11, KHALIFA AP – Approval H – Hold point
CITY, ABUDHABI- U.A.E. DS – Document Submission for approval N – Notification point Approval Status
R – Review UPC – United Precast Concrete A – Approved
I – Inspection/ Test BA – Bayaty Architects B – Approved as
Scope of Work : Erection of Precast Concrete Elements. S – Surveillance AGC – Al Eslah General Contracting noted
Sl. Application spec / Inspection/ Test by

Description of Inspection/Test Verifying Document Frequency Acceptance criteria Responsibility
No. Procedure UPC BA AGC
1.0 DOCUMENTATION
Design/Structural calculation & Project requirement, Approved drawings & Document Approval UPC Design
1.1
drawings Design specification calculations
Prior to erection
status A/B Engineer
DS R R/AP
Method statement
Method statement for Erection of Document Approval UPC Project
1.2
hollow core slabs
UPC standard Procedures UPC/PM/221176/MS-01 Prior to erection
status A/B Manager
DS R R/AP
Inspection and Test Plan for Document Approval UPC QA/QC

1.3
Erection of hollow core slabs
UPC standard Procedures UPC/221176/ ITP-03 Prior to erection
status A/B Manager
DS R R/AP
Inspection/ Test by
Sl. Application spec /
Material submittal
Material submittals approval UPC QA/QC
1.5 Material submittals Project specifications
prior to erection
Prior to Erection Approval status A/B
Manager
DS R R/AP
2.0 PROCESS INSPECTION

INSPECTION
As per sub contract Layout, elevation and As per approved

2.1 Site setting out
agreement shop drawings
Daily / Random
drawing
UPC Site Engineer I S S
!
2.2 Erection of hollow core slabs " All elements Approved drawing UPC Site Engineer I S S
#$ %$ &$ '
UPC/PM/221176/MS-02
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Layout, elevation and
2.3 Alignment
shop drawings
UPC Site Engineer I S H
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UPC/PM/221176/MS-02 !
Inspection/ Test by
Sl. Application spec /
Final inspection after finishing #$ %$ &$ +'

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* ,- * . * UPC Site Engineer I S H
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Attachments: QC Inspection checklists
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Checked by: -------------------- Date: --------------------

RISK ASSESSMENT
UNITED PRECAST CONCRETE DUBAI LLC Document control number
UPC/EHS/SP04/F01
HAZARD IDENTIFICATION AND RISK ASSESSMENT
TASK DESCRIPTION: ERECTION AND REPAIR OF HOLLOW CORE SLAB RA No UPC/PM/221176/RA-01
TASK SITE LOCATION: Al Forsan International Equestrian Club Expansion Phase-2 at Khalifa City, Abu Dhabi – UAE. RA Rev No. 00
PERSONAL PROTECTIVE EQUIPMENT REQUIRED: Hard Hat, Dust Mask, Ear Plug, Coverall, Hand Gloves, Safety Harness & Safety Shoe DATE 25-09-2023
RISK/LOSS POTENTIAL ASSESSMENT MATRIX

PROBABILITYOF RECURRANCE
Almost Certain Very Likely Likely Unlikely Very Unlikely
SEVERITY OF OCCURRENCE Severity
Rating 1 or more times a Once every 10 Once in a lifetime/
Once per month Once per year
week years 100 years
Catastrophic
High High High Med Low
Multiple Fatalities / 5
Environmental release with detrimental effects requiring external emergency services 25 20 15 10 5
Major
High High High Med Low
Single Fatality/Multiple LTI’s/ Major Illness or Injury, disability/ 4
Environmental release with minimal off-site impact 20 16 12 8 4
Moderate
Single LTI/ Serious but non-permanent injury or ill health High High Med Med Low
Work days lost/
3
15 12 9 6 3
On site release requiring environmental emergency plan to be activated
Minor
Medical attention needed. Med Med Med Low Low
No work restrictions/
2
10 8 6 4 2
Local on-site environmental release treated locally
Negligible
Low Low Low Low Low
Minor cuts & bruises or sickness/ 1
Nuisance release with no adverse impact 5 4 3 2 1
Probability Rating 5 4 3 2 1
Page 1 of 16 Rev. 07 [01-April - 2023] RISK LEVEL = (SXP) (Low- 1 to 5) (Medium: 6 to 10) (High: 12 to 25) HSE CONTROLLED DOCUMENT
UPC/EHS/SP04/F01
SI Risk Legal Risk Additional Control

Task Step Hazard Details Consequence Details P S Current Control Measures P S
No. Rank Req. Rank Measures
 HSE induction needs to be attended by all the new workers
and staff involved in the site works prior start of the activity.
 Pre-job safety tool box meeting and Daily activity Briefing
 Lack of  Overloading with operatives shall be ensured prior the task by respective
information, may lead to foreman.
instruction and toppling of  System shall be implemented and ensured for the task on
trainings of the equipment daily basis
employees Permanent  Warning and hazard signs shall be displayed in the area to
involved in task. disability warn others in the area.
 Lack of  Permanent  Required PPEs shall be provided to operatives involves in
supervision for the partial disability the task. I.e. Hand gloves, eye protection, hard hat, steel toe
task.  Work safety shoes etc. DM-  Inspections
Initial  Noncompliance interruption by  Ensure safe access and egress to the work location. COP
 Checklists
arrangement with permit to work the relevant  Ensure the segregation of pedestrian and moving plants in -CH-
1.
s of works 2 3 6 1 3 3  Continuous
system and authority in case the working area. 11,2
monitoring
Standard of incident  Ensure that all the plant and equipment’s are 3rd party 1,22,
Operating  Financial loss, certified by EIAC / ENAS approved agencies. 06,4  Training
Procedures compensation  Ensure supervision for the task to be execute in safe
 Non-adherence to fines, legal manner.
general safety actions,  Implement and comply with all safety procedures, safety
rules and financial penalty measures related to the nature of works that are being
personnel by local carried out in accordance to main contractor HSE
protective authority requirements.
equipment’s.  Damaged to  Ensure the provision of right resources for the task. Such as
(PPEs) assets competent operators, certified lifting gears and accessories,
Safe power tools and equipment’s etc. Risk assessment &
Method Statement briefing,
 Comply with the requirements of ADM Waste Management
 Ensure that the precast elements are secured with
necessary chains and accessories.
Vehicle  An Experienced and competent driver with UAE driving
DM
movement in license to drive / operate the vehicle.
COP
black top roads  Adhere to UAE traffic rules and regulations.
 Major Injury to CH.2
(capital area)  Be familiar with the route / road conditions.  Inspections
persons and 0
Transportati  Ensure that sufficient access for the movement of trailer.  Checklists
property
2. on of Hollow  Material may fall 4 4 16  Avoid abrupt turns and stoppage (other than actual 1 4 4  Continuous
damage, long OSH
Core slabs over other requirement) and never overtake in the dust. monitoring
term incapacity AD
vehicles  Always maintain safe distance from the vehicle in front and  Training
& Death 42.0,
 Struck with other Stop the vehicle.
44.0,
vehicle / Topple  Ensure proper vehicle condition through periodic inspections
.33.0
over and maintenance.
 Ensure driver wears seat belts
 Secure the materials firmly to avoid falling
UPC/EHS/SP04/F01

 Do not overload.
 Do not over stack (height).
 Ensure that sufficient access provided for the movement/
maneuvering of the trailer.
 Use safe site access provided by the Main Contractor.
 Follow site speed limits.
 Follow the site traffic rules and regulations.
 Banks man should be provided while reversing or parking
the trailer.
 Do not park the trailer at the access. Park in designated
 Vehicle
parking area provided by the Main Contractor.
movement in
 Do not maneuver the trailer close to the excavation.
graded roads
 Driver must not use the mobile / ear phone while operating
(Inside the DM
vehicle.
project). COP
 Trailers to bring close to the erection area, surrounding of
 CH.2
the trailers to be cordoned off.  Inspections
 Material may fall  Major Injury to 0
 Banks man to guide the trailer to the right position.  Checklists
over other persons and
4 4 16  Trailer driver to be alert and following instructions while 1 4 4  Continuous
vehicles property OSH
reversing. monitoring
 Struck with other damage AD
 Stay within the speed limit and never overtake in the dust.  Training
vehicle / Topple 42.0,
 Ensure driver wears seat belts
over in 44.0,
 Secure the materials firmly to avoid falling
excavations .33.0
 Do not overload.
 Struck with
 Do not over stack (height).
persons
 Ensure the route to the site is clear of obstacles for easy
access and egress of vehicle / movement / maneuvering.
 Prior to leaving the vehicle, the driver should ensure that the
engine has been switched off and hand brake applied.
 The driver should wear all mandatory PPEs
 Reverse Alarm must be audible and the back lights must be
on.
 Tool Box Talk and Daily Activity Briefing have to be
conducted to all employees at site.
 Adopting unsafe  Consider the volume and shape of the objects while
 Pinch points
posture for the deciding the number of persons to be used
during stacking DM
work which could  Use kinetic method of material handling (feet apart, straight  Inspections
of materials COP
result in back back, chin in fan grip and hold weight close to the body).  Checklists
Manual which could CHA
3.
Handling
injury or muscular 3 3 9 Repeat the same procured while unloading. 1 3 3  Continuous
result in hands PTE
pains.  Avoid repeated bending and resting of the back Monitoring
and finger R-7
 Untidy or uneven  Persons shall not be allowed to lift more than 25 kg.  Training
injuries. ,4
ground condition  Wherever possible give preference to Mechanical lifting
 Crush Injuries
which could result aids.
UPC/EHS/SP04/F01

in slip trips and  Muscular  Keep hand/ legs clear of the rollers while moving heavy
falls. Skeletal objects using rollers, use push sticker (where ever possible)
 Lack of right disorder  Inspect the material to be lifted for sharp corners, firmness
resources for  Lower/ upper /rigidity of the packing
handling of heavy back pain  Keep the unloading point clear and keep packing ready
materials i.e. they’re before attempting the lifting operations
manual pallet  Survey the root for any obstructions/ slipping hazardous.
trucks, wheel  Don’t carry too bulky materials which will obstruct the eye
barrows, plants site.
etc.  Use handling accessories (hooks, handles, etc.)
 Unsafe stacking appropriately designed for handling respective materials.
too high, leaning  5-point PPE must be worn hard hat, safety goggles, high
loads. vest, hand gloves &safety boot.
 Unstable stacking  The size and shape of the load must be considered together
of materials with any lifting points which may be available.
 Not certified /  Hitting and
 Always do pre-use inspection of the equipment
competent collision with the
 Erection of Hollow Core Slabs to be carried out as per
operator / rigger is plants and
method of statement.
used. vehicles that
 All lifting activities to be carried out according to lifting plan.
 Struck by crane may result to
 The Crane should have a valid UAE Registration.
counter weight property
 The crane should have valid third-party inspection
 Use of defective damaged,
certificate.
lifting equipment’s serious injury or DM
 Crane operator must have a valid UAE driving license.
tools and tackles fatality COP
 Crane SWL is suitable for the lift.
 Poor rigging  Collapse of the Ch
 The load chart should be available.  Inspections
practices such as ground 11,1
Lifting and  Proper Preventive maintenance to be carried out for the
not maintained the  Delay of work 0,21,  Checklists
erection of crane and maintain reports.
load center of and 22  Continuous
hollow core  Ensure that the ground is compacted well enough to place
gravity, failure to uncontrolled monitoring
4. slab using 4 5 20 the crane. 1 5 5
crane and
stabilize the loads activity due to
 Ensure that crane outrigger fully extended and pad support  Training
lifting gears
during lifting inadequate
has been provided.
OSH  Task Briefing
operation. supervision. AD - and Tool Box
 The Crane should be free from hydraulic leakage.
 Lack of tag lines to  Obstructions to 34.0, talks.
 Erection area should be barricaded and warning board
control the other usual 41.0
provided to prevent un-authorized entry.
movement of load. movements / 42.0,
 Lifting area should be declared as an exclusion zone.
 Working under the services 44.0,
 Crane operators should be alert and clearly understand the
suspend loads operating in the 33.0,
signals from the Rigger / Banks man.
 Falling Objects area. 14.0,
 Lifting gears must have valid third-party inspection certificate
 Unauthorized  Vehicle collision 23.0
and tags
entry in the lifting that may result
 Lifting gears should be inspected visually prior to lifting.
area due to non- to damage of
 Ensure that lifting beam, scissors and Synthetic web sling
established property and
are free from damage.
exclusion zones serious injury to
UPC/EHS/SP04/F01

 Unstable ground the people  While lifting HCS with scissors, ensure that safety chain
conditions within the beneath hollow core slab is fixed to prevent accidental fall
 High wind/Adverse vicinity down of HCS.
weather  Provide lifting pads/webbing pad to web sling to avoid
 Falling Objects damage due to sharp edges.
 Unauthorized  SWL of the lifting gears should be known.
entry in the lifting  All lifting operations should be ceased if wind seed exceeds
area due to lack of 38 km/hr.
instructions or  Alert the persons near to the lifting area.
signals by the  Only trained and competent rigger will lead the lifting /
crane operator. rigging operations.
 High wind/Adverse  Tagline should be provided to control the load.
weather  Provide Instruction, Training and supervision to all
operatives.
 Prior to erection ensure that Tool Box Talk & Task Briefing
conducted to all operatives.
 Post warning signs.
 Never swing the load above peoples.
 The Lifting activity area should be declared s exclusion zone
and should be barricaded.
 Lifeline should be provided.(By MC)
 The Lifting activity area should be declared as exclusion DM
zone and should be barricaded. COP
 Ensure that HCS Stacking area is compacted well enough. Ch
 Ensure adequate timber support (Dunnage) has been 11,1
provided to stack the hollow core slabs. 0,21,  Inspections
 Warning signs must be posted in the HCS stacking area. 22  Checklists
Lifting and
 Major Injuries to  Proper access must be provided within stacking areas.  Continuous
stacking of
 Suspended Loads, workers, fatality  Ensure that the HCS with same width only stacked in one OSH monitoring
4. HCS 3 5 15 1 5 5
Fall down of HCS and property stack. AD -  Training
damage  If site storage is required, HCS should be stacked in a safe 34.0,  Task Briefing
(If required)
height. 41.0 and Tool Box
 Method of Statement and Risk assessment to be 42.0, talks.
communicated to the work force and the same to be 44.0,
recorded. 33.0,
 Tool Box Talk should be given to workers prior to 14.0,
commencement of work. 23.0
 Falling objects  Erection of precast elements as per method statement.
 Major injury / DM  Inspections
Working at  Specific risk assessment to be undertaken prior to all work
Fatality / COP  Checklists
height – for  The materials fall at height activities.
5. Property 3 4 12 CH 1 4 4  Continuous
the erection from height while  Area under the work to be barricaded and warning board to
damage 8,11. Monitoring
of HCS working on the be displayed.
  Training
edges.  All tools used in high level to be secured properly.
UPC/EHS/SP04/F01

 Fall of personnel  Tools to be secured with lanyard, when being used. OSH
from heights.  Workers at site should wear a hard hat. AD
 Use of long handled tools where appropriate. 41.0
 Suitable equipment used for specific jobs. 42.0,
 All persons working at height should wear a safety harness 44.0,
and anchor it on lifeline or rigid structure to prevent falls from 33.0,
height. 14.0,
 Consider the use of fall arrest systems depending on nature 23.0
of task, equipment and duration.
 Adequate and appropriate signs in place to warn of hazards
below the work area.
 Work scheduled to take place when persons/others are not
in the immediate area.
 Workers at site should wear a hard hat.
 Provide Instruction, Training and supervision to all
operatives.
 The safety harness shall be hooked to the lifting scissors
clamp or the life line provided by the main contractor.
DM
COP
 Good housekeeping in place to ensure nothing is stored in CH
such a way that it will fall from height. 8,  Inspections
 Materials, tools or debris must not be thrown down from 11.  Checklists
height.  Continuous
 Being hit by  Major injuries to  Areas where there is a risk of a falling object needs to be OSH monitoring
3 4 12 1 4 4
Falling objects. persons clearly indicated and unauthorized people need to be kept AD  Training
from it. 41.0  Task Briefing
 Lanyards to be used to prevent falls of tools/materials. 42.0, and Tool Box
 PPE may be required; the Personal Protective Equipment 44.0, talks.
checklist should be completed. 33.0,
14.0,
23.0
UPC/EHS/SP04/F01

DM
 Inspections
 Poor flooring or COP
 Each individual area where work at height is to be carried  Checklists
area where work  Major injuries to CH
4 4 16 out needs to be inspected before use’ e.g. floors surfaces, 1 4 4  Continuous
at height is to be persons 8,11.
guard rails etc. monitoring
carried out.
 Training
 Ensure that the ladder is free from damage and none-slip

pad fixed.
 Ladder shall hold, while people standing on the ladder.
 Person climbing on the ladder shall maintain three-point
contact.
 Always face the ladder while ascending and descending.
 Ladder shall extend 1 meter from the top rest point.
 Landing on the  Do not overreach from the ladder.
DM
wrong body part  Do not carry loads on the ladder
COP 
or surface. Can  Ensure the provision of safe access through ladder at 75- Inspections
CH
cause Spinal, degree angle. Minimum 3 to 5 rungs shall be projected  Checklists
8,
 Work at height head, or neck outside at the end to provide a handhold for users.  Continuous
Using ladder 11.
 Slippery surface injuries  Ensure Inspections of ladder to identify any defects or monitoring
for slinging
and de
 Defective ladder  can leave the spillage of any slippery substance.  Training
OSH
6.  Placing on the worker severely 4 4 16  Continuous monitoring 1 4 4  Task Briefing
slinging of AD
improper area. disabled or lead  Task Briefing and Tool Box talks and Tool Box
precast 41.0
 Slippery hand & to death  Regular inspections to the ladder as per the standard. talks
element 42.0,
leg protections  Falls can cause  Two lanyards hook full body harness to be used by the  Training on
44.0,
broken bones, worker climbing the ladder working at
33.1,
like wrist, arm,  The safety harness shall be hooked to the fall arrestor which heights
14.0,
ankle, and hip was installed to the overhead / mobile crane hook while
23.0
fractures climbing.
 Do not remove both hooks at same time. Always ensure one
hook is connected with the anchor point.
 Ensure Inspections of ladder to identify any defects or
spillage of any slippery substance.
 Ensure training on working at heights
 Ensure hand gloves & safety shoe were not wet or free
grease and oil..
UPC/EHS/SP04/F01

 All persons working at height should wear a safety harness
 Uneven and anchor it on lifeline or rigid structure to prevent falls
ground/floor from height.
surface  Ensure that the scaffolding is erected on compacted
 Landing on the ground with specific components and Scaffold Tag
 Untrained workers
wrong body part attached.
erecting and  Inspections
or surface. Can  Only a competent and certified / authorized person is
Working at dismantling the
cause Spinal, allowed to inspect and fix the Scaffold Tag on scaffolding  Checklists
height - scaffolding
head, or neck  DM  Continuous
using  Lack of inspection Ensure that scaffolding platform, fully planked guardrail and
injuries toe board provided. CO monitoring
scaffolding and tagging
 can leave the
 Ensure that access ladder is provided.
P  Training
system
7. (if require  Damaged and
worker severely 4 4 16
 Is free from trip hazards or gaps through which person or
CHA 1 4 4  Task Briefing
disabled or lead PTE and Tool Box
provide by defective castor materials can fall.
to death R-8 talks
Main wheels
 Falls can cause  Kept clean and tidy, e.g. no accumulation of mortars and
Contractor)  Pushing or pulling debris on platform.  Training on
broken bones, working at
the scaffolding
like wrist, arm,  Detailed inspection after any event which may affect its
while workers are heights
ankle, and hip stability, e.g., high winds, rains.
riding on.
fractures.  Ensure that safe access and egress.
 Inadequate guard  The scaffolding to be inspected daily.
rails and toe  Ensure the scaffolding is tied to the structure if the height
boards increases 4 times the base structure.
 Ensure that Tool Box Talk conducted to all operatives.
UPC/EHS/SP04/F01
DM
COP
 Ensure that all operatives are wearing all required
CH  Inspections
Personal Protective Equipment (Coverall, Hard Hat, Hand
Grouting and 10,18
 Allergy Gloves, Dust Mark, Goggles and Safety Shoes)  Checklists
tamping
(Dermatitis)  Ensure the MSDS of the Cement and chemicals are  Continuous
precast OSHA
 Cement – Contact  Health Effects available on site. monitoring
8. element – 3 4 12 D 1 4 4
with skin -Irritant like cancer and  Prior to commencing the grouting and tamping works,  Training
using grout 41.0
mix
damage to body MSDS and Risk assessment should be briefed to the
42.0,  Task Briefing
organs operatives. and Toolbox
44.0,
 Hazardous waste to be disposed as per DM Regulations. Talks
33.1,
 Housekeeping to be maintained on a regular basis
14.0
,23.0
1.0
 Inhalation of  Inspections
Dust  Checklists
 Wear goggles, dust masks and protective gloves. DM
 Contact of dust  Continuous
 Eye & Skin contact – wash immediately with copious COP
into eyes and monitoring
 Dust 3 4 12 quantities of water and remove contaminated clothing CH 1 4 4
skin
immediately. 10,18,  Training
 Silicosis,  Task Briefing
 Inhalation: Ensure that workers are wearing mask. 2
respiratory and Toolbox
problems Talks
 Operator to be trained in correct use of Electric Cement
Mixer
 Cement Mixer to be used in compliance with
manufacturer’s instructions DM
 Ensure operator’s hands and body parts are kept clear COP
during operation and maintenance CH
 Entanglement &  Crush injuries
 All Necessary guards and safety devices are in place 16,15,
Entrapment  Electric Shock  Inspections
protecting workers from all moving parts. 10,2
Mixing Grout  Noise and  Burns
 Ensure equipment is maintained and in good condition  Checklists
/ Tamping Vibration  Equipment
before use OSHA  Continuous
material  Fire, Explosion & damage.
 Do not use faulty equipment. D 41.0 monitoring
9. using Electrocution  Stiffening of 4 4 16 1 4 4
 Use equipment as per manufacturers recommendations 42.0,  Training
Concrete  Slips, Trips and lungs
 Power leads and extension cables are used only with 44.0,  Task Briefing
Mixer falls  Throat
caution in and around practical work area. 33.0, and Toolbox
Machine  Manual Handling infections and
 Wear appropriate footwear 14.0, Talks
 Mechanical respiratory
 Check that the accessories and attachments are properly 23.0,
Failure diseases
fitted and that all guards and other safety devices are in 15.0,
place and working properly. 35.0
 Before you inspect any parts, make sure the power is
turned off and the lead unplugged from the power source.
 Check workspace and walkways to ensure no slip/trip
hazards are present.
UPC/EHS/SP04/F01
 Ensure the mixer is in a suitable safe work area and select

a firm, level and stable ground surface.
 Identify ON/OFF switch and emergency stop button.
 Ensure all other employees are clear of the immediate
work area.
 When you start up the machine, listen for unusual noises
or vibrations.
 Never use the electric mixer outdoors in the rain.
 Never use mixer without all guarding in place.
 Be conscious of your manual handling techniques when
adding cement powder, gravel and sand to the mixer bowl
using a shovel.
 Avoid breathing dust – wear suitable dust mask or
respirator in dusty areas.
 Keep your hands and feet away from moving parts at all
times.
 Never leave the mixer running unattended.
 Ensure good housekeeping practices are in place to
minimize waste build-up.
 Disconnect machine from power supply.
 Empty the mixer drum of all contents.
 While still wet, wash out with clear water.
 Allow mixer to revolve to wash the interior and carefully
clean off the exterior.
 Avoid water entry into electric motor when washing
exterior of machine.
 Secure machine against movement when transporting.
 Ensure the Concrete mixer machine and electrical cables
are free from damages.
 Always do pre use inspections of the tools equipment’s to
be used.
 Ensure the ELCB is connected to the electrical circuit.
 Never use equipment’s with frayed cords, damaged
insulations or broken plugs.
 Major Injury to 
 Unauthorized and  Only competent personnel shall be allowed to operate the Inspections
Fatality DM
improper use of machine.  Checklists
Permanent COP
the machine  Ensure holes have been marked and centers given  Continuous
partial disability CH
Operation of  Mechanical  Secure the core drill with anchor bolts using hammer drill monitoring
 Burns 16,15
Concrete Failure - Faulty  Ensure the drill machine is solidly fixed without any  Training
10  Equipment 3 4 12 1 4 4
Core Drilling equipment
damage.
movement of the mast.
OSHA  Task Briefing
Machine  Electricity  Never attach drill carriage to the mast with running motor. and Tool Box
 Stiffening of D 41.0
 Insufficient flow of  Never drill inverted holes using an electrical drill. talks.
lungs 42.0,
coolant water-  Check all equipment’s has been inspected maintained  Preventive
 Throat 44.0,
Overheating properly. maintenance
infections and 33.0,
UPC/EHS/SP04/F01
 Wet, Slippery respiratory  A Records of inspection, repair, maintenance, alterations 14.0,

floors diseases and cleaning of equipment are accessible and 23.0,
 Hazardous Dust  HAVS demonstrate that the equipment is in safe working 15.0,
 Vibrational - Hand  Hearing Loss condition. 35.0
/ Arm Vibration  Barricade the area to avoid unauthorized entry of persons
 Acoustic – Noise at the drilling area.
 Checking the presence of water and slurry lying around
cutting operation, to avoid electrical cables exposed to
water.
 Cable should be pro tested from any damages.
 Machine should be set up in stable ground.
 Disconnect the power when not in use.
 In case of inclement weather, the electrical cables and
equipment’s shall be secured.
 Prior using the electrical equipment’s after rain, it shall be
re inspected by the maintenance department and ensure
all the electrical equipment’s sound and safe for use.
 To the circular drill bit, water from the hose connected to a
tap is flushed down the holes to capture dust, remove
slurry and keep the drill cool.
 Water flow shall be provided to the drill machine during
cutting activity to avoid overheating.
 Adequate Housekeeping shall be maintained near the
cutting area.
 The accumulated slurry shall be immediately cleared from
the work area.
 The wet and cut residues shall be collected and removed.
 Barricade the area to avoid unauthorized entry of persons
at the drilling area.
 Job rotation policy shall be followed to protect against
exposure to dust, vibration and noise.
 Adequate Respiratory Protections, Ear Protection shall be
used.
 Adequate housekeeping shall be maintained near the
work area.
 5-point PPE must be worn hard hat, safety goggles,
safety shoe, Dust Mask, ear protection.
 Inspections
DM  Checklists
Removal of  Entry of particles
 Eye injury and COP  Continuous
loose into eyes and
respiratory  Ensure that all operatives are wearing goggles, masks CH monitoring
11. particles Respiratory 4 4 16 1 4 4
using stiff
disorders/injury and hand gloves. 8,11.2  Training
system/injury to
wire brush hands
to hands 0,10,2  Task briefing
and TBT

UPC/EHS/SP04/F01
 Always do pre use inspections of the tools and

equipment’s to be used.
 Ensure that grinding and cutting disc is free from crack.
 Ensure that cutting/grinding disc RPM is matching with
machine’s RPM.
 Ensure that the safety guard provided on cutting and
grinding machine. DM
 Use right disc for the job. COP
 Inspections
 Inspect the area in which the work is to be performed and CH
 Checklists
 Operating 16,15,
consider all possible hazards and any necessary  Continuous
Chipping / precautions. 10,2
monitoring
Drilling  Precautionary actions in advance to eliminate the fire.  Training
Chipping, Machines,
 Major Injury to (Availability of Fire extinguisher / Water in the workplace)  Task briefing
12. Drilling & Moving disc, 4 4 16  When working in an open area, ensure there is a four- OSHA 1 4 4
and TBT
persons
Grinding  Electricity, D
meter cleared space around the work activity.  Training for use
 Sharp Edges &  Required personnel Protective Equipment’s must be used. 41.0
and safe
 Entry of particles (Protective Gloves, Goggles, Hard Hats, Face Masks) 42.0,
operation of
into eyes.  Obtain Hot work permit for specific tasks if required. 44.0,
power tools
 Ensure grinding and cutting machines, electrical cables 33.1,

are in good condition. 14.0
 Ensure that ELCB is connected in the electric circuit. ,23.0
 Do not temper the equipment. 1.0
 Use required Personal Protective Equipment (Hard Hat,
Safety Shoes, Suitable Hand Gloves, and Goggles).
 Ensure the Tool Box Talk and Daily Activity Briefing
conducted to all operatives.
 Prior to working Method statement and Risk Assessment
to be explained to all workers.
 Cements &  If splashed into eyes irrigate with clean water and seek DM
Chemicals - medical assistance. COP
Contact with  Use eye protection during the usage of chemical. CH
skin  Avoid chemical contact with skin. 16,15,
 Inspections
Repairing of  Exposure to  Gloves and protective clothing’s shall be used. 10,2
 Checklists
Precast chemicals  Proper storage facilities for chemicals with all the
 Allergy  Continuous
element through direct requirements. OSHA
(Dermatitis), monitoring
13. using contact with 3 3 9  Housekeeping to be maintained on regular basis. D 1 3 3
Irritant.  Training
chemicals body,  Do NOT reuse empty containers. 41.0
 Eye injuries  Task Briefing
(FIT BOND inhalation,  MSDS Communication shall be done to the workers prior 42.0,
and TBT
CM) ingestion and use of chemicals. 44.0,

injection  Wear appropriate clothing to prevent repeated or 33.1,
 Inadequate prolonged skin contact. 14.0
storage and  Keep in a cool, dry, well-ventilated area. Keep containers ,23.0
Disposal. tightly closed. Store in correctly labelled containers. 1.0
 All Handling, storage and application as per MSDS
Requirements
UPC/EHS/SP04/F01
 Absorb with inert, absorbent material. Sweep up. Transfer

to suitable, labelled containers for disposal. Clean spillage
area thoroughly with plenty of water.
 Do not allow product to enter drains. Prevent further
spillage if safe.
 Ensure adequate ventilation of the working area.
 Prior to working Method statement and Risk Assessment
to be explained to all workers.
 If splashed into eyes irrigate with clean water and seek
medical assistance.
 Use eye protection during the usage of chemical.
 Avoid chemical contact with skin.
 Prolonged contact with moist or wet product may cause
burns.
 Gloves and protective clothing’s shall be used.
 Proper storage facilities for chemicals with all the
requirements.
 Housekeeping to be maintained on regular basis.
 Exposure to  All Handling, storage and application as per MSDS DM
chemicals Requirements COP
through direct  MSDS Communication shall be done to the workers prior CH
Repairing of
contact with use of chemicals. 16,15,
Precast
body, ingestion  Use only outdoors or in a well-ventilated area. 10,2  Inspections
element
and injection  Avoid inhalation of dust. Use work methods which  Checklists
using  Allergy
 Dust minimize dust production. OSHA  Continuous
chemicals (Dermatitis),
14.  Inadequate 3 3 9  Avoid contact with eyes and prolonged skin contact. D 1 3 3 monitoring
(CONMIX- Irritant.
storage and  Wear protective gloves/protective clothing/eye 41.0  Training
RECON GP-  Eye injuries
Disposal. protection/face protection. 42.0,  Task Briefing
55 / CONMIX-
 Exposure to  Rinse cautiously with water for several minutes. Remove 44.0, and TBT
RECON PH
chemical / Splash contact lenses, if present and easy to do. Continue 33.1,
(M)
of chemical during rinsing. 14.0
mixing and  Avoid Over exposure to the dust. ,23.0
troweling  Exclusive zone shall be provided during the mixing of 1.0
chemical to avoid exposure of dust to other workers.
 Collect and dispose of spillage
 Do not discharge into drains or watercourses or onto the
ground.
 Store in tightly-closed, original container in a dry and cool
place.
 Seal opened containers and use up as soon as possible
 Collect powder using special dust vacuum cleaner with
particle filter or carefully sweep into suitable waste
disposal containers and seal securely
 Alternatively, damp powder with fine spray (to avoid dust
formation) and remove slurry.
UPC/EHS/SP04/F01
 Wear appropriate clothing to prevent repeated or

prolonged skin contact.
 Mixing should be carried out in a suitably sized mixing
vessel, using a slow speed.
 Part mixing may be adopted ensuring that the
components are mixed in a 3:1 ratio by volume of powder
to liquid.
 Adequate PPES Eye protection, face shield and protective
clothing, hand gloves shall be worn.
 Adequate platform shall be provided prior commencing
the troweling activity.
 Make sure exclusive zone shall be provided during the
troweling activity.
 In case of heavy wind or adverse weather condition, no OSHA

 Monitoring of
 Major Injuries to activities shall be carried out (stop the erection). D-
Operation weather
persons  No work at height during high wind and rain. 34.0,
under  Wind while forecast.
 Property  Use tag lines to control. 41.0
15. adverse working 4 5 20 1 5 5  Availability of
damage, long  Cease all lifting operations if the wind speed exceeds 38 42.0,
weather  Collapse of Crane an anemometer
term Incapacity km / hr. 44.0,
conditions to analyze the
& Death  Not suspend load to unnecessary heights. 33.0,
wind speed.
 Wear all mandatory PPE’s. 14.0,
23.0
 When possible, and where appropriate, use
fans/ventilation to provide air movement for cooling.
 Rescue equipment shall be available on site.
 Schedule heavy work for cooler periods of the work shift
(e.g., early mornings, cool/overcast days).
 Know the signs and symptoms of heat stress; use the
buddy system to monitor one another for these
signs/symptoms.
 Dehydration
 Reduce physical exertion levels by providing extra
 Muscle Cramps DM  Monitoring of
individuals.
Working in  Heat Stress COP weather
 Extreme  Take frequent rest/water breaks in areas that are shaded
16. Extreme Hot  Heat Exhaustion 3 3 9 CH- 1 3 3 forecast.
Temperatures or air conditioned.
Climate  Heat Stroke 02,03,  Follow
 Cool drinking water to be available on site.
 Skin burns / 10 Humidity index
 Hydrants to be distributed to all workers daily.
cancers
 Refreshments to be provided.
 If someone shows signs of heat stress (exhaustion or
stroke), request immediate medical attention, move the
individual to a cooler area in the shade, loosen or remove
restrictive or heavy clothing, provide cool drinking water,
and fan and mist the person with water.
 Site induction and TBT shall be given to the workforce
before commencing any activity.
UPC/EHS/SP04/F01
 Competent first aider and first aid facilities to be available

on site.
 Emergency response plan shall be available and
emergency number shall be displayed at site.
 Adequate welfare facilities shall be provider.
 Suitable PPE shall be provided as per activity requirement
and shall be worn at all times.
 Workers shall be given Mid-Day Break as per legal
requirement.
 Work under shaded area, use umbrellas and take plenty
of water
 Critical works should never be done during the heat of the
temperature
 Provide cold drinking water, glucose and hydrant. To
boost the energy of the staffs
 Train all company employees about the importance of
good housekeeping.
 Fix time for housekeeping in all work shifts.
 Implement adequate waste management programs.
 Waste materials have to be segregated and stored in
 Litters in designated areas.
DM
working area  Waste storage skips has to be provided adequately.
COP
 Bad  Waste containers shall be located at suitable places on
2,3
housekeeping site and disposed in designated bins provided by Main  Continuous
Housekeepin Personnel Injury
17. and storage 3 3 9 contractors 1 3 3 monitoring
g  Fire OSHA
 Lack of training  Handling of waste shall be done using appropriate PPES.  Training
D
 Lack of  Records of waste generation and disposal to be
8.0,
supervision maintained.
9.0
Trips and falls  Spilled liquids shall be wiped up immediately.
 Walkways, roadways, gangways or stairways shall always
be kept free from obstructions.
 Package or other timber material should be de-nailed.
 Arrange cable and hoses properly to avoid trip hazard.
 Stored material properly at height to avoid accidental fall.
 Comply with ADM Waste Management requirements.
 Illness
 Use the waste management facilities in the project. DM
(respiratory,
 All personnel should be adequately informed and COP
skin diseases)
instructed about the waste management. 2,3,10,
 Loosing of
 Good Housekeeping at site should be maintained. 7  Continuous
Waste  Improper waste Environmental
18. 3 3 9  Temporary waste dumping areas should be available at 1 3 3 monitoring
Management disposal Habitat
different locations of the site. OSHA  Training
 contamination of
 Periodical inspection should be carried out to ensure the D
eco system with
same. 8.0,
hazardous
 Follow main contractor waste management procedures. 9.0
materials
 Fire Fighting System at waste segregation area
UPC/EHS/SP04/F01
 soil  Emergency contact numbers in place

contamination
 HSE team along with Main contractor shall assess and
decide the exact means of communication on the site
based on the location, complexity, and size of the project.
 The agreed communication system shall be made up of
strategically placed equipment and properly defined
 Inadequate/Ob
responsibilities.
structed
 The emergency response plan will guide the
 Emergency Access or
responsibilities of the persons and follow main contractor
communication Roads for the DM
Project Emergency response.
with emergency Emergency COP  Continuous
Emergency  Emergency phone numbers and the site address/location
19. services. Vehicles 3 4 12 2,3,10, 1 4 4 monitoring
Communicat shall be posted.
 Workers not  Time delay in 7  Training
ion  Instructions shall be issued for the immediate notification
complying with rescue,
of the Civil Defense in case of a fire emergency.
controls treatment of
 All workers shall be trained in emergency action plans and
injured and
types of emergencies.
fighting fire;
 Regular emergency drills shall be conducted to promote
the awareness among the workers and site operators.
Follow Main Contractor mock drill schedules
 All supervision to monitor operation; Regular topic in
TBT’s.
Assessor’s Name Yaswanth Kadiri Position HSE Officer Signature
Reviewed By Mr. Abilash Padmanabhan Position HSE In Charge Signature
Approved By Position Signature
Date of Next
Risk Assessment Date 25-09-2023 Review Period 6 Months 24-03-2024
Review

(2) 221176 - MSRA+ITP for Erection of HCS

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2. PROCEDURE FOR STANDARD HOLLOW CORE SLAB JOBS

11. CORE DRILLING

12. REPAIR PROCEDURE

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

2. PROCEDURE FOR STANDARD HOLLOW CORE SLAB JOBS:

The design, fabrication and installation consist of the following activities:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

7.1 OFFLOADING OF HCS:

a. Ensure the ground surface is fairly levelled and hard

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

f. The offloaded HCS shall be barricaded with safety signboards placed.

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

7.2 ERECTION OF HCS:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

Weight of lifting equipment is as following: Slab Weight Weights of lifting equipment

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

WORK TO BE PERFORMED BY THE CUSTOMER:

For brief information of the mix requirement refer below.

Hollowcore Slab – Grout Mix Requirements

Same as Screed concrete or minimum as below

Hollowcore Tamping Mix Requirements

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

For advice and supervision, feel free to contact UPC.

We will always be at your service.

3) Driver of trailer to be alert and follow instructions while reversing.

6) All personnel should wear safety shoes and helmets.

12) Persons should wear safety goggles when operating grinders.

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

11. CORE DRILLING IN HOLLOWCORE SLABS

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

12. METHODOLOGY (REPAIR OF HCS)

A. Spalled / Chipped Edges 0 – 50mm

1. Remove unsound and loose concrete from the repairing surface.

3. Apply CONMIX-RECON GP-55 / Equivalent.

4. Finish the surface using CONMIX-RECON PH (M) / Equivalent.

5. Water cure for 3 days by spraying water twice a day.

B. Spalled / Chipped Edges 50mm and more

3. FIT BOND CM / Equivalent shall be applied to the surface to be repaired.

4. Apply Non-Shrink grout 2mm deep from the surface.

5. Finishing will follow using CONMIX-RECON PH (M) / Equivalent.

6. Water cure for 3 days by spraying water twice a day.

C. FOR CRACKS BETWEEN 0-8mm WIDE

1. Length of crack to be identified.

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

4. Apply FIT BOND CM / Equivalent bonding agent to the repair surface.

Note: Scaffolding/Working Platform to be provided by Main Contractor

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

0 26.09.2023 LMR SCJ For Approval

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

Sl. Application spec / Inspection/ Test by

Inspection and Test Plan for Document Approval UPC QA/QC

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

2.0 PROCESS INSPECTION

As per sub contract Layout, elevation and As per approved

CLIENT: CONSULTANT: MAIN-CONTRACTOR:

Final inspection after finishing #$ %$ &$ +'