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EvaluationoftheefficacyofupflowanaerobicsludgeblanketreactorinremovalofcolourandreductionofCODinrealtextilewastewater1
EvaluationoftheefficacyofupflowanaerobicsludgeblanketreactorinremovalofcolourandreductionofCODinrealtextilewastewater1
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a
Department of Agricultural Engineering, Faculty of Agriculture, University of Ruhuna, Kamburupitiya, Sri Lanka
b
Laboratory of Environmental Biotechnology, School of Biotechnology, Southern Yangtze University, 170 Huihe Road, Wuxi 214036, PR China
Received 5 May 2007; received in revised form 11 July 2007; accepted 13 July 2007
Available online 24 August 2007
Abstract
The upflow anaerobic sludge blanket (UASB) reactor was evaluated for its efficacy in decolourization and reduction in chemical oxy-
gen demand (COD) of real textile wastewater (RTW) under different operational conditions. The efficiency of UASB reactor in reducing
COD was found to be over 90%. Over 92% of colour removal due to biodegradation was achieved. The activities of the anaerobic gran-
ules were not affected during the treatment of textile wastewater. Cocci-shaped bacteria were the dominant group over Methanothrix like
bacteria in textile wastewater treatment. Alkalinity, volatile fatty acids (VFA) content and pH in effluents indicated that the anaerobic
process was not inhibited by textile wastewater. It is concluded that UASB reactor system can effectively be used in the treatment of
textile wastewater for the removal of colour and in the reduction of COD.
2007 Elsevier Ltd. All rights reserved.
Table 1
Experimental stages of the RTW treatment
Stage No of Feed composition Remarks
days
I 20 Only synthetic wastewater was used. COD in synthetic Reactor startup period. UASB reactors operate well with high
wastewater was increased up to 6000 mg/l from 2000 mg/l strength wastewaters. The reactor instability can also be easily
monitored at high COD loads
II 18 RTW was diluted to 50% with synthetic wastewater. The final Stepwise increases of toxicity compounds are essential in anaerobic
COD level was maintained at 6000 mg/l reactors in order to acclimatize microbes to toxic compounds. Other
nutrients were provided to acclimatize of microbes for recalcitrant
compounds in RTW. COD in RTW were low; therefore, it is
essential to have additional carbon sources for the growth of
microorganisms
III 16 Increased the RTW concentration up to 75% and remaining The stepwise increase of recalcitrant compound containing
25% was synthetic wastewater wastewater is essential for the acclimatization of microbes to new
wastewater
IV 18 Only RTW was fed, however, macro and micronutrients, The additional nutrients and carbon sources are required for proper
buffering agents, and carbon sources were added. Final COD acclimatization of microbes to the new environment
was 6000 mg/l
V 15 Same as stage IV, except micro nutrients were not added Since RTW contains other compounds (Table 1), micronutrients
were not provided to monitor the effect of micronutrients on reactor
performance
VI 14 Same as stage IV, except buffering agents, micro and macro At this stage, reactor performance can be monitored without
nutrients were not added providing additional nutrients and buffering agents
VII 15 Only RTW was used. Final COD was reduced to 2000 mg/l. Reactor performance can be monitored with a low COD RTW
None of the macro and micronutrients or buffering agents
were added
running with SWW. Total suspended solids and TVSS 3. Results and discussion
of granules were 103.24 g/l and 85.80 g/l, respectively.
Initially, the reactor was fed with SWW having 3.1. Reactor performance at startup
2000 mg/l COD. Later, COD was increased stepwise,
up to 6000 mg/l. After reactor reached a steady state, The reactor performance at start up period is shown in
achieving more than 90% COD removal, RTW was Table 2. It operated well during the start up period. Chem-
introduced. ical oxygen demand removal was over 97% and VFA and
alkalinity values were within the recommended values for
2.7. Textile wastewater anaerobic digestion process (Speece, 1996). The pH of
effluents (7.6 ± 0.1) indicated an active metabolism of
Real textile wastewater collected from a textile factory methanogens.
(Pacific Group, Wuxi, PR China) was used for the study.
The composition of RTW varied widely due to the variety 3.2. COD removal efficiency under different operating
of recipes, techniques, machinery, raw materials, and fab- conditions
rics used in the production processes of the factory. The
collection of representative (homogeneous) samples was Chemical oxygen demand in RTW used in this study
difficult for the study, as required. Therefore, RTW was was comparable with other reported values (Olcay et al.,
collected on three days per week, mixed together, stored 1996; S
ß en and Demirer, 2003; Ilgi and Sabiha, 2005). How-
at 4 C and used for the study. The characteristics of ever, high COD levels in RTW have also been observed
RTW used for the study were (mg/l): COD (832 ± 52), (Wouter et al., 1998; Sopa et al., 2000). Mustafa and Delia
TOC (327 ± 22), alkalinity as CaCO3 (583 ± 45), total N (2004) found that, in some instances, COD was less than
(99 ± 18), total P(325 ± 21), TSS (525 ± 45), TVSS 500 mg/l. It seems that COD of textile effluents are chang-
(460 ± 54), Na (1360 ± 111), K (123 ± 9.5), Ca ing with the types of textile produced and the types of pro-
(275 ± 18), Al (169 ± 14), Fe (18.04 ± 1.3), Mg cesses followed in the production process. Chemical oxygen
(28.4 ± 3). The pH and true colour (absorbance at demand removal in all experimental stages was over 97%
580 nm) were 9.2 ± 0.2 and 35.1 ± 4.2 cm/m, respectively. except stage VII where COD removal was 90%. Low
Heavy metals (Co, Cr, Cd and Ni) were found in less than COD removal in stage VII was merely due to the low
1 mg/l concentration. COD in effluents. The effluent COD in all stages was
almost constant (200 mg/l) and influent COD in all
2.8. Experimental procedure stages, except for stage VII was 6000 mg/l. Therefore,
as a percentage, COD removal was low in stage VII. The
All the experiments were carried out under the steady higher COD removal can be expected when the anaerobic
state conditions of UASB reactor. The length of each phase granular sludge having high microbial activity is used in
of the steady state was based on the stability of the biore- the reactor (André et al., 2007). The effluent COD was
actor. The flow rate and hydraulic retention time (HRT) 78 mg/l without RTW at the end of the startup period
during operation period was set at 1.8 l/h and 24 h, respec- of the experiment (Table 2). However it increased in the
tively. The investigation was carried out in seven experi- study with RTW indicating that the effluents contained
mental stages including reactor startup. The details of non-degradable organics.
each stage are shown in Table 1.
3.3. Colour removal efficiency under different operating
2.9. Measurements conditions
Chemical oxygen demand, colour and pH in influents Colour removal in all experimental stages were over
and effluents were determined once in two days. The alka- 92%, and it can be seen that the effluent residual colour
linity and VFA content were measured twice during each (absorbance at 580 nm) was almost constant (0.02) dur-
stage. The first reading was taken two days after the reactor ing study period (Fig. 1). The observed colour removals
was shifted to new stage. Second reading was obtained just were comparatively higher than the values reported by
before shifting the reactor to new stage. Mustafa and Delia (2004). They observed 55% of colour
Table 2
Reactor performance during startup
Period No of days Influent COD (mg/l) Effluent COD (mg/l) COD removal (%) Alkalinity (mg/l) VFA (mg/l)
1 5 2013 (±88) 66 (±25) 97 1403 (±25) 48 (±8)
2 8 3963 (±18) 60 (±8) 98 1439 (±120) 55 (±13)
3 7 6063 (±442) 84 (±9) 99 1407 (±110) 78 (±8)
0.40 100 Table 3
Comparison of colour in treated effluents with consent standards
0.35 Colour wavelength Absorbance
Residual Colour at 580 nm
90
(nm)
Typical permissible Treated RTW
0.00 30
II III IV V IV VII
phenomenon was not observed in this study and colour
Experimental Stages
removal was stable.
Influent-Ab Effluent-Ab Colour Removal The typical colour consent standards were formulated in
Fig. 1. Influent and effluent absorbance (at 580 nm) and colour removal at most of the countries to regulate the colour in discharged
different experimental stages. effluents in various industries (Cliona et al., 1999). The
treated effluent colour of RTW was compared with these
permissible values (Table 3). It is clear that the effluent
removal at 55 HRT in RTW treatment with UASB reactor. from the UASB reactor can be released to the environment
The colour removal was 81–96% in the treatment of acid since its absorbance values were much lower than that of
dying textile wastewater in laboratory scale UASB reactor colour consent values recommended.
at 17 HRT (Mustafa and Delia, 2006). Even following a
similar production process, RTW vary in composition 3.4. Colour removal mechanisms
due to the use of different types of dyes belonging to differ-
ent chemical groups. The textile factory at which RTW was The UV–visible spectra in influents and effluents were
taken used about 50–60 different types of dyes in different taken to identify the spectral changes. The spectrum
colours. Therefore, it was extremely difficult to find the changes in effluents provide the evidences of degradation
types of dyes used on the day of textile wastewater of dye molecules (Manu and Sanjeev, 2003; Rui et al.,
collection. 2001; Robert and Sanjeev, 2005). When colour removal is
The main reasons for different colour removal values in attributed to biodegradation, the new peak will appear in
different studies may be due to the types of dyes, microbes effluents or peaks in influents will completely be disap-
used and the process parameters used in the reactor. Mus- peared in effluents (Kuo-Cheng et al., 2003). The major
tafa and Delia (2004) have used partially granulated absorbance peak in influents was observed at 580 nm.
sludge, while totally granulated sludge was used in this However, no absorbance peaks were observed at
study. The inclusion of an additional carbon source as a 580 nm in effluent spectrum and it confirmed that the
co-substrate (Tapioca) has increased the decolourization colour removal was attributed to biodegradation. The
efficiency up to 70% in RTW treatment by UASB systems colour of RTW was formed by different kind of dyes with
(Sopa et al., 2000). In this study, the readily biodegradable different composition. Based on the findings of Cliona et al.
carbon source (glucose) might have increased the metabolic (1999); red, yellow, blue and black dyes may have contri-
activities of granules and thereby the decolourization. buted much more than other dyes in RTW used in this
Moreover, the low influent colour of RTW may also have study.
affected the decolourization process. The observed colour
in RTW was comparatively lower than the reported values. 3.5. Alkalinity, VFA and pH of effluents under different
Most probably, the degree of colour in RTW was decided operating conditions
by types of dyes and the types of production processes
involved. The reappearance of original colour after anaer- The alkalinity required for buffering of textile wastewa-
obic treatment of simulated textile wastewaters has been ter adversely affects the economical feasibility of the anaer-
reported and it is basically due to the presence of azo dyes obic treatment. In addition, the alkalinity of textile
(Knapp and Newby, 1995). In the anaerobic decolouriza- wastewater increases the alkalinity in the reactor. Mustafa
tion process, azo bond (–N@N–) which is responsible for and Delia (2005) reported that alkalinity 3000 mg/l as
the colour is broken down and relevant amines are pro- CaCO3 was sufficient to provide required buffering capacity
duced. Some of the amines are auto oxidized and original to treat simulated textile wastewater. Therefore, NaHCO3
compounds are formed giving the original colour when was used at the concentration of 3000 mg/ as a buffering
they are exposed to air (Frank et al., 2001). However, this agent at the beginning of the experiment.
The alkalinity was over 2000 mg/l during early stages of genic and acetogenic bacterial activities were utilized imme-
the experiment (Stages II, III, IV and V) at which NaHCO3 diately and converted to methane by methanogens.
was used as a buffering agent (Fig. 2). In the last two stages Moreover, it is interesting to note that, though buffering
of the experiment, the alkalinity was reduced to less than agents were not used during stages VI and VII, effluent
1920 mg/l without buffering agents. Volatile fatty acid pH was the same as during other stages, indicating the pos-
contents in effluents in all experimental stages were below sibility of avoiding the use of expensive buffering agents for
130 mg/l, and in the later two experimental stages, it the anaerobic process in textile wastewater treatment
slightly increased showing the inability of consumption of (Fig. 3). The reduction of pH by acidifying bacteria in
all VFA produced by acetogenic microbes. However, the anaerobic systems is an additional advantage to make a
observed VFA concentration was less than the critical lim- favorable growing environment for methanogens, which
its (250 mg/l as acetic acid) where an anaerobic reactor can perform decolourization processes effectively. The
shows process instability (Speece, 1996). It is noteworthy acidifying bacteria are more tolerant to pH fluctuations
that even without providing an additional buffering agent and could lower the pH of alkaline influents by producing
in the influent; the alkalinity, VFA and pH were well within carbon dioxide and acids such as formic, acetic, etc (Wou-
desirable values for anaerobic digestion (Fig. 2). This is an ter et al., 1998).
added advantage for the anaerobic process. The best oper-
ation of anaerobic reactors can be expected when the pH is 3.6. Activities of granules before and after investigation
maintained near neutrality (Rajeshwari et al., 2000). Under
these conditions, H2 and acetic acid formed due to acido- The SMA is a very important parameter to monitor the
activities of granules in different operational conditions.
The SMA at the beginning and end of the study were
3000 150 134.57 and 132.88 ml-CH4/g-VSS d, respectively, indicat-
140 ing no considerable changes of the activity. At the same
2500 time, the minor reduction of TSS and TVSS were also
130
observed from 102.70 and 84.70 g/l at the beginning of
Alkalinity (mg/L)
120 the study to 100.32 and 82.35 g/l at the end of the study,
2000
VFA (mg/L)