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Phosphating Process 7 Tank Process for Powder Coating

7 Tank Process for Powder Coating on Metal is a seven steps process. This are steps which
includes Degrease, Rinse, Pickling, Rinse, Phosphating, Rinse and Passivation. Sometimes
we use Activator before Phosphating. We also know it as a Zinc Phosphating Process. Mahavir
Chemicals provide variety of M. Chem series of Pretreatment chemicals for 7 tank process for
Powder Coating.

Mahavir Chemicals offers best quality M. Chem series of chemicals for 7 Tank Phosphating
Pretreatment for Powder Coating. With our extensive experience in manufacturing, we have made reputed name in the market. Our 7 Tank Phosp
Process Chemicals are safe and Biodegradable.
Our 7 Tank Process chemicals (https://mahavirchemicals.co.in/7-tank-process-chemicals-for-powder-coating/) are ready to use for any Metal su
Pre-Treatment. Over and above that we provide free consultation in setting up of the 7 Tank Process Plant.

Steps for 7 Tank Phosphating Process for Powder Coating on Metal

Following are the steps that we have to follow for 7 Tank Process for Powder Coating on Metal

1)Degreasing in 7 Tank
First step in 7 Tank Process of Powder Coating is to remove oil, grease and soil from the metal surface. We provide M. Chem D.G. Series of both Alkaline
Acidic degreaser for degreasing process of 7 Tank Process. Alkaline degreasers are a blend of alkalies and Surfactant. Generally, it is used under Hot c
However, Acidic Degreaser are solvent based liquids. They are acidic in nature. They remove rust and grease under cold condition but expensive as co
alkaline degreaser.
Solution Strength: Dissolve 5-7 kg of M. Chem D.G. Series of degreaser in 100 litres of soft water.
Duration: 20-40 minutes
Temp.: Degreaser works generally in high temperature in 75-80 c

2)Rinsing Mail Us 

After Degreasing, the next step is to rinse with water in the 2nd Tank of 7 Tank Process. Water wash is for removing the effect of (tel:+91981938
degreasing
Call Us from the m
surface. It prevents chemicals to go on further process. Make sure before going to next step that it is rinsed properly.

3)Derusting in 7 Tank Whats App 

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Once metal surface is cleaned with water, now move to De-rusting. Immerse the item in the 3rd Tank of 7 Tank Process for Powder Coating filled with
chemicals solutions. For that use Acidic de-rusting and Pickling Chemicals to remove rust, scale and oxide layer etc. from all surface. M. Chem R.R. S
of chemicals provides best solution for de-rusting. 
Solution Strength: Mix 25 liters of rust remover with 75 liters of soft water to make the solution of rust remover workable from Ambient temp to max 6
Mix 10-12 liters of rust remover with 90 liters of soft water to make the solution of rust remover workable from 45 c to max 60 c.
Duration: 15- 20 minutes
Temp.: Ambient temp to max 60 C

4)Rinsing
Again, Rinse with water in the 4th Tank of 7 Tank Process of Powder Coating.4th Tank of water wash removes the effect of de-rusting chemicals on m
surface. This stops the de-rusting chemicals to proceed further as they are acidic in nature. So, make sure before going to tank 5 that proper rinse of
happened.
Maintain PH of water to 7 PH Scale.

5)Surface Activation in 7 Tank Process

Next step in 7 Tank Process for Powder Coating is Surface Activation. This step is optional. Surface activation chemicals activate the metal to get fin
crystalline structure during phosphate coating. This will increase corrossion resistance and adhesion properties. Generally, crystalline structure less
microns are preferable. Mahavir Chemicals offers M. Chem. S.M. Series for Activator. Acidic as well as new Alkaline Activator compound produce a com
crystal structure of phosphate coating.
Strength: PH and Alkalinity are to be maintained.
Duration: 20 minutes
Temp.: This works at Room Temperature.

6) Phosphating in 7 Tank Process

Phosphating Process is the most important process of 7 Tank Process for Powder Coating. In general, we call 7 Tank Process as Phosphating Process.
Phosphating to Metal, we prepare Zinc Phosphate Solution using M. Chem. L. P. Series of chemical for Phosphating. Zinc Phosphate solution makes th
of sheet metal surface smooth and uniform. Zinc Phosphate Coating is grey in nature. M. Chem. L. P. Series of chemical for Phosphating gives the be
7 Tank Phosphating Process.
Strength: Fill the tank with 2/3 rd of its capacity with soft water. Add M. Chem L.P. Series of chemicals for bath solution of 1000 liters. Raise the bath
temperature to minimum 50-60 C. Add toner crystals. Top up Tank with soft water and raise the temperature.
Duration: 5-20 minutes. Time may vary depending upon the temperature of bath and thickness of powder coating required.
Temp.: It works at 50-60 C.

7)Passivation in 7 Tank Process

Now, the last step in 7 Tank Process for Powder Coating is to Passivate the Metal. Passivation forms a chrome layer over the Zinc Phosphate. It increa
corrosion resistance protection of the metal parts. It seals the pores of sheet metal surface for obtaining maximum corrosion resistance over phosph
coating.
Strength: Fill the tank with 2/3rd of its capacity with soft water. Add M. Chem Passi. Series of chemicals for bath solution of 1000 liters. Raise the bat
temperature. Top up Tank with soft water.
Duration: Time may vary depending upon the temperature of bath.
Temp.:75+/- 5 C. It works both in High and Low temperature.

Frequently Asked Question

 Where can I get 7 Tank Phosphating Process Chemical?

 What is Degreasing of Metals ?

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Mail Us 
 What is the best Degreasing Chemical ?
(tel:+91981938
Call Us 
 How is Degreasing Chemical applied ?
Whats App 
 What are the different type of Degreasing Chemicals ?
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What precaution should be taken while using Degreaser ?
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