Professional Documents
Culture Documents
2024(Revised)Design and Development of an Efficient Burning Waste Oil Stove Project Year 4 Modified
2024(Revised)Design and Development of an Efficient Burning Waste Oil Stove Project Year 4 Modified
MECHANICAL ENGINEERING
1
2
DECLARATION
We declare that this project is our original work and has never been submitted elsewhere for
MUENI JACKLINE
OTIENO PETER
By Supervisor,
This proposal project has been submitted with the help of the university supervisor.
i
ACKNOWLEDGEMENT
We want to express our sincere gratitude to our project supervisor, Eng. David Njeru & Eng.
Thanks be to God the Almighty and our families for allowing us to do this research.
ii
Acronyms and abbreviation
Waste Lubrication Oils-- (WLO)
iii
Table of contents
Table of Contents
DECLARATION.........................................................................................................................i
ACKNOWLEDGEMENT.........................................................................................................ii
Acronyms and abbreviation......................................................................................................iii
Table of contents.......................................................................................................................iv
List of Figures............................................................................................................................v
ABSTRACT..............................................................................................................................vi
CHAPTER ONE:INTRODUCTION....................................................................................- 1 -
1.1 Background..................................................................................................................- 1 -
1.2 PROBLEM STATEMENT..........................................................................................- 6 -
1.3 JUSTIFICATION.........................................................................................................- 7 -
1.4 OBJECTIVES..............................................................................................................- 8 -
1.4.1 The main objectives..............................................................................................- 8 -
1.4.2 Specific Objectives................................................................................................- 8 -
1. 5 SCOPE OF THE PROJECT......................................................................................- 8 -
CHAPTER TWO:LITERATURE REVIEW.......................................................................- 10 -
2.1 OVERVIEW..............................................................................................................- 10 -
2.2 Forms of Used Lubricant Waste.................................................................................- 12 -
2.3 RECYCLING OF USED OIL.............................................................................- 14 -
2.4 BURNERS............................................................................................................- 19 -
2.5 Gas Fuel Burners.......................................................................................................- 21 -
2.6 Burners using Liquid Fuels.....................................................................................- 23 -
2.7 Atomizing Fuel Nozzle..............................................................................................- 26 -
2.8 Emissions and the Process of Fuel Combustion........................................................- 27 -
2.9 The Stoichiometric Combustion.............................................................................- 29 -
2.1.1 Flame Calefaction...................................................................................................- 30 -
2.1.2 Flame Celerity.........................................................................................................- 31 -
3.1 CHAPTER THREE: METHODOLOGY......................................................................- 33 -
CHAPTER FOUR...............................................................................................................- 36 -
CONCLUSION............................................................................................................- 36 -
Works Cited.........................................................................................................................- 36 -
iv
List of Figures
Graph 1.1: European household expenditure
Figure 2.1: flame temperature variation with distance from burner head
v
ABSTRACT
The "Design and Development of an Efficient Burning Waste Oil Stove" project aims to
address two pressing global challenges: waste management and sustainable energy
generation.
This innovative project seeks to create a highly efficient and environmentally responsible
solution for burning waste oil as a clean and sustainable source of heat and energy.
The motivation behind this project is the growing concern over the improper disposal of
Additionally, the demand for sustainable energy sources has never been higher, making
vi
CHAPTER ONE: INTRODUCTION
1.1 Background
The escalating energy costs in various regions have triggered significant shifts in energy
In the European Union, household energy prices as a percentage of gross disposable income
are anticipated to reach 23% in 2023. As a result of supply shortages caused by the Russia-
It is vital to look into alternative energy sources to lower the high costs and boost the energy
supply available for household and commercial use. The issues of pollution, climate change,
and energy insecurity highlight the need for significant reforms in the energy infrastructure.
Despite improvements in energy efficiency, it is predicted that by 2050, the World's energy
demand will have doubled. This is an inevitable result of the expected increase in world
1
population, continuous economic growth, urbanization, and the rising demand for energy and
mobility services.
A widening gap between energy supply and power demand is caused by the World's energy
As a result, it is crucial to diversify the sources of energy generation, which calls for both the
Even as Kenya works to achieve the objectives of its Vision 2030, the cost and availability of
Significant investments in new generation capacity are necessary to meet the rising energy
demand in Kenya and other emerging countries. Therefore, the need for affordable alternative
energy sources becomes critical. Waste Lubrication Oils (WLO) offer Small to Medium
Given their high heat values, Kumar et al. support using cooking, industrial, and automotive
oils as energy sources to meet additional energy needs. A developing tendency is being
signalled by the rise in light diesel car sales and the expansion of automakers' diesel product
lines. This pattern suggests an increase in the use of lubricating oil, which will lead to a rise
The contamination of WLO with both chemical and physical impurities makes it necessary to
method. Automobiles, hydraulic systems, turbines, transformers, and the industrial sector are
2
Contaminants in WLO present severe risks to the environment and human health. Waste oils
must be disposed of following rules established by organizations like the United States
Environmental Protection Agency (EPA), as they are typically considered hazardous waste.
WLO is more hazardous and environmentally destructive than virgin base oils because it
contains damaged additives, pollutants, and degradation by-products. WLO thus presents
environmental and health problems, some of which may be very serious without effective
management.
developing nations. However, the rapid income development linked to more robust
economies and ensuing population growth is anticipated to cause a similar rise in energy
demand.
The World Energy Outlook (WEO) by the International Energy Agency (IEA) set out to
identify and debate the fundamental problems and uncertainties impacting the World's energy
consumption and supply. The transport industry is the primary consumer of petroleum
products, followed by the manufacturing and power production industries. This suggests that
3
Graph1.2: Oil Import in Kenya 2019-2022
The table shows that oil demand has risen, possibly related to population and economic
growth. This predicts a significant boost in WLO, and with the anticipated massive quantities,
another trustworthy energy source is evolving to 1.2. Kenya's handling and management of
the WLO
WLO is used in various combustion systems, including steel manufacturing blast furnaces,
cement and lime kilns, industrial boilers, institutional boilers, space heaters, and space
heaters. These oils are less expensive than the traditional oils used in combustion, and they
are easily accessible at auto repair shops, machine shops, and eateries.
Its qualities, composition, and proper administration must be considered to enable its safe
burning.
4
The Environmental Management and Coordination (waste management) regulations are
(NEMA), Kenya, to help waste oil handlers satisfy their usage and disposal obligations.
The effluent discharge standard for oil and grease is zero under the Environmental
Management and Coordination (water quality) law because the effects of oil on drinking
water can be disastrous. NEMA supports effective waste oil collection and transportation
infrastructure as well as the development of waste oil recycling methods that are
environmentally benign.
NEMA also provides clear guidelines on waste oil management and educates individuals on
the risks of handling waste oils. In addition, NEMA authorizes using WLO as fuel for steel
WLO includes a lot of pollutants due to the numerous additives added to virgin lubricating
oils to give them the desired lubrication capabilities. When these oils have reached the end of
their useful lives, and the additives have become contaminants, they become WLO.
Chemical and metallic impurities (which result from wear between the lubricated parts, such
as the piston and engine cylinder walls), as well as both, are among these impurities. These
contaminants, particularly the metallic particles, substantially affect oil atomization and
5
1.2 PROBLEM STATEMENT
Waste Lubrication Oils (WLO) present a significant environmental challenge due to their
highly toxic nature. With their generation on the rise, proper disposal methods are essential.
Oil pollution adversely affects plants, animals, rivers, groundwater, and soil, threatening
natural habitats and drinking water supplies. It is the most frequently reported form of water
pollution, accounting for the issue of insufficient energy supply, and represents a significant
With the World's population rapidly increasing and technology advancing briskly, the global
energy demand has surged considerably. This heightened demand exerts pressure on existing
energy sources, which are inherently limited. Additionally, the growth of Small and Medium
Enterprises (SMEs), which require substantial energy resources, further strains the available
energy supply.
However, in Africa, particularly in areas with low annual rainfall, the effects of climate
patterns brought on by climate change, HEP plants become unreliable and inefficient,
especially during dry seasons. The energy shortage in Kenya shows up as frequent power
HEP is the country's primary renewable energy source; however, due to droughts and
decreased rainfall, its output is reduced yearly to maintain industrial operations. This
circumstance jeopardizes Kenya's energy security, prompting research into other energy
sources. Notably, one of the Seven Forks dams, the Masinga Dam, experiences an annual
6
WLO typically offers a health risk since it is contaminated with potentially harmful
substances such as heavy metals, polychlorinated biphenyls (PCBs), and polycyclic aromatic
However, since the bulk of dangerous substances in WLO burn between 750 and 800 degrees
Celsius, burning at higher temperatures can eliminate them. A WLO combustion system that
can achieve temperatures far beyond 800 degrees Celsius must be developed to lower these
hazardous components.
Due to the challenges, research into extra and alternative energy sources for SMEs and risk-
The main objective of this research project was to develop a potent waste oil burner that can
provide energy and steam for process heating in SMEs while reducing environmental
emissions.
1.3 JUSTIFICATION
A country's level and energy consumption rate is a crucial determinant of its level of
economic development. Energy is acknowledged as one of the critical enablers for both its
The main goal of Kenya's energy strategy is to ensure a reliable, inexpensive, and sustainable
energy supply that can fully satisfy its and its many counties' developmental needs while
protecting the environment. However, the lack of energy has created a considerable barrier to
industrial growth.
Kenya's waste lubrication oil (WLO) production is anticipated to rise due to industrialization
and population growth. This presents Kenya and the global energy grid with a possible new
energy source.
7
Given the predicted increase in WLO production, disposal options must be carefully
evaluated in order to prevent environmental contamination and the degradation of water and
land.
Gases such as carbon dioxide (CO2), nitrogen oxides (NOx), sulphur oxides (Sox),
particulate matter (PM), unburned hydrocarbons (UHC), and carbon monoxide (CO) are
emitted into the environment when garbage is incorrectly disposed of. The main contributor
to global warming, which has considerably impacted the climate, is CO2 because it is a
1.4 OBJECTIVES
2. To test the functionality of the oil stove under different scenarios such as low amount
of oil.
4. Recommend oil stove improvement and optimization based on the heating analysis.
stove, considering factors such as combustion efficiency, emissions reduction, and user-
friendliness.
8
2 Engineering Design: Create detailed engineering drawings, specifications, and plans for
the waste oil stove. This includes the selection of materials, combustion chamber design, and
3 Prototype Development: Build a working prototype of the waste oil stove based on the
9
CHAPTER TWO: LITERATURE REVIEW
2.1 OVERVIEW
In light of the difficulties posed by the disposal of waste oil and the emissions resulting from
its combustion, continuous efforts are being made to develop more efficient methods for both
the utilization and disposal of waste oil. These efforts encompass innovations in waste oil
burner designs, strategies for the collection and appropriate disposal of waste oil, and re-
The requirements for burning used oil depends on the natural oil, source oil, and physical
A significant portion of waste lubricating oil is generated in various industrial processes, and
available and cost- effective, offering a dual advantage: it can serve as a valuable energy
supplement due to its high energy content while also addressing the pressing issue of its safe
disposal.
Burning of used oil, in kilns and incinerators produces lots of ash and carcinogens causing
environmental pollution (Merai Yash p, 2015). Waste lubricating oil is a product which
Mismanagement of waste lubricating oil presents substantial risks to both human health and
the environment. In this chapter, we will delve into the processes and challenges associated
with waste lubricating oil, including its collection, disposal, utilization, waste oil burner
Fuel Type Composition and Production Notes and Specifics Carbon Dioxide
10
Characteristics Process Emission (kg/L)
Gasoline Widely used liquid fuel Produced by Health risks associated Approximately 2.3
including aliphatic
compounds and
aromatic compounds
like benzene.
Diesel A mixture of aliphatic Extracted from Cost varies, with some Approximately
to gasoline.
Kerosene Used for lamps, Manufactured in Jet fuel grades, smoke Varies by grade
Liquefied A compressible mixture Easily Denser than air and less Varies by location
motorized vehicles.
The table above shows basic fuel components. The exact carbon dioxide emissions may vary
depending on the specific composition of the fuel, the combustion process, and other factors
11
2.2 Forms of Used Lubricant Waste
Industrial Piston
engine oil
Power plant
marine
Aviation
Geometries were considered to have a great influence on the spraying characteristics of the
atomizers, a pre filming twin fluid atomizer patented by (Sadatomi and Kawahara, 2012)
12
(M. J. Madu, 2014)Made a burner for the atomization and combustion of used engine oil and
Waste oil and petroleum byproducts primarily stem from the maintenance of motorized
These waste oils can be directly employed for dust control on roads or mixed with fresh fuel
However, before utilizing or recycling waste oil, it's crucial to carefully assess potential
(Madhusudan , 2017)Collected the rejected products which has similar properties similar to
petroleum distillates and is a nonrenewable energy source. he converted used oil into a
valuable fuel and paying considerable attention on heat recovery, from used engine oil by a
The technological feasibility of refining waste oil into lubrication or fuel oils is established
Recycling of waste engine oils by using acetic acid, the recycling process was developed
which gave him some comparable results, with some of the conventional methods (lhsan
Hamawand, 2013)
Challenges have historically revolved around purging impurities such as lead, dirt, metals,
oxidation byproducts, and water, in alignment with environmental regulations and product
standards.
13
The improper disposal of waste oil, whether through haphazard land dumping, watercourse
contamination, or even during the refining process, can pose environmental threats. Even the
refining procedure can generate acid sludge and tainted clays, necessitating environmentally
smoothly. They possess a myriad of properties, including viscosity, volatility, thermal and
oxidative stability, load-carrying ability, solubility, and various other physical, mechanical,
These oils are further enhanced with additives such as corrosion inhibitors, rust
preventives, extreme pressure agents, and oxidation inhibitors, among others. However, when
lubricating oils have reached the end of their useful life, they become waste, and this waste is
Inadequate handling of used oil poses a significant, yet often underestimated, environmental
threat. Just one gallon of used oil, resulting from an oil change, can potentially contaminate a
million gallons of clean water, jeopardizing the well-being of countless individuals (5. 5.
Botas, J. A., Moreno, J., Espada, J. J., Serrano, D. P., & Dufour, J. . , 2017) . Used oil
recycling emerges as a highly effective solution to counter this looming environmental peril.
ecosystems and generating numerous economic benefits, including the provision of energy
and lubrication.
(Nabil M. Abdel - Jabbar, 2010) Had performed an experimented and investigated that lubricating
oil redefining adsorbing process by different adsorbing materials such as oil adsorbent
14
One of the driving forces behind the responsible recycling of WLO is the ever-increasing
need for environmental protection. Combined with stringent environmental legislation, the
disposal and recycling of WLO must comply with United States Environmental Protection
Agency (EPA) requirements. This underscores the importance of adhering to the highest
(S. O. Ogbeide, 2009)In his paper he identify a different method for reusing by adequately
spending oil. He also found the cost of recycling is relatively low, when compared with the
WLO collected often contain both physical and chemical impurities, necessitating re-refining
before recycling. The good news is that they can be recycled through various methods, giving
them a second life. These methods include reusing after treatment, blending with base engine
oils for use as lubricants, and even using them as fuel for boilers, among other applications.
To gain insights into the intricacies of used oil recycling, let's explore the various steps
Demulsification
Filtration and
Demineralization
De-Asphalting With
Propane
Fractionation
15
1. Dewatering:
The initial step involves dewatering, aimed at separating water from the oil.
The used oil is placed into specialized, large tanks, where gravity-driven
separation occurs. Free water settles at the bottom, which is then drained away
through pipes.
To expedite this process, the recycler may heat the used oil tank, causing the
The wastewater from these tanks undergoes treatment before its release to
2. Demulsification:
Oil emulsions, characterized by the strong bonding between water and oil due
known as demulsification.
film around water droplets, facilitating the separation of oil and water.
16
Following this demulsification, the dewatering process can proceed in
Once dewatering is complete, the used oil resides in a separate collection tank,
The next step in the oil recycling process involves the removal of inorganic
unwanted materials to accumulate at the tank's lower section, from which they
To eliminate fine particles from the demineralized oil, the final step at this
stage involves filtration, resulting in purified oil ready for storage and diverse
from the pre-treated oil, and this process relies on propane gas as a solvent.
5. Fractionation:
17
Unique boiling ranges for various products facilitate this separation. High
boiling ranges yield heavy lubricating oils, while lower boiling ranges produce
This distillation process refines the recycled oil and transforms it into virgin
Properly managing used oil not only safeguards the environment but also contributes to the
development of new products and serves as an additional energy source. Neglecting the
responsible disposal of used oil could result in contamination of natural drinking water
sources. Thus, it is crucial to ensure that used oil, whether from vehicles or equipment, is
2.4 BURNERS
In an era dominated by growing environmental concerns and a pressing energy crisis, the
quest for cleaner and more efficient combustion systems has taken center stage. In this pursuit
of sustainable solutions, waste oil burners have emerged as formidable champions, addressing
the urgent need to curtail pollutant emissions while optimizing energy efficiency.
Extensive research and development efforts have historically concentrated on industrial and
environment and mitigating the ever-looming energy crisis. Diverse burner types have been
subjected to meticulous study and engineering, offering a ray of hope in an era where
process heaters, a distinctive set of challenges arises. Unlike many other industrial processes,
these heaters rely on a complex interplay of variables to operate with maximum efficiency.
Key factors affecting burner performance and combustion emissions encompass fuel
18
excess O2 levels, firing rates, and more. A profound understanding of these parameters is
essential for crafting oil burners capable of optimizing combustion and heat energy
generation.
Combustion at high temperatures and pressures can produce nitrogen dioxide, a reddish-
brown gas notorious for its contribution to the creation of ground-level ozone and acid rain.
This underscores the pivotal role of flame behavior in the pursuit of cleaner combustion
technologies.
Fuel combustion studies have underscored the critical importance of two primary factors: the
type of fuel and the specific characteristics of the burner. A central insight gleaned from these
investigations is that each fuel type necessitates a distinct burner design and precise operating
Burners fall into two principal categories based on the type of fuel they consume: fuel oil
burners and gas burners. Fuel oil burners are devices tailored for burning oil in heating
appliances like boilers, furnaces, and water heaters. These burners come in various
configurations, including pressure atomizing gun types, horizontal or vertical rotary types,
In the majority of oil burners, oil is pressurized and delivered to an atomizing nozzle,
producing a finely conical spray. This spray is then blended with air using a motor-driven fan,
with ignition initiated by an electric spark, setting the combustion process in motion. In
commercial and industrial settings where heavier fuel oils are prevalent, mechanical
19
Over time, a range of burner types has been developed, each fine-tuned to accommodate
specific fuels and purposes. These categories include gas burners, oil burners, coal burners,
Among them, the ubiquitous Bunsen burner, a stalwart in domestic gas boilers, has long
been synonymous with efficiency. However, it faces its unique set of challenges. Striving to
enhance thermal efficiency can inadvertently lead to issues such as incomplete combustion
and the accumulation of soot in heat exchangers, resulting from flame instability caused by
Moreover, the quest for improved thermal efficiency by extending flame length necessitates
larger combustion chambers. This expansion of the combustion zone inadvertently triggers
increased emissions of nitrogen oxide (NOx) as the residence time in the high-flame
surmount these challenges and usher in a brighter, more sustainable future. By recycling
waste oil, these burners not only alleviate the burden of waste disposal but also harness a
valuable resource. Their success hinges on the fusion of precision burner designs with a
In the ever-evolving landscape of combustion systems, waste oil burners stand as pioneers
leading the way toward a cleaner, greener tomorrow. They represent a vital stride towards a
more sustainable future, where emissions are minimized, and energy efficiency reigns
supreme. As we confront environmental challenges and a surging demand for cleaner, more
environmentally conscious solutions, waste oil burners are at the forefront of the journey
toward a world where waste is ingeniously transformed into a priceless resource, one flicker
of flame at a time.
20
2.5 Gas Fuel Burners
Gas fuel burners are a cornerstone of numerous industrial and domestic applications. These
burners, designed to utilize gaseous fuels, have undergone a remarkable evolution in recent
reduce emissions.
In
Figure 4.1: a picture of a gas fuel burner heat exchanger were separate entities,
raising construction issues associated with air supply systems and the insulation of hot air
piping.
As gas-powered appliance heat exchangers were optimized for greater efficiency, engineers
faced the challenge of creating improved gas burners to produce the ideal flame for these
systems.
One significant transformation in gas burner technology involved modifications to the in’s
hot burner. In this updated design, multiple small flames were generated to ensure even heat
distribution throughout the appliance. However, the ever-evolving heating systems continued
In the context of a more compact heat exchanger configuration, "spent gas" byproducts
the flow of these gases through the exchanger and into the chimney connector.
21
To address this issue, industry engineers introduced draft inducers into the gas heating
system. When installed on the exhaust, draft inducers efficiently draw gases through the heat
exchanger, allowing channels to capture heat while restricting flow. Importantly, this
alteration did not negatively impact the flame's shape or characteristics in a ribbon burner.
Conversely, in another sector of the industry, power gas burners were developed,
incorporating fans to propel gas through the burner head and regulate the air-gas mixture. In
this scenario, the ignition cycle produced a more robust flame that filled the firebox area.
This innovation offered numerous advantages to the industry. Firstly, power burners
found applications in larger commercial setups, industrial furnaces, and boilers. As power
burners continued to evolve, they provided a straightforward means for consumers to switch
from coal to gas heating. Instead of employing a row of ribbon ins hot burners, power burners
functioned like oil burners, firing through the door, making the transition from oil to gas
liquid fuels, primarily for applications involving warmth, combustion processes, or energy
22
The functioning of these devices hinges on the process of transforming liquid fuel into a
gaseous state, expertly blending it with air, and then igniting the amalgamation to generate
heat or power.
assortment of liquid fuel categories, such as diesel, kerosene, gasoline, heavy fuel oil
(HFO), and more. The choice of fuel hinges on the specific application and the
integral elements, including a fuel pump, fuel nozzle, ignition system, air supply
atomization of the liquid fuel. This process transforms the liquid fuel into minute
droplets, thereby augmenting its surface area and facilitating efficient blending with
air to achieve combustion. The technique used for atomization can vary according to
23
4. Air-Fuel Ratio: The attainment of the correct air-fuel ratio is indispensable for
systems that regulate the quantity of fuel and air to sustain the desired ratio.
scenarios, ranging from domestic heating systems (e.g., oil-fired furnaces and
chemical sectors), and even in power generation (e.g., in diesel and gas turbine
engines).
substances like carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter.
24
9. Maintenance and Safety Measures: Regular maintenance is essential to assure the
secure and dependable operation of liquid fuel burners. This entails activities such as
component cleaning and inspection, leak detection, and confirming the proper
10. Regulatory Compliance: The operation of liquid fuel burners is subject to an array
Depending on the application and fuel type, there might be substantial differences in the exact
setup and functioning of liquid fuel burners. In the many different industries and sectors
where they are used, securely and efficiently burning fuel depends on burners that are
can only be accomplished by ensuring the extremely fine atomization of the fuel, achieving
the correct fuel-to-air mixture, maintaining elevated combustion temperatures, and providing
When subjected to high temperatures, fuel vaporization into exceedingly tiny particles
transpires rapidly. Additionally, fine atomization serves to augment the surface area of
25
droplets, thereby improving the thorough mixing of fuel and air, ultimately leading to
complete combustion.
Single point, multi-point, and adjustable spray nozzles are the three categories into which oil
addition to this classification, atomization technique may also be used to classify nozzles.
Nozzles that atomize steam, air, or fuel pressure are some examples of these classifications.
Furthermore, based on where the fuel atomization process occurs, air atomizing nozzles may
Fuel is atomized in an internal mix nozzle configuration by pressured air inside the nozzle.
The atomization process in this configuration involves a mixing chamber inside the nozzle. It
is a popular option because of its versatility, which enables separate adjustment of the fuel
and air pressures to produce a broad range of flow rates, spray patterns, and droplet sizes.
On the other hand, with an external mix nozzle arrangement, the two fluids leave through
different orifices and fuel atomization occurs outside the nozzle orifice. This design provides
easy control over the fuel flow rate and allows pressure levels to be adjusted individually.
Furthermore, because this design permits higher air pressure while retaining the intended
fuel flow rate, finer atomization may be achieved with it in comparison to the internal mix
nozzle setup. This is the justification for using an external mix nozzle configuration in this
study
The waste products or byproducts of burning fuel are what are known as emissions. It is
crucial to adequately monitor and manage these emissions since they may have negative
26
Combustion is the rapid oxidation process of fuel, resulting in the generation of heat, light,
and the formation of combustion byproducts, which primarily include carbon dioxide (CO2)
Figure 2.1: fuel heat oxygen energy release Figure 2.2:fuel heat oxygen relationship
and water. When it comes to burning waste lubricating oil (WLO), the fundamental principles
are akin to those of Signeting any liquid, solid, or gaseous fuel, with the involved chemical
Oil, which includes WLO, is a complex combination mostly composed of carbon (more than
80%), with hydrogen making up about 15%, and trace elements (such as oxygen, carbon
During the combustion process, carbon in the fuel and oxygen (O2) from the surrounding
air combine to form carbon dioxide (CO2), which releases around 33.85 megajoules of heat
per kilogram (MJ/kg). Concurrently, the fuel's hydrogen and oxygen combine to generate
This is what happens during full combustion, in which all reactants are burnt and the
27
2.9 The Stoichiometric Combustion
The combustion system's efficiency determines how well a boiler or furnace works. The
amount of air required for the full combustion of fuel depends on the fuel's basic ingredients,
namely carbon and hydrogen. Stoichiometric air is the name given to this necessary air
volume.
To burn 1 kilogram of a normal fuel oil, which is composed of 86% carbon, 12%
hydrogen, and 2% sulfur, the optimal combustion process calls for 14.1 kilos of air. This is
the lowest amount of air that is necessary to achieve the ideal fuel and air mixture.
However, it is not always easy to determine the exact point at which stoichiometric
combustion occurs. The majority of combustion processes either have a rich burn, or there is
an air shortage.
28
concept is known as the adiabatic flame temperature. Nevertheless, real-world conditions
Figure 5.2:flame
calefaction/temperature
The highest achievable flame temperature is achieved through premixed combustion, where
an excess of air is combined with the fuel before ignition. By preheating the air/fuel mixture,
In our project, the burner utilizes a premix combustion technique, wherein the fuel and
mentioned earlier, rendering the attainment of the adiabatic flame temperature a highly
intricate undertaking.
Figure 3.2 illustrates a typical temperature profile, demonstrating how temperature changes
29
Figure 6.1: flame temperature variation with distance from burner head
by the intricate interaction of physics and chemistry that causes every flicker.
It is not only a question of scientific interest to comprehend the complexities of flame speed;
An air/fuel combination is discharged at the burner head, where a flame starts its trip. The
flame front is created when this mixture ignites as it escapes. The chemical interactions
between the fuel and air occur at this front, which is where the magic happens.
However, the pace of the chemical reaction and the degree of flame turbulence are the two
main elements that determine the particular speed at which this chemical reaction can occur.
The chemical aspect of flame speed is the rate at which the fuel and air can react with each
The swifter the reaction, the faster the flame spreads. However, this chemical dance has a
partner: turbulence. Turbulence in a flame occurs when there are swirls and vortices that mix
30
the air and fuel more efficiently. In other words, if the flame is turbulent, the mixture will
The ratio of fuel to oxidant in the premixture, known as the primary aeration rate, is
another significant factor influencing flame speed. Adjusting this ratio can significantly affect
the combustion process. It's like finding the right ingredients for a recipe; the perfect mix
To ensure that combustion is efficient, it's necessary to have a stable flame front. This
stability is achieved when the velocity at which the reactants are transported is equal to the
flame speed. If fuel is supplied at a higher speed than the flame speed, it can lead to liftoff,
where the flame moves forward. On the other hand, a slower fuel supply compared to flame
There are additional variables that influence flame speed, such as the nature of the fuel and
the temperature of the mixture, which consists of combustible gas and air. The nature of the
fuel plays a pivotal role in determining its reaction speed concerning flame speed.
This, in turn, affects the formation of unburnt hydrocarbon (UHC) emissions during
combustion. When flame speeds lag behind fuel reaction speeds, more UHC emissions are
generated, indicating that a smaller portion of the fuel is burnt, and much of it escapes
unburnt. This can explain the high levels of UHC emissions in certain combustion scenarios.
Not to be forgotten, the temperature of the combustion products and the reaction speed of the
fuel itself are crucial. When the reaction speed surpasses the flame speed, more fuel is
31
CHAPTER THREE: METHODOLOGY
3.1 RESEARCH DESIGN
The development of dependable waste oil burners to safely burn waste lubricating oil (WLO) to
provide process heat and offer safe disposal solutions has long been a difficulty. It is necessary to
address these challenges in order to minimize potential health and environmental dangers related with
leading to the continual creation of WLO. The design and construction of a waste oil burner are the
main topics of this chapter. Considerations for controlling the flow of waste oil fuel and air are
included to maximize the efficiency of the combustion process. After construction, a configuration is
shown for assessing the burner's efficiency in terms of power production, pollutants, and fuel
consumption. Different parts of the waste oil burner were constructed during this study and their
Burning waste oils, particularly waste lubricating oil (WLO), requires a specialized approach to
WLO Tap:
The primary function of an oil tap is to allow for controlled pouring of oil from the tin. By turning or
pressing the tap mechanism, users can regulate the flow of oil, preventing spills or wastage.
Blower:
As an essential part of the combustion system, the blower in a waste lubricating oil stove burner
controls the amount of air that enters the combustion chamber, resulting in a safe and effective
burning process. Maintaining temperature, producing the appropriate flame characteristics, and
32
WLO Oil Supply Tube:
The WLO (Water-Less Operation) oil supply tube serves to transport oil from the WLO oil reservoir
This tube ensures a steady and controlled supply of oil to the combustion chamber, allowing for
The WLO oil reservoir is responsible for storing the WLO oil before it is used in the combustion
process.
It ensures a readily available source of oil for the heating system. The reservoir's capacity determines
how much oil can be stored at any given time, which can affect the system's runtime and operational
efficiency.
Combustion Chamber:
In the combustion chamber, the WLO oil is mixed with air from the blower and burned at a very high
temperature.
The combustion chamber is where the primary energy conversion takes place. The mixture of WLO
oil and air undergoes combustion, releasing heat energy that is then transferred to the heating system
Conceptual design
The crucial component of these burners lies in the air/oil feed tube. Essentially, it consists of
an exhaust pipe with a 90-degree bend and a plate covering the end to disperse the air
sideways rather than directly. I have experimented with the design sans the diffusion plate,
and while it does function, the initial startup is considerably more challenging, and the burner
proves to be more temperamental regarding oil feed when regulating the output.
33
Oil is delivered via gravity from an elevated container equipped with a gate valve to regulate
the flow. The oil is introduced into the end of the air inlet pipe and propelled into the burner
solely by the incoming air from the blower. There are no nozzles, pumps, or additional
components—just the oil flowing through a simple hose. Given that the valve governs fuel
flow, there is no fixed fuel consumption. Simply put, the more fuel (and air) it receives, the
more heat it generates. The diameter of the pipe is approximately 1.75 inches and is not of
critical size. A larger pipe facilitates better airflow and increases the availability of oxygen for
enhanced heat production. I possess some larger pipes to create a larger version of this
blower.
To ignite, a small amount of starting fluid is applied to the burner, or it can be started with old
rags or burning sticks. The blower is set to a low speed and restricted to control airflow, while
oil is added until the metal burn chamber heats up and vaporizes the oil. Following this, the
oil and fuel can be increased, and the burner can be operated at maximum capacity.
This design is exceptionally easy to ignite and burns very cleanly, emitting no smoke unless
the oil feed is excessively abundant. Even in such cases, with a substantial amount of oil
accumulated at the bottom of the burn chamber, clean combustion is maintained because the
This same configuration has been employed in a furnace constructed from rudimentary
materials. It essentially consists of the curved pipe with the deflector at the end. Additionally,
34
in other videos on my channel, I demonstrated turning the extinguisher bottle on its side in
the second video, and the burner operated perfectly well without any oil leakage.
Nothing within these burners is deemed critical. The principle is paramount, not the size of
the components. It's crucial to remember that the burner or combustion chamber—whatever
its form—must reach high temperatures before introducing the oil, specifically exceeding
300°C. This allows the oil to transition from a liquid to a gas state and ignite.
These burners are versatile, akin to engines, and can be adapted for various purposes,
powering an array of devices. They have been utilized for everything from heating sheds and
greenhouses to melting and shaping metal, replacing gas burners in boilers and pool heaters,
and in furnaces.
Design Parameters:
35
The waste oil burner comprises the following components:
- A cooker stand
calculate the burner capacity, also known as the heat release rate
(HRR):
ṁ LHV
HRR=
3.6
36
where LHV is the oil lower heating value in MJ/kg,
Equation 3.1 in Appendix C was used to calculate the maximum burner capacity with a calorific
SAFETY
There are several safety regulations that must be followed in order to guarantee the safety of users as
well as the vital parts of a waste lubricating oil burner stove during burning. Priority one should be
given to providing strong protection for important components, especially the fuel pump and
atomizing nozzle, as blockage may do irreparable harm. Strong precautions must be taken to protect
these parts from impurities found in used lubricating oil, such as metal shavings from engine wear.
Adding a two-stage filtering system for the used lubricating oil waste is a crucial safety precaution. A
fine mesh line filter is used in the second stage, which is placed right before the oil reaches the pump's
suction port, to filter out bigger impurities. The first stage is positioned strategically near the oil tank's
entrance.
Leak testing of the entire rig is paramount, with particular attention to joints along the suction and
delivery sides of the fuel line. To ensure secure fastening, joints between the suction line and fuel
tank, fuel return line and tank, and the drain pipe and tank are affixed using nuts with rubber seals.
Additionally, joint nuts with thread tape are implemented between the threads of connections (such as
oil filter, shut-off valve, nozzle, and digital flow meter) to prevent oil leaks.
Measures to prevent impurities from entering the fuel system must be taken, and this includes
developing and putting into practice practical plans. The position of user education is crucial, as it
37
highlights the need of utilizing clean waste lubricating oil to reduce the possibility of harming
User safety training is essential and should include detailed instructions on how to use and maintain
the waste lubricating oil burner stove safely. This covers advice on how to deal with any problems,
Finally, a key component of the design process is adhering to applicable safety standards and laws.
The main goal of following these safety guidelines is to safeguard users and important rig parts,
promoting safe and effective operation all the way through the combustion process.
38
CHAPTER FOUR: RESULTS AND ANALYSIS
4.1 Review of the objectives
To design and develop an efficient burning waste oil stove for utility heat generation for
domestic heating purposes
We have accomplished the design and development of an innovative waste oil stove,
engineered to efficiently generate utility heat for domestic heating needs. Through meticulous
planning and execution, we have created a cutting-edge solution tailored to provide optimal
performance and reliability in heating applications such as industrial boilers
Fuel Delivery
CONCLUSION
The design and development of an efficient waste oil stove can significantly contribute to
reducing fossil fuel consumption and promoting environmental sustainability. Our research
has shown that using waste oil as a fuel source for domestic stoves is attractive due to its
Additionally, there is considerable attention being paid to heat recovery from used engine oil
Furthermore; the development of burners designed to reduce nitrogen oxide emissions when
burning waste oil demonstrates the potential for environmentally friendly waste oil
combustion technologies.
Efficient waste oil stoves can play a crucial role in addressing environmental energy
challenges. The use of waste oil as a sustainable energy source has the potential to contribute
to cleaner burning.
DISCUSSION
The design of a waste oil burning stove for industrial applications represents a significant step
towards sustainable and efficient waste management practice.
By repurposing waste oil as a fuel source, these stoves offer a viable solution to both
environmental and economic challenges faced by industries.
RECOMMENDATION
40
Construction Material:
Low-melting-point alloys: These offer advantages in workability and can withstand
operating temperatures. Bismuth-based and tin-based alloys are suitable options.
Safety Note: Avoid alloys containing lead or cadmium due to their toxicity.
Temperature Control:
Regulated blower: Allows for precise control of combustion and prevents overheating.
Fuel Source:
Waste engine oil: Offers high calorific value (41.9 MJ/kg) for efficient heat generation.
Additional Considerations:
Regular Maintenance and Inspection: Implement a routine schedule for cleaning chambers,
inspecting nozzles, and replacing worn components. This optimizes performance and safety.
Proper Fuel Management: Ensure quality and consistency of waste oil through proper
storage, filtration, and handling practices. Regular testing helps maintain combustion
efficiency.
Optimized Combustion Settings: Fine-tune air-to-fuel ratio, temperature, and pressure based
on waste oil characteristics to improve efficiency and minimize emissions.
Emissions Monitoring and Control: Monitor exhaust gases and implement control
technologies (scrubbers or catalytic converters) to comply with environmental regulations.
Safety Measures: Prioritize safety with flame detection, temperature sensors, emergency
shutoff procedures, and operator training.
Waste Management Practices: Develop processes for handling ash residues and by-products
to minimize environmental impact and comply with regulations.
Continuous Monitoring and Improvement: Monitor performance metrics (fuel
consumption, emissions, equipment reliability) and use data to optimize operation over time.
Compliance with Regulations: Stay informed about local, regional, and national regulations
governing waste oil burning to avoid legal issues.
41
REFERENCES
5. 5. Botas, J. A., Moreno, J., Espada, J. J., Serrano, D. P., & Dufour, J. . . (2017). recycling of
used lubricating oil . evaluation of environmental and energy perfomance, 315-323.
Jennifer M. Granholm. (2007). Fabrication Of Fuel Burner For Re-using Automobile Engine
Oil. journal of fuel burners, 5.
lhsan Hamawand. (2013). COAL SEAM GAS AND ASSOCIATED WATER. GOOGLE
SCHOLAR, 550-560.
M. J. Madu. (2014). construction and testing of a burner that uses an admixture . journal of
engineering and technology, 16030-16036.
Madhusudan . (2017). Design and Fabrication of Oil Burner, Based on Used Engine Oil as a
Sustainable Source of Energy. journaL OF Interdisciplinary Research, 262-268.
Merai Yash p. (2015). effect of treatment using KOH Concentation. Google scholar, 215-320.
Nabil M. Abdel - Jabbar. (2010). Fabrication Of Fuel Burner For Re-Using Automobile
Engine Oil. Journal on recent technology in mechanical and electrical engineering,
2349-7947.
S. O. Ogbeide. (2009). fabrication of fuel burner for reusing automobile . google scholar, 5.
Sadatomi and Kawahara. (2012). micro bubble generation rate and bubble gweneration
dissolution rate. journal of experimental thermal and fluid science, 23-30.
42
43