Visiontek Engineers Services Pvt.

Ltd
Office No. 1102, Aggarwal
011-49047344
Corporate Heights, Netaji Subhash visiontekengineers@yahoo.in
Place, Pitampura, New Delhi-110034

www.visiontekengineers.in GSTIN: 07AAGCV7614L1ZW

Design Qualification

Prepared By Checked By Remarks

Name

Designation

Date

Signature

Approvals from Client

Name

Designation

Date

Signature

Engineering Warehouse QA
 Table of Contents

1. Error! Bookmark not defined.

2. 3
3. 4
4. 4
5 5
6. HVAC System Description: 6
7. Air Handling Units and other details: 6
8. Material of Construction (MOC) 16
9. Supporting Utilities - By Customer 18
10. Design qualification pre requisite checks: 18
11. Training: 18
12. Documents List: 19
13. Drawings: 19
14. Abbreviations and summary: 20
15. Deviations: 22
16. Summary and conclusions: 22
17. Enclosures: 23
 1. Objective:

The Purpose of this document is to:

● Provide a detailed specification (Design data) for air handling and associated equipment serving
M/C ROOM - 3.

● Ensure that the equipment specification and functional requirement s are achieved.

● The HVAC system should comply with the following cGMP critical parameters as per design
intent:

● Temperature.
● ACPH.

Basis of Design:

Outside Design conditions selected for the design basis are as follows:

Summer Monsoon Winter

DBT deg. C/F 43.3 /110 35.0/95 4.3/39.8

WBT deg. C/F 35 /95 28.3/83 3.3/38

Indoor Design conditions selected are as follows:

All seasons

DBT deg. C NMT 23° C

Relative Humidity NMT 60%.
ACPH 6 (Minimum)
 2. Scope of design qualification document:

The scope of this document is limited to provide detailed design descriptions of HVAC system to
the customer. This design specification is essential part of the qualification mechanism and will
serve as a basic document for the further validation activities.

3. Scope of services to be provided by Contractor:

Supply, Installation, testing, and validation of HVAC system comprising of main

Equipment’s & their accessories shall be covered under the scope of assigned contractor.

2.1.1 Air handling system with G4 Filters, F5 filters, , chilled water coil, Centrifugal type
forward curved blower and motor, duct mounted heater.
2.1.2 Supply and Return Ducts given in the duct layout with duct insulation.
2.1.3 Dampers in the supply & return air duct as given in the duct layout.
2.1.4 Chilled water Manifolds.
2.1.5 2-way control valve in Chilled water manifold.
2.1.6 Manifold Pipe insulation.
2.1.7 Grill for supply air & return air will be used.
2.1.8 Electrical panel.
2.1.9 Temperature Sensor.
2.1.10 Temperature controller.

4. Responsibilities:

Design Qualification is a Design basis document which is achieved with the information sharing
with the Customer and the Contractor. The responsibilities are defined as following

Acme:

● To provide layout plans and room data sheet for the HVAC System.
● To provide civil and other utility requirements as mentioned under exclusions.
● To check and approve the Design qualification document.
● To coordinate between various services and approve the coordination drawing
 ● Equipment location and orientation with respect to the layouts

Contractor:

● To provide the complete technical details of the HVAC system pertaining to its design
qualification.

● To prepare and review the DQ of the HVAC system

● To confirm the safe delivery of the HVAC system to the user site.

● To ensure that no un-authorized and / or unrecorded design modifications shall take

place. If at any point in time, any change is desired in the mutually agreed design, change
control procedure shall be followed and documented.

● To ensure the proper installation and commissioning of the equipment.

5 . Design requirements:

Area Name Temperature(C) RH (%) Pressure (Pa) Class ACPH(MIN)

M/C ROOM-3 NMT 23 NMT 60 NA CNC 6

6. HVAC System Description:

The HVAC system comprises of a central chilling unit which produces chilled water at desired
temperature. This water is pumped to the ware house building with the help of piping
network/pumps and feed the required water quantity to the air handling units. The air handling
units have various components like fans, heat exchange coils and filters. These components are
designed based on the specified indoor conditions and parameters mentioned in the following
sections of this document.

7. Air Handling Units and other details:

The warehouse area shall be served by 1 air handling units of 2000 cfm in order to meet the cooling
load demand.
The system shall serve following areas

1 M/C ROOM - 3

The units shall be of recirculation type with following specifications.

1. AHU shall be double skin construction and shall be fabricated out of minimum 0.60mm plain
GI sheet inner skin & 0.60 mm outer skin Pre-coated GI sheet with extruded profile Al anodized
frame with thermal break profile. AHUs shall have all internal components of suitable MOC
for clean room application.
2. Framework shall be bolted together with sandwich panel having 50±2mm thick PUF Insulation.
3. Condensate drain pan shall be 1.2 mm thick Stainless Steel with 19mm thick Nitrile Rubber
Insulation with proper slope to ensure no stagnant water in the pan.

The unit shall be supplied with DIDW forward curved fan with drive motor connected to a variable
speed drive. These fans shall be selected for optimum operational efficiency.

These AHUs are provided with Combination G4 filter as Primary filtration. Adequate no. of access
doors shall be provided for future maintenance in terms of cleaning / replacement of filters.

The unit shall be provided with chilled water coils connected to central chilling units to provide
cooling.

7.1 Air Distribution:

Air distribution consists of supply, return air ducts, M/C ROOM -3 and grilles etc. GI ducting of
suitable sizes shall be used for carrying air. The ducts shall be fabricated from galvanized steel
sheets class CNC conforming to ISI: 277-1962 (revised). GI sheet of Zinc coating of minimum gram
per sq.mtr. (Both sides included) shall be used as per the standard.

Flange joints are provided with 5 mm thick gasket.

The air shall be supplied to rooms through supply air Grills selected for high throw so as to cover
the entire length of storage area. These Grills shall be connected to supply ducts. Return air shall
be picked up from area through return air Grills.
Dampers shall be provided on Supply / Return air duct near AHU.

7.2 Insulation for Ducts:

The supply air ducts shall be insulated with 19 mm thick XLP insulation.

Similarly return air ducts shall be insulated 13 mm thick XLP rubber insulation.

Insulation shall be pasted on to the ducts with the help of rubber adhesive.

7.3 Electrical Panels:

Electrical panel shall be provided with AHU to provide power to Starter Panel.

The electrical panel shall also provide power to control valve actuator.

7.4 Piping manifold and controls;

Each AHU shall be connected to central chilled ware system with a pipe manifold comprising of
isolation valves (05nos). Strainers (01), balancing valve (01) and Control valve (01). The control
valve shall be modulating type with electronic actuator which shall vary the flow of chilled water
in the coil to maintain the required temperature as per demand of cooling load.

A temperature sensor installed in return air duct with a temperature controller shall be installed
to provide signal to control valve.

7.5 Safety features:

 ● The limit switch, as safety feature, is provided in the blower section in the AHU. It is
interlocked with the blower motor power supply, as the access door is opened, it will cut
off the power supply to the AHU motor by means of Starter panel.

7.6 Room data sheet for AHU-01:

Fresh
Area Area Volume Occup Eq Supply Dehumidified Return
Height air
Name (Sq M) (cu ft) ancy load CFM CFM CFM
CFM
M/C
ROOM- 01 2.0 2000 0 2000 200
3

Total CFM required: 2000 CFM

Installed capacity: 2000 CFM

7.7 Design /Technical Specifications of Major Components:

a) Electric Motor:

Item Design Specification

Equipment AIR HANDLING UNIT
Make Bharat Bijlee
KW 1.1 KW
Voltage 415 V ,3 Phase
RPM Motor 2830 (2P)

b) Centrifugal type Fan Unit:

Item Design specification

Equipment AIR HANDLING UNIT
Fan diameter RDH -250-R
Capacity 2000 CFM
Fan Design RPM 4600
Static Pressure 65 MM
Name of the
Nicotra
manufacturer.

c) AHU Filter Details:

Item Design specification

Pre-filters(G-4) 610 mm x 610 mm x 50 mm -01 No.
(Box type) (90 % to 10 Micron)
Fine-filters(F-5) 610 mm x 610 mm x 300 mm -01 No.
(Flange type) (99 % to 5 Micron)
Fine-filters(F-8) 460 mm x 610 mm x 300 mm -01 No.
(Flange type) (90 % to 3 Micron)

d) Supply Ducting:

Item Design specification

Type Box
MOC Galvanized Sheet
Dimensions As per Ducting Drawing Layout
Sealant type Silicon Sealant
Gasket White Color, 3/5 mm thick

e) Return Ducting:

Item Design specification

Type Box
MOC Galvanized Sheet
Dimensions As per Ducting Drawing Layout
Sealant Type Silicon Sealant
Gasket White Colour, 3/5 mm thick
 f) Cooling Coil:

Item Design specification

Row Deep 4
Fin material Aluminium
Header Material Copper
Qty 01 no.
Coil Size(mm) FH-780 X FL-455

g) Duct Mounted Heater:

Item Design specification

Serial No. 989/AHU-02
Make KEPL
Kilowatt 6 K.W.
Ampere/Hz 8.3 AMP/ 50 Hz
Phase 3-phase

h) Supply Air Distribution: Supply Air HEPA filter

Supply Air Grills

Room Name No. Supply air Grills Dimensions with CFM Location

M/C ROOM -3 02 1000 X 300 X & 1000 CFM Room Wall

i) Return Air Distribution: R.A Risers

Room Name Rreturn Air Grills Location

No. Aluminium fixed bar grilles, CFM

M/C ROOM -3 02 1000 x 300mm & 1000 cfm Room Wall

j) Volume Control Damper:

Item Material Size(mm) Qty
Supply Air Damper Aluminium 322 X 322 MM 01 No.
Return Air Damper Aluminium 420 X 320 MM 01 No.
Fresh Air Damper Aluminium 220 X 200 MM 01 No.
(Refer serial no 6 A, B, C, of AHU GA drawing)

k) AHU Details:

Item Material Specification Location

Inner sheet GSS 0.6 mm thick NA
Outer Sheet GSS 0.6 mm thick Pre coated NA
Panel Thickness PUF 50 mm thick NA
Light Limit Switch Non-Flame Proof Blower Section

l) Duct Insulation:

Item Design specification

Material XLP
Fire Performance/Make Class ‘XLP’ / Armacell
Class Class ‘XLP’
Thickness
19 mm
(Supply duct)
Thickness
13 mm
(Return duct)

m) Chilled Water Pipe MOC & Insulation Material MOC

● Chilled water piping manifold with Nitrile Rubber insulation.

Item Design specification

Chilled water Pipe M S “C Class”
Insulation 25 mm thick Nitrile Rubber Pipe Sections
CHW Pipe Diameter 40 mm

CHILLED WATER MANIFOLD

 Test
Dia. Y- points Balancing
Ball valve Butterfly valve Control valve
(mm) STRAINER for valve
PG/TG

25 mm-1 40mm -5 nos 32 MM

40 1 no. 1 no.
nos. for for manifold (1no.) 2 no.
Drain

n) 2/3-way control Valve: 2-way for CHW

Item Design specification

2-way control valve Honeywell Make
Size 32 mm for CHW
Power Supply 24 V AC
Type Modulating
Spring Return Non-Spring Return

o) Controller: For CHW valves

Specification for Design specification

Make Honeywell
Model T2798I2000

p) Temperature Sensor:

Specification for Design specification

Make Honeywell
Power Supply 24 VAC +/- 15% /24 VDC +/-10%

8. Material of Construction (MOC)

Name of Component / Part Material of Construction

Supply & Return Air Ducts Galvanised Iron (GI)

Volume Control Damper’s Extruded aluminium (AL)

Gasket for Duct flanges Patented

AHU Inner Skin 0.6mm Plain Galvanised Iron (GI)

AHU Outer skin 0.6 mm Pre coated Galvanised Iron (GI)

Duct insulation XLP

Mild Steel Angle duly painted with Red Oxide & GI Threaded
Duct Support
rod

Sealant for Ducting Silicon sealant

Supply/Return air outlets Extruded Anodized Aluminium

Cooling Source Chilled water

Chilled water Pipes Mild steel -C class

Drain pipes UPVC pipe

9. Supporting Utilities - By Customer

Utility Specification / Requirement

Electricity 415 V/ 50 HZ/ 4 Wire Supply
230 V/ 50 Hz. / 3 wire Supply

Chilled water At 7 - 8 deg. C

10. Design qualification pre requisite checks:

● Availability of the Room Data Sheet and layouts.

● Availability of the Purchase Order.

11. Training:

Subsequent to the successful commissioning of the system, the contractor shall provide training
to the operating staff of the plant covering the following:

● Prerequisites for prior to the start of the HVAC equipment.

● How to operate the equipment.
● Periodic maintenance schedule of the Equipment.
● Filter cleaning schedule.

12. Documents List:

Following supporting documents shall be provided in support (same shall be attached as annexures
in Installation Qualification).
● AHU – Test Certificate
● Motor
● Fan
● Filter test certificate
● CHW coil test Certificate
● Insulation test certificate
● Damper test certificate
● Manual of bought out items
● Commissioning Report of Equipment like AHU

MOC certificate of the following accessories:

● Duct
● Insulation
● VCD
● Air Distribution Products

13. Drawings:

Following drawings are enclosed:

● Duct layout plan.
● AHU room layout.
● AHU piping schemati

14. Abbreviations and summary:

ABBREVATION FULL FORM

AC Alternating Current

ACPH Air Changes per Hour

AHU Air Handling Unit

Al. Aluminium

cGMP Current Good Manufacturing Practice

CHW Chilled water

Deg. C Degree Centigrade

Deg. F Degree Fahrenheit

DP Differential Pressure

DPT Differential pressure transmitter

DQ Design Qualification

G Gauge

GA General Arrangement

GI Galvanised Iron

HVAC Heating Ventilation and Air Conditioning

KW Kilowatt (Power)

MOC Material of Construction

NA Not applicable

NMT Not more Then.

RH Relative Humidity

Temp. Temperature

URS User Requirement Specification

V Volts

VCD Volume Control Damper

VFD Variable frequency drive

HEPA High Efficiency Particulate air

CFM Cubic Feet Per Minute

 15. Deviations:

______________________________________________________________________

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_____________________________________________________________________

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16. Summary and conclusions:

______________________________________________________________________

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______________________________________________________________________

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________________________________________________________________
 17. Enclosures:

A – Room Data Summary.

B – GA drawing of AHU.