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SITHCCC026 Student Guide
SITHCCC026 Student Guide
package prepared
foodstuffs
First published 2022
Version 1.0
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Hospitality Works is a series of training and assessment resources developed for qualifications within the Tourism,
Travel and Hospitality Training Package.
Contents
1: Introduction 7
2: Select food and packaging materials 9
3: Package and label foods 21
4: Complete work process 31
Chef’s Toolbox 37
Application
This unit describes the performance outcomes, skills and knowledge required to package and label
prepared foodstuffs for storage and transportation. It requires the ability to check the quality of food
and select correct packaging materials.
The unit applies to operational personnel in hospitality and catering organisations that prepare,
package and label food. This could include restaurants, educational institutions, health
establishments, defence forces, cafeterias, kiosks, cafes, residential caterers, in-flight and other
transport caterers, and event and function caterers.
It applies to individuals who work with very little independence and under close supervision. They
follow predefined organisational procedures and report any discrepancies to a higher-level staff
member for action.
The skills in this unit of competency must be applied in accordance with Commonwealth and State
or Territory legislation, Australian and New Zealand standards and industry codes of practice.
No occupational licensing, certification or specific legislative requirements apply to this unit at the
time of publication.
Prerequisite
SITXFSA005 Use hygienic practices for food safety.
Learning goals
• Check and select food that meets quality requirements for packaging.
• Select packaging materials appropriate for specific foods, storage or transport needs.
• Ensure that food items are not contaminated during packaging process.
• Identify and report on any unsafe or faulty equipment or materials (where applicable).
• Correct issues with equipment within your level of responsibility (where applicable).
Overlap alert
Learners may already be familiar with the following concepts:
• food labelling
• working sustainably
In this unit, we will be learning about packaging prepared foods. We package prepared food to protect
the food from contamination, prolong the shelf life, and show information about the food to customers.
Packaging the food preserves food quality and attracts customers. Customers can also evaluate food
quality from the package.
• chemical reactions
• light
• dust
• drying out
• bacterial growth
• transport damage.
During the packaging process, there is also potential for contamination to occur. You need to reduce
the risk of contamination by selecting food that is fresh and of good quality, and has been packaged
correctly.
To ensure that you have a non-contaminated product, start with quality prepared foodstuffs and
packaging materials. Let’s look closer at quality requirements – including what to do if the quality is
not up to standards and how to choose the right packaging for the specific food, storage, or transport
needs of the end product.
When choosing the foodstuff to be packaged, you need to consider the workflow, the prepared food
required to be packaged, as well as check the quality of the stock. Common indicators of spoilt stock
are:
• mould (small spores that look like dots) on meat, fruit, vegetables, or dairy goods
• colour changes
• strange texture, such as crisp and juicy fruits turning mushy or hard vegetables going soft. Also
look for abnormally squishy, grainy, or wrinkled food
Discuss signs of quality in foodstuffs used for packaging with the group.
Your trainer will facilitate this discussion and begin with examples.
WH AT ’S C OOKI NG?
Look at the prepared foodstuffs available in your training kitchen. Check that those foods are
rotated and labelled, and that food in stock is fresh, quality, and has no signs of contamination or
spoilage.
Check that storage conditions are optimal by observing temperature gauges and taking
temperature measurements.
• know the product that will be packaged and check that the packaging is suitable
• ask the supplier or manufacturer for more information, if you are unsure whether the packaging is
suitable
• check the manufacturer's instructions or symbols to confirm that the packaging can withstand the
conditions it will be exposed to – such as freezing, microwaving, or placing in dishwashers.
• portion size
• shelf life
• freshness
• visual appeal.
Shelf-life
If you package foodstuff well, you can increase its shelf life. On the packaging, you must state the
used-by date or best before date. When the food was originally prepared, the process may have
involved the ‘cook-chill ESL’ cooking method (cooked at 90°C for 10 minutes) to extend the shelf life.
Another way to extend shelf life includes pressurising or heating the foodstuff and packaging, which
kills bacteria. However, this is usually only done in food processing factories, not within the food
industry.
To learn more about packaging to extend the shelf life of fruits and vegetables, visit the following
website.
Website:
https://www.agric.wa.gov.au/sites/gateway/files/WA%20Food%20and%20Bevearge%20Packaging
%20Forum%20-%20Food%20safety%20and%20Shelf%20life%20extension%20-
%20Ralph%20Moyle%20AIP%20-%2030Oct2019.pdf – Department of Primary Industries and
Regional Development.
To learn more about how food processing businesses extend shelf life, watch the video below.
Video: https://www.youtube.com/watch?v=H6-9XS6Csvc (02:05) – Cronogard
Freshness
When selecting ingredients from stores, check for quality, freshness, and stock rotation – as well as
recipe requirements. Packaged foodstuffs must be fresh when packaged or shelf life will be lower and
the risk of foodborne illnesses will be higher.
Visual appeal
Packaged foodstuffs must look
as if they were purchased at a
restaurant. Customers
evaluate the way a dish will
taste before they even taste it.
This is why presentation is so
important. Visually evaluate
and adjust foodstuffs when
needed to maximise visual
appeal.
Image by Ferks Guare on Unsplash
In a small group, work together to decide what factors you would consider when choosing
packaging for foods?
• “contaminant”
• “contamination”
“Contaminant”
A “contaminant” is any biological organism, chemical agent, foreign matter, or other substance that is
present in food, may compromise food safety, or affect the suitability of food to be eaten.
Contaminants include:
• Flour confection
• Ham
• Raw milk
• Soft cheese
Listeria Soil, faeces of humans and
• Poultry and meat
monocytogenes animals, sewage, and grease
• Cold dishes – such as salad, coleslaw,
and sandwiches
• Salad
Hepatitis A virus Sewage and shellfish • Shellfish – such as clams and oysters
• Corn
• Figs
PHYSICAL
• Stones • Pests
“Contamination”
“Contamination” or “contaminated product” means the introduction or occurrence of a contaminant in
food and can cause food to become unsafe to eat.
To learn more about the Australian Food Standards, read the following.
Website:
https://www.foodstandards.gov.au/publications/Documents/Safe%20Food%20Australia/FSANZ%20
Safe%20Food%20Australia_WEB.pdf
Your trainer will facilitate a group discussion about the key points in this chapter.
SH ARE PL AT E
In a small group, work together to decide what the procedure would be if a foodstuff or packaging
was not of good quality.
• consider how long and where the food will be stored in the packaging and check it will stay safe
under those conditions
• preventing contamination
Aseptically treated
Packaging must be sterilised to not contaminate the food in any way. In the aseptic treatment
process, the packaging material is heated to high temperatures for a short time. This prevents
contaminants from entering the food during the packaging process.
• have a lid
• be kept away from other items (such as chemicals, pest control, or personal items)
• be kept closed until immediately before the food is needed or be placed in other temperature-
controlled equipment.
• keeping the food cold (5°C or colder) or hot (60°C or hotter) – if the food is potentially hazardous.
Some important points related to food safety and transportation include:
• Always protect food from contamination by keeping it covered. This means using containers with
lids or applying plastic film over containers. Packaging must be suitable and food safe.
• For long journeys, ice bricks can keep food cold and heat packs can keep food hot.
SH ARE PL AT E
In small groups, discuss packaging materials appropriate for specific foods, storage, or transport
needs.
Your trainer will facilitate the discussion and begin by leading with examples.
• plastic containers,
• foil containers
• polystyrene foam
• microwaveable and suitable for use in the freezer to cover, protect, and seal food
• used for pre-prepared foods that are not ready for service
• suitable for any food – such as fruit, vegetables, seafood, meat, and poultry
Plastic containers
Plastic containers come in a variety of sizes and
shapes, and they are usually stackable. Airtight
and sealed, plastic containers are suitable for
storing most items in the kitchen – from flour in the
dry stores to pre-prepared sauces in the cool
room.
Although they can be frozen, this is not
recommended. Doing so compromises the
container structure. Plastic containers can help
organise your food areas and can have clear
surfaces to see the products. Most plastic
containers are suitable for the microwave but
check the packaging or manufacturer’s
specifications to be sure. Image by Kim Deachul on Unsplash
Foil containers
Polystyrene foam
Polystyrene foam keeps food insulated and fresher for longer. It generally costs less than other
packaging materials, is breathable (transfers oxygen), and has insulating and cushioning qualities.
Because it is very lightweight, it is perfect for transporting fruits and vegetables. Most pre-packaged
meat products are sold in polystyrene with a cling wrap.
Polystyrene is made from styrene that is transformed into a foam material, called expanded
polystyrene (EPS) or extruded polystyrene (XPS). Styrene occurs naturally in foods such as
strawberries, cinnamon, coffee, and beef.
Today, polystyrene is less popular than it once was, because it is not recyclable and takes a long time
to decompose.
Bamboo
Bamboo has become a popular choice for sustainable packaging as it presents a renewable (sourced
from existing agriculture), compostable, and durable option for the food industry. It is made from the
bamboo plant, one of the fastest growing plants in the world, which reduces its carbon footprint.
Bamboo packaging has more workable strength than steel and has no toxins. It is suitable for hot and
cold foods and can be used in the oven, chilled, and frozen.
To learn more about sustainable and recyclable packaging materials, watch the videos below.
• Energy Observer.
• Pursuite Enterprises.
Video: https://www.youtube.com/watch?v=SF8hNXVACuQ (00:45)
SH ARE PL AT E
In small groups, work out the different packaging materials that would be suitable for the following
foodstuffs:
• Beverages
• Dairy products
• Dry goods
• Frozen goods
It is important to package food according to safe food handling requirements. Packaging can
potentially make food unsafe or unsuitable for consumption. For example:
• harmful microorganisms may get into food from dirty or damaged packaging
• parts of the packaging may break off into food (such as glass or plastic fragments)
Under Standard 3.2.2 - Food Safety Practices and General Requirements, food businesses must:
• only use packaging material that is fit for its intended purpose
• ensure that there is no likelihood that the food may become contaminated during the packaging
process.
Image by MK 2 on Unsplash
• Make sure that the packaging is food-safe and suitable for the particular type of food.
• Check the manufacturer’s instructions or symbols to confirm that the packaging will be suitable
for the conditions it will be exposed to. These can include dry storage, freezing, microwaving,
and using in dishwashers.
• Use a food-safe inner liner, if there is a risk of chemicals leaching into food.
Temperature control
When packaging food:
• only take food from the cool room when you are going to use it
• use the food safety 2-hr/4-hr rule, cook chill ESL method, and thawing frozen food practices
• ensure that you use the correct storage conditions for chilled, frozen, and dry foods.
Packaging area
Clean food preparation areas daily and throughout the day between shifts. This includes:
• benches
• floors
• stores
Packaging equipment
Clean and sanitise all equipment used during the packaging process, or it will contaminate the food.
This can include:
• utensils
• containers
Protecting food
During the cleaning and maintenance of storage areas, staff must check for signs of pests. The
business must also have a pest control management process. If you are using baits, they must not be
in the food preparation area and be safe to use in food industries.
Separate anything that could contaminate the food from the food packaging area. During the
packaging process, ensure that there are no foreign objects in the food.
Contaminants
Contaminants can be biological, chemical, or physical. To ensure that you are controlling biological
contaminants, follow temperature, cleaning, and sanitising processes – and ensure that food safety
and hygiene practices have been used to avoid food contamination.
• store all chemicals in a separate storeroom away from all other products
• make sure that they are marked as safe to use in commercial kitchens
• check that the packaging is food safe, so that it does not leach chemicals into the food.
If food is contaminated, dispose of it immediately.
Pests
The packaging areas must be free of pests to ensure that the food is protected. You can ensure this
by:
• Maintaining appropriate provisions for screens and eliminating cracks, holes, and damp spots to
keep vermin out of the premises.
Foreign objects
Foreign objects are also known as physical contaminants. It refers to items in food that can cause it to
not be safe to eat – including glass fragments, bandages, pest droppings, dust, nails, hair, metal
fragments, bone or animal product, or stones.
• If equipment is damaged during the packaging process, you cannot trust that the food will not
have a foreign object in it. You must throw it out.
• Good personal grooming habits will help prevent objects such as hair, nails, and bandages from
contaminating the food.
• A clean and sanitised work area, alongside correct preparation and cooking techniques will
prevent most other foreign objects from contaminating food.
In small groups, discuss how you would ensure that food items are not contaminated during the
packaging process.
• PET bottles
• Cryovac
• Foil
Dairy products
• Bio-plastic
• Cardboard
• Plastic containers
• Cling wrap
• Plastic
• Foil
• Polystyrene foam
• Polystyrene foam
• Bamboo
• Cling wrap
• Plastic
• Cryovac
Meat, poultry, or
seafood • Polystyrene foam
• Cardboard
• Bamboo
SH ARE PL AT E
In small groups, choose packaging for specific food items that your trainer will provide to you.
• harmful microorganisms may get into food from dirty or damaged packaging
• parts of the packaging may break off into food (such as glass or plastic fragments)
• Use separate, clean utensils and cutting boards for raw foods and ready-to-eat foods – or wash
and sanitise utensils and cutting boards between uses.
• Rinse fruits and vegetables in clean water to remove soil, bacteria, insects, and chemicals.
• Make sure that food is thoroughly cooked and the centre of the food has reached 75°C.
• Do not leave cooked food to cool for more than one hour. As soon as food has cooled, place it in
the refrigerator.
• Thaw frozen food on the bottom shelf of the refrigerator to keep it out of the temperature danger
zone.
• Take extra care when preparing food that contains raw eggs, as bacteria on the eggshells can
contaminate the food.
• Consider using colour-coded utensils and chopping boards when preparing and serving food.
• Heat potentially hazardous food quickly to 60°C or hotter – ideally in two hours or less – when
reheating.
• Cool cooked potentially hazardous food to 21°C in two hours or less, then cool it further from
21°C to 5°C in four hours or less.
Safe food handling procedures that are relevant for packaging include:
• Make sure that the packaging is food-safe and suitable for the particular type of food.
• Check the manufacturer’s instructions or symbols, so that you know whether the packaging will
be suitable for the conditions it will be exposed to. This can include dry storage, freezing,
microwaving, or using in dishwashers.
• Use a food-safe inner liner, if there is a risk of chemicals leaching into food.
• organisational requirements.
Let’s look at each of these in more detail.
• Labelling requirements:
o Food standard 1.2.1 Requirements to have labels or otherwise provide information
o Food Standard 1.2.2 Information requirements – food identification
To learn more about the labelling guidelines and specifications, watch the videos below.
SH ARE PL AT E
WH AT ’S C OOKI NG?
Look at the prepared food that has been packaged in your training kitchen and:
• Competition and Consumer Act 2010 – Labelling must not give false, deceptive, or misleading
information to customers (information on ingredients must be accurate).
• Country of Origin food labelling – Lets consumers know which country a product came from.
To learn more about these laws and how they relate to labelling, visit the following websites.
• ANZFS.
Website: https://www.foodstandards.gov.au/consumer/labelling/truth/Pages/default.aspx
• ANZFS.
Website: https://www.foodstandards.gov.au/consumer/labelling/coo/Pages/default.aspx
• who made it
• if there are any allergens, dietary requirements, or nutritional advice (such as gluten-free, vegan,
or vegetarian).
Once you have packaged the prepared foodstuffs, you need to:
• moving old stock to the front and placing surplus behind, to ensure that old stock is used first
• labelling items following the correct colour coding, including any dietary requirement
• checking the environmental conditions and cleanliness of all storage areas and equipment
regularly, to maintain stock at optimum quality.
• If the problem is within your role and you can fix the issue, take corrective action and record it as
per the organisational policies and procedures.
• If the problem is not within your responsibility or requires a technician, record and report the
issue to a person that has a higher authority.
Communicating or fixing the issue could include:
• make sure that food storage areas have sufficient lighting to assist with identifying spoiled and
contaminated foods
• check for adequate ventilation in the kitchen area to reduce condensation build-up.
Food can be broken down into three groups and each group has specific storage requirements.
Each food type has different storage conditions to ensure the best quality, freshness, and prolonged
shelf life – including:
• temperature,
• humidity,
• moisture,
To learn more about food safety storage and temperatures, visit the following website.
Website: https://www.foodsafety.com.au/blog/food-safety-storage-and-temperatures
If you have already completed this activity, you do not need to do it again.
L IFT T H E L I D
To learn more about the requirements to restore the work area to its original conditions, watch the
video below.
LP South Food Operations.
Video: https://www.youtube.com/watch?v=DiUCpnlDzeo (06:39)
If you have already completed this activity, you do not need to do it again.
SH ARE PL AT E
Look at the end-of-service procedures in your training kitchen. Do you have a checklist that you
follow? Use this to record end-of-service outcomes and provide them to your trainer.
Your trainer will show you how to package prepared foodstuffs for a range of food types.
Your trainer will provide you with prepared foodstuffs from a range of food types and various
packaging materials.
During this activity you will need to:
• check and select food that meets quality requirements for packaging
• select packaging materials appropriate for specific foods, storage, or transport needs
• ensure that food items are not contaminated during the packaging process
• follow food safety environmental requirements for the food packaging area
• identify and report any unsafe or faulty equipment or materials (where applicable)
• correct issues with equipment within your level of responsibility (where applicable)
L ET IT SIMMER
• Aseptically treated – Packaging material that has been sterilised and is not going to
contaminate the food in any way.
• Australia New Zealand Food Standards Code – The Food Standards Code provide a
framework for the responsibilities that food businesses have if they are producing,
manufacturing, or handling food. Any business involved in the preparation, production,
storage, and service of food must follow the Food Standards Code.
• Bamboo packaging – Packaging made from the bamboo plant, one of the fastest growing
plants in the world. This makes bamboo products renewable, biodegradable, and compostable
– reducing their carbon footprint.
• Bio-plastics – Biodegradable and compostable plastics that are made from renewable
materials – such as starch from corn, sugarcane, or potato. They have a high resistance to
heat.
• Cardboard – Packaging made from recycled and recovered paper. It is leak-proof for certain
types of food and comes in many different shapes and sizes.
• Contaminant – Any biological organism, chemical agent, foreign matter, or other substances
that are present in food and may compromise food safety or the suitability of food to be eaten.
• Cryovac machine (vacuum packaging) - A machine used for packaging. The food is placed
inside plastic that is then sealed – with all air being removed with a vacuum.
• Foil containers – Packaging made from aluminium, which is known for its heat transfer
capabilities.
• Plastic cling wrap – Packaging used for sealing and maintaining the freshness of food items
in bowls, plates, or containers. It is microwaveable and suitable for use in the freezer to cover,
protect, and seal foods.
• Plastic containers – Packaging that comes in a variety of sizes, shapes, is usually stackable.
Airtight and sealed, plastic containers are suitable for storing most items in the kitchen – from
flour in the dry stores to prepared sauces in the cool room.
• Polystyrene foam – Packaging made from styrene that is transformed into a foam material,
called expanded polystyrene (EPS) or extruded polystyrene (XPS). It keeps food insulated and
fresher for longer. Polystyrene generally costs less than other packaging materials, is
breathable (transfers oxygen), and has insulating and cushioning qualities.
• Potentially hazardous foods – Foods that are susceptible to bacterial growth and have to be
kept at certain temperatures to minimise the growth of any pathogenic (disease-causing)
microorganisms.