3D PRINTED PROOF OF

CONCEPT FOR DESIGN AND

DEVELOPMENT OF OIL
EXTRACTION MACHINE

19MEPN6401–MINIPROJECT REPORT

Submitted by

AAKASH.J (22BME037)
THIRUMALAI.P (22BME081)
MOHAMED ASIF. M (23BME339)

Inpartial fulfillment for the award of the degree

of

Bachelor of Engineering

in

Mechanical Engineering

Dr. Mahalingam College of Engineering and Technology

Pollachi - 642003
An Autonomous Institution

Affiliated to Anna University, Chennai-600025 MAY

2024

i
 Dr. Mahalingam College of Engineering and Technology
Pollachi - 642003
An Autonomous Institution

Affiliated to Anna University, Chennai-600025

BONAFIDE CERTIFICATE

Certified that this mini project report, “3D PRINTED PROOF OF

CONCEPT FOR DESIGN AND DEVELOPMENT OF OIL
EXTRACTION MACHINE”
Is the bonafide work of

AAKASH.J (22BME037)
THIRUMALAI.P(22BME081)
MOHAMED ASIF.M (23BME339)

Who carried out the project work under my supervision.

SIGNATURE OF HOD SIGNATUREOFSUPERVISOR

Dr.RamaThirumuruganM.E.,Ph.D.
Professor & Head of the
Department
Mechanical Engineering
Dr. Mahalingam College of Engineering
and Technology, Pollachi–642003 India
Dr.RamaThirumuruganM.E.,Ph.D.
Professor & Head of the Department
Mechanical Engineering
Dr. Mahalingam College of Engineering
and Technology, Pollachi–642003 India

Submitted for the Autonomous EndSemester Examination MiniProject

viva-voce held on

INTERNAL EXAMINER EXTERNAL EXAMINER

ii
 3D PRINTED PROOF OF CONCEPT FOR DESIGN
AND DEVELOPMENT OF OIL EXTRACTION
MACHINE
ABSTRACT

This project intends to develop a 3d printed proof of concept for oil extraction machine to extract oil
from sesame seeds, simplifying the process from manual labour. The goal is to eventually create a
fully automated version using more complex mechanisms. This will address the growing demand for
efficient processing while reducing the significant amount of time and manpower currently required.

Utilizing CAD software, an initial prototype was modeled, incorporating modularity and ease of
assembly as critical design considerations. The prototype comprises essential elements such as the
pressing chamber, screw press, and filtration system, all designed to be fabricated using widely
available 3D printing materials like PLA and ABS. Subsequent to the design phase, the components
were printed and assembled, followed by rigorous testing to evaluate the machine's efficiency in
extracting oil from sesame seed. Key performance metrics included extraction yield, operational
stability, and energy consumption. Preliminary results indicate that the 3D printed machine achieves
a satisfactory oil yield comparable to traditional methods, while significantly reducing the initial
manufacturing costs and production time.

This proof of concept underscores the potential of 3D printing technology in revolutionizing the
manufacturing of specialized machinery. It demonstrates that with precise engineering and strategic
material selection, 3D printed machines can perform reliably in practical applications. Future work
will focus on optimizing the design for enhanced durability, scalability, and integration of advanced
features such as automated controls and real-time monitoring systems.. In conclusion, this project
highlights the promise of the machine to extract the oil from sesame seed with gear mechanism.

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 ACKNOWLEDGEMENT
We extend our gratitude to our management for having providing us
with all facilities to build our project successfully. We express our sincere
thanks to our honorable secretary Dr. C. RAMASWAMY, M.E., Ph.D.,
F.I.V., for providing us with required amenities.

We express our profound thanks to our esteemed college Principal

Dr. P. GOVINDASAMY. M.E., Ph.D., for his constant motivation
regarding our project work.
We express our profound thanks to our Dean(AA) Dr.A.SENTHIL
KUMAR, M.E., Ph.D., who provided us excellent environment to work.

We express our gratefulness to Dr.RAMA THIRUMURUGAN ,

M.E.,Ph.D.,Professor and Head of the Department,Mechanical Engineering
Department for proving us kind advice during development of project.

Our hearty and humble thanks to our project guide and co-ordinator
Dr.RAMA THIRUMURUGAN, M.E.,Ph.D., Professor and Head of the
Department, Mechanical Engineering Department for his constant support
and guidance offered to us during our project by being one among us.

We are committed to place our heartfelt thanks thanks to all other

faculty members, lab technicians and friends who played the supporting
role throughout the project.

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 TITLE PAGENO

ABSTRACT IV
ACKNOWLEDGEMENT V

LISTOF ABBREVIATIONS VI

LISTOFFIGURES VII
LISTOFTABLES VIII

1. INTRODUCTION..............................................................................1
Problem Definition:..............................................................................1
Significance of the project...................................................................1
objectives of the object
Structure of the report..........................................................................2
components..........................................................................................2
Lite-duty motor:...................................................................................3
Mild-steel:............................................................................................4
stain-less steel as a cutter.....................................................................5
Warm wheel and warm:.......................................................................6
2. LITERATUREREVIEW.................................................................10
3. METHODOLOGY...........................................................................12
4. CONCLUSION
5. FUTURE SCOPE

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1.INTRODUCTION

The project aims to design and implement an automated Arica nut cutter,
showcasing a commitment to innovation and efficiency in agricultural
processing. The manual prototype, while functional, is limited in its
capacity and efficiency. By enhancing it into an automated Arica nut cutter,

they hope to streamline the cutting process, improve productivity, and

ensure consistency in nut size and quality.

1.1 PROBLEMDEFINITION:

The traditional manual process of cutting areca nuts poses several

significant challenges that hinder productivity, consistency, and overall
efficiency. One of the primary issues is the slow pace of operation, which
substantially limits the throughput and overall output. Manual cutting is a
labor-intensive and time-consuming task, often leading to fatigue and
decreased productivity over extended periods.

1.2 SIGNIFICANCE OF SUSTAINABLE ENERGY SOLUTIONS:

The automated Arica nut cutter project holds significance in enhancing

agricultural processing efficiency. By transitioning from a limited manual
prototype to an automated system, it aims to boost productivity, ensure
consistent nut quality, streamline operations, reduce labor demands, and
potentially increase profitability for producers. Successfully implementing
this innovative technology could drive advancements across the
agricultural industry, promoting sustainability and efficiency in food
production.

1.3 OBJECTIVES OF THE PROJECT:

The primary objective of this project is to design and develop a semi-

automatic machine for cutting areca nuts efficiently and effectively. The
machine should be capable of accommodating different sizes of areca nuts,
ensuring versatility and adaptability to varying requirements. Furthermore,
the machine should prioritize user-friendliness and ease of operation,
making it accessible to a wide range of users.

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1.4 STRUCTURE OF THE REPORT:

The project aims to design and develop an automated Arica nut cutter to enhance
efficiency over the existing manual prototype. It involves system design, integrating
mechanical and automation components, fabrication, and rigorous testing. Results will
evaluate productivity, efficiency, labor reduction, and profitability gains. Successful
implementation could drive agricultural advancements, promote sustainability, and
enable technology transfer. The project exemplifies leveraging innovations to improve
agricultural processes.

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 1.1 :LITE-DUTY MOTOR

This high-speed sewing machine motor packs a punch despite its

small size. At 75 watts, it offers enough power for various
sewing tasks. Compatible with both 220 and 230 volts, it
delivers a maximum speed of 7200 rotations per minute. With a
current draw of only 0.5 amps, it's energy-efficient, and its 1/12
horsepower rating makes it perfect for light-duty sewing projects.

Figure1

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1.2 MILD-STEEL:

In the realm of areca nut shell cutters, mild steel reigns supreme as the
material of choice. The mild steel plays the crucial role in manufacture
of the areca nutshell cutter, the reason to use a is because mild steel has a
good balance of strength and ductility, making it able to withstand the
force required to crack through the hard shell of an areca nut without
bending or breaking easily..Mild steel is relatively easy to shape and
machine, allowing for the creation of a sharp and precise cutting
edge..Mild steel is a common and inexpensive material, making it a cost-
effective choice for the manufacturer.

Figure2

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1.3 STAINLESS-STEEL AS A CUTTER:

Stainless steel emerges as the ideal material for areca nut shell cutters due to its
exceptional properties. Its corrosion-resistant nature ensures longevity, even in humid
environments or when exposed to moisture, safeguarding the cutter from rust and
deterioration. Certain grades of stainless steel boast remarkable edge retention,
enabling precise and efficient cutting while maintaining sharpness over extended
periods. The harder and stronger composition of stainless steel allows the blades to
withstand the demanding task of slicing through the tough and fibrous areca nut shells
without succumbing to excessive wear. Moreover, the non-porous surface of stainless
steel facilitates easy cleaning and maintenance, ensuring optimal hygiene – a crucial
factor in food processing applications. The durability and versatility of stainless steel
cutters contribute to their cost-effectiveness, as they can be honed and sharpened
repeatedly, extending their functional lifespan.

Figure3

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1.4 WARM WHEEL AND WARM:

In the realm of areca nut shell crackers, the worm wheel, also known as a worm gear,
takes center stage as the unsung hero of power transmission. Imagine a screw-like
shaft, the worm, working in perfect harmony with a circular gear, the worm wheel.
This dynamic duo is designed to conquer challenges where two shafts meet at right
angles, never quite parallel and never quite intersecting. This ingenious setup
efficiently transfers rotational force from the motor, the driving force behind the
operation, all the way to the cutting blades or discs that crack open the areca nut
shells. But the worm wheel's talents extend even further. It acts as a torque multiplier,
a crucial feature for an areca nut cracker where immense force is needed to break
through those tough shells. And to top it all off, the worm wheel arrangement is
remarkably compact, saving precious space in the design of these nut-cracking
machines.

Figure4

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1.5 MILD-STEEL ROD:

Mild steel offers a good balance of strength and ductility. It can withstand the forces
applied while cranking the cutter without bending or breaking easily. This ensures the
crank can handle repeated use over time. Mild steel is relatively easy to shape and
machine. This allows manufacturers to create cranks with the specific design and
dimensions needed for the cutter. Mild steel is an affordable material, making it a
cost-conscious choice for manufacturers. This translates to a more accessible price
point for consumers.Mild steel offers a good balance between weight and
functionality. It's strong enough for the task without adding unnecessary weight to the
cutter, making it easier to operate.

Figure5

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 2. LITERATUREREVIEW

The literature review surrounding encompasses the wide range of

researches,articles,case studies and technical reports hightlightening their
design,implementation,applications and impact

1.Design and optimization of operating parameters for areca nut de-husker

The exisiting machines developed are not so capable to completely remove the outer
layer of the areca nut due to the difference in the size of the area nut, and the areca nuts
damaged due to the non-availability of the optimal process parameters, and they are
expensive. Damaged areca nuts have lesser value in the market. This paper deals with
the design and development of an areca nut de-husking machine which can de-husk
areca nuts of different sizes without damaging it. The flow of paper starts with the
definition of the problem, relevant need analysis, field survey, and literature survey
based on these data areca nut de-husking machine designed. Finally, the factor effect
study using the Design of Experiment (DOE) method is presented in this paper.

2.Design and fabrication of environmental friendly areca nut collecting and

bagging agri -machine.
Agriculture is now one of the most important sectors in the Indian economy. Areca nut
Cultivation is one of the major livelihoods of farmers of Kerala and Karnataka. Labour
Problems in every sector is leading to mechanization of processes. Agricultural sector is also
facing such problem due to which most of the farmers tend to give up the practice. In order to
further develop this sector technology has become one of the main components. Typically,
dealing with the agriculture sector can entail difficulties relating to a number of factors.
Consequently, to overcome such problems, farmers are being encouraged to adopt technology
that suits their farm. Research has to be conducted for Areca nut collecting and bagging
machine technology to understand more about the current scenario. To overcome the
problems of an existing concepts like motorized, engine, solar and pedal operated the
proposed design is best suitable for collecting and bagging the areca nut from ground to gunny
bag. Areca nut cultivation is a long process involving harvesting, moving the areca nut to
ground, separating the fruits from bunches, drying, bagging, de-husking, separating. Several
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machines are being developed to help farmers to aid the aforementioned processes. Areca nut
collecting and bagging machine is a new one among them. The machine is intended to collect
areca nuts from ground directly to gunny bags fixed in a moveable trolley. After the bag is
filled the trolley can also used to move the bags to store rooms. The machine is operated by a
person so that farmer alone himself can use it. In addition, it can be used anytime. Another
advantage of this machine is that after loading/filling the areca nut from ground to gunny bag
And also weight indication is provided to check the weight. Since the machine is manually
driven, the machine is ergonomically designed to reduce the user effort. The major enabling
mechanism in the machine is rotary gear mechanism that pulls the areca nuts from ground. A
belt driven Conveyer carries the collected areca nuts up into the bags.

3. Design and Construction of a Cutting Machines for Fresh Betel Nut

Indonesia is one of the largest producers of areca nut as agricultural products after
India. However, agricultural technology (machinery and equipment) to carry out
postharvest handling is always left behind by other countries. One of the postharvest
handlers is to cut the fresh betel nut (FBN) with the aim that the postharvest handling
process (drying, packaging, and transportation) can be carried out better. Therefore,
this paper aims to design, construction and test simply from a FBN cutting machine.
The machine uses a static circular blade. Some physical properties of FBN are
measured to support the design of the machine. The main parts of the machine are
shaft, transmission unit, engine, carrier part, and circular blade. The power
requirements are calculated through an approach before construction. The test results
of work capacity performance will be compared between the quality of cutting nuts
manually with cutting machine. The results of machine performances indicate that the
machine capacity, machine efficiency, and work efficiency are 16.43 1.16 kg hr -1 ,
31.40 2.22%, and 68.72 16.29% respectively.

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3. METHODOLOGY

Assessment and requirement

analysis

Component Selectionand
Procurement

Project design and planning

Prototype development and

examining

Assembly and running

Field Deployment and

Evaluation

Documentation andKnowledge
Sharing

Figure8ProcessofMethodology
Figure 8 shows entire methodology carried in semi-automated areca
nutshell c

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 CONCEPT-DIAGRAM

Following these steps will ensure the proper hardware assembly of the
Semi-automated areca nutshell cutter, providing a reliable and sustainable
power supply for off-grid or remote applications.

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4. CONCLUSION:

The Portable Photon Power Station (PPPS) represents a significant

advancementinsustainableenergysolutions,offeringaversatileandreliable
source of power for various applications. Its compact design, reliance on
renewableenergy,andportabilitymakeitacompellingoptionforaddressing
energy needs in diverse settings.

At its core, the PPPS harnesses solar energy through photovoltaic

panels, converting sunlight into electricity without emitting harmful
greenhouse gases or depleting finite resources. This reliance on renewable
energy not only reduces environmental impact but also promotes energy
independence and resilience, particularly in off-grid or remote areas where
access to conventional power sources is limited.

One of the key advantages of the PPPS is its portability, allowing for
easytransportanddeploymentinawiderangeofenvironments.Whetherfor
outdoorrecreationalactivities, emergencyresponse efforts, orhumanitarian
aidmissions,thePPPSoffersareliablesourceofcleanenergywhereveritis
needed most. Its versatility extends to powering various devices and
appliances, from lights and fans to communication devices and small
electronics, catering to diverse energy requirements.

Furthermore, the PPPS demonstrates cost-effectiveness over the long

term, with savings accrued from reduced fuel expenses and minimal
maintenance requirements outweighing initial investment costs.
Additionally, the social and economic benefits derived from improved
energyaccess,suchasenhancedproductivity,improvedhealthcareservices, and
increased connectivity, justify the investment in PPPS deployment.

In conclusion, the Portable Photon Power Station embodies the

principles of sustainability, resilience, and innovation, offering a viable
solutiontoglobalenergychallenges.Itsabilitytoprovideclean,reliable,and
portable power has far-reaching implications for improving livelihoods,
fosteringeconomicdevelopment,andsafeguardingtheenvironment,making it
an invaluable asset in the pursuit of a more sustainable future.

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FUTURESCOPE:

The future scope of the Portable Photon Power Station (PPPS) holds
immense potentialfor further advancements and applications inthe field of
sustainable energy. As technology continues to evolve, several avenues for
enhancing the PPPS can be explored.

One area of future development lies in improving the efficiency and

scalability of PPPS components, such as solar panels, batteries, and power
converters.Researcheffortscanfocusonincreasingenergyconversionrates,
extending battery life, and reducing system footprint to enhance overall
performance and usability.

Additionally, integrating smart grid capabilities and advanced energy

management systems into the PPPS can enhance its functionality and
connectivity.Thiswouldenableremotemonitoring,real-timedataanalytics, and
optimization of energy usage, leading to greater efficiency and reliability.

Moreover, exploring innovative financing models and partnerships can

facilitate broader adoption of PPPS technology, particularly in underserved
communities and developing regions. By leveraging public-private
collaborations and investment incentives, the PPPS can play a significant
role in expanding access to clean and sustainable energy, contributing to
global energy transition efforts.

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5. REFERENCES:

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