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Report on the Project[1] Oil Extractor
Report on the Project[1] Oil Extractor
Report on the Project[1] Oil Extractor
19MEPN6401–MINIPROJECT REPORT
Submitted by
AAKASH.J (22BME037)
THIRUMALAI.P (22BME081)
MOHAMED ASIF. M (23BME339)
of
Bachelor of Engineering
in
Mechanical Engineering
2024
i
Dr. Mahalingam College of Engineering and Technology
Pollachi - 642003
An Autonomous Institution
BONAFIDE CERTIFICATE
AAKASH.J (22BME037)
THIRUMALAI.P(22BME081)
MOHAMED ASIF.M (23BME339)
Dr.RamaThirumuruganM.E.,Ph.D. Dr.RamaThirumuruganM.E.,Ph.D.
Professor & Head of the Professor & Head of the Department
Department Mechanical Engineering
Mechanical Engineering Dr. Mahalingam College of Engineering
Dr. Mahalingam College of Engineering and Technology, Pollachi–642003 India
and Technology, Pollachi–642003 India
ii
3D PRINTED PROOF OF CONCEPT FOR DESIGN
AND DEVELOPMENT OF OIL EXTRACTION
MACHINE
ABSTRACT
This project intends to develop a 3d printed proof of concept for oil extraction machine to extract oil
from sesame seeds, simplifying the process from manual labour. The goal is to eventually create a
fully automated version using more complex mechanisms. This will address the growing demand for
efficient processing while reducing the significant amount of time and manpower currently required.
Utilizing CAD software, an initial prototype was modeled, incorporating modularity and ease of
assembly as critical design considerations. The prototype comprises essential elements such as the
pressing chamber, screw press, and filtration system, all designed to be fabricated using widely
available 3D printing materials like PLA and ABS. Subsequent to the design phase, the components
were printed and assembled, followed by rigorous testing to evaluate the machine's efficiency in
extracting oil from sesame seed. Key performance metrics included extraction yield, operational
stability, and energy consumption. Preliminary results indicate that the 3D printed machine achieves
a satisfactory oil yield comparable to traditional methods, while significantly reducing the initial
manufacturing costs and production time.
This proof of concept underscores the potential of 3D printing technology in revolutionizing the
manufacturing of specialized machinery. It demonstrates that with precise engineering and strategic
material selection, 3D printed machines can perform reliably in practical applications. Future work
will focus on optimizing the design for enhanced durability, scalability, and integration of advanced
features such as automated controls and real-time monitoring systems.. In conclusion, this project
highlights the promise of the machine to extract the oil from sesame seed with gear mechanism.
iii
ACKNOWLEDGEMENT
We extend our gratitude to our management for having providing us
with all facilities to build our project successfully. We express our sincere
thanks to our honorable secretary Dr. C. RAMASWAMY, M.E., Ph.D.,
F.I.V., for providing us with required amenities.
Our hearty and humble thanks to our project guide and co-ordinator
Dr.RAMA THIRUMURUGAN, M.E.,Ph.D., Professor and Head of the
Department, Mechanical Engineering Department for his constant support
and guidance offered to us during our project by being one among us.
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TITLE PAGENO
ABSTRACT IV
ACKNOWLEDGEMENT V
LISTOF ABBREVIATIONS VI
LISTOFFIGURES VII
LISTOFTABLES VIII
1. INTRODUCTION:………………………………………………….2
pressing with a stone mill……………………………………………3
water extraction……………………………………………………...4
fermentation…………………………………………………………5
Roasting and Grinding………………………………………………5-6
Sunlight Extraction………………………………………………….6-7
cold pressing…………………………………………………………7-8
screw pressing……………………………………………………….8-9
solvent extraction……………………………………………………9-10
1.9 Super Critical Fluid Extraction………………………………………10-11
1.10 Enzyme-Assisted Extraction…………………………………………11-12
2. LITERATURE REVIEW………………………………………….13
3. OBJECTIVE………………………………………………………..20
4. DESIGN AND DRAWING………………………………………..21
5. CONCLUSION……………………………………………………..29
6. REFERENCE……………………………………………………….30
1
CHAPTER 1
INTRODUCTION
Our design and development project for an oil extraction machine marks a
revolutionary change in the industry, ushering in a new age in oil extraction
technology. Our initiative, which is based on innovation and motivated by a
dedication to sustainability and efficiency, aims to raise the bar for oil extraction
machinery.Our design team has set out to produce a machine that not only exceeds
current capabilities but also tackles major industry difficulties, with an emphasis on
precise engineering and innovative materials. By working together, we combine state-
of-the-art technology with knowledge from industry specialists to make sure our
machine can handle the many requirements of contemporary extraction operations.
Beyond just being functional, our goal is to develop a system that is environmentally
conscious, scalable, and dependable. Our goal is to create a machine that maximises
productivity, minimises waste, and optimises resource utilisation through the use of
cutting-edge design processes and stringent testing protocols.
Traditional methods:
1.3) Fermentation
Modern methods
1.6) Cold pressing
These conventional techniques for extracting sesame oil differ according to regional
customs, cultural norms, and resource availability. Even while they can seem less
effective than contemporary mechanical or chemical extraction techniques, they
frequently produce oils with distinctive flavours and qualities that are highly valued in
conventional cuisines
Pressing with a stone mill is a traditional technique for extracting oil from seeds or
nuts, such sesame or olives, by crushing them with a big stone wheel. After the seeds
are positioned in between the stones, pressure is applied and the oil is released while
the wheel revolves. Because the seeds' natural qualities are preserved by the long
grinding process, this method is renowned for producing tasty, high-quality oils. Due
to its ease of use and capacity to preserve the integrity of the raw material, pressing
with a stone mill is still a common option for artisanal oil production, despite its
traditional nature.
3
Fig.1 pressing with a stone mill
4
Fig.2 water extraction technique
1.3 FERMENTATION
The process of fermentation oil extraction uses microbiological activity to extract oil
from seeds or nuts. Enzymes generated by microorganisms during fermentation
disintegrate the raw material's cellular structure, making it easier to separate the oil
from the solids. This technique usually entails soaking the nuts or seeds in water to
encourage enzyme activity and microbial development. By encouraging the release of
enzymes that solubilize oil, fermentation can improve both the quantity and quality of
oil. Fermentation oil extraction is becoming more popular due to its promise for
environmentally friendly and sustainable oil extraction methods, although being
mostly utilised in conventional procedures like the production of palm oil .
5
Fig.3 process of fermentation of oil extraction method
As part of the roasting and grinding process, oil can be extracted from seeds or nuts
like sesame or peanuts by heating them up and then crushing them. In addition to
improving the flavour and perfume of the seeds, roasting loosens the structures that
hold oil, which facilitates extraction. Following roasting, the seeds are mechanically
ground using a stone mill or grinder to create a paste or meal. After that, the mixture is
either centrifuged or pressed to extract the oil from the solids. This process gives the
finished product a deep, nutty flavour and is frequently used to produce culinary oils
like sesame oil and peanut oil.
6
Fig.4. Roasting and grinding method
Utilising the power of sunlight, sunlight oil extraction—also referred to as solar oil
extraction—extracts oil from seeds or nuts. Using this technique, seeds are thinly laid
out in the sun so that the heat may warm them and encourage the production of oil. To
guarantee consistent exposure, the method could include shaking or rotating the seeds
every now and again. The seeds release oil when exposed to heat and sunshine over
time; this oil can be extracted by pressing the seeds or by other extraction methods.
Sunlight oil extraction is a natural and energy-efficient method, while rather slow, and
is frequently employed in conventional or small-scale oil production environments.
7
Fig.5 Sunlight oil extraction method
The process of cold pressing oil extraction involves not using heat to extract oil from
seeds or nuts. To extract the oil from the raw material, mechanical pressure is applied,
usually using an expeller press or a hydraulic press. Cold pressing preserves the oil's
original flavour, aroma, and nutritional value by avoiding heat. This procedure is
preferred because it yields high-quality oils that require little processing and can be
used in cosmetic, medicinal, and culinary purposes. Because their natural qualities
have been preserved, cold-pressed oils are prized for their purity and are frequently
thought of as healthier choices.
8
Fig.6 cold pressing oil extractor
A screw or worm shaft is used in the mechanical process of screw pressing oil
extraction to crush seeds or nuts and extract oil. The press chamber is filled with raw
material, and a screw exerts pressure on the seeds to extract the oil. The screw press's
design maintains the quality of the oil by maximising extraction efficiency and
reducing heat generation. This process works well with a wide range of oilseeds, such
as rapeseeds, sunflower seeds, and soybeans. Screw pressing is appropriate for both
smaller-scale artisanal operations and large-scale industrial production due to its high
oil outputs.
9
Fig.7 Screw press oil extractor
Extraction of solvents The technique of extracting oil from seeds or nuts involves
dissolving the oil with organic solvents like hexane. To enhance its surface area, the
raw material is first crushed or ground, and then it is combined with the solvent in an
extractor. Oil is selectively dissolved by the solvent, which also separates it from the
solid residue. After being separated from the particles, the resulting oil-solvent
mixture—known as miscella—is evaporated in order to recover the solvent. Because
of its high efficiency, this technique is frequently applied to oilseeds with low oil
content. Nonetheless, meticulous solvent recovery is necessary to guarantee the
quality of the finished oil.
10
Fig.8 Solvent Extraction method for oil Extraction
Supercritical fluid extraction (SFE) is a sophisticated technique for extracting oil from
seeds, nuts, or botanical materials. It works by using supercritical fluids, usually
carbon dioxide (CO2). CO2 is pressurised over its critical point in this procedure,
which allows it to function as a very effective solvent by exhibiting both liquid and
gas qualities. The oil is extracted and dissolved by passing the raw material through
supercritical CO2. Pure extract is left behind after the CO2 and oil are easily separated
during extraction. SFE produces high-quality oils without solvent residue and
provides
exact control over the extraction settings.
11
Fig .9 Super critical fluid extraction process
Enzyme-assisted extraction is a novel technique for extracting oil from seeds or nuts
by assisting the release of oil through the activity of enzymes. The raw material is
mixed with enzymes, which are biological catalysts that break down cell walls and
improve oil accessibility. Different enzymes, such as cellulase or protease, that are
specialised to particular substrates may be used in this procedure. Oil extraction is
made more effective by breaking down complicated compounds enzymatically, which
results in better oil yields and shorter processing times. Because enzyme-assisted
extraction frequently takes place in temperate environments and requires less harsh
chemicals, it is considered environmentally beneficial. Due to its efficiency in
yielding
superior oils, this process is becoming more and more common.
12
Fig.10 Enzyme assisted oil extraction process
CHAPTER-2
LITERATURE REVIEW
13
including the availability of raw materials. This study mainly emphasis on
the different issues related with used o oil;expeller its design feature and
process and the developing the site for oil expeller
industries.M. Zamanzadeh et al [3] presented the different failures analysis
methods and the materials selectionfor oil expellers. In this research paper
various subsets of the design materials are taken in to consideration
applicable to the study. This study includes mainly on the failures in the,
paints and coatings, plastics and electronics, as well as failure caused by
corrosion and principles of root causedetermination within that particular
field.Deli S et al.[4] carried out the research study effects ofphysical
parameters in screw press machine. In this study Sativa seeds were studied
using a KOMET Screw Oil Expeller. The study is carried outwith different
sizes of nozzle and at the different speed of shaft, also the different
diameter of the shaft is taken into consideration for the study. It is found
that the shaft diameter with 8mm shows low yields output but thediameter
of shaft 11 mm with speed of 65 RPM shows the good performance. The
nozzle size of 12 mm recorded the same percentages of yields. The mostof
results obtained are varying with the changes in the physical parameters,
the optimum conditions of parameters recorded 22.27 % oil yields with
8mm diameter and 19.05% with 11mm diameter of expeller shaft.S
Sreenatha Reddy, et al [5] developed the mini model of the oil expeller
screw shaft and finding outThe effect with variation of compression ratio of
oil chamber along with speed of screw shaft. Theexperimentation is carried
out with Pongamia and Jatropha seeds and the compression ratio is
maintained at 14:1 to 21.5:1 with alternating speed of shaft between 35 to
654 RPM.The results of the study concluded that the compression ratios
has significant impact on the performances of oil expellerscrew.
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2.2 DESIGN AND FABRICATION OF PORTABLE OIL
EXTRACTOR:
16
will be developing a compact machine to overcome the disadvantages of
the conventional model with simple mechanisms.
M. Kindermann et al. [1] In this paper it was analyzed whether small scale
coconut oil production can be profitable and if coconut oil can be locally
produced to a price which enables to complete with the common cooking
fuels like kerosene, LPG, fuel wood and charcoal. This paper gives the
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different oil extraction methods such as wet coconut oil extraction method
dry coconut oil extraction method. A.M. Marina et al. [2] This paper
mainly discusses on some of the findings associated with VCO up to date.
Physicochemical properties,antioxidant activity, clinical and authentication
studies of VCO were some of the topics addressed in this review. This
paper is mainly focused on wet oil extraction method in which fermentation
technique is explained in detail, also enzymatic oil extraction method,
physiochemical properties of oil, antioxidant properties of oil and presence
of phenolic compound are discussed D.M. Dissanayake et al. [3] This paper
tells about the study the effect of method of extraction on the oil quality. It
tells the acid value and peroxide value were 89% and 95% respectively
higher in commercial coconut oil compared to homemade coconut oil,
indicating that commercial coconut oil is more prone to oxidation. It also
compares the amount of fatty acid and there composition between
commercial coconut oil and homemade coconut oil, it also gives the
amount of phenolic compound. These results indicate that quality of
coconut oil is highly dependent on method of extraction.
Adeeko, found that the effects of particle size, heating temperature, heating
time, applied pressure, and duration of pressing on the yield and quality of
mechanically expressed groundnut oil were investigated. Generally, oil
yields from coarsely ground groundnut were higher than those from finely
ground samples, but the free fatty acid values were lower. Increasing the
temperature did not improve the oil yield after 25 min of heating. Oil yield
increased with pressures of up to 20MPa beyond which the yield either
levelled off or decreased. The rate of oil expression was increased by an
18
increase in temperature, time of heating,and particle size. An increase in
the heating temperature and time increased the free fatty acid, peroxide
value, and the colour intensity of the oil expressed.Abdulkadir B. H, found
that a floating bush journal bearing has a thin bush rotating freely between
journal and fixed bush, forming two hydrodynamic oil films. This bearing,
widely used for rotors operating at some hundred thousand rpm is known to
show peculiar behavior of bush-to-shaft speed ratio and also to show
stability behavior different from those of other journal bearings
experimentally that the bush-to-shaft speed ratio decreased with
increasingshaft speed at very high shaft. Speed sin his test rig of lightly
loaded floating bush journal bearings, although conventional theoretical
models.Santosh Y. Salunkhe, found that the three roller is the most vital
part of sugar industry & sugar roller mill is used for to separate thesucrose-
containing juice from the cane i.e. extraction of juice consist of three
rollers namely Top, Feed and Discharge. The extraction of juice in a mill is
achieved by squeezing prepared cane between two rolls. The main
objective of milling is to separate the sucrose containing juice from the
cane. The prepared cane comes under three roller mills between top roller
and feed roller of these roller’s rotates the prepared cane is squeezed. Once
by which juice is extracted and collected in a through the bagasse obtained
after squeezing the juice is guided by means of trash plate to the opening
between top roller and discharge roller and bagasse is squeezed once again
inset of three roller mills. In three roller mill, three rollers are arranged in
triangular pattern for removing sucrose up to96-97 % max.
The arrangement of rollers in three roller mill is as follows.
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CHAPTER-3
OBJECTIVE
The goal of developing a highly effective, dependable, and user-friendly system that
maximises oil yield while reducing waste is the design of a gear mechanism-based
sesame seed oil extraction machine. Important goals could be:
1. Maximising Oil Yield: Creating a gear system that presses sesame seeds to release
as much oil as possible from the raw material.
2. Consistency and Reliability: Making sure the device runs consistently and
dependably so that the extraction process remains constant over time.
4. Safety: Putting in place safety measures to safeguard users and avert mishaps while
operating.
8. Quality of Extracted Oil: Making sure that the sesame oil's flavour, quality, and
nutritional value are maintained during the extraction process.
9.Efficiency:Increase sesame seed oil yield to maximum. Reduce the quantity of left
over oil in the seed cake to the minimum.
10.User Friendly: Provide an easy to use and maintain machine. Give preciseusage
and upkeep recommendations.
20
12.Innovation:Use cutting edge technologies to enhance oil quality and extraction
efficiency. Remain current on the most recent findings and advancements in the
industry.
The oil extraction machine hopes to improve sesame seed oil production's
profitability, sustainability, and efficiency by accomplishing these goals.
CHAPTER-4
UPPER PART:
This part is where hopper is connected with which helps in transmit the
seed to the lower part.
21
LOWER PART:
This is the part where the actual mechanism takes place,the seed which comes through
the hopper will fall in the part and the extraction takes place by the gear mechanism.
22
HOPPER:
It provides a controlled entry point for the raw material into the extraction
machine,ensuring a steady amd even flow.it can hold a certain amount of raw
23
EXTERNAL GEAR:
This is the part where the seed get struck between the shaft (or) internal gear
24
FRAME:
25
SHAFT:
A shaft is often used to transmit power from the motor to external gear,various
26
FULL ASSEMBLY:
minimises waste, and optimises resource utilisation through the use of cutting-edge
27
BLOCK DIAGRAM:
OIL SEED
EXTRACT
COLLECTS
GEAR MECHANISM
MEAL
OIL
28
CHAPTER-5
CONCLUSION
29
REFERENCES
30
6.) SOLAR OPERATED COCONUT OIL EXTRACTION MACHINE-
Submitted by C. V. Papade, S. L. Vallal and N. D. Dornal
https://ijettjournal.org/2016/volume-36/number-1/IJETT-V36P203.pdf
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