HW 1.0 Manuall

Hardware Manual v1.
0
Version 01 Jun 2021
Hardware Manual v1.0

(VERSION 01 JUNE 2021)
1 Hardware Familiarization
Diagrams:
• System Overview
2 • Network Diagram
• Power Distribution
3 Hardware Handling and Storage Procedure
4 Maintenance Guideline
5 Troubleshooting Guide for Customer
6 Replacement Guide for Customer
support@chordx.co I chordx.co I UEN: 201928385D
© 2020 Chord X Pte. Ltd. Information contained in this document is confidential and proprietary and is solely for the intended use of the designated recipient and
may not be used, copied, published or redistributed without prior written consent.
Page 1 of 1
Hardware Familiarization v1.0
Version 28 Nov 2020
Training Manual:
Hardware Familiarization
HARDWARE V1.0
(VERSION 28 NOVEMBER 2020)
support@chordx.co I chordx.co I +65 6721 3022
© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Page 1 of 24
Version: 28 Nov 2020
Table of Contents
Chord X System Overview ............................................................................................................................... 3
Ship’s Accommodation.................................................................................................................................... 4
Main Server .......................................................................................................................................................... 4
Server Rack .......................................................................................................................................................... 4
Server UPS ............................................................................................................................................................. 5
Engine Room ....................................................................................................................................................... 5
ECR Router ........................................................................................................................................................... 5
ECR UPS ................................................................................................................................................................. 6
Junction Box 1 (JB 1) ......................................................................................................................................... 6
Junction Box 1 Components........................................................................................................................... 7
Junction Box 2 (JB 2) ....................................................................................................................................... 13
Junction Box 2 Components......................................................................................................................... 14
In-Line RTD Transmitter..................................................................................................................................... 17
Sensors ................................................................................................................................................................. 18
Cables ................................................................................................................................................................. 24
Copyright and Confidentiality Notice
Version 28 November 2020 - © Chord X Pte. Ltd. 2020. All Rights Reserved.
The contents of this document are proprietary and contain confidential information of Chord X.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic or mechanical, photocopying, recording, or otherwise, without written permission from Chord X. For information
regarding permission, please contact Chord X at support@chordx.co.

Page 2 of 24
Introduction
This Hardware Familiarization document is for Customer / Vessel’s crew to familiarize themselves with Chord X’s
system and its associated hardware v1.0.
Post installation of Chord X system onboard a vessel, Chord X’s installation team will brief and run a familiarization
session with the key staff / engineers involved. This document will be left on board for crews’ future reference,
and can be a reference point for new (crew) joiners too.
Chord X recommends for crews on board to keep this document at a place where it is easily accessible by the
key staff for example Chief Engineer, Second Engineer, Electrical Officer and other Engineers as deemed
necessary by the Chief Engineer.
Chord X System Overview
The complete Chord X System Overview above helps Officers / Engineers on board and Superintendents / Fleet
Managers at shore to visualize how Chord X system functions. Starting from bottom of the chart (i.e. sensors on
Main Engine) and moving up to the top (i.e. Chord X Main Server and Routers) covering all hardware installed on
board the vessel, mainly in engine room, server room/radio room and/or bridge.

Page 3 of 24
Ship’s Accommodation
Main Server
Location: Server Room / Radio Room
Function: Main Server acts as the brain of the

Chord X system where data is collected
and processed, before data is sent to the
vessel or office dashboard. The server
obtains the data collected in the
junction box through LAN cable
connections from Engine Control Room.
Wall mount Servers will be discontinued in
HDW 1.0, the servers will be installed in
the Server Rack.
Specifications: HPE DL20 Gen10 Intel Xeon E-2224

3.4GHz/4-core 8GB-1R S100i 4SFF w/DVD-
RW Ethernet 1Gb 4-Port i350
Server Rack
Location: Server Room / Radio Room
Function: Server rack is where the Main Server will

be mounted on. It will also protect and
provide ventilation to the servers.
Specifications: • Dimensions: 31"H x 23.5"W x 23.63"D

(768mm x 600mm x 600mm)
• Weight capacity: 132 pounds (60kg)
• Sturdy welded frame structure.
• Rails with cage nut style bolting

Page 4 of 24
Server UPS
Location: Server Rack
Function: Server UPS protects the Main Server from

power surges and black out.
Specifications: SMT1500RMI2U APC Smart-UPS 1500VA LCD

RM 2U 230V
Engine Room
ECR Router
Location: Engine Control Room
Function: ECR Router acts as the interface

between the junction box 1 and the
main server. It relays the data from the
junction box 1 to main server and at
the same time, provides the wireless
network connectivity for Chord X
system inside the Engine Room.
Specifications: Linksys EA7500 Max-Stream™ AC1900

MU-MIMO Gigabit WiFi Router

Page 5 of 24
ECR UPS
Location: Engine Control Room
Function: ECR UPS protects the Linksys Router and

Junction Boxes from power surges and
blackouts.
Specifications: SMT750IC APC Smart-UPS 750VA LCD

230V with SmartConnect
Junction Box 1 (JB 1)

Location: Main Engine Under Piston Platform
Function: The Junction Box is the heart of Chord X system. It serves as the Data
Acquisition Unit, which converts sensor data into a computer readable
format (Analogue to Digital). This box consist of various electrical
components which are detailed below in subsequent paragraphs. The box
door comes with a lock and key which is kept under the custody of key
person on board as identified by the Chief Engineer and/or Vessel’s
Superintendent.
JB No. 1 is where the High Frequency Analog Signals and Digital Signals are
collected before sending it to the Main Server
Specifications: Mild Steel, IP44, 220Vac Power Supply, Size: 400mm x 500mm x 150 mm

Page 6 of 24
Junction Box 1 Components
To understand more about the function of the Junction Box 1, below is a list and function of each components
of the Junction Box 1.
1 Data Acquisition Units (DAQ)
2 USB Hub
3 Ethernet Switch
4 Terminal Blocks
4.1 Installation Ground Terminal Block
4.1 Feed Through Terminal Blocks
4.3 Ground Terminal Block
4.4 Wago Component Terminal Block 10K,

2.7K Ohms Resistor
4.5 Resistor - Shunt
4.6 Fuse Block
5 Mini-Circuit Breaker
6 24Vdc Power Supply
7 DB37 Cable
8 DB15 Cable
9 Power Indication Lamp
10 Exhaust Valve Position Indication

Lamp – Firing Order
11 Exhaust Valve Position Indication Push
Button
12 Cable Glands

Page 7 of 24
1. Data Acquisition Units (DAQ) (2 Pieces)
Location: Junction Box 1

Function: There are two (2) DAQs (Brand : LabJack T7) installed in the Junction box
(DAQ 1, DAQ 2). They receive all the analogue and digital parameters
from the sensors installed onboard and converts them to voltage,
before sending them to the server through Ethernet connection. Each
DAQ manages different kinds of signals.
• DAQ 1 - High Frequency Analog Signals

• DAQ 2 - Digital Signals
Specifications: 5V DC, Power Supply, Lab-Jack T7 Data Acquisition Unit.
2. USB Hub
Function: The USB hub will provide power to the 2 units

of LabJacks.
Specifications: COMMFRONT USB-HUB-2, Input: 24VDC,

Output: 5VDC

Page 8 of 24
Version: 28 November 2020
3. Network (Ethernet) Switch
Function: Ethernet switch is a device that will

send all the data gathered in the
Junction Box 1 to the Main Server.
The LAN Cables from Labjack and JB
No. 2 will all go through this Ethernet
switch, before sending it all together to
the Main Server
Specifications: Trendnet TI-G50 (Version v1.1R), Input

voltage: 24VDC.
4. Terminal Block

Function: The sensor cables, DB37 cables will be terminated
in this terminal block. The fuse block will be
mounted in this block.
Phoenix Contact, With Grounding, Spring Cage

Specifications:
Terminal, 2.5mm2 Wire
4.2 Feed Through Terminal Block

Function: The sensor cables, DB37 and DB15 cables will be
terminated in this terminal block. The Shunt Resistor
will also be mounted here.
Phoenix Contact, DIN Rail Mount, Spring Cage

Specifications:
Terminals, 2.5mm² wire.

Function: Ground wires will be terminated here.

Specifications:

Page 9 of 24
4.4 Wago Component Terminal Block 10k,2.7k Ohm

Function: Wago Component Terminal Block 10K, 2.7K is used
to convert the larger voltage into smaller voltage
using the voltage divider principle.
Wago Component Terminal Block 10K, 2.7K

Specifications: Resistor, DIN Rail Mount, Spring Cage Terminals,
2.5mm² wire.
4.5 Shunt Resistor

Function: Shunt Resistor is used to convert the current
reading mA into a voltage signal as Labjack input.
This also expands the range of the signals to
improve the resolution of the sensor readings. It is
mounted on 4.2 Feed Through Terminal Block. See
3-wire Analog Signals Configuration.
Specifications: Phoenix Contact ST-BE
4.6 Fuse Block

Function: Fuse Block is used to protect the system in case
there is a short circuit or current surge on the sensor
cables. This is mounted on 4.1 Installation Ground
Terminal Block.
5. Junction Box Mini Circuit Breaker
Function: This Mini Circuit Breaker serves as protection

for the JB 1. It can be used to isolate the
power for JB No. 1. It will automatically trip
whenever there is an overload.
Schneider Electric - A9F74106, Rated

Specifications:
Voltage: 240Vac, Rated Current: 6A, 1 Pole

Page 10 of 24
6. 24Vdc Power Supply
Function: The 24Vdc Power Supply unit converts the

220Vac to 24Vdc. This 24Vdc Output will be
used for the JB 1 components and the
sensors.
Specifications: Primary-switched TRIO POWER power supply

with push-in connection for DIN rail
mounting, input: 1-phase,
output: 24 V DC/5 A
7. DB37 Cable
This connects the High Frequency Analog signals on

Function: the terminal strips to the CB37 Connector on the
Labjack.
Specifications: Maker: Phoenix Contact
8. DB15 Cable
This connects the Digital Signals on the terminal

Function:
strips to the Cb15 Connector on the Labjack.
Specifications: Maker: Phoenix Contact
9. Power Indication Lamp

Function: This will indicate if there is a 24Vdc Power in the JB.

Maker: Schneider Electric, 30 mm size, 19 - 32Vdc,
Specifications:
Orange
10. Exhaust Valve Position Indication Lamp

This will show the closing and opening of the exhaust
Function: valve. The sequence is based on the Firing Order. This
will function only when the button is pressed.
Specifications: Maker: Vcc, 22 mm size, 4 -22 Vdc, Green

Page 11 of 24
11. Exhaust Valve Position Indication Lamp Push Button

When the button is pressed, it will activate the

Function:
Exhaust Valve Position Indication Lamps.
Specifications:
Maker: Seimens, 22 mm size, 5 – 500V, Green
12. Cable Glands

This is to secure the cable and to seal the junction

Function:
box.
Specifications: Nickel-Brass, M20, Ungrounded

Page 12 of 24

Location: Main Engine Under Piston Platform
Function: The Junction Box 2 is the heart of Chord X system. It serves as the Data
Acquisition Unit, which converts sensor data into a computer readable
format (Analogue to Digital). This box consist of various electrical
components which are detailed below in subsequent paragraphs. The box
door comes with a lock and key which is kept under the custody of key
person on board as identified by the Chief Engineer and/or Vessel’s
Superintendent.
JB 2 is where the Low Frequency Analog Signals are collected before

sending it to JB 1 via LAN Cable.
Specifications: Mild Steel, IP44, 220Vac Power Supply, Size: 400mm x 500mm x 150 mm

Page 13 of 24
Junction Box 2 Components
To understand more about the function of the Junction Box 2, below is a list and function of each components
of the Junction Box 2.
1 Controller CX8190
2 Analog Input KL3448
3 Digital Input KL1408
4 Beckhoff End Cover
5 Terminal Blocks
5.3 Fuse Block
6 Mini-Circuit Breaker
7 24Vdc Power Supply
8 Power Indication Lamp
9 Cable Glands

Page 14 of 24
1. Controller CX8190
Function: This controller gather all the data from the sensor
through the Analog Input KL3448. Then sends all
the gathered data into JB1 through a LAN
Cable.
Specifications: Maker: Beckhoff, RJ45 Interface, 100Mbps,

24Vdc, 4W, 71 mm x 100 mm x 73 mm,
Operating Temp.: -25…+60 °C
2. Analog Input KL3448

Function: The analog signals will be terminated here. This

is coupled to the Controller CX8190. One unit of
KL3448 has 8 channel inputs.
Specifications: Maker: Beckhoff, 8 channel inputs, 0 – 20mA,

24Vdc, Operating Temp.: -25 to +60 °C
3. Digital Input KL1408

Function: The Digital signal will be terminated here. This is

coupled to the Controller CX8190. One unit of
KL1408 has 8 channel inputs.
Specifications: Maker: Beckhoff, 8 channel inputs, 24Vdc,

Operating Temp.: -25 to +60 °C
4. End Cover KL9010
Function: The KL9010 bus end terminal is necessary for data

exchange between the Bus Coupler and the Bus
Terminals. Each assembly must be terminated at the
right hand end with a KL9010 bus end terminal. The bus
end terminal does not have any other function or
connection facility.
Specifications: Maker: Beckhoff, 8 channel inputs, 24Vdc, Operating
Temp.: -25 to +60 °C

Page 15 of 24
5. Terminal Block
Function: The sensor cables, DB37 cables will be terminated
in this terminal block. The fuse block will be
mounted in this block.
Phoenix Contact, With Grounding, Spring Cage

Specifications:
Terminal, 2.5mm2 Wire

Function: Ground wires will be terminated here.

Specifications:
5.3 Fuse Block

Function: Fuse Block is used to protect the system in case
there is a short circuit or current surge on the sensor
cables. This is mounted on 4.1 Installation Ground
Terminal Block.
6. Junction Box Mini Circuit Breaker
Function: This Mini Circuit Breaker serves as protection

for the JB 2. It can be used to isolate the
power for JB No. 2. It will automatically trip
whenever there is an overload.
Schneider Electric - A9F74106, Rated

Specifications:
Voltage: 240Vac, Rated Current: 6A, 1 Pole

Page 16 of 24
7. 24Vdc Power Supply
Function: The 24Vdc Power Supply unit converts the

220Vac to 24Vdc. This 24Vdc Output will be
used for the JB 2 components and the
sensors.
Specifications: Primary-switched TRIO POWER, power supply

with push-in connection for DIN rail
mounting, input: 1-phase,
output: 24 V DC/5 A
8. Power Indication Lamp

Function: This will indicate if there is a 24Vdc Power in the MJB.
Maker: Schneider Electric, 30 mm size, 19 - 32Vdc,

Specifications:
Orange
9. Cable Glands
Function: This is to secure the cable and to seal the junction

box.
Specifications: Nickel-Brass, M20, Ungrounded
In-Line RTD Transmitter
Location: Sensor Loop
Function: This is to convert the change in resistance in the PT100

sensors into 4-20mA. This is installed In between the
sensor cable and the PT100 sensor with extended
wire. Its application is for Cylinder Liner Temperature
Sensor and Piston Cooling Oil Temperature Sensor
(Paramount Class)
Maker: IFM, Output: 4-20mA Output, Connector Size:
Specifications:
M12

Page 17 of 24
Sensors
Sensors are the vital and integral part of Chord X system. Each sensor produces raw data which after processing
assists Chord X in analysing and monitoring the performance and condition of the Main Engine. Chord X installs a
variety of sensors ranging from pressure transmitters, temperature transmitters and inductive proximity sensors.
Cylinder Combustion Pressure Sensor

Location: Cylinder Indicator Valve
Function: Measures each cylinder combustion pressure to obtain
the pressure curves of the Main Engine performance.
Specifications: Kistler Sensor, High frequency analogue sensor, 4-20mA

output.
Pressure Sensor
Location: Turbocharger, Air-Cooler, Scavenge Air Receiver and Ambient Pressure.
Function: Pressure transmitter are installed to monitor pressure around various location on the
Main Engine. It will provide pressure data for Chord X system.
Specifications: Analogue sensor output: 4-20mA.

Ambient Pressure: 0-1.25Bar Absolute
Turbocharger, Air-Cooler, Scavenge Air Receiver: 0-6Bar

Page 18 of 24
Temperature Sensor with Head Transmitter (Thermocouple)
Location: Exhaust Gas Manifold, Turbocharger
Function: Exhaust Gas Manifold: Exhaust Gas Outlet Temperature Sensor monitors the temperature
exiting from the combustion chamber. These data can help to identify abnormalities in the
combustion process for individual cylinders.
Turbocharger: Turbocharger Exhaust Gas Inlet & Outlet Temperature Sensor monitors the
temperature going into the scavenge tank and other locations.
Specifications: Probe Type, Built in Transmitter, 800°C, 4-20mA output.
Temperature Sensor with Head Transmitter (PT100)
Location: Jacket Cooling Water, Air-Cooler, Piston Oil Cooling & Ambient Temperature
Function: Monitors the temperature of the main engine during running condition and any
abnormalities predict potential risks of engine breakdowns.
Specifications: Probe Type, Built in Transmitter, 4-20mA output.

Page 19 of 24
Temperature Sensor Extended Wire Type (PT100)–Piston Cooling Oil Outlet Temperature Sensor
Location: Piston Cooling Oil Outlet (Applicable for vessel with sensors installed inside of
crankcase)
Function: Monitors the temperature of the main engine during running condition and any
abnormalities predict potential risks of engine breakdowns.
Specifications: Extended Wire Type, 4-20mA output.
Cylinder Liner Temperature Sensor
Location: Cylinder Liner
Function: Cylinder liner temperature sensor is to determine piston running performance

by measuring the temperature of the upper part of the cylinder liner.
Increased friction between the piston rings and the cylinder liner results in
increase in temperature level leading to abnormal liner wear and potential
piston ring breakage.
Specifications: Magnetic Type(PT 100), External Transmitter, 4-20mA output.

Page 20 of 24
Exhaust Valve Position Proximity Sensor
Location: Exhaust Valve
Function: Exhaust Valve Position Proximity Sensors checks the timing/status of Opening and
Closing of the exhaust valves based on the Top Dead Center (TDC) and Firing
Order.
Specifications: Digital Signal, 12–24Vdc Supply, PNP, 7mm Sensing Distance, Inductive sensor,
Cylindrical M12, Length 54mm
Flywheel Proximity Sensor for Crank Angle
Location: Flywheel
Function: Flywheel Proximity Sensor for Crank Angle: Determines the crank angle with
respect to the camshaft.
Specifications: PNP, Digital Signal, 10-30VDC, 1 Units for Crank Angle, Cylindrical M18, Length
54mm, Sensing distance: 7mm.

Page 21 of 24
Flywheel Proximity Sensor for TDC Reference and RPM
Location: Flywheel Shaft
Function: Flywheel Proximity Sensor for TDC Reference and RPM: Determines the TDC
reference and RPM of the Main Engine.
Specifications: PNP, Digital Signal, 10-30VDC, 2 Units for TDC Reference and RPM, Inductive
sensor, Cylindrical M18, Length 54mm, Sensing distance: 7mm.
Fuel Pump Index Displacement Sensor
Location: Main Engine Fuel Rack Regulating Shaft
Function: To determine the amount of fuel given by the system in a certain period of time, at
a certain speed. In this process we can determine the Main Engine Efficiency in
terms of fuel consumption.
Specifications: Travel stroke 50mm, LVDT, 4-20mA output.

Page 22 of 24
Flowmeter Sensor
Location: Purifier Room
Function: To determine the fuel consumption of the Main Engine at a certain period of time
and certain speed. This will determine the Main Engine Efficiency in terms of fuel
consumption.
Specifications: Optimal flow range 20 - 30 000 l/h, Input 6 - 30 Vdc, Output 4 – 20mA, Operating
Temperature:
Flowmeter Temperature Sensor
Location: Purifier Room
Function: To determine the temperature of the fuel which is fed into the Main Engine System
in order to compute accurately the fuel consumption.
Specifications: PT100, 2 Wire

Page 23 of 24
Cables
Cables in Chord X system serves as the nervous system and connects various hardware items together. Chord X
uses various cables in the system and each has a unique purpose.
The Cables used are Marine rated, Fire Retardant and Class Approved and hence comply with the Standards of
Maritime Application and Safety.
Length
Brand Function Type Remarks
(meters)
Draka / AP
Network LAN Cable CAT6A 400 Shielded
Solutions
Helkama Power Cable 3G1.5 mm² 100 Shielded
Helkama Sensor Extension Cable 2x2x0.75mm² 800 Shielded

Page 24 of 24
Hardware v1.0 : Chord X System Overview Version 4 Dec 2020
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REVISIONS
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COPYRIGHT Chord-X LTR I DESCRIPTION I DATE I APPROVED
2020 0.0 I Initial Version I XX-XXX-20 I

ALL RIGHTS RESERVED
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PREPARED DATE
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Hardware v1.0: Chord X Network Diagram Version 4 Dec 2020
Hardware v1.0 : Power Distribution to Chord X Version 4 Dec 2020
Hardware v1.0 Handling and Storage Procedure
Version 10 October 2020
HARDWARE HANDLING
AND STORAGE PROCEDURE
HARDWARE V1.0
(VERSION 10 OCTOBER 2020)
Page 1 of 9
Table of Contents
Chord X’s Hardware Handling and Storage Procedure .................................................................................. 3
I. Cables ..................................................................................................................................................................... 3
Handling ................................................................................................................................................................. 3
Storage: .................................................................................................................................................................. 4
II. Electronics Equipment ........................................................................................................................................ 5
Handling: ................................................................................................................................................................ 5
Storage: .................................................................................................................................................................. 6
III. Sensors ..................................................................................................................................................................... 6
Handling ................................................................................................................................................................. 6
Storage: .................................................................................................................................................................. 6
IV. Main Server ............................................................................................................................................................ 7
Handling ................................................................................................................................................................. 7
Storage.................................................................................................................................................................... 7
V. Uninterruptible Power Supply (UPS) ................................................................................................................. 7
Handling ................................................................................................................................................................. 7
Storage.................................................................................................................................................................... 8
VI. Server Rack ............................................................................................................................................................ 8
Handling ................................................................................................................................................................. 8
Storage.................................................................................................................................................................... 8
VII. Fittings ...................................................................................................................................................................... 8
Handling ................................................................................................................................................................. 8
Storage.................................................................................................................................................................... 9
Page 2 of 9
Chord X’s Hardware Handling and Storage Procedure
Handling and storage of equipment places an important role in keeping the materials in good
working condition. These are some guidelines Chord X recommends to follow during transportation
and storage of equipment prior to the installation.
Hardware’s are classified into the following:
I. Cables
II. Electronics Equipment
III. Sensors
IV. Main Server
V. UPS
VI. Server Rack
VII. Fittings
I. Cables
Cables of different varies of type and length are required during the installation. Cables are
usually delivered in either drums or coiled up in pallets with plastic covering.
Handling
1) Cables must be neatly coiled up into cable reels.
2) Cable in reels must be covered with plastic to prevent liquid and dust penetrates the
cable.
3) End of cable to have plastic cover and wrapped with electrical tape to prevent liquid
from penetrating internal cores.
4) Cable reels must be transport with care to prevent damages on the reel and the
cable itself.
a. When using a forklift to transport the cable reels, support should only be on the
flange side of cable reel and not on the cable. As it will damaged the cable.
Page 3 of 9
b. During lifting of cable drum with crane, an axle or spreader beam must be used
to avoid lateral pressure on flanges.
c. Suitable devices must be used for loading and unloading in order to avoid
damages to either cable or drum. Cable drums must never be dropped from
height.
d. Check the securing screws on the cable drum to ensure screws are tighten
accordingly depending on the dry and hot weather climate changes, wooden
drum will shrink and requires compensate due to this effect.
Storage:
1. Cables for indoor use shall be stored indoor. Cables for outdoor use may be stored
outside. Ensure that the storage temperature is within the range given on the cable
datasheet.
2. All cables on drums shall be protected with suitable protection package, such as
black plastic sheeting, lagging, etc.
3. Cables (especially with black sheath) exposed to direct sunlight will become warmer
compared with ambient temperature. It must be ensured that the temperature of the
cable does not exceed the allowed maximum temperature for storage.
4. To avoid direct exposure to sunlight the cable shall be protected with suitable
package, such as a dark foil, and/or by storage in shadow.
5. Cable ends must be fixed on the drum to avoid getting loose during transport,
handling or storage.
6. Cable ends shall be sealed with caps/plastic bags against water ingress. Water ingress
will harm cable insulation and damage the cable in long run.
Page 4 of 9
7. Drums must be stored in the upright position always. The ground must be firm, even,
well-drained and stable, so that the flanges cannot sink in. Pressure on flanges must
be equal on complete flange surface in contact with ground.
8. Drums must be secured properly with wedge to prevent rolling during bad weathers.
9. The drums shall not be standing in direct contact with water to avoid rotting of the
drum.
10. Avoid storing cables in areas with influence of high heat or close to (open) fires.
11. Avoid storing cables near areas with chemicals, petrol, etc. to prevent spilled over
them.
II. Electronics Equipment
Electronic components such us Circuit Boards, ICs must be handled with care. Mishandling
electronics components may result to either malfunctions or damages.
Handling:
1) Electronic equipment must be transported with Electro-Static Discharge (ESD). This is

to prevent damages cause by static charges.
2) Electro-Static Discharge bags must be vacuum sealed.
3) Must be transported with a box and well cushioned.
4) Boxes to be properly labelled and indicated with “Fragile” sticker and must be
“Handle with Care”.
5) Box must be sealed properly to prevent accidental opening of box during
transportation.
Page 5 of 9
Storage:
1) Keep electronic components in Electro-Static Discharge bags till item is required.

2) Do not store electronic component under hot environment. Controlled environment
is highly recommended for storage of electronic components, strictly following to the
storage guidelines by component’s datasheet.
3) Do not expose components to high heat or high vibration environments.
4) Keep the components away from water or moisture.
5) Label the components properly for easy identification and tracking.
III. Sensors
The source of data of our solution comes from the sensors that are installed in ship’s Main Engine.
So, we must ensure that the sensors are handled and stored properly prior the installation.
Various types of sensors will be installed on the vessel. These sensors will be transported either
from the office in Singapore or directly from vendor.
Handling
1) Sensor sets must be packed individually.

2) Sufficient protection are required for each sensor to prevent damages during
transportation.
3) Preferably, wooden crates to be used during shipping to increase the amount of
protection.
4) Proper transportation manner should be used to ensure package are not damaged.
Storage:
1) Store all sensors inside the accommodation.

2) Ensure that the storage temperature is according to the recommended storage
temperature indicated in the datasheet.
3) Please keep sensors away from harsh environment such as high temperature and
vibrations.
4) Keep sensors dry and avoid storing it in conditions that has chance of getting wet.
Water might damage the sensor.
5) Secure sensor boxes properly to prevent unnecessary movement during heavy
weather condition.
Page 6 of 9
IV. Main Server

Main server is the brain of our system. It must be transported and stored in an orderly manner to
prevent any damage on the server.
Handling
1) Main server is housed in a box with custom Styrofoam for cushioning and at same time
hold the server in place throughout the transportation.
2) Additional cushioning must be in place to fill the void spaces.
3) Silica Gel must be placed in the Main Server Box during transportation.
4) Ensure all accessories including the manuals and cables are secured inside the box.
5) The box must contain label “Handle with Care” and “Fragile”.
6) Secure the box properly to prevent unnecessary movement of the box during
transportation.
7) During transportation and transferring of the server box, do not slam or drop the box
to prevent any damages.
Storage
1) Keep Server in box in ship’s accommodation.

2) Ensure box is always kept dry, away from water, oil and moisture.
3) Do not expose Server to hot environment, exceeding the storage temperature.
requirement.
4) Secure the box to ensure that it will not move during heavy weather condition.
V. Uninterruptible Power Supply (UPS)
UPS is one of the equipment that must be handled with proper care during transportation and
storage to ensure that it will work properly.
Handling
1) During transportation of the UPS, the battery must be isolated. (This is what the maker
usually does)
2) All the UPS accessories and manuals must be kept inside the box.
3) The box must be sealed and labelled properly for transit.
4) Wrap the UPS box with plastic to ensure that it will not get wet to avoid damaging of
the box.
5) Do not drop the UPS.
6) Do not expose the UPS to high temperature or flammable objects.
7) Secure the box properly to prevent unnecessary movement of the box during
transportation.
8) Keep the UPS dry.
Page 7 of 9
Storage
1) Keep the UPS inside the ship’s accommodation.

2) Keep the UPS Dry,
3) Keep the UPS away from water, oil or moisture.
4) Do not expose the UPS to high temperature or flammable objects.
5) Secure the UPS properly to avoid unnecessary movement during harsh weather
condition.
VI. Server Rack
Server rack is where we install the servers and the UPS. Any deformities during handling and
storage of Server rack may result to problem during the installation.
Handling
1) Server Rack must be handled with care.

2) “Fragile” and ”Handle with Care” stickers must be place to the Server Rack Box.
3) Box must be properly cushioned and sealed.
4) Keep the box dry. Exposure to water may damage the box.
5) Do not place heavy object on the Server Rack Box. It may deform the server rack.
6) Do not drop the server rack box.
7) During transportation, secure the box properly to prevent unnecessary movement.
Storage
1) Keep the server rack box inside the ship’s accommodation.

2) Do not expose it to high temperature, chemicals, water and moisture.
3) Keep the server rack box upright position.
4) Secure the box properly to prevent the box from moving during heavy weather
condition.
5) Keep the box dry.
VII. Fittings
Fittings consist of small connection parts which plays an important role in installation. It includes
compression fittings, washers, bolts and nuts, etc, these small items can be easily lost if not
handled properly.
Handling
1) Fittings must be segregated by types and sizes.

2) Each bag to be properly labelled.
3) Each type of fittings must have its own plastic bags or box. Mixing of fittings will might
result to errors during installation.
4) Boxes used must be sturdy enough during transportation so they do not to fall apart.
5) Seal and label the box properly.
6) Keep box dry, away from water as expose will result is damages of box and
components.
7) Do not drop the box.
Page 8 of 9
Storage
1) Keep the fitting packages in one place.

2) Ensure labels are visible for each box. Add label to box if not included or visible, titled
“Chord X Fittings”.
3) Avoid mixing fittings within ship’s spares.
4) Secure the fittings inside the ship’s accommodation, preferably in the Engine Room
Spare Room.
5) Keep box dry, always.
6) Keep the box intact so that the fittings will not scatter.
7) Secure the box properly to prevent it from moving during harsh weather condition.
Page 9 of 9
Maintenance Guideline HW1.0
Version 15 March 2021
MAINTENANCE
GUIDELINE
HARDWARE V1.0
(VERSION 15 MARCH 2021)

Page 1 of 8
Table of Contents
Introduction .............................................................................................................................. 3
Visual Inspections .................................................................................................................... 4
Three Monthly Maintenance .................................................................................................. 5
Six Monthly Maintenance ....................................................................................................... 5
Annual Maintenance .............................................................................................................. 6
2.5 Years Maintenance ........................................................................................................... 6
5 Years Maintenance .............................................................................................................. 6
Component Specific Operation and Maintenance Guideline ......................................... 7
Version 15 March 2021 - © Chord X Pte. Ltd. 2021. All Rights Reserved.
No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by
any means, electronic or mechanical, photocopying, recording, or otherwise, without written permission
from the copyright owner. For information regarding permission, please contact Chord X Pte. Ltd. at
email: support@chordx.co.

Page 2 of 8
Introduction
Chord X system provides crews with data driven insights into the health and
performance of their vessel’s engine.
Chord X had installed an array of components around and on the main engine on
board your vessel. These components are ranging from Thermocouples, Pressure
sensors, Proximity sensors, Junction boxes, Linear displacement sensors, Brackets and
Cables for each component.
Each of these components plays a key role in Chord X system. Although there is no strict
planned maintenance required for them, we have created this brief maintenance
guideline to help crew know what to include in their normal visual inspections or normal
cleaning regime onboard. Please refer to the tables in the following pages, for the brief
maintenance guideline.
For any vessel’s specific information related to Chord X system for example; details of
component measurements and installation specifics, please refer to the Chord X
Installation Report.
For troubleshooting of our system, please refer to each individual components’

troubleshooting guide, provided in the Hardware Manual.
For any inquires on the system, please contact CHX Support Helpdesk:
Support Helpdesk Details
Direct Email support@chordx.co

+65 6721 3022
Direct Phone Line
Operating Hours: Monday – Friday, 0900-1800 (+8GMT)
For the future

Chord X has been developed to help crews manage their assets onboard the vessel,
transitioning from a planned maintenance regime to a predictive maintenance
regime.
In line with our maintenance philosophy above, Chord X believes in providing a system
with minimum maintenance requirements for crew onboard.
As the product continues to evolve, you can expect these periodical maintenances to
be removed and substituted by maintenance / troubleshooting prompts automated
by Chord X system.

Page 3 of 8
Visual Inspections
Chord X recommends monthly.
Equipment Task Description

Check lights function for power indication and Exhaust
Valve Position.
Junction Box 1 Check for any moisture accumulation.
Ensure seals integrity is good of Junction Box Cover.
Check lights function for power indication.
Junction Box 2 Check for any moisture accumulation.
Ensure seals integrity is good of Junction Box Cover.

Junction Box Brackets
Check securing bolts for tightness.
(JB 1 and JB 2)
Ensure locking nuts are properly secured.
Clean of any dirt and grease from proximity sensor and
Flywheel proximity
ensure no paint accumulation on the sensor. Use cotton
sensors
cloth only.
Ensure reference point for TDC 2 proximity sensor in
place.
Main Server Rack Ensure Main Server rack mounting are secured.
All other Chord X Visual inspection for any physical damage or
components abnormalities and ensure all fittings are tightly secured.
Visual Inspection for the LED Function. Ensure the Battery
Server UPS
replacement LED is not lit.
Visual Inspection for the LED Function. Ensure the Battery
ECR UPS
replacement LED is not lit.

Page 4 of 8
Three Monthly Maintenance

Ensure all the electronics equipment are properly
secured.
Ensure all terminals connection secured.
Junction Box 1
Check the wire conditions.
Replace silica gel packets.

Ensure all the electronics equipment are properly
secured.
Ensure all terminals connection secured.
Junction Box 2
Check the wire conditions.
Replace silica gel packets.
Check all cable racks and cabling of Chord X system for

Cabling
any damage.
Remove the sensor arrangement from the pocket and
check for any damages on proximity sensor tip.
Exhaust Valve Position DO NOT DISCONNECT THE SENSOR CABLE OR REMOVE THE
Proximity Sensor SENSOR FROM THE TUBE.
Prior assembling, test proximity sensor by passing a ferrous
material over the tip at distance of below 3mm, ensure
LED indictor lights up.
Six Monthly Maintenance

Please contact Chord X Support Helpdesk prior to carrying out the tasks below:
Carry out a fuel rack sensor calibration test as described

in the Fuel Pump Index Displacement Sensor
Fuel Pump Index
Troubleshooting Guide. Ensure the maximum and
Displacement Sensor
minimum values are the same as mentioned in Section 4.2
of Installation Report. Adjust if there any changes.
Check distance of sensor protrusion out from sensor tube.

Exhaust Valve Position
Ensure the distance is similar to Section 4.1 of Installation
Proximity Sensor
Report.

Page 5 of 8
Annual Maintenance
Conduct Load Test. The UPS must continuously supply

Server UPS
power to LTE Router and Main Server for 15 minutes.
Conduct Load Test. The UPS must continuously supply
Bridge UPS power to ECR Router and Junction Box 1 & 2 for 15
minutes.
2.5 Years Maintenance

Server UPS Replace UPS Battery.
Bridge UPS Replace UPS Battery.
5 Years Maintenance
Modbus CX8190 Replace Modbus Battery (Type: CR2032)

Page 6 of 8
Component Specific Operation and Maintenance Guideline
Combustion Pressure Sensor (CHX-10-001)
The purpose of this sensor is to monitor and determine the Main Engine Performance.
This sensor is designed to withstand higher temperatures and pressure; however, if the
sensor is misused or lacks maintenance, it may expose the sensor to higher temperatures
beyond its design limit, leading to inaccurate measurement and sensor failure.
Maintenance Guideline:
⚠
WARNING: When the engine is running, and there is a need to blow through, isolate
the sensor through the Indicator Adaptor Sensor Port Shut‐Off Valve. After the blow
through, open the Sensor Port Shut‐Off Valve. The valve is shown below:
 Do not disassemble the sensor from the sensor block.

 When the engine is running, ensure no exhaust gas leaking at the valve and
indicator valve assembly.
 Ensure that the indicator valve assembly is insulated.
 Do not blow through in the indicator valve for more than one cycle as this may
generate high temperature, which can damage the sensor.
 When removing the sensor from the adaptor, ensure that the sensor cable is not
twisted else, it will get damaged.
 If the swivel adapter was removed or is loose, tighten the adapter using a torque
wrench. The recommended torque value for the swivel adapter is 19-22Nm.
 If the sensor was removed or is loose, tighten the sensor to the swivel adapter
using a torque wrench at 15Nm.

Page 7 of 8
Picture samples of defective sensors head exposed to high temperature due to blowing
through or leaking exhaust gas.
Sensor Head exposed to a temperature beyond its operating limit. The cable shows
signs of breakage. This breakage can also occur due to improper removal of the sensor
head and twisting the sensor cable.

Page 8 of 8
Troubleshooting Guide for Engine Room Ambient Pressure Sensor HW 1.0
Version 31 May 2021
Troubleshooting Guide for:

HARDWARE V1.0
(VERSION 31 MAY 2021)
1 Engine Room Ambient Pressure Sensor
Page 1 of 6
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot the Engine Room Ambient Pressure Sensor installed by
Chord X onboard the vessel. This guide includes inspections and troubleshooting checks around key locations
and equipment to cover all important areas of the Chord X system.
The most common issues that crews might encounter are the following:
 No output reading from the sensor;

 Abnormal reading from the sensor.
The 2nd Engineer (or an ETO) can follow the provided guidelines listed in Table 1: On-Site Troubleshooting
Guideline for Crew to troubleshoot potential issues during normal operations.
Please refer to the vessel’s Installation Report for item descriptions and their part numbers for the following
events:
 Replacement of faulty sensor;

 Purchase of a spare part.
Crews are advised to share their findings with Chord X’s Support Helpdesk for improvement and future
upgrades of the product. Please include a brief description of the findings and take a photo of the broken
sensor indicating the sensor’s serial number, should this occur.
If issues are outside the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please contact Chord
X Support Helpdesk immediately.
For Support Helpdesk:
Support Helpdesk shall be available through email and phone support as follows:
Direct Phone Line +65 6721 3022
Page 2 of 6
Version 31 May 2021
Troubleshooting Flow Chart:
Page 3 of 6
Troubleshooting Guide for Engine Room Ambient Pressure Sensor HW1.0
Version 31 May 2021
Table 1: On-Site Troubleshooting Guide for Crew:

 Chord X advises either ETO or Second Engineer to perform troubleshooting.
 Chord X advises users to follow the flowchart below for the most efficient troubleshooting method.
Sensor Junction Box 2 Junction Box 1 Server Room
Issue of Sensor Location/Part Items to be checked Possible issues Action to be taken
Sensor connector head becomes Fit sensor connector head back on the sensor body
loose or dislodged? and tighten the locking screw.
Sensor connection Check for any loose or disconnected cables by

loop pulling on them.
Sensor cable termination loose or
disconnected? Ensure ferrule is inserted and terminated properly,
connecting termination are securely tightened.
Sensor
Investigate the cause for the sensor damage and
take action to prevent a recurrence.
Check the output reading with a multimeter to

Sensor Sensor damaged?
ensure function (Output range: 4-20mA).
IF ONLY ONE SENSOR
IS GIVING FAULTY Replace sensor with new spare part
READINGS (Notify Chord X Support Helpdesk).
Check if there is a voltage in between the sensor

terminals. The value should be 24VDC.
Junction Box 2 Check for any cable breakages.

Connection from sensor cables to Check if there is any loose connection at the terminal
Sensor connection
terminal strip is loose or strip.
loop
disconnected?
Check if there is a blown fuse.
Check if there is any loose connection at the Analog

Input module KL3448.
Page 4 of 6
Version 31 May 2021
Check for the root cause of tripped breaker. Ensure

Did breaker trip?
no low insulation in the 220VAC system. v
Power cable connection loose or Reconnect the cables and tighten the securing
Power to the Junction disconnected? screw.
Box 2
Power Indication Lamp Off? Check if the power indicator lamp is on.
Check the output of the power supply unit. It should

Is Power Supply Operational?
be 24VDC.
Junction Box 2
(JB 2) Ensure the cable connection is properly secured.
Power is switched OFF.
Check if the Analog Input KL3448 for any loose
connections.
IF MULTIPLE SENSORS
Data Controller Controller CX8190 Condition? Check Controller CX8190 for any damages.
ARE GIVING FAULTY
CX8190
READINGS
Check the LAN cable for any breakage or loose
connections.
Communication error between
Controller CX8190 and JB 1? Check for the communication light on each
connection.

Did breaker trip?
no low insulation in the 220VAC system.
Junction Box 1 disconnected? screw.
Power to the Junction
(JB 1)
Box 1

Is power supply operational?
be 24VDC.
Page 5 of 6
Version 31 May 2021
Is there Power incoming to the

Check if there is input power to the Ethernet Switch.
ethernet switch?
Junction Box 1
Ethernet Switch Are there any loose connections? Check if all LAN cables are properly connected.
(JB 1)
Communication Error Check for the Light activity of the Ethernet Switch.
IF MULTIPLE SENSORS
ARE GIVING FAULTY Is the LAN Cables Operational? Conduct LAN Testing of the LAN Cable.
READINGS LAN Cables
Is the RJ45 plug properly
Check the main server connections.
connected to the Server?
Server Room
Is the Main Server On? Check if the Main Server is operational.
Main Server
Connections? Check if there are any loose connections.
Page 6 of 6
Version 31 May 2021

HARDWARE V1.0
1 Scavenge air pressure sensor
2 Air cooler inlet pressure sensor
3 Air cooler outlet pressure sensor
4 Turbocharger exhaust gas inlet pressure sensor
5 Turbocharger exhaust gas outlet pressure sensor
6 Turbocharger compressor outlet pressure sensor
Page 1 of 6
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot Multiple Pressure Sensors installed by Chord X
onboard the vessel. This guide includes inspections and troubleshooting checks around key locations and
equipment to cover all important areas of the Chord X system.
The most common issues crews might encounter are the following:
 No output reading from the sensor.

events:
 Replacement of faulty sensor.

 Purchase of spare part.
If the issue is outside of the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please contact
Chord X Support Helpdesk.
Page 2 of 6
Version 31 May 2021
Page 3 of 6
Troubleshooting Guide for Pressure Sensors HW1.0
Version 31 May 2020

 Chord X advises users to follow the flowchart below for most efficient troubleshooting method.
Sensor connector head becomes Fit sensor connector head back on the sensor body
loose or dislodged? and tighten the locking screw.
Check the voltage between sensor terminals. The

value should be 24VDC.
Cable breakage?
Sensor connection Visual inspection on the cable for any damage.
loop
Check for any loose or disconnected cables by

pulling on them.
disconnected?
Ensure ferrule is inserted and terminated properly,
IF ONLY ONE SENSOR connecting termination are securely tightened.
IS GIVING FAULTY Sensor
READINGS Investigate the cause for the sensor damage and

Sensor damaged?
Replace sensor with new spare part

Sensor (Notify Chord X Support Helpdesk).
Remove the sensor and check for any dirt in the

diaphragm.
Sensor path blocked?
Remove the sensor and check the standoff/ fitting for
any blockage.
Page 4 of 6
Version 31 May 2020

Check for any cable breakages.

IF ONLY ONE SENSOR Connection from sensor cables to Check if there is any loose connection at the terminal
Junction Box 2 Sensor connection
IS GIVING FAULTY the terminal strip is loose or strip.
(JB 2) loop
READINGS disconnected?

Check for roof case of a tripped breaker. Ensure no

Did breaker trip?
low insulation in the 220VAC system.
Junction Box 2
Box 2
(JB 2) Power Indication Lamp Off? Check if the power indicator lamp is on.

be 24VDC.
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ensure the cable connection is properly secured.
READINGS Is power switched OFF?
connections.
CX8190
connections.
connection.
Page 5 of 6
Version 31 May 2020

Did breaker trip?
Box 1
Junction Box 1
(JB 1) Is power supply operational?
be 24VDC.
Is there power incoming to the

ethernet switch?
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ethernet Switch Is there any loose connections? Check if all LAN cables are properly connected.
READINGS
Is the LAN Cables Operational? Conduct LAN Testing of the LAN Cable.
LAN Cables
Server Room
Main Server
Page 6 of 6
Version 31 May 2021

HARDWARE V1.0
1 Engine Room Ambient Temperature Sensor
2 Exhaust gas outlet temperature sensors
3 Jacket cooling water outlet temperature sensors
4 Piston cooling oil outlet temperature sensors (Probe Type)
5 Turbocharger exhaust gas inlet and outlet temperature sensor
6 Air cooler inlet and outlet temperature sensor
Page 1 of 6
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot Multiple Temperature Sensors with Probes and
Transmitters installed by Chord X onboard the vessel. This guide includes inspections and troubleshooting
checks around key locations and equipment to cover all important areas of Chord X system.

The 2nd Engineer (or the ETO) can follow the provided guidelines listed in Table 1: On-Site Troubleshooting
Please refer to the vessel’s Installation Report for item descriptions and their part number for the following
events:

Crews are advised to share their findings with Chord X’s Support Helpdesk for improvements and future
If the issue is outside the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please contact the
Page 2 of 6
Version 31 May 2021
Page 3 of 6
Troubleshooting Guide for Temperature Sensors HW1.0
Version 31 May 2021

Check the voltage between sensor terminals. The

Cable breakage?
Visual inspection on the cable for any damage.
Sensor Connection
Loop Check for any loose or disconnected cables by
pulling on them.
IF ONLY ONE SENSOR Investigate the cause for the sensor damage and
IS GIVING FAULTY Sensor take action to prevent a recurrence.
READINGS
Sensor damaged?

Check for any moisture or water ingress.

Moisture or water ingress
Remove the moisture and clean it with a contact
cleaner.
Page 4 of 6
Version 31 May 2021

Check and remove the foreign material present in
Foreign material the sensor head.


Junction Box 2 Sensor connection
the terminal strip is loose or strip.
(JB 2) loop
disconnected?


Did breaker trip?
Box 2

IF MULTIPLE SENSORS Junction Box 2 Is Power Supply Operational?
be 24VDC.
ARE GIVING FAULTY (JB 2)
READINGS
Ensure the cable connection is properly secured.
Is power switched OFF?
Data Controller connections.
CX8190
Controller CX8190 Condition? Check Controller CX8190 for any damages.
Communication error between Check the LAN cable for any breakage or loose
Controller CX8190 and JB 1? connections.
Page 5 of 6
Version 31 May 2021
Check for the communication light on each

connection.
Check for roof case of tripped breaker. Ensure no low

Did breaker trip?
insulation in the 220VAC system.
Box 1
Junction Box 1
(JB 1) Is power supply operational?
be 24VDC.

ethernet switch?
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ethernet Switch Is there any loose connections? Check if all LAN cables are properly connected.
READINGS
LAN Cables
Server Room
Main Server
Page 6 of 6
Version 31 May 2021

HARDWARE V1.0
1 Cylinder Liner Temperature Sensor
2 Piston Cooling Oil Outlet Temperature Sensor
3 Flow Meter Temperature Sensor
Page 1 of 6
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot Multiple Temperature Sensors with
Extended Cabling installed by Chord X onboard the vessel. This guide includes Inspections and
troubleshooting checks around key locations and equipment to cover all important areas of the
Chord X system.
 No output reading from the sensor.

The 2nd Engineer (or an ETO) can follow the provided guidelines listed in Table 1: On-Site
Troubleshooting Guideline for Crew to troubleshoot potential issues during normal operations.
Please refer to the vessel’s Installation Report for item descriptions and their part number for the
following events:

Crews are advised to share the following findings with Chord X’s Support Helpdesk for
improvement and future upgrades of the product. Please include a brief description of the finding
and take a photo of the broken sensor indicating the sensor’s serial number, should this occur.
If the issue is outside of the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please
contact Chord X Support Helpdesk.
Page 2 of 6
Version 31 May 2021
Page 3 of 6
Troubleshooting Guide for Temperature Sensors – Extended Cables HW1.0
Version 31 May 2021

Check the voltage between the wires on the In-Line

Transmitter. The reading should be 24VDC.
Cable breakage?
Visual inspection of the cable for any damage.
Sensor Connection Check the M12 Quick Connector connected to the

Loop In-Line RTD Transmitter. Tighten if necessary.
Sensor cable termination loose or Check the connections on the M12 Quick Connector
disconnected? Terminal on the In-Line RTD Transmitter.
Ensure ferrule is inserted and terminated properly,

IF ONLY ONE SENSOR
IS GIVING FAULTY Sensor Measure the resistance between 2-PT100 Terminals.
READINGS The value should be around 110Ω to 120Ω at room
temperature. If the value is near 0Ω, the sensor is
broken.
Sensor Sensor damaged? Investigate the cause for the sensor damage and

(Notify Chord X Support Helpdesk).
Check the In-Line RTD Transmitter for any damages.

IFM RTD Transmitter Broken?
In-Line RTD Transmitter Check the output reading with a multimeter to
Page 4 of 6
Version 31 May 2021


Sensor connection
the terminal strip is loose or strip.
Junction Box 2 loop
disconnected?
(JB 2)


Did breaker trip?
no low insulation in the 220VACsystem.
Box 2

be 24VDC.
IF MULTIPLE SENSORS Junction Box 2
ARE GIVING FAULTY (JB 2) Ensure the cable connection is properly secured.
READINGS Power is switched OFF.
connections.
CX8190
connections.
connection.
Page 5 of 6
Version 31 May 2021

Did breaker trip?
Box 1
Junction Box 1
(JB 1) Is the power supply operational?
be 24VDC.
Is there Power incoming to the

ethernet switch?
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ethernet Switch Are there any loose connections? Check if all LAN cables are properly connected.
READINGS
LAN Cables
Is the RJ45 plug, properly
Server Room
Main Server
Page 6 of 6
Troubleshooting Guide for Cylinder Exhaust Valve Position – Proximity Sensor HW1.0
Version 31 MAY 2021

HARDWARE V1.0
1 Exhaust Valve Position Proximity Sensor
Page 1 of 7
Troubleshooting Guide for Cylinder Exhaust Valve Position – Proximity Sensor HW1.0
Version 31 MAY 2021
Introduction
This troubleshooting guide helps the crew troubleshoot the Exhaust Valve Position Proximity Sensor installed
by Chord X onboard the vessel. This guide includes inspections and troubleshooting checks around key
locations and equipment to cover all important areas of the Chord X system.
 No output readings from the sensor;

 Abnormal readings from the sensor.
Please refer to the vessel’s Installation Report for item descriptions and their part number for the following
events:

Crews are advised to share the following findings with Chord X’s Support Helpdesk for improvements and
future upgrades of the product. Please include a brief description of the finding and take a photo of the
broken sensor indicating the sensor’s serial number, should this occur
Page 2 of 7
Version 31 May 2021
Page 3 of 7
Troubleshooting Guide for Cylinder Exhaust Valve Position – Proximity Sensor
Version 31 May 2021

Sensor Junction Box Server Room
Check the connections on IP68 Cable Splice.

Ensure there are no loose connections.
Measure the voltage between the + and -, on the

IP68 Cable Splice. The value should be 24VDC.
Sensor cable
Sensor connection
termination loose Ensure ferrule is inserted and terminated properly,
loop
or disconnected? connecting termination are securely tightened.
IF ONLY ONE SENSOR

IS GIVING FAULTY Sensor Test sensor by passing a metallic surface over the
READINGS tip and check LED indicator light for changes. The
sensing distance is 4mm
(On = Lights On, Off = Lights Off).
Ensure position is securely fixed.
Sensor Sensor air gap?

Ensure sensor protrusion distance is similar to the
vessel’s Installation Report record.
IF ONLY ONE SENSOR

Is the sensor dirty Ensure the sensor has no physical damages to its
IS GIVING FAULTY Sensor Sensor
or damaged? tip or body.
READINGS
Page 4 of 7
Version 31 May 2021

Check all termination in the Terminal Block. Ensure

there is no loose connection.
Loose
Connection? Check the connection of the DB15 Cable on the
terminal block. Ensure the cable is properly
Sensor connection inserted on the Spring Cage Terminal.
loop
Correct Verify the connection if it is correct as per the
connection? drawing.
Blown fuse? Check if there is a blown fuse.
Did breaker trip Check if the incoming 220VAC Supply MCB

off? tripped off. Determine the root cause.
Junction Box 1 (JB 1) Junction Box 1 Power Check the output of the power supply unit. The
IF MULTIPLE SENSORS value should be 24VDC.
ARE GIVING FAULTY Power Supply Unit
READING
Replace the Power Supply unit if found faulty.
Data Acquisition Unit Is the power Ensure the cable connection from Labjack USB
(DAQ) switched OFF? port to the 5VDC Power Supply.
Page 5 of 7
Version 31 May 2021
Check power connection on 5VDC Power Supply.
Replace the 5VDC Power supply if confirmed

faulty.
Connect an independent 5VDC power source to

the DAQ and check if the power light and
communication light turns on.
Is DAQ Faulty?
If the DAQ unit is unresponsive, contact Support
Helpdesk for advice.
DB15 Cable Ensure that the DB15 Cable connected to the

Loose? LabJack is properly secured.
Check the LAN cable between Labjack and

Ethernet Switch for any breakage or loose
connection.
Junction Box 1 (JB 1) Ethernet Switch Check for the communication light on each
Ethernet Switch
malfunction connection.
IF MULTIPLE SENSORS
ARE GIVING FAULTY
READING Check if the Ethernet Switch is Faulty. Replace if
necessary.
Is the LAN Cables

Server Room LAN Cables Conduct LAN Testing of the LAN Cable.
Operational?
Page 6 of 7
Version 31 May 2021
Is the RJ45 plug

properly
connected to
the Server?
Is the Main Server

Check if the Main Server is operational.
On?
Main Server
Page 7 of 7
Troubleshooting Guide for Flywheel Proximity Sensor for Crank Angle HW1.0
Version 31 May 2021

HARDWARE V1.0
1 Flywheel Proximity Sensor for Crank Angle
Page 1 of 7
Version 31 May 2021
Introduction
This troubleshooting guide will help crew troubleshoot the Flywheel Proximity Sensor for Crank Angle installed
by Chord X onboard the vessel. The guide includes inspections and troubleshooting checks around key
locations and equipment to cover all important areas of Chord X system.
 No output reading from sensor;

 Abnormal reading from sensor.
The 2nd Engineer (or an ETO) can follow the provided guideline listed in Table 1: On-Site Troubleshooting
Please refer to vessel’s Installation Report for item descriptions and their part numbers for the following events:

upgrades of product. Please include a brief description of the finding and take a photo of broken sensor
indicating the sensor’s serial number, should this occur.
If the issue is outside the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please contact Chord
X Support Helpdesk.
Page 2 of 7
Version 31 May 2021
Page 3 of 7
Version 31 May 2021

Check the connections on IP68 Cable

Splice. Ensure there is no loose connections.
Measure the voltage between the + and -,

on the IP68 Cable Splice. Value should be
24VDC.
Sensor cable
Sensor connection loop termination loose or Ensure ferrule is inserted and terminated
disconnected? properly, connecting termination are
securely tightened.
IF ONLY ONE SENSOR
READINGS Using the turning gear, turn flywheel to
check sensor. Ensure LED at sensor lights up
Ensure the sensor is securely fixed in the

bracket.
Measure the air gap between the tip and
flywheel surface using a feeler gauge.
Ensure its between 1.5mm to 3mm.
Page 4 of 7
Version 31 May 2021
Ensure sensor has no physical damages to its

tip or body.
Sensor dirty or
Sensor Sensor
damaged?
Check all termination in the Terminal Block.

Ensure there is no loose connection.
IF ONLY ONE SENSOR
IS GIVING FAULTY Loose Connection? Check the connection of the DB15 Cable
READINGS on the terminal Block. Ensure the cable is
properly inserted on the Spring Cage
Junction Box 1 (JB 1) Sensor connection loop Terminal.
Verify the connection if it is correct as per

Correct connection?
the drawing.

Blown fuse?
Check if the incoming 220VAC Supply MCB

Breaker tripped OFF.
tripped off. Determine the root cause.
IF MULTIPLE SENSORS
ARE GIVING FAULTY Junction Box 1 (JB 1) Junction Box 1 Power Check the output of the power supply unit.
READING The value should be 24VDC.
Power Supply Unit
Replace the Power Supply unit if found
faulty.
Page 5 of 7
Version 31 May 2021
Ensure the cable connection from Labjack

USB port to the 5VDC Power Supply.
Check power connection on 5VDC Power

Power is switched OFF.
Supply.
Replace the 5VDC Power supply if

confirmed faulty.
Data Acquisition Unit
(DAQ)
Connect an independent 5VDC power
source to the DAQ and check if the power
light and communication light turns on.
Is DAQ Faulty?
If the DAQ unit is unresponsive, contact
Support Helpdesk for advice.
Ensure that the DB15 Cable connected on

DB15 Cable Loose?
the Labjack is properly secured.

connection.
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ethernet Switch
READING
Check if the Ethernet Switch is Faulty.

Replace if necessary.
Page 6 of 7
Version 31 May 2021
Is the LAN Cables

Conduct LAN Testing of the LAN Cable.
Operational?
LAN Cables
Is the RJ45 Plug,
properly connected to Check the main server connections.
the Server?
Server Room
Main Server
Page 7 of 7
Troubleshooting Guide for Flywheel Proximity Sensor for TDC and RPM HW1.0
Version 31 May 2021

HARDWARE V1.0
1 Flywheel Proximity Sensor for TDC Reference and RPM
Page 1 of 7
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot the Flywheel Proximity Sensor TDC for Reference and
RPM installed by Chord X onboard the vessel. The guide includes inspections and troubleshooting checks
around key locations and equipment to cover all important areas of Chord X system.

The 2nd Engineer (or an ETO) can follow the provided guideline listed in Table 1: On-Site Troubleshooting
Please refer to the vessel's Installation Report for item descriptions and their part numbers for the following
events:

 Purchase of spare parts.
Crews are advised to share their findings with Chord X's Support Helpdesk for improvement and future
upgrades of the product. Please include a brief description of the finding and take a photo of the broken
sensor indicating the sensor's serial number, should this occur.
If the issue is outside the scope of Table 1: On-Site Troubleshooting Guideline for Crew, please contact Chord
X Support Helpdesk.
Page 2 of 7
Version 31 May 2021
Page 3 of 7
Version 31 May 2021

Check the connections on IP68 Cable Splice.

Ensure there are no loose connections.
Measure the voltage between the + and -, on

the IP68 Cable Splice. The value should be
24VDC.
Sensor cable
Sensor connection loop termination loose or Ensure ferrule is inserted and terminated
disconnected? properly, connecting termination are securely
tightened.
IF ONLY ONE SENSOR
IS GIVING FAULTY Sensor Using the turning gear, turn the flywheel to
READINGS check the sensor. Ensure LED at sensor lights
up
Ensure the sensor is securely fixed in the

bracket.
Measure the air gap between the tip and
flywheel surface using a feeler gauge. Ensure
it's between 1.5mm to 3mm.
Page 4 of 7
Version 31 May 2021
Ensure the sensor has no physical damages to

its tip or body.
Is the sensor dirty or
Sensor Sensor
damaged?
Check all termination in the Terminal Block.

IF ONLY ONE SENSOR Ensure there is no loose connection.
IS GIVING FAULTY Loose Connection?
READINGS Check the connection of the DB15 Cable on
the terminal block. Ensure the cable is properly
inserted on the Spring Cage Terminal.
Junction Box 1 (JB 1) Sensor connection loop
Verify the connection if it is correct as per the
Correct connection?
drawing.

Blown fuse?
.
Page 5 of 7
Version 31 May 2021
Check if the incoming 220VAC Supply MCB tripped

Did breaker trip off?
off. Determine the root cause.
Junction Box 1 Power Check the output of the power supply unit. The
Power Supply Unit
Replace the Power Supply unit if found faulty.
Ensure the cable connection from Labjack USB port

to the 5VDC Power Supply.
IF MULTIPLE SENSORS
ARE GIVING FAULTY Junction Box 1 (JB 1) Is the power switched
Check power connection on 5VDC Power Supply.
READING OFF?
Replace the 5VDC Power supply if confirmed faulty.

(DAQ)
the DAQ and check if the power light and
communication light turns on.
Is DAQ Faulty?
Ensure that the DB15 Cable connected to the

DB15 Cable Loose?
Labjack is properly secured.
Page 6 of 7
Version 31 May 2021

connection.
Ethernet Switch
Check if the Ethernet Switch is Faulty. Replace if

necessary.
Is the LAN Cables

IF MULTIPLE SENSORS Conduct LAN Testing of the LAN Cable.
Operational?
ARE GIVING FAULTY
READING LAN Cables
Is the RJ45 plug
properly connected Check the main server connections.
to the Server?
Server Room
Is the Main Server

Check if the Main Server is operational.
On?
Main Server
Page 7 of 7
Troubleshooting Guide for Cylinder Combustion Pressure Sensor HW1.0
Version 31 May 2021

HARDWARE V1.0
1 Cylinder Combustion Pressure sensor
Page 1 of 7
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot the Cylinder Combustion Pressure sensor installed by
Chord X onboard the vessel. This guide includes inspections and troubleshooting checks around key locations
and equipment to cover all important areas of the Chord X system.

events:

Page 2 of 7
Version 31 May 2021
Page 3 of 7
Troubleshooting Guide for Cylinder Combustion Pressure Sensor
Version 31 May 2021

Sensor Junction Box ECR Router
Ensure the sensor amplifier and the quick

connecting cable head is matched correctly and
securely tightened. Ensure there are no damages to
Sensor amplifier the pins in the sensor amplifier.
disconnected.
The recommended torque value for the swivel
adapter is 19-22Nm. The recommended torque
value for the sensor 15Nm
Sensor connection loop Check the amplifier cable for any breakage due to
the high heat.
Sensor cable termination Ensure ferrule is inserted and terminated properly,

IF ONLY ONE SENSOR loose or disconnected? connecting termination are securely tightened.
READINGS Measure the Voltage on the IP68 Cable Splice. The
Investigate the cause for the sensor damage and


Sensor Sensor damaged? ensure function (Output range: 6.5-20mA).
Replace with a new spare part if required

Page 4 of 7
Version 31 May 2021
Check if the Sensor Port Shut-Off Valve is closed. In

case that it is close, open it accordingly.
If the engine is moving, blow through the indicator

valve of the unit for one cycle only. Repeat after 15
minutes if it did not resolve the issue.
WARNING: When the engine is running,
⚠
and there is a need to blow through,
isolate the sensor through the Indicator
Adaptor Sensor Port Shut‐Off Valve. This is
to prevent damage to the sensor. After the
blow through, open the Sensor Port Shut‐
Off Valve. The valve is shown below:
IF ONLY ONE SENSOR

IS GIVING FAULTY Sensor Sensor Sensing path blocked?
READINGS
Remove the sensor and check for any dirt in the

sensor inlet. Carefully remove the dirt if found.
*In removing the sensor head, first loosen the

charge amplifier so that the sensor cable does not
get twisted and damaged.
Page 5 of 7
Version 31 May 2021
Check the sensor adapter for any blockage and

clean if found.
Check all termination in the Terminal Block. Ensure

there is no loose connection.
Sensor connection loop Loose Connection?
Check the connection of the DB15 Cable on the
terminal block. Ensure the cable is properly inserted
on the Spring Cage Terminal.
Verify the connection if it is correct as per the

Correct connection?
drawing.
Junction Box 1 (JB
1) Check the Fuse Block mounted on Feed Through
Busted Fuse?
Terminal Block. Replace of busted.
JB 1 Components
Check that the shunt resistor block is properly
inserted.
Broken Shunt Resistor?
Check that the resistor is not damaged.

Did breaker trip?
Is the power cable
Reconnect the cables and tighten the securing
connection loose or
Power to the Junction screw.
IF MULTIPLE SENSORS disconnected?
Junction Box 1 (JB Box 1
ARE GIVING FAULT
1) Power Indication Lamp Off? Check if the power indicator lamp is on.
READING
Is Power Supply Check the output of the power supply unit. It should
Operational? be 24VDC.
Is power not ON? Ensure the cable connection from Labjack USB port
to the 5VDC Power Supply.
Page 6 of 7
Version 31 May 2021

(DAQ) Check power connection on 5VDC Power Supply.
Replace the 5VDC Power supply if confirmed faulty.

Communication error the DAQ and check if the power light and
between the DAQ and the communication light turns on.
Router?
Ensure that the CB37 Cable connected to the

CB37 Cable Loose?
LabJack is properly secured.

connection.
Ethernet Switch Ethernet Switch malfunction Check for the communication light on each
connection.
Check if the Ethernet Switch is Faulty. Replace if

necessary.
Is the LAN Cables

Conduct LAN Testing of the LAN Cable.
Operational?
LAN Cables
IF MULTIPLE SENSORS Check the main server connections.
ARE GIVING FAULT Server Room
READING
Main Server
Page 7 of 7
Version 31 May 2021

HARDWARE V1.0
1 Fuel Pump Index Displacement Sensor
Page 1 of 6
Version 31 May 2021
Introduction
This troubleshooting guide helps the crew troubleshoot the Fuel Pump Index Displacement Sensor installed
by Chord X onboard the vessel. This guide includes inspections and troubleshooting checks around key
locations and equipment to cover all important areas of the Chord X system.

events:

Page 2 of 6
Version 31 May 2021
Page 3 of 6
Troubleshooting Guide for Fuel Pump Index Displacement Sensor HW1.0
Version 31 May 2021

Check the voltage between the wires on the IP68

Cable Splice. The reading should be 24VDC.
Cable breakage?
Conduct a visual inspection of the cable for any
Sensor Connection damage.
Loop
Check the IP68 Cable Splice Connections.
Check the sensor for any visible damage.

IF ONLY ONE SENSOR
IS GIVING FAULTY Sensor Investigate the cause for the sensor damage and
READINGS take action to prevent a recurrence.
Sensor damaged?
Ensure both ends of the sensor is securely attached to

their respective brackets.
Sensor Bracket?
Ensure sensor movement is from the minimum to
maximum for the rack position, and it is
corresponding to the value displayed. Adjust bracket
position to readings found in vessel’s Installation
Report.
Page 4 of 6
Version 31 May 2021


Sensor connection
Junction Box 2 terminal strip is loose or strip.
loop
disconnected?


Did breaker trip?
Box 2

be 24VDC.
IF MULTIPLE SENSORS Junction Box 2
ARE GIVING FAULTY (JB 2) Ensure the cable connection is properly secured.
READINGS Is the power switched OFF?
connections.
CX8190
connections.
connection.
Page 5 of 6
Version 31 May 2021

Did breaker trip?
no low insulation in the 220VAC system.
Box 1
Junction Box 1
(JB 1) Is the power supply operational?
be 24VDC.

ethernet switch?
IF MULTIPLE SENSORS
ARE GIVING FAULTY Ethernet Switch Are there any loose connections? Check if all LAN cables are properly connected.
READINGS
LAN Cables
Server Room
Main Server
Page 6 of 6
Replacement Guide: Engine Room Ambient Temperature Sensor HW1.0
REPLACEMENT GUIDE:
ENGINE ROOM AMBIENT
TEMPERATURE SENSOR
HARDWARE V1.0
© 2020 Chord X Pte. Ltd. Information contained in this document is confidential and proprietary and is solely for the intended use of the designated
recipient and may not be used, copied, published or redistributed without prior written consent.
Page 1 of 3
Introduction
The replacement guide serves as a guideline for the crew members on board vessel
to carry out the replacement of Chord X product. This guide will focus on the Engine
Room Ambient Temperature Sensor.
Ideal personnel to carry out replacement of sensors is the Second engineer or ETO.
For key information and part number of the specific sensor, please refer to the
Installation Report for these details. Please quote the part number to Chord X
Support Helpdesk when procuring spares for this sensor.
In the event a maintenance or replacement activity of Chord X product was

conducted, please share details of the activity and your findings to Chord X’s
Support Helpdesk. Please include a brief description of findings and photos of the
broken sensor with its serial number. These feedbacks are important for us to
continuously improve our solution and provide you with future upgrades.
Support Helpdesk
Page 2 of 3
Safety Precautions
• Ensure proper energy isolation (LOTO – Lock Out Tag Out) is carried out prior
to replacement of sensors.
• Ensure work area is clear from any hazard prior to beginning of work.
• Ensure all precautionary measures to prevent slip, trip and fall accidents.
• Beware of the hot surfaces near the sensor.
Visual Inspections
• Inspect sensor body for any cracks or deformities.
• Ensure connector head locking screw is securely tightened.
• Inspect for cable for breakage / dents / wear down.
• Ensure securing bracket arrangement for sensor is still intact.
• Ensure securing bracket position is correct.
Sensor replacement
1. Ensure you have carried out troubleshooting as per the Troubleshooting Guide
to confirm that all the checks are carried out, before deciding sensor is faulty
and requires replacement.
2. Ensure sensor specifications on spare part matches specification of sensor
installed, prior to replacement.
3. Switch circuit break power supply off, located in Junction Box 2 .
4. Remove the sensor cover and disconnect the sensor connection by pressing
the respective push buttons.
*Make notes of the wire connection sequence for re-termination of wire.*
5. Remove sensor compression fitting on the bracket and take off the sensor
from the bracket.
6. Replace new sensor in the location of the old sensor and lock it using the
compression fitting.
Terminate wire connection as per last connection on STEP 4.
*Ensure wire terminations are correct. *
7. Double check all wiring termination is correct, and sensor is properly installed.
8. Tighten the sensor cover back on the sensor head.
9. Ensure that the sensor cable observed a Minimum Bending radius (6 X D).
10. Turn on the power circuit breaker located in the Junction Box 2.
11. Inform Chord X’s Support Helpdesk once sensor replacement is completed to
check if the sensor installed is registering correct data.
12. Provide Chord X’s Support Helpdesk with a brief description of the findings,
pictures of the sensor and serial number of sensor to help Chord X improve its
product further.
Page 3 of 3
Replacement Guide: Temperature Sensors with Head Transmitter HW1.0
REPLACEMENT GUIDE:
TEMPERATURE SENSORS
WITH HEAD TRANSMITTER
HARDWARE V1.0
1 Exhaust Gas Outlet Temperature Sensor
2 Jacket Cooling Water Outlet Temperature Sensor
3 Piston Cooling Oil Outlet Temperature Sensor
4 Turbocharger Exhaust Gas Inlet Temperature Sensor
5 Turbocharger Exhaust Gas Outlet Temperature Sensor
6 Air Cooler Inlet Temperature Sensor
7 Air Cooler Outlet Temperature Sensor
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on a variety of
Temperature Sensors with Head Transmitter. These sensors share similar sensor type
and replacement procedure.

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure replacement only be carried out during the following conditions:
o Main Engine stops operation.
• Ensure Main Engine receives LOTO (Lock Out Tag Out) before commencing
any replacement of sensors work.
• Ensure sensor pocket is held in hand after removal from compression fitting to
prevent damages.
Visual Inspection
• Ensure sensor head cover is properly secured.
• Ensure compression fitting of the sensor is tight and holding the sensor in
place.
• Ensure sensor pocket is not loose.
• Ensure no leakage or leakage stains.
Sensor replacement
3. Ensure Main Engine is in stop condition.
4. Allow Main Engine to rest and cool down before performing replacement.
5. Switch circuit break power supply off, located in Junction Box 2.
7. Loosen the sensor compression fitting and remove the defective sensor from
the sensor pocket.
*Hold the sensor pocket to ensure it does not get loose.*
8. Install new sensor in the location of the old sensor and lock it using the
compression fitting.
9. Terminate wire connection as per last connection on STEP 4.
*Ensure the wire terminations are correct.*
10. Double check all wiring termination is correct and sensor is properly installed.
Page 3 of 4
product further.
Page 4 of 4
Replacement Guide: Cylinder Liner Temperature Sensor (Magnetic Type) HW1.0
REPLACEMENT GUIDE:
CYLINDER LINER
TEMPERATURE SENSOR
(MAGNETIC TYPE)
HARDWARE V1.0
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on the
Cylinder Liner Temperature Sensor .

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure Main Engine receives LOTO (Lock Out Tag Out) before embarking of
any replacement of sensors.
• Beware of hot surfaces near the sensor.
• Beware of the working space constraints due to the sensor location that can
pose ergonomic hazard.
Visual Inspection
• Ensure sensor is always magnetically attached to the liner wall.
Sensor replacement
6. Disconnect the sensor connection from the IFM In-Line Temperature
Transmitter
7. Remove the sensor wire connection on the M12 Quick Connector.
8. Loosen the sensor adapter fitting and remove the defective sensor from the
sensor pocket.
9. Remove the flexible metal conduit which is installed to protect the senor
cable.
10. Install new sensor in the location of the old sensor and lock it using the sensor
adapter fitting.
*Do not over tighten sensor adapter as it will damage the sensor probe tip.*
11. Install neatly the flexible metal conduit on the cable of the new sensor.
12. Terminate wire connection on the M12 Quick Connector as per last
connection on STEP 7.
14. Connect the M12 Quick Connector on the IFM In-Line Temperature
Transmitter. Tighten Properly.
15. Secure the cable with cable tie. Ensure that the sensor cable observed a
Minimum Bending radius (6 X D).
Page 3 of 4
18. Provide Chord X’s Support Helpdesk with a brief description of the findings, a
picture of the sensor and serial number of sensor to help Chord X improve its
product further.
Page 4 of 4
Replacement Guide: Piston Cooling Oil Outlet Temperature Sensor (Extended Wire) HW1.0
REPLACEMENT GUIDE:
PISTON COOLING OIL
OUTLET TEMPERATURE
SENSOR
(EXTENDED WIRE)
HARDWARE V1.0
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on the Piston
Cooling Oil Outlet Temperature Sensor (Extended Wire ).

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure replacement only be carried out on the following conditions.
o Turning gear engaged.
• Ensure to follow confine space entry procedures before beginning of work.
• Beware of oily and hot surfaces inside crankcase.
• Exercise caution in handing tools and materials to prevent dropping incident
inside crankcase.
Visual Inspection
• Ensure the probe fitting is properly secured in place.
• Ensure the crankcase sealing arrangement is secure and no oil leakages.
• Inspect cable securing arrangement inside the crankcase to ensure all screws
and locking wires are tightly fastened.
Sensor replacement
to ensure that all the checks are carried out, before deciding sensor is faulty
6. Disconnect the sensor connection from the IFM In-Line Temperature
Transmitter
7. Remove the sensor wire connection on the M12 Quick Connector.
8. Loosen cable gland seal outside of the crankcase, enough to enable the
cable to be removed from the sealing arrangement.
9. Remove all screws and locking wires for the cable securing clamps and place
them outside of the crankcase.
10. Loosen compression fitting of sensor probe and remove sensor together with
the cable clamps and bring component out of crankcase.
11. Remove the entire clamp and arrange them accordingly to new sensor
cable.
12. Install new sensor in the location of the old sensor and tighten compression
fitting.
Page 3 of 4
13. Install cable clamps to the crankcase wall using screws and secure with
locking wires.
14. Ensure locking wires will prevent screws from coming loose.
17. Secure the cable with cable tie. Ensure that the sensor cable observed a
Minimum Bending radius (6 X D).
20. Provide Chord X’s Support Helpdesk with a brief description of the findings, a
picture of the sensor and serial number of sensor to help Chord X improve its
product further.
Page 4 of 4
Replacement Guide: Ambient Pressure Sensor HW1.0
REPLACEMENT GUIDE:
AMBIENT PRESSURE
SENSOR
HARDWARE V1.0
Page 1 of 3
Introduction
to carry out the replacement of Chord X product. This guide will focus on the Engine
Room Ambient Pressure Sensor.

Support Helpdesk
Page 2 of 3
Safety Precautions
• Ensure all precaution to prevent slip, trip and fall accidents.
Visual Inspection
• Ensure connector head locking screw is securely tightened.
• Ensure securing bracket arrangement for sensor is still intact.
• Ensure securing bracket position is correct.
Sensor replacement
4. Remove locking screw of connector head and pull out head from the sensor.
6. Remove sensor locking nut on the bracket and take off the sensor from the
bracket.
7. Replace new sensor in the location of the old sensor and lock it using existing
locking nut.
11. Plug connector head back on the sensor and tighten the locking screw.
product further.
Page 3 of 3
Replacement Guide: Combustion Pressure Sensor HW1.0
Version 31 May 2021
REPLACEMENT GUIDE:
COMBUSTION PRESSURE
SENSOR
HARDWARE V1.0
Page 1 of 4
Version 31 May 2021
Introduction
The replacement guide serves as a guideline for the crew members on board the
vessel to carry out the replacement of Chord X product. This guide focus on the
Cylinder Combustion Pressure Sensor.
The ideal personnel to carry out the replacement of sensors is the Second engineer
or ETO.

Support Helpdesk
Page 2 of 4
Version 31 May 2021
Safety Precautions
 Ensure replacement only be carried out during the following conditions.
 Ensure proper energy isolation (LOTO – Lock Out Tag Out) is carried out prior
to the replacement of sensors.
 Ensure Main Engine receives LOTO (Lock Out Tag Out) before embarking on
 Ensure the work area is clear from any hazard prior to the beginning of work.
 Beware of hot surfaces around the work area.
 Ensure all precautions to prevent slip, trip and fall accidents.
Visual Inspection
 Inspect sensor body and swivel adapter for any cracks or deformities.
 Ensure sensor cables are well fastened and not touching any hot surfaces.
 Inspect for cable for breakage / dents / wear down.
 Ensure no leakage of gases and leakage stains.
Sensor replacement
to ensure that all the checks are carried out before the sensor is faulty and
requires replacement.
4. Allow Main Engine to rest and cool down before performing the replacement.
6. Disconnect sensor signal amplifier from the connecting cable by loosening
the M12 connector.
7. Remove the Charge Amplifier from the clamp before removing the sensor
head. This is very important so that the sensor cable does not get twisted and
damage.
8. Loosen the sensor head slightly which is connected to swivel adapter.
9. Turn the swivel adapter to remove the sensor from indicator arrangement.
10. Remove the flexible metal conduit installed to protect the sensor cable.
11. Install the flexible metal conduit to the cable of the new sensor.
12. Check the swivel adapter for any carbon build up and clean if any found.
13. If the swivel adapter was removed or is loose, tighten it using a torque
wrench. The recommended torque value for the swivel adapter is 19-22Nm.
14. Apply a slight amount of anti-seize to the sensor thread.
15. Tighten sensor to the swivel adapter using a torque wrench at 15Nm. Use the
swivel adapters’ swivel function to prevent the cable from getting twisted.
16. Lay the cable properly. Ensure it observe a Minimum bending radius of 6 x D.
17. Secure the Charge Amplifier on the clamp.
18. Connect sensor signal amplifier back with connecting cable by plugging the
M12 connector and tighten the connection.
19. Turn on the power circuit breaker located in Junction Box 1.
Page 3 of 4
Version 31 May 2021
⚠
WARNING: When the engine is running, and there is a need to blow through,
isolate the sensor through the Indicator Adaptor Sensor Port Shut‐Off Valve.
This is to prevent damage to the sensor. After the blow through, open the
Sensor Port Shut‐Off Valve. The valve is shown below:
pictures of the sensor and the serial number of the sensor to help Chord X
improve its product further.
Page 4 of 4
Replacement Guide: Pressure Sensors
REPLACEMENT GUIDE:
HARDWARE V1.0
1 Scavenge Air Pressure Sensor
2 Air Cooler Inlet Pressure Sensor
3 Air Cooler Outlet Pressure Sensor
4 Turbocharger Compressor Outlet Pressure Sensor
5 Turbocharger Exhaust Gas Inlet Pressure Sensor
6 Turbocharger Exhaust Gas Outlet Pressure Sensor
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on a variety of
Pressure Sensor. These sensors share similar sensor type and replacement procedure.

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure replacement activity be carried out during the following conditions:
• Ensure Main Engine receives LOTO (Lock Out Tag Out) before
commencement of any replacement of sensors.
• Beware of hot surfaces around work area.
Visual Inspection
• Ensure sensor connector head locking screw properly secured.
• Ensure sensor is intact and secured in position.
• Ensure no leakage of gases and leakage stains.
Sensor replacement
6. Remove locking screw of the connector head and pull out head of the
sensor.
7. Remove cable connection on the sensor connector head.
8. Remove cable from the head.
9. Remove sensor using appropriate spanner on the hexagon part of sensor
body ONLY
10. Check for blockages in the passage before fitting back sensor.
11. Place a new copper washer and fit the spare sensor in the location of the old
sensor.
12. Tighten sensor back in position.
Page 3 of 4
pictures of sensor and serial number of sensor to help Chord X improve its
product further.
Page 4 of 4
Replacement Guide: EV Position Proximity Sensor HW1.0
REPLACEMENT GUIDE:
EXHAUST VALVE POSITION
PROXIMITY SENSOR
HARDWARE V1.0
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on the Exhaust
Valve Position Proximity Sensor.

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure replacement only be carried out during the following conditions.
• Beware of hot surfaces around.
• Beware of oily surfaces on the cylinder head.
• Ensure all precaution to prevent slip, trip and fall accidents.
Visual Inspection
• Inspect for leakages from the cable gland which is used to install the tube
securing adapter.
• Ensure sensor cable is well secured and not touching hot surfaces.
• Ensure length of sensor protruding out of tube is identical to measurement
recorded in the Installation Report.
Sensor replacement
6. Disconnect the sensor connection from the cable splice or small junction box
located 1 meter away from sensor.
7. Remove the cable sleeve which is protecting the sensor cable.
8. Loosen cable gland on the adapter and remove adapter from the sensor
arrangement.
9. Pull sensor together with the tube out of the pocket.
10. Screw adapter back into the thread to prevent dirt falling into the exhaust
valve body.
11. Before removing faulty sensor, measure the length of the sensor protruding
out of the tube. Compare the results with measurement recorded in the
Installation Report. Record differences in readings and let Chord X Helpdesk
Support know.
*Measurements installed to follow according to Installation Report*
12. Remove faulty sensor from the tube and replace with new sensor.
13. Ensure sensor protrusion out of the tube is similar to measurements mentioned
in Installation Report.
14. Remove adapter and insert sensor back into the pocket
Page 3 of 4
15. Tighten adapter and ensure new copper washer is placed between adapter
and exhaust valve body.
16. Tighten cable gland just sufficient to ensure it seals the sensor arrangement.
17. Install again the cable sleeve on the cable neatly.
18. Lay the cable properly. Observe the Minimum Bending Radius of 6 x D.
23. Check the sensor function by manually opening and closing the exhaust
valve using a compressed air. Monitor if the indication light on the MJB 1 is lit.
product further.
Page 4 of 4
Replacement Guide: Flywheel Proximity Sensor HW1.0
Version 31 May 2021
REPLACEMENT GUIDE:
FLYWHEEL PROXIMITY
SENSOR
HARDWARE V1.0
1 Flywheel Proximity Sensor for Crank Angle
2 Flywheel Proximity Sensor for TDC Reference and RPM
Page 1 of 4
Version 31 May 2021
Introduction
The replacement guide serves as a guideline for the crew members on board the
vessel to carry out the replacement of Chord X product. This guide focus on the
Flywheel Proximity Sensor for Crank Angle and Flywheel Proximity Sensor for TDC
Reference and RPM.
The ideal personnel to carry out the replacement of sensors is the Second engineer
or ETO.

conducted, please share details of the activity and your findings to Chord X's
Support Helpdesk
Page 2 of 4
Version 31 May 2021
Safety Precautions
 Ensure replacement only be carried out during the following conditions.
 Ensure proper energy isolation (LOTO – Lock Out Tag Out) is carried out prior
to the replacement of sensors.
 Ensure Main Engine receives LOTO (Lock Out Tag Out) before embarking on
 Ensure the work area is clear from any hazard prior to the beginning of work.
 Beware of hot surfaces around.
 Ensure all precautionary measures to prevent slip, trip and fall accidents.
Visual Inspection
 Ensure proximity sensor tip is clean from dirt and grease.
 Ensure no damages to the proximity sensor.
 Measure the proximity sensor sensing distance from tip to the surface is 2mm
to 3mm.
 Ensure proximity sensor locking nut is properly secured.
 Ensure sensor cable is well secured and not touching hot surfaces.
 Inspect cable for breakage / dents / wear down.
Sensor replacement
1. Ensure you have carried out troubleshooting as per the Troubleshooting
Guide to ensure that all the checks are carried out before the sensor is faulty
3. Ensure Main Engine is in stop condition and turning gear is engaged.
5. Disconnect the sensor connector from the cable splice or small junction box
located 1 meter away from the sensor.
6. Remove the cable sleeve that is installed to protect the sensor cable.
7. Loosen the locking nut and remove the proximity sensor from the bracket.
8. Replace the faulty proximity sensor with a new unit and install it back to the
bracket.
9. Ensure proximity sensor sensing distance is 2mm to 3mm away from the
sensing surface.
10. Tighten the locking nut of the proximity sensor.
11. Re-install the cable sleeve neatly.
12. Lay the cable. Ensure that it observe the Minimum Bending Radius of 6 x D.
14. Double check all wiring termination is correct and the sensor is properly
installed.
15. Turn on the power circuit breaker located in Junction Box 1.
Page 3 of 4
Version 31 May 2021
16. Flywheel Proximity Sensor for Crank Angle

Turn flywheel to check the installation of the proximity sensor. The LED on the
sensor body lights up when the proximity sensor senses the flywheel teeth'
face. The light turns off once the face of the flywheel teeth is passed.
Flywheel Proximity Sensor for TDC Reference and RPM

Turn the flywheel to check the installation on the shaft. The metal strip requires
a 3mm distance from the sensor tip. This reframes any damages to the sensor
or the metal tape.
17. Inform Chord X's Support Helpdesk once sensor replacement is completed to
18. Provide Chord X's Support Helpdesk with a brief description of the findings,
pictures of the sensor and the serial number of the sensor to help Chord X
improve its product further.
Page 4 of 4
Replacement Guide: Fuel Pump Index Displacement Sensor HW1.0
Version 28 November 2020
REPLACEMENT GUIDE:
FUEL PUMP INDEX
DISPLACEMENT SENSOR
HARDWARE V1.0
(VERSION 28 NOVEMBER 2020)
Page 1 of 4
Introduction
to carry out the replacement of Chord X product. This guide will focus on the Fuel
Pump Index Displacement Sensor.

Support Helpdesk
Page 2 of 4
Safety Precautions
• Ensure replacement only be carried out on the following conditions.
• Ensure Main Engine receives LOTO (Lock Out Tag Out) before commencing
• Beware of hot and oily surfaces around.
Visual Inspection
• Inspect sensor clamp bracket to ensure all securing bolts and nuts are
tightened.
• Ensure sensor is showing zero valve when engine is stopped.
• Ensure sensor is moving seamlessly when the engine loads are changing.
• Ensure sensor cable is well secured and not touching hot surfaces.
• Inspect cable for breakage / dents / wear down.
• Ensure length of sensor reading is similar to records in the Installation Report.
Sensor replacement
1. Before replacement of sensor, do not remove Fuel Rack Shaft Bracket as the
calibration is completed during installation. Note all mounting points of the
sensor before replacement.
4. Ensure Main Engine is in stop condition and turning gear is engaged.
6. Disconnect the sensor connection from the cable splice or small junction box
located 1 meter away from sensor
7. Remove the flexible conduit installed to protect the sensor cable.
8. Loosen securing bolts and nuts to remove sensor.
9. Replace faulty sensor with new unit.
10. Install back to the bracket and clamp using the existing bolts and locking
nuts.
11. Ensure spacers are present to allow rod eye to swivel on both ends of the
connection.
13. Install the flexible conduit neatly on the cable.
14. Lay the cable properly. Observe Minimum Bending Radius of 6 x D.
Page 3 of 4
product further.
Page 4 of 4

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Hardware Manual v1.

Hardware Manual v1.0

5 Troubleshooting Guide for Customer

6 Replacement Guide for Customer

support@chordx.co I chordx.co I UEN: 201928385D

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Copyright and Confidentiality Notice

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Chord X System Overview

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Location: Server Room / Radio Room

Function: Main Server acts as the brain of the

Specifications: HPE DL20 Gen10 Intel Xeon E-2224

Location: Server Room / Radio Room

Function: Server rack is where the Main Server will

Specifications: • Dimensions: 31"H x 23.5"W x 23.63"D

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Location: Server Rack

Function: Server UPS protects the Main Server from

Specifications: SMT1500RMI2U APC Smart-UPS 1500VA LCD

Location: Engine Control Room

Function: ECR Router acts as the interface

Specifications: Linksys EA7500 Max-Stream™ AC1900

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Function: ECR UPS protects the Linksys Router and

Specifications: SMT750IC APC Smart-UPS 750VA LCD

Junction Box 1 (JB 1)

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

Junction Box 1 Components

1 Data Acquisition Units (DAQ)

4.1 Installation Ground Terminal Block

4.1 Feed Through Terminal Blocks

4.3 Ground Terminal Block

4.4 Wago Component Terminal Block 10K,

4.6 Fuse Block

6 24Vdc Power Supply

9 Power Indication Lamp

10 Exhaust Valve Position Indication

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© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

1. Data Acquisition Units (DAQ) (2 Pieces)

Location: Junction Box 1

• DAQ 1 - High Frequency Analog Signals

Specifications: 5V DC, Power Supply, Lab-Jack T7 Data Acquisition Unit.

Function: The USB hub will provide power to the 2 units

Specifications: COMMFRONT USB-HUB-2, Input: 24VDC,

support@chordx.co I chordx.co I +65 6721 3022

© 2020 Chord X Pte. Ltd. Confidential and Proprietary.

3. Network (Ethernet) Switch

Location: Junction Box 1

Function: Ethernet switch is a device that will

Specifications: Trendnet TI-G50 (Version v1.1R), Input

4.1 Installation Ground Terminal Block