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Mechanical Interview
Jgc-Kjo
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Mechanical Interview Jgc-kjo

Copyright MECHANICAL POINTERS


1. What are the API’s used for MECHANICAL EQUIPMENTS?
© © All Rights Reserved
API 610  Centrifugal Pump
API 611  Steam Turbines
API 616  Gas Turbine
Available Formats
API 61!  Centrifugal Compressor
API 61"  Reciprocang Compressor
DOC, PDF, TXT or read online from Scribd
API 6#0  !el"e" Steel Tan#s
API 660  S$ell an" Tube Heat E%c$anger
API 661  Air Coole" $eat E%c$anger

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API 66$  Plate an" &rame T'pe Heat E%c$anger
API 6!%  Posi(e )isplacement Pump
API 6!#  Posi(e )isplacement Pump* Control +olume

 
API #60  &ire" Heaters
API #10  Pressure +essel
$. What &s SAMSS?
Sau"i Aramco Material S'stem Speci,caon
'. !$at are t$e SAMSS use" for Mec$anical-
Facebook
'1  SAMSS Twitter
 (or )ota*+, E-u&/e+ts
./ 0.*SAMSS*11. A2IAL AN) CENTRI&3GAL COMPRESSORS AN) E2PAN)ER
COMPRESSORS
4/ 0.*SAMSS*114 PAC5AGE SCRE! PLANT AN) INSTR3MENT AIR COMPRESSORS


0/ 0.*SAMSS*110 RECIPROCATING COMPRESSORS &OR PROCESS AIR OR GAS SER+ICES
6/ 0.*SAMSS*116 CENTRI&3GAL P3MPS
7/ 0.*SAMSS*118 PAC5AGE)9INTEGRALL:9 GEARE) CENTI&3GAL AIR COMPRESSORS
8/ 0.*SAMSS*11; POSITI+E )ISPLACEMENT P3MPS CONTROL +OL3ME
Email
</ 0.*SAMSS*1.1 S3=MERSI=LE P3MPS AN) MOTORS &OR !ATER !ELL AN)
O&SHORE SER+ICE
>/ 0.*SAMSS*1.4 SHA&T SEALING S:STEMS &OR CENTRIG3GAL AN) ROTAR: P3MPS
'$  SAMSS  (or Sta* E-u&/e+ts
./ 04*SAMSS*11. STEAM T3R=INES &OR PO!ER GENERATION
Did you find this document useful?
4/ 04*SAMSS*116 MAN3&ACT3RE O& PRESS3RE +ESSEL
0/ 04*SAMSS*117 MAN3&ACT3RE O& ATMOSPHERIC TAN5
6/ 04*SAMSS*118 MAN3&ACT3RE O& LO! PRESS3RE TAN5
7/ 04*SAMSS*11< MAN3&ACT3RE O& SHELL AN) T3=E HEAT E2CHANGERS
8/ 04*SAMSS*11; GENERAL P3POSE STEAM T3R=INES
</ 04*SAMSS*1.1 SPECIAL P3RPOSE STEAM T3R=INES
>/ 04*SAMSS*1.. MAN3&ACT3RE O& AIR*COOLE) HEAT E2CHANGER
;/ 04*SAMSS*1.; MAN3&ACT3RE O& PLATE AN) &RAME HEAT E2CHANGER
.1/ 04*SAMSS*141 MAN3&ACT3RE O& TRA:S AN) PAC5ING
../ 04*SAMSS*14. MAN3&ACT3RE O& INS)3STRIAL =OILERS

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.4/ 04*SAMSS*144 MAN3&ACT3RE O& COMPONENTS AN) &LARE S:STEMS
.0/ 04*SAMSS*14< MAN3&ACT3RE O& ELECTRIC HEAT E2CHANGER

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.6/ 04*SAMSS*14; MAN3&ACT3RE O& &IRE) HEATER


.7/ 04*SAMSS*.11 COM=3STION GAS T3R=INES

%. SAEP ..7.
LE+EL 1 ? )OC3MENTS RE+IE! AN) NO INSPECTION RE@3IRE)
LE+EL . ? ONL: &INAL INSPECTION PRIOR &OR SHIPPING
LE+EL 4 ? PRE*INSPECTION MEETING/3NANNO3NCE) IN PROGRESS S3R+EILANCE/
LE+EL 0 ? SAME !ITH LE+EL 49 ANNO3NCE) S3R+EILLANCE ON REG3LAR =ASIS/
)AIL:9 !EE5L: OR =I !EE5L:B/
LE+EL 6 ? RESI)ENT INSPECTOR CONTIN3E MONITORING THE !OR5/
#. What resera*es used for the resera*o+ of Sta* E-u&/e+ts?
+pCI ? +apor P$ase Corrosion In$ibitor Po"er an" liDui" t'peB
Nitrogen =lan#eng ? 7 psi is t$e minimum pressure
6. Presera*o+ for )ota*+, E-u&/e+t?
Lubricaon of S$a an" Rotaon Per ee# 4/47 turnsB
Sig$t Glass Lubricaon
EnergiFaon of space $eater
Soli" Support an" Proper S$elter
)amage &ree
!. What to he2 r&or to a3&,+/e+t of E-u&/e+t?
&oun"aon $a(e reac$e" compressi(e strengt$ to 4</8 MPA  4> )a's
Pac#er Plates are installe" as per "raing ele(aon
C$ipping for groung is 47mm*71 mm
Anc$or Proecon9 +ercalit'
Anc$or bolt "iameter s$all be minimum of 41 mm 06JB unless speci,e" b' (en"or
Anc$or siFe s$oul" be c$ec#e" to ensure t$at it can be inserte" or matc$e" to eDuipment
bolt $ole importantB
Clean an" free of laitance
Locaon of (essel an" foun"aon ere (eri,e" to conform it$ t$e coor"inate in
construcon "raings/
". What are the a4ah/e+ts of )(I for &+sta33a*o+ of e-u&/e+t?
* SATR*)*411. ? HoriFontal eDuipment alignment recor"
* SATR*)*4114* +ercal EDuipment alignment recor"
* Appro(e" "raing
*S)R
*Calibraon Cer,cates
5. What &s the to3era+e to he2 for 3u/+ess of e-u&/e+t? What &s the too3 used?
* . mm per meter an" ma%imum of 47 mm/ Total staon is use to c$ec# for plumbness/
10. 7rou*+, used for Sta*?
* As per P@P
* 3suall' use" are Cementaous grout an" Non*s$rin#/

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11. What to he2 for /ater&a3 ree&&+,?


* IRC ? Inspecon Release Cer,cate
* +erif' Purc$ase Or"er is complie"
* &)R ? &inal )isposion report @ualit' Recor"s from manufacturer or (en"orB
*Pac#ing list/
* +en"or recommen"aon for preser(aon an" installaon
* )ata S$eets/
*SIS ? Safet' Instrucon S$eet
* ContractorKs Inspecon Reports
* )amage &ree
* ASME STAMP 3 STAMPB ? Pressure (essel it$ .7 psi or more reDuires ASME stamp/
Less t$an .7 PSI can $a(e or "onKt $a(e/

1$. SATIP?
*Sau"i Aramco T'pical Inspecon Plan/

1'. SATIP8E800%801  S$ell an" Tube Heat E%c$anger


SATIP8E800!801  Air coole" $eat e%c$anger
SATIP898001801  Pressure +essel
SATIP898100801 8 &IEL) ERECTE) STORAGE TAN5
SATIP8(8001801  &IRE) HEATERS
SATIP8(800180% ? =OILER PAC5AGE T:PE
SATIP8(800!80%  ELE+ATE) &LARE
SATIP87800#801 CENTRI&3GAL P3MPS
SATIP878006801 POSITI+E )ISPLACEMENT P3MPS
SATIP8:8%0$801 8 CENTRI&3GAL COMPRESSOR
SATIP8:8%0'801 * RECIPROCATING COMPRESSOR

1%. SAIC for material recei(ing inspecon-


SAIC898$00$ ? PRESS3RE +ESSEL
SAIC8E8$00$ ? HEAT E2CHANGER SHELL AN) T3=EB
SAIC8:8$00$ ? CENTRI&3GAL COMPRESSOR
SAIC878$00$ ? CENTRI&3GAL P3MP
SAIC8(8$00% ? &IRE) HEATER
SAIC8E8$00# ? AIR*COOLE) HEAT E2CHANGER

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INTER+IE! @3ESTIONS &OR ROTATING E@3IPMENT


1. !$at are t$e maor t'pes of Pumps-
a. O(er$ung pumps
b. In*beteen bearings
c. +ercall' suspen"e"
Pumps*centrifugal Pumpsa%ial9mi%e" &lo9Perip$eralB9Posi(e )isplacement Pumps
Reciprocang*piston Punger9"iap$ragmBRotar'*Single rotor9Mulple rotorB

$. !$at are t$e "ierence beteen (ercal pump an" $oriFontal pump-
T$e primar' "ierence beteen (ercal pump an" $oriFontal pump is t$e posion of t$e s$a/
HoriFontal is in $oriFontal posion an" (ercal pump is in (ercal posion/ &or (ercal sucon
an" "isc$arge posion in on opposite posion $ile $oriFontal is on si"e an" "isc$arge is on top/
'. !$at are t$e tolerance for ange parallelismalignment-
a. As per SAEP 07. parallelism is 1/> mm ma%imum "ierence SAEP 07.B
b. Certerline tolerance is ./7 mm SAEP 07.B
c. HoriFontal oset   4/6 mm
d. Rotaonal oset   4/6 mm
e. Combinaon oset   0/4 mm
f. &lange face lt across "iameter 1/147 mm per 47 mm of ange outsi"e "iameter up to a
ma%imum of 1/8<4 mm/ an" 1/476 mm 1/1.1 inc$B for all anges it$ an outsi"e
"iameter less t$an .1 inc$es/
g. &lange face lt across "iameter  1/147 mm per 47 mm of ange outsi"e "iameter up to
ma%imum of 1/8<4 mm/ an" 1/476 mm 1/1.1 inc$B for all anges it$ an outsi"e
"iameter less t$an .1 inc$es/
h. &lange face separaon gas#et t$ic#ness  ./8 mm/
%. Ho to c$ec# pipe strain an" $at is t$e tolerance-
As per API 8>8 C$apter 8 in"icators s$all be mounte" on t$e coupling $ub to measure (ercal
an" $oriFontal mo(ement on t$e opposite mac$ine as t$e pipe ange bolts are being g$tene"
using a torDue renc$/ Ma%imum s$a mo(ement is 1/17 mm or less/
#. Hi an" lo rea"ings tolerance
a. .1 NPS abo(e ? 1/<7 mm ma%imum
b. .1 NPS belo ? 1/47 mm ma%imum
c. 1/11. inc$ per inc$ of outsi"e "iameter of ange/
6. Tolerance for le(elness of rotang-
&or general*purpose eDuipment an" ASME Pump is 611 micrometer per meter/ &or API pump
base plate is it$in 471 micrometer per meter/ 1/17 mm is use"/
!. !$at to c$ec# in "raing to c$ec# for t$e ele(aon-
T$e ele(aon s$oul" be c$ec# for sucon an" "isc$arge anges/
". T'pes of &langes-
a. !el" nec# &lange
b. Slip*on ange
c. Lap*oint ange
d. Si(el ring anges
e. =all si(el anges
f. Compact ange" connecons

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g. Clamp*t'pe anges
h. =lin" ange
i. Ori,ce ange ? $a(e $ole for instrumentaon o transmierB
j. T$rea"e" ange/

5. !$at are t$e groung material usuall' use"-


a. Cementaous grout s$all be use" for "ri(er $orsepoer less t$an 711 HP0<0 5!B90811
RPM or less an" combine eig$t of mac$ine9 "ri(er an" base plate up to 44<1 #g 7111
lbsB
SATIP*@*1.1*1.
b. Epo%' grout s$all be use" for eDuipment it$ "ri(er 711 HP 0<0 5!B or greater9 greater
t$an 0811 RPM9 greater t$an 44<1 5g 7111 lbsB
c. As per (en"or recommen"aon an" P@P/
10. ReDuire" for A%ial spacing tolerance or )=SE-
a. &or e%ible element couplings s$all be set b' (en"or or it$in 1/71 mm/ 1/47 mm
s$oul" be t$e anser/
b. &or Gear or elastomeric couplings s$all be set b' (en"or an" s$all be it$in . mm API
8>89C$apter < ? 7/6/./.
11. Material Recei(ing inspecon for Pumps/
a. &)R &inal )isposionRelease report  Manufacturing Test Reports/B
b. Pumps conforms to t$e applicable co"especs
c. +en"or General Arrangement Inclu"e all "ata reDuire" to install t$e pump on its
foun"aonB
d. Nameplate stampings t$e same it$ "ata s$eets/
e. Pump Serial number is plainl' an" permanentl' mar#e" on pump casing/ API 8.1 para/
7/.0/0
f. Pump s#i" arrangement con,rms P an" I)/
1$. !$at is t$e eect of so foot- Ho to "etermine so foot- Ho to eliminate so foot-
a. It ma' aect t$e alignment "ue to mo(ement an" (ibraon of motor/
b. All hold-down bolts shall rst be tightened. If available, use the torque
specied by the equipment vendor at the support foot hold-down bolts. If
there are no torque requirements specied by the vendor, then use Table .!
and Table .". #easurement shall be ta$en as the bolt is loosened. The hold-
down bolt shall be tightened before going to the ne%t foot. &nless approved by
the user, soft-foot chec$s shall be made on each foot of the equipment and
not at the coupling.
c. To eliminate soft foot we have to apply shimming.
13. 'hat are the types of valve(
a. )all valve
b. )utter*y valve
c. +hec$ valve
d. ate valve
e. lobe valve

@C MECHANICAL INSPECTOR

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