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Road Construction
Road Construction
Way for vehicles and for other types of traffic which may or may not be lawfully usable by all traffic.
Traffic
This is the aggregation of pedestrians, animals or vehicles; coming and going in a particular locality
during a specified period of time.
Roads are the principal arteries (circulation or network) of traffic in the present-day world. The right
indicator of a country‟s prosperity is its road length and vehicle ownership
A ‘road’ is a lower order facility, designed for relatively lower speed and lower volume traffic in the non-
urban areas. For example, they can be district roads or village roads.
A ‘highway’ is an arterial road facility designed for high speed and high volume traffic in nonurban areas.
For example, the national road network of a country is called the National Highway Network.
Construction
The process by which a road is built according to established design standards and work methods.
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The process by which the standard of an existing road is improved to allow safe use by a greater volume
of traffic than originally designed for
Maintenance
The work required to keep the road, its structures and property within the road margins as near as
As civilization developed and people‟s desire for communication increased, the early trails became
pathways and the pathways evolved into recognized travel ways.
As civilization advanced, the growth of agriculture took place and human settlements began to be formed.
The invention of the wheel in 5000BC and the domestication of animals saw the advent of chariots and
carts. These carts enabled heavy loads to be carried more easily and gave rise to wider travelways with
firmer surfacings capable of carrying concentrated loads, in both lower & upper valleys.
The trackways eventually become well established trade routes and well established & drained tarmac
roads along which settlements developed and these gave rise to hamlets and villages - Some of which,
eventually, became towns and cities.
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Pierre Tresaguet, the inspector general of roads in France was the first to recognize the importance of
drainage of roads and its methodical maintenance. He appreciated the role of moisture in soils and
pavements and how moisture affects the performance of road beds. Camber began to be introduced in
roads during his time. Thus, he can be rightly called the father of modern highway engineering.
The name of John Metcalf is associated in Britain with the art of building good and stable roads in the
latter part of the 18th century. He used boulders to achieve strong foundations for roads and spread
gravel as a surface layer. He pioneered the construction of good roads on soft ground, using a sub base
of bundles of heather (Low spreading bush with small pink-purple flowers).
Thomas Telford (1757-1834) is yet another illustrious name in road construction, immortalized by
naming the hand-packed boulder foundation of roads as Telford base. The construction technique held
the sway for nearly 150years since Telford introduced it in the early part of the 19th century.
A run of names of eminent highway engineers is incomplete without John McAdams (1756-1836).
He was a Scottish road builder who has influenced road construction so profoundly that the term
„Macadam’ is frequently used in pavement specifications even to this day. His two important principles of
good road construction were;
It is the native soil that supports the traffic load ultimately and when the soil is maintained in a dry
state, it can carry heavy loads without settlement.
Stones which are broken to small angular pieces and compacted can interlock each other and
form a hard surface.
Thus Mc Adam‟s specifications were at variance with Telford‟s in that, smaller pieces of stones with
angular faces were favoured than larger hand packed boulders. He is reported to have given a practical
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hint to engineers in selecting the size of stones; the size is good if the stone can be put into the mouth.
How valid his advice is even to this day! Other than the innovative specifications he introduced,
Mc Adam is also remembered for his foresight in urging the creation of a central highway authority to
advise and monitor all matters relating to roads in Britain. His recommendation is valid even now in
Uganda.
a) To help in translating the goals and objectives of the national development plan; i.e. to plan for
anticipated future developments and social needs.
e) To come up with a balanced development of the country, keeping in view the special needs of
inaccessible areas and backward classes of society.
b) The importance of the road should only be determined on the basis of traffic demand
d) All roads should be given due priority of maintenance over new construction
e) All roads should have provision maintenance funds on sure and sustained basis.
b) The transport plan should aim at coordinated development of all modes of transport without prompting
unhealthy competition.
c) The transport plan should aim at conserving scarce resources such as oil fuels, coal and electricity.
d) The transport plan should generate employment potential and should favor labor-intensive
technologies to the extent feasible and desirable.
e) The transport plan should aim at a balanced development of rural and urban settlements.
While urbanization is an inevitable result of and a pre-requisite for economic development, growth of
cities beyond manageable limits leads to undesirable effects. Transport should be used as a tool for
dispersal of activities to result in overall health of the economy.
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f) Transport plans should recognize the need to exploit the natural resources of the country and provide
for quick exports to earn valuable foreign exchange to developing countries.
g) Transport plans should facilitate the growth of new industries, agricultural production and processing of
raw materials. Functional linkages between industry and hinterland should be established.
Problem Identification
The first stage of the cycle is to find potential projects. General planning identifies key transport
constraints and sketches solutions at a global or macro level, and should prioritize these as to the need
and urgency for resolution. The need for general road development is therefore examined in a very wide
socio-economic and policy-orientated context and requires looking at aspects like;
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At the start of the study there is a clearly defined problem with an expectation that the problem can be
solved by some form of road improvement, in a manner that is environmentally, socially and economically
acceptable.
The study will provide;
Evidence that this particular project should be carried out and that this project provides the most
suitable solution to the problem, taking into account its operational benefits and its environmental
and economic implications.
A detailed description and a preliminary engineering design (PED) and associated drawings of
the proposed project to enable costs to be determined at a level of detail to enable funding
decisions to be made.
An input to the road preparation budget process, giving greater detail (than earlier phases) of
costs that will be incurred and project timings.
Definition of study objectives; to support developmental activity; to increase the structural capacity or
traffickability of an existing road to cope with higher traffic flows; to provide an alternative to an existing
transport link or service; or to address a major safety hazard, environmental or social problem.
Determination of alternative ways of meeting objectives; which could be upgrading and new
construction, Reconstruction and rehabilitation, Stage construction or Maintenance
Make preliminary considerations; which may include Analysis period and design life, Uncertainty and
risk, Choice of technology, Socio-economic considerations or Environmental Conditions
Assessment of traffic demand; for the purpose of geometric design, structural design and evaluation of
economic benefits
Design and cost different options; like Route location, pavement design, geometric design and design
of drainage structures. In this stage an optimal balance between cost of provision and user cost is
important.
Determine benefits of each alternative; like Direct savings in the cost of operating vehicles, Economies
in road maintenance, Time savings by travellers and freight, Reduction in road accidents, Wider effects
on the economic development of the region
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ROUTE SELECTION
Introduction
The location of a new or major road requires consideration of many complex and interrelated factors and
brings together different professionals namely economists, geologists, planners, surveyors and road
engineers.
Route location consists of selecting the best compromise between demand factors and terrain
factors.
Demand factors like traffic volume data, population determine the areas to be served by the new road
standard while terrain factors influence the engineering cost.
Terrain factors include: Ground conditions, materials for construction, earthworks, drainage both surface
and subsurface and the need for structures.
The choice of route is normally associated with the problem identification and feasibility stages of the
project life cycle.
Road locations are easier to determine through low cost relatively undeveloped lands than through well-
developed rural and urban areas.
Overview of the Location Process
Once the need for a new road has been justified by the transport planning process, the approach to the
selection of an appropriate route location becomes a structured decision process.
The first step requires the fixing of end terminal
Then defining a region which will determine all feasible routes between these two points.
Tangible considerations that might influence the selection process include topographic, soil and
geological survey data, land usage and population distributions, travel demands and road user
costs, construction and maintenance costs and safety factors.
Intangible considerations of a political, social and environmental nature requiring extensive public
consultation may need to be considered as well.
The next step is the determination of the centre line of the proposed road.
It is a trial and error process where trial centre lines are drawn on the strip map and are adjusted
according to the skill and judgments of the engineer. Sketching can be by the method of arcs or
the method of tangents. The process of sketching on paper should go hand in hand with field
observations.
In order to control the construction involved, the pegs and profile boards at the centre line must
be set out at intervals of 10 to 30 m along the whole stretch of construction
Cross section levels should be taken at right angles on both sides of the centreline ensuring the
width is greater than the proposed roadway width.
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On completion of the reconnaissance survey the engineer should have sufficient information which when
combined with economic, environmental, planning, social and traffic inputs enable the selection of the
feasible corridor routes.
The renaissance report describes the preferred corridor routes; a state of criteria satisfied by the project,
presents tentative project cost estimates, provides provisional geotechnical maps and shows
characteristics of important engineering features. It also states special issues that may lead to design and
construction problems.
b) Preliminary Location Survey
This is the feasibility stage of the project where corridors are appraised to select the best route. In the
course of carrying out the preliminary survey, a ground survey, which is one of the approaches, the other
being an aerial survey is taken by means of traversing and leveling to produce a strip map of the
proposed corridor for the route showing the physical features along the route, locations of soft ground,
locations of water bodies, power lines, pipelines, houses, monuments etc. These are converted into a
topographic map that shows both horizontal and vertical data usually with the aid of contour lines that
enable the road alignment to be defined in both horizontal and vertical planes. The survey area should be
greater than the roadway width of the proposed route.
The next step is the determination of the centre line of the proposed road. It should fit the topography
while meeting the intended traffic service requirements. It is a trial and error process where trial centre
lines are drawn on the strip map and are adjusted according to the skill and judgments of the engineer.
Sketching can be by the method of arcs or the method of tangents. The process of sketching on paper
should go hand in hand with field observations.
Many considerations influence the choice of centreline finally selected. These include;
In rural areas locate the road along property edges rather than through them;
Avoid alignments that cause the motorist to drive into the rising or setting sun for long periods;
Site the road so as to view a prominent scenic feature;
Minimize the destruction of manmade culture, cemeteries etc;
Avoid highly developed expensive land areas and seek alignments that cause minimum
environmental damage;
If a vertical curve is superimposed on a horizontal curve, ensure the horizontal curve is longer;
Avoid introducing a sharp horizontal curve at or the top of a pronounced crest curve or the low
point of a pronounced sag vertical curve. For safety reasons, make horizontal and vertical curves
as flat as possible at junctions with other roads;
Avoid locating bridges on or near curves;
Minimize the use of alignments that require excavation of rock;
Balance excavation quantities with embankment quantities.
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Finally cost comparisons are made of alternative alignments to assist in recommendation of the best
route.
c) Final Location Survey
The final location survey involves fixing the final, permanent centreline of the road, while gathering
additional physical data needed to prepare construction plans. The centreline that is pegged during the
final location survey should closely follow the paper location of the preliminary survey map. Levels should
be taken at regular intervals along the centreline.
This should be extended say 175m beyond the start and end of the proposed scheme.
Cross section levels should be taken at right angles on both sides of the centreline ensuring the
width is greater than the proposed roadway width.
The leveling data obtained in the final location survey are fundamental to the vertical alignment,
earthworks and drainage designs.
Main ground investigations for design are carried out during the final location survey. The
subsurface investigations should provide borrow pit information.
Benchmarks are also established during the final location survey.
The final location survey is similar to the one described above for rural areas except it is more complex to
carry out. Setting out may need more complicated offsetting and reference methods.
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Functions
o Interconnect principal urbanized regions
o Interconnect major centres of commerce
o Connect to major ports of entry i.e. provide transitional routing for foreign traffic and
o Connect to major international air ports
Secondary roads
These are roads which bridge the gap between regional communities and activity centres and the primary
network. They serve as collector roads for local & district council roads.
Functions
o Connect major regional commercial activity centres to the primary network
o Connect district administrative centres to the primary network and
o Connect rural feeder road systems to the primary network
Tertiary roads
These are roads that are more local in nature, providing access for local communities and rural regions to
public and commercial services, and link to the secondary network. They perform the following functions
o Connect local towns and communities to the secondary network.
o Connect rural region and small communities to administrative district centres and other public
service facilities.
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Early urban streets often followed existing trails and paths. Once cities were platted, urban road networks
were developed to follow the strict grid pattern imposed by the Township-Range-Section system utilized
by most communities. Suburban development and the Garden City movement of the early twentieth
century promoted curvilinear roads that followed the topography and had a romantic appeal.
As the automobile gained popularity, it created traffic problems. Increased congestion resulted in urban
streets being ranked by traffic volume. Arterial roads with high traffic volumes became highway feeders
and their maintenance and improvements were subsidized by the state or county
These include mainly motorways, express ways, arterials and all major road that carry heavy traffic at
high speeds
Radial-ring system
Here the main transport axes pass through a central point radially.
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Advantages
Disadvantages
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Advantages
Disadvantages
Grid system
Advantages
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Disadvantages
Tangential system
Here the main transport axes are tangential to the development area 23
Advantages
Disadvantages
Axial network
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Advantages
Disadvantages
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GEOMETRIC DESIGN
Geometric design is an aspect of the highway design dealing with the visible dimensions of a roadway. It
is dictated, within economic limitations, by the requirements of traffic and includes the design elements of
horizontal and vertical alignment, sight distance, cross-section components, lateral and vertical
clearances, intersection treatment, control of access etc.
The purpose of geometric design
This is to reduce the number and severity of road accidents while ensuring high traffic flow with minimum
delay to vehicles.
The safe, efficient and economic operation of a highway is governed to a large extent by the care with
which the geometric design has been worked out.
Efficient and comfortable operation of traffic is possible only if the design elements have been properly
considered with minimum available resources.
The basic inputs of geometric
These are the Design standards, design speed and the Design hourly volume.
The design speed governs the design of vertical and horizontal curvatures while design hour volume
governs capacity required.
Design Standards in Uganda
In Uganda they are formulated by the Ministry of Works, Housing and Communications and include;
o The Uganda Road Design Manual Vol.1-Geometric Design Manual 2005.
o The AASHTO Standards represent the American practice,
o Whereas the Department of Environment (UK) standards give the current British practice.
It is important for engineers to exercise judgment in the use of a given design standard to ensure that
they come up with an economical solution for a geometric design.
Sometimes, more than one design standard is used for the purposes of comparing one pavement design
with another so that the comparison guides the engineer in selecting the most economical option.
The design engineer has to consider the following points when selecting the design standards for a
highway.
Adequate geometric design in planning a highway facility ensures that the facility will not become
obsolete in the foreseeable future. Hence the volume and composition of traffic in the design year
should be the basis of design.
Due consideration should be given to geometric design at the initial stage as Faulty geometrics
are costly, and in some cases impossible to rectify at a later date.
The design should be consistent and compatible with the standards proposed for different road
elements. Abrupt changes in design should be avoided.
The design should embrace all aspects of geometrics of the road, including signs, markings,
proper lighting, intersections, etc.
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The highway should be considered as an element of the total environment and its location and
design should enhance rather than degrade the environment. The highway should be
aesthetically satisfying. The design elements should strive to control pollution.
The design should be so selected that not only the initial cost of construction of the facility, but
also the total transportation cost, including maintenance cost and road user cost should be
minimized.
Safety should be inbuilt into the design elements.
The design should enable all the road users (motor vehicles, cyclists, pedestrians and animal
drawn vehicles) to use the facility. The performance of the vehicles using the facility should be
given due consideration.
i. Flat Level or gently rolling: This offers few obstacles to the construction of a road having
continuously unrestricted horizontal and vertical alignment (transverse terrain slope around 5%)
ii. Undulating or Rolling: This is where the slopes generally rise and fall moderately gently and
occasional steep slopes may be encountered. It offers some restrictions in horizontal and vertical
alignment. (20% ≥ transverse terrain slope > 5%)
iii. Mountainous Rugged: This class of terrain imposes definite restrictions on the standard of
alignment obtainable and often involves long steep grades and limited sight distances (70% ≥
transverse terrain slope > 20%)
iv. Escarpment: This class caters for those situations whereby the standards associated with
each of the above terrain types cannot be met. Escarpment situations are where it is required to
switchback road alignments or side hill traverse sections where earthwork quantities are huge
(transverse terrain slope >70%)
b) Traffic characteristics
Traffic directly affects the geometric features of design, such as widths, horizontal and vertical alignments
and indicates the need for improvement.
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Traffic data for road design include traffic volumes for days of the year and times of the day as well as
the distribution of vehicles by types and by weights. The data also include information on trends from
which the designer may estimate the traffic to be expected in the future.
For low volume roads the design control is AADT in the "design year". For routes with large seasonal
variations the design control is ADT during the peak months of the "design year". The "design year" is
usually selected as year 10 or 20 after the year of opening to traffic. It is the last year of the design life of
the road or any other facility.
Design Volume
The volume of traffic estimated or expected to use a certain facility during the design year, which is 10 –
25 years in the future.
Average Annual Daily Traffic (AADT)
The total traffic volume for the year divided by 365. For two-lane rural road the total traffic in both
directions is taken.
Therefore the general unit for measuring traffic on a road is the AADT (Annual Average Daily traffic)
th
T raffi c Co ndit ion 30 H V a s a fr a cti on of ADT
Rur a l Ar te r i a l ( a v er ag e v a lu e) 0. 1 5
Rur a l Ar te r i a l ( m ax im um va lu e) 0. 2 5
He a v i l y tr af f ic k e d r oa d u n der
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Co n ges te d ur b an c on d it i o ns 0. 08 – 0. 1 2
Norm a l ur ba n c o nd i t io ns 0. 10 – 0. 1 5
Ro a d c at er i ng f or r ec r ea t io n a l or O t her t raf f i c of s e as o n al na tu re
0. 2 0 – 0. 3 0
The higher percentages in the table refer to roads with relatively high concentration of traffic during rush-
hours or large seasonal changes.
Future Traffic Estimates
The design of the geometric elements has to be prepared for the traffic likely to use the road in the design
year. The design period used for a flexible pavement generally varies from 15 to 25 years.
A period of 20 years is widely used as a basis for design. The future traffic estimates should be computed
to include current traffic (i.e. existing and attracted), normal (normal traffic growth), diverted and
generated traffic (i.e. diverted and induced).
c) Speed
Speed is a design control and criteria and is one of the most important factors to the traveler in selecting
alternate routes or transportation modes. The attractiveness of a public transportation system and a new
road are each weighed by the traveler in terms of time, convenience, and money saved and this is directly
related to speed.
Design Speed
It may be defined as the maximum safe speed that can be maintained over a given section of the road
where conditions are so favorable. Design speed is a measure of the quality of a road. Geometric design
elements such as vertical and horizontal alignment (radius of curves), sight distances and super
elevation, are directly related to design speed.
It depends on topography and should be logical with respect to the adjacent land use, and functional
classification of road.
The speed adopted should satisfy nearly all drivers with exception of those few who drive at extremely
high speed.
The standard design speeds are 50km/h, 60km/h, 70km/h, 85km/h, 100km/h and 120km/h. These speed
bands are based on the premise that for a given highway, it is considered acceptable if 85% of the drivers
travel at or below the designated design speed.
Use of the 99th percentile speed would be safer but extremely expensive while use of the 50th percentile
speed would be unduly unsafe for faster travelling vehicles.
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The curve depicting the cumulative distribution of speeds has a typical “S” shape. It is important to note
that designers use typical data previously obtained on similar roads.
Operating speed
Operating speed is the highest overall speed at which a driver can travel on a given road under favorable
weather conditions and under prevailing traffic conditions without at any time exceeding the safe speed
as determined by the design speed on a section-by-section basis.
Running speed
Running speed is the speed of a vehicle over a specified section of highway, being the distance traveled
divided by running time (the time the vehicle is in motion).
e) Capacity
Capacity can be defined as the maximum number of vehicles per unit of time that can be handled by a
particular roadway component or section under the prevailing conditions.
It is important in design of road dimensions, number of lanes and minimum length of weaving length;
It speaks about the physical amount of vehicles and passengers a road can afford and depends on traffic
conditions, geometric design of the road etc. For example, a curved road has lesser capacity compared to
a straight road. Capacity is expressed in terms of units of something (car, people, etc.)
C = [1000V]/S
Where
C – Capacity in veh/hr
V – Design speed, kph
S – Stopping distance + average length of vehicle, m.
f) Driver performance
Knowledge of human performance, capabilities and behavioral characteristics is thus a vital input into the
design task. When a design is incompatible with human capabilities (both the driver and any other road
user) the opportunities for error and accidents
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All road users do not behave in the same way and design should cater for substantial difference in the
range of human characteristics and a wide range of differences. Therefore
A road should conform what drivers expect based on previous experience; and,
Drivers should be presented with clear clues about what is expected of them.
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ROAD ALIGNMENT
Introduction
The alignment refers to the straightness of a roadway, and is defined as the combination of horizontal and
vertical geometric elements giving the location of the road in the terrain. The horizontal elements used are
circles defined by the radius R, straights (tangents) and transition curves, normally clothoids. The vertical
elements used are grades and vertical radii R.
The basic assumption for road alignment
Is that the driver at design speed should be able to perceive any possible road hazard on or close to the
road to take action to avoid misshape.
This requires all the alignment to have good visual guidance and sufficient stopping sight distances.
There is also a need to be able to overtake slower vehicles. Parts of the road therefore require overtaking
sight distances. A basic rule is to avoid sharp bends after long tangents and other surprises to the driver
Harmony
No harmony
The road should have an inner and an outer harmony. The inner harmony means that the road should
have a satisfying, calm and graceful geometric form – considered only as a space curve without terrain.
The outer harmony requires the space curve to be tuned with the terrain and in harmony with the
landscape. The geometric elements should have the same scale as the surrounding terrain.
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Horizontal alignment deals with the design of the directional transition of the road in a horizontal plane. It
consists of a horizontal arc and two transition curves forming a curve joining two straights.
The design procedure itself must commence with fixing the position of the two straight lines which the
curve will join together.
The basic parameter relating these two straight lines is the intersecting angles.
Minimum permitted horizontal radii depend on the design speed and the super-elevation of the
carriageway, which has a maximum allowable value of 7% in the UK, with designs in most cases using a
value of 5%.
General Controls for Horizontal Alignment
The following general design considerations should be kept in mind for horizontal alignment practice:
a) The alignment should be as directional as possible;
b) The alignment should be consistent with topography and should generally conform to the natural
contours is difficult for maintenance;
c) The number of curves should be kept to a minimum, in general;
d) The alignment should avoid abrupt turns. i.e. Winding alignment consisting of short curves should
be avoided, since it is the cause of erratic vehicle operation;
e) A sharp curve at the end of a long tangent is extremely hazardous and should be avoided. If sharp
curvature is unavoidable over a portion of the route selected, it is preferable that this portion of the
road be preceded by successive sharper curves. Proper signage, well in advance of a sharp
horizontal curve is essential;
f) Short curves giving the appearance of kinks should be avoided, especially for small deflection
angles. The curves should be sufficiently long to provide a pleasing appearance and smooth
driving on important highways. They should be at least 150m long for a deflection angle of 5
degrees, and the minimum length should be increased by 30m for each 1 degree decrease in the
deflection angle;
g) For a particular design speed, as large a radius as possible should be adopted. The minimum radii
should be reserved only for the critical locations;
h) The use of sharp curves should be avoided on high fills. In the absence of cut slopes, shrubs,
trees, etc., above the roadway, the drivers may have difficulty in estimating the extent of curvature
and fail to adjust to the conditions;
i) While abrupt reversals in curvature are to be avoided, the use of reverse curves becomes
unavoidable in hilly terrain. When they are provided, adequately long transitional curves should be
inserted for super-elevation run-off;
j) Curves in the same direction separated by short tangents, say 300m -500m long, and are called
broken-back curves. They should be avoided as they are not pleasing in appearance and are
hazardous;
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Transition Curves
A transition curve is a curve in which the radius changes continuously along its length and is used for the
purpose of connecting a straight with a circular curve, or two circular curves of different radii.
Need for Transition
When a vehicle travelling on a straight course (i.e. R=∞) enters a curve of infinite radius, its suddenly
subjected to the centrifugal force which causes shock and sway. In order to avoid this, it is customary to
provide a transition curve at the beginning of the circular curve, having a radius equal to infinity at the end
of the straight and gradually reducing the radius of the circular curve where the curve begins. Incidentally,
the transition portion is also used for gradual application of the super-elevation, curve widening and
improvement of the general appearance.
The transition curve is also used to achieve the following:
i. To reduce the tendency of vehicular skidding;
ii. To minimize passenger discomfort;
iii. To provide convenient sections over which super-elevation or pavement widening may be
applied;
iv. To improve the appearance of the road by avoiding sharp discontinuities in alignment at the end
and beginning of circular curves.
PROFILE
HORIZONTAL 1
STRAIGHT
R2
STRAIGHT
R1
STRAIGHT
HORIZONTAL 2
STRAIGHT
STRAIGHT
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When a vehicle moves in a circular path, it is forced radially outward by centrifugal force. The centrifugal
force is counterbalanced by super elevation of the roadway and/or the side friction developed between
the tires and the road surface. It is recommended that curves are designed such that it is necessary for
vehicles traveling at the design speed to steer into a bend.
Super elevation
Inward tilt or transverse inclination given to the cross section of a roadway throughout the length of a
horizontal curve to reduce the effects of centrifugal force on a moving vehicle; expressed as a
percentage.
Length of road over which super elevation is reduced from its maximum value to zero
Super-elevation on curves is intended to counteract a part of the centrifugal force, the remaining part
being resisted by the lateral friction. Also, super-elevation results in economies in maintenance. This is
because skidding and unequal pressures on the wheels of vehicles, which result from high value of
sideway force between the tyres and the roadway surface, necessitate frequent attention to the surface.
Basic formula for movement of vehicles on curves
For any given curve and speed, super elevation may be introduced to enable a component of the
vehicle's weight to reduce the frictional need; and this gives the relationship between super-elevation,
design speed and horizontal curvature
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V = speed in km/h;
N = normal force;
α = angle of super-elevation;
C = centrifugal force.
( )
or
The terms and are known as centrifugal ratio and centrifugal acceleration
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It is desirable that the super-elevation should be such that a moderate amount of friction is developed
while negotiating flat curves and friction not exceeding the maximum allowable value should be
developed at sharp curves. Therefore designing the super-elevations to fully counteract the centrifugal
force developed at a fraction of the design speed will provide the necessary balance.
In Uganda the value is limited to 0.08 (8%) and for UK 0.07(7%)
For calculation of the minimum horizontal radius, Rmin, for a particular design speed, the following
equation shall be used:
2
VD
Rmin
127(e )
Where
(%/100) the value of e may represent the simple removal of adverse cross fall or include super-elevation
(e = +ve for cross slopes sloping towards the inside of the curve and otherwise -ve).
= Coefficient of side friction force developed between the vehicle‟s tires and road pavement
In the second stage, any of the three methods given below may be adopted to attain the full super-
elevation:
a) The surface of the road is rotated about the centre-line of the carriageway, gradually lowering the inner
edge and raising the outer edge while keeping the level of the centreline constant.
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NB: In most circumstances this method is generally used because it results in the least distortion of
the pavement, details shown in the figure.
b) The surface of the road is rotated about the inner edge, raising the centre and the outer edge;
c) The surface of the road is rotated about the outer edge depressing the centre and the inner edge;
Calculate the super-elevation to be provided for a horizontal curve with a radius of 400m for a design
speed of 100kph in plain terrain. Comment on the results. What is the coefficient of lateral friction
mobilized if super-elevation is to be restricted to 7%.
Solution
1.0 Data Summary
a) Curve Radius, R = 400m
b) Design Speed, V = 100kph
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c) Maximum super-elevation, e = 7%
2.0 Maximum Elevation, emax
According to the UK practice, the super-elevation is calculated on the assumption that it should 45% of
the centrifugal force developed at 67.082% of the design speed.
Therefore from equation
Widening on Curve
(a) The vehicle or truck occupies a greater width because rear wheels generally track inside the front
wheels (off-tracking) in rounding curves,
(b) The driver experience difficulty in steering their vehicles to keep to the center line of the lane.
(c) Drivers have a psychological shyness to drive close to the edges of the pavement on the curves
The required amount of Carriageway widening is dependent on the characteristics of the vehicles using
the road, the radius and length of the curve and lateral clearances.
Widening for curve should be applied on the inside of a curve and be gradually introduced over the length
of the transition. Fill widening shall be applied on both sides of the road.
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Curve widening should be attained gradually over a length sufficient to make the whole of the
carriageway fully usable, also to ensure a reasonably smooth alignment of the edge of carriageway and
to fit the paths of vehicles entering or leaving the curve.
The Spiral
Various forms of curves are suitable for highway transitions, but the most popular and recommended for
use in this country is the spiral. It is easy to set out in the field and the rate of acceleration is uniform
through the length of transition. The Figure below shows the main elements of a circular curve provided
with spirals for transition at its two ends.
Where;
θ = Deflection angle
T = Tangent length
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S = Shift
I = Point of intersection
T = Beginning of spiral
U = End of spiral
( )
The length of the transition should be determined from the following two considerations:
i) The rate of change of centrifugal acceleration adopted in the design should not cause discomfort to the
drivers. If C is the rate of change of acceleration then:
Where;
aT = radial acceleration at T (= 0)
t = time taken ( ⁄ )
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( ⁄ )
( ⁄ )
and
3
The value of C is usually taken as 0.3m/s . But normally vary between (0.2 - 0.6)
ii) The rate of change of change of super-elevation should also be such as not to cause higher gradients
and unsightly appearances. This could be kept in 1 in 150 for roads in plain and rolling terrain and 1 in 60
for roads in hilly terrain. Since the super-elevation can be given by rotating about the centreline, inner or
outer edge, the length of the transition will be governed accordingly. In calculating the length of transition,
the pavement width should include any widening that may have been provided at the curve.
Widening on Curves
2
Neglecting m , since it is small gives;
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The widening due to psychological reasons is a function of speed and can be assumed to be given by the
empirical formula, Wp;
√
Where; V = speed in kph; R = radius in metres
The total widening for pavements, W e is given by the following formula:
( ) ( )
√
Transition length
The higher of the values given by the above two methods should be adopted.
Example
A two-lane (7.0m wide) pavement on a National highway in hilly terrain has a curve radius of 250m. The
design speed is 80kph, maximum super-elevation is 7%, camber is 2.5%, the relative longitudinal
gradient is 0.5% (1 in 200), and the angle of deviation is 60o and the rate of change of radial acceleration
is 0.3m/s3. Determine the following assuming that; a) the curve will need to be widened if the curve radius
is less than 300m, b) the super-elevation is obtained by rotation about the centre line, and c) the design
vehicle is a DV-2 single unit truck with a wheel base of 6.1m.
i) The length of transition curve;
ii) The tangent length
iii) The total length of the curve.
Solution
Data Summary
a) Pavement width, W = 7.0m
b) Curve Radius, R = 250m
c) Design Speed, V = 80kph
d) Maximum super-elevation, emax = 7%
e) Camber, eo = 2.5%
f) Relative longitudinal gradient, S = 0.5%
g) Angle of deviation, θ = 60o
h) Rate if change of radial accn., C = 0.3m/s3
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Transition Length, L
Based on the rate of change of centrifugal acceleration, for safety and comfort;
( ) ( ) ( ) ( )
√ √
Therefore;
Adopt L = 146.319m since La > Ls. (i.e. take the greater of the two values)
Tangent Length, T
The tangent length T is given by;
( )
But
( )
{( ) ( )}
{ ( )}
From which;
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Example 2;
2
Allowable rate of change of centrifugal acceleration 0.6m/s ;
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A measurement at right angle to the centreline incorporating travelled way, shoulders and, when
applicable, central reserve;
Carriageway Width
The term “carriageway” is used here Part of the roadway including the various traffic lanes and auxiliary
lanes but excluding. The width of traffic lanes governs the safety and convenience of traffic and has a
profound influence on the capacity of a road.
The factors that influence capacity of a carriageway are:
o The design volume, i.e. the greater the traffic volume the wider the carriageway and,
normally, the greater the number of lanes;
o Vehicle dimensions, i.e. heavy commercial vehicles require wider carriageways to ensure
adequate clearances when passing each other;
o The design speeds, i.e. vehicles travelling at high speed, especially commercial vehicles,
require wider carriageways to ensure safe clearances between passing vehicles;
o The road classification, i.e. the higher the road classification the greater the level of
service (and width of carriageway) expected.
Internationally, it is generally accepted that lane widths should normally be at least 3.5m, although
narrower lanes are often used for economic or environmental reasons on both rural and urban roads.
However, increasing the lane width up to 3.65m on two lane two way rural roads decreases accident
rates.
Central Reservation (Median) Strip
A central reservation strip is the longitudinal space separating dual carriageways. The functions of the
median strip are:
a) To separate the opposing streams of traffic;
b) To minimize head-light glare;
c) To include space for safe operation of crossing and turning vehicles at intersections at grade;
d) To provide a stopping area in case of emergencies.
In urban areas they can be as narrow as 1m, but 3m is preferred so that a crossing pedestrian pushing a
pram or wheelchair has space to wait in safety. On severely restricted arterial streets, where a narrow
separator of 0.6 – 1.2m is feasible, it may be desirable to have few, if any, openings in median except at
intersections.
Shoulders
A shoulder is a portion of the roadway adjacent to the carriageway and is intended for accommodation of
stopped vehicles, emergency use and lateral support of base and surface courses. The width of the
shoulder should be adequate for giving working space around a stopped vehicle. American practice
recommends a 3m width for high type facility and a width of 1.2m - 2.4m for low type facilities. UK practice
for rural roads recommends widths ranging from 1.2m to 3.65m depending upon the road type and nature
of Kerb treatment.
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Kerbs
A Kerb is a vertical or sloping member along the edge of a pavement or shoulder, forming part of gutter,
strengthening or protecting the edge, and clearly defining the edge to vehicle operators.
It is sometimes called a Curb which is a Border of stone, concrete or other rigid material formed at the
edge of the roadway or footway.
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Crown
Side slope
This is the area between the outer edge of shoulder or hinge point and the ditch bottom.
They enable accurate determination of maximum slopes at which embankments or cuts can safely stand.
A flatter slope is conducive for erosion control, but is costly. Flatter slopes of embankments promote
safety of traffic. Ordinarily, 1.5:1 to 2:1 in mild slope conditions and 2:1 to 3:1 in overwhelming slope
conditions will be adequate.
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Climbing Lane
An auxiliary lane in the upgrade direction for use by slow moving vehicles and to facilitate overtaking,
thereby maintaining capacity and freedom of operation on the carriageway
In Uganda, however, climbing lanes are recommended for use if the design truck speed decreases more
than 20 km/hr. under the truck speed limit.
Service roads
In the larger trading centres and towns it is recommended that service roads be provided. A typical
service road design is illustrated below. The local access traffic is kept separate from the through traffic,
and the service road provides space for parking, unloading and loading, bus stops, and informal trading.
Drain Drain
Drainage channels
Good drainage is essential to protect the road from damage. Drainage channels include (a) road side
channel running parallel to the road and in cut sections to remove water from the road cross section; (b)
toe of slope channel to convey the water from any cut section and from adjacent slopes to the natural
watercourse; (c) intercepting channels placed back of the top of cut slopes to intercept surface water;
and, (d) chutes to carry collected water down steep cut or fill slopes
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Crest curve
Major Requirements of Vertical Curves
The two main requirements in the design and construction of vertical curves are the provision of:
• Adequate visibility, and
• Passenger comfort and safety.
In order to provide adequate visibility, oncoming vehicles or any obstructions in the road must be seen
clearly and in good time to ensure that vehicles travelling at the design speed can stop or overtake safely.
This requirement is achieved by use of sight distances and K-Values. K –Value is the Ratio of the
minimum length of vertical crest curve in meters to the algebraic difference in percentage
gradients adjoining the curve.
In order to provide passenger comfort, the effect of the radial force on the vehicle traversing a vertical
curve must be minimized. In crest curve design this effect could cause the vehicle to leave the road
surface (e.g. in hump-back bridges) while in the sag curve the underside of the vehicle would come into
contact with the surface, particularly where the gradients are steep and opposed.
The result is discomfort and danger to passengers travelling. This can be minimized by:
• Restricting the gradients; this has the effect of reducing the radial force;
• Choosing a suitable type and length of curve such that this reduced force is introduced gradually and
uniformly as possible.
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PROFILE
Rv
HORIZONTAL
PROFILE
Rv
HORIZONTAL
Sag curve
General Controls for Vertical Curve Alignment
The following general controls for vertical alignment should be kept in view while designing the vertical
profile of a highway:
o The grade line selected should be smooth with gradual changes, consistent with the
class of highway and terrain. Numerous breaks and short lengths of grades should be
avoided;
o The „roller-coaster‟ or „hidden type‟ of profile should be avoided as it is hazardous and
aesthetically unpleasant;
o Undulating grade line, involving substantial lengths of momentum grades, should be
appraised for their effect upon traffic operation. Such profiles permit heavy trucks to
operate at higher overall speeds than when an upgrade is not preceded by a down grade,
but may encourage excessive speeds of trucks with consequent hazard to traffic;
o A broken-back grade line (two vertical curves in the same direction separated by short
section of tangent grade) should generally be avoided;
o On long continuous grades, it may be preferable to place the steepest grades at the
bottom and flatten the grades near the top. Alternatively, long grades may be broken by
short intervals of flatter grades;
o Intersections on grades should be avoided as far as possible. Where unavoidable, the
approach gradients and the gradient through the intersections should be flattened to the
maximum possible extent.
Equation of a Vertical Curve
A simple parabola is recommended when modeling vertical curves. The parabola provides a constant rate
of change of curvature, and hence visibility, along its length. The vertical curve is of the form:
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Where;
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ROAD INTERSECTIONS
An intersection is defined as the general area where two or more highways join or cross, within which
are included the roadway and roadside design features which facilitate orderly traffic movements in that
area.
An intersection leg is that part of any one of the highways radiating from an intersection which is outside
of the area of the intersection.
The importance of intersection design stems from the fact that efficiency of operation, safety, speed,
cost of operation and capacity are directly governed by the design. Since an intersection involves conflicts
between traffic in different directions, its scientific design can control accidents and delay and can lead to
orderly movement of traffic. Intersections represent potentially dangerous locations from the point of view
of traffic safety. It is believed that well over half the fatal and serious road accidents in built-up areas
occur at junctions.
Design principles of intersections:
o The number of intersections should be kept to a minimum. If necessary, some minor
roads may be connected with each other before joining a major road;
o The geometric layout should be so selected that hazardous movements by drivers are
eliminated. This can be achieved by various techniques such as channelizing and
staggering;
o The design should permit the driver to discern quickly either from the layout or from traffic
signs about which path he/she should follow and the actions of merging and diverging.
This can be achieved by good layout, traffic islands, signs and carriageway markings.
Good visibility improves safety;
o The layout should follow the natural vehicle paths. Smoothness, in contrast to abrupt and
sharp corners, should guide minor streams of traffic into stopping or slowing down
positions;
o The number of conflict points should be minimized by separating some of the many
cutting, merging or diverging movements;
o Vehicles that are forced to wait in order to cross a traffic stream should be provided with
adequate space at the junction.
Types of intersections or junctions
1. At-grade Grade
This is an intersection where all roadways join or cross at the same level.
2. Grade Separated intersections
An intersection layout which permits crossing manoeuvres at different.
Factors considered for the choice between an at-grade and grade separated intersection at a
particular site.
o Traffic
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o Economy
o Safety,
o Aesthetics,
o Delay etc.
Grade-separated junctions
Generally are more expensive initially, and are justified in certain situations. These are:
a) On high type facilities such as expressways, freeways and motorways;
b) Certain at-grade intersections which have reached the maximum capacity and where it is not
possible to improve the capacity further by retaining the at-grade crossing;
c) At certain locations which have a proven record of bad accident history when functioning as at
grade junctions;
d) At junctions where the traffic volume is heavy and the delays and economic loss caused justify
the provision of grade-separation;
e) At certain specific topographical situations where it is logical to provide a grade-separated
structure rather than an at-grade intersection, which may involve considerable earthwork or
acquisition of land.
Basic Forms of At-grade Intersections
Intersections can be divided into the basic forms shown in Figure below.
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Typical T-Intersections
Roundabout
Roundabouts are controlled by the rule that all entry traffic must give way to circulating traffic.
The ratio of minor road incoming traffic to the total incoming traffic should preferably be at least 10 to
15%. Roundabouts can be of normal size, i.e. with central island radius 10 m or more or small size, i.e.
with central island radius less than 10 m.
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At larger sites the proportion should be >1/3 to limit the circulatory width to a maximum of 15m;
The circulatory width around the roundabout should be constant at about 1.0 to1.2 times the
highest entry width subject to the above maximum of 15m;
Steep downhill gradients should be avoided at roundabout approaches;
The frequent occurrence of roundabouts on high speed rural roads should be avoided;
Mini roundabouts must only be used at existing junctions where there are space limitations and
where the 85 percentile approach speed on all approaches is less than 50km/hr;
Entries should be flares. Single and two lane approaches should become 3 and 4 lanes
respectively at the give way line;
The entry flare taper should be approximately 1 in 3. Each lane should be 2.5m to 3.5m wide at
the give way line dependent on site conditions. The taper width at the Give Way line should never
be less than 3m. The best entry angle is approximately 30 degrees. Lanes may be tapered to 2m
width (minimum) on the roundabout approaches;
The entry width of an approach arm at a roundabout is one of the major factors apart from
approach carriageway half width that affects capacity. Flares on the approaches to roundabouts
should be designed in such a way that maximum entry widths are not greater than 10.5m on
single carriageway roads and 15m on dual carriageway approach roads. A typical flare length on
a rural road is 25m. The length can be as low as 5m on urban roads;
Pedestrian crossing places (including zebras) should normally be within the flared approach but
as far from the Give Way line as pedestrian convenience will allow. This reduces the road width
to be crossed by pedestrians. A central refuge should always be provided wherever possible. A
deflection island may fulfill this function but should be at least 1.2m wide;
Pedestrian guard rail should be used, where necessary to control haphazard pedestrian crossing
of the traffic streams. It also improves safety.
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Site data collected typically include topography, land usage, and related physical features (natural and
manufactured), public and private utility services (above and below ground), items of special interest (e.g.
environmental, cultural and historical features), horizontal and vertical alignments of intersecting roads
(existing and future), sight distances (and physical features which limit them), and adjacent (necessary)
accesses.
The preliminary design phase is essentially an iterative one. It involves preparing a number of possible
intersection layouts and generally examining each in terms of its operating characteristics (especially
safety and capacity), ease of construction and likely capital cost, and environmental and local impacts
that might affect the design selection. The most promising of the rough layouts are then selected for
further development and analysis (including road user and vehicle operating costs, if appropriate), refined
and examined in greater detail until that considered most suitable for the intersection is selected for
detailed design and preparation of final construction plans and specifications .
Sample questions;
Question 1
With the following data, calculate the total widening on the horizontal curve for a two lane road
Question 2;
A rural 2 lane single carriage way has a design speed of 100km/hr. a vertical crest curve is to be
designed to connect two tangents of gradient 3.5% and 2.5% which intersect at a level of 95.80m AOD;
determine:
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Question 3
Question 4
Question 5
Question 6
Question 7
Question 8
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ii. Kerb
iii. Shoulder
iv. Climbing lane
c) Compare and contrast between Tar and Bitumen
Question 9
Stabilization is one of the methods used in preparation of materials applied in certain layers of flexible
pavement;
a) Why is soil stabilized? What are the key criterions that determine the method of stabilization to
use in general?
b) Describe the steps you would undertake as a construction engineer on site to construct a lime
stabilized road base
ROAD DRAINAGE
Drainage is very important to the life of a road pavement and the safety of road users.
Its main objective is to protect the road and the adjacent land against potential damage from storm and
subsurface water. Drainage elements should generally be free of obstructions and should maintain their
design cross sections and grades.
Water is a major factor that causes road failure and it must be kept away from a road bed. To do this the
following principles must be adhered to:
a) The surface runoff over the pavement surface and shoulders should be drained away as quickly
as possible, preventing the water from finding entry into the pavement layers from the top and
into the subgrade from top and sides.
b) Precipitation over the open land adjoining the road should be led way from the road through
natural drainage channels or artificial drains. Also suitable cross drainage channels should be
provided to lead the water across the road embankment which may be cutting across the natural
drainage courses.
c) Consideration should be given to deal with the precipitation on the embankment and cut slopes
such that erosion is not caused.
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d) Seepage and sub-surface water is detrimental to the stability of cut slopes and bearing power of
subgrades. Similarly, it can be of great importance in preventing frost action. An effective system
of subsurface drainage is guarantee against such failures.
e) Landslide prone zones deserve special investigations for improving drainage.
f) Poor embankment soils can perform satisfactorily if drainage is considered in the design
g) Water logged and flood prone zones demand detailed consideration for improving the overall
drainage pattern of the area through which the road is aligned
a) Increases the risk of skidding and long braking distances in wet conditions,
b) Reduced wind screen visibility as a result of splashing from the tyres of other vehicles especially
commercial vehicles.
c) Results into road deterioration by weakening the soil around drainage structures and softening it
thereby causing loss of strength in terms of reduced bearing.
A good and well maintained drainage system plays the following main functions:
The first three functions are performed by longitudinal drainage components; in particular side drains
while the fourth function requires cross drainage structures such as culverts, fords, drifts and bridges.
The Labour Based Maintenance Contractor Training Module (MoWH&C, 2003) defines the following
drainage terms:
a) Side drains; Side drains run along the road and collect the water from the carriage way and adjoining
land and transport it to a convenient point of disposal.
b) Mitre drains; Mitre drains (or turnout drains) let the water out of the side drains and safely dispose it
on adjoining land. Mitre drains should be provided as often as possible so that the accumulated water
volume in each drain is not too high and does not cause erosion to the adjoining land.
c) Catch water drains; where the road is situated on a hill side, a significant amount of rain water may
slow down the hill towards the road. This may cause damage to the cut face (back slope) of the road and
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even cause landslides. Catch water drains intersect or catch surface water flowing towards from the
adjacent land and lead it away.
d) Scour Checks; Scour checks prevent erosion on side drains from stiff gradient by slowing down the
water. Scour checks are usually built using local available material, such as stones or wooden sticks.
e) Culvert; A culvert is a transverse drain built under the road and its function is to lead water from the
upper, uphill side to the lower, valley side. In tropical countries with high rainfall, 3-4 culverts are required
per kilometer. Culvert rings are usually made of concrete or prefabricated corrugated steel rings.
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Road drainage works may be classified into the following three categories which are to be discussed
hereafter:
1. Surface drainage;
2. Sub-surface drainage; and
3. Cross drainage.
Surface drainage
This takes care of the process of safely dispersing surface water from the road prism.
This caters for water beneath the pavement that may weaken it if not provided with drainage paths to lead
it away from underlying pavement layer.
Cross drainage
Surface Drainage
The object of surface drainage is to remove storm water from the roadway so that traffic can move safely
and efficiently. Under this category, surface water is intercepted and diverted into a natural channel or
depression. If it„s not done, the surface water will flow along the road or across it causing erosion.
The major types of surface drainage
1. Open or ‘Over the edge drainage’ which is constructed over embankment slopes and into open
ditches or preformed channel blocks. It is mainly used in rural roads and should never be used
where a footpath is adjacent to the carriageway.
2. Kerbs and Gutters; here, vertical kerbs and sloping gutters are used to form triangular channels
that carry the runoff water to inlets in gulley pits. They are normally used in urban areas.
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ii) Gutters: - they are the channels at the edges of the pavement or the shoulder formed by curb or by a
shallow depression. They can be paved with concrete, bricks, stone blocks or other structural materials.
iii) Turnouts: - they are sometimes referred to as mitre drains„. They are short open and skewed ditches
or gutters. They are used to reduce the sizes of the side ditches and minimize velocity of water and
thereby the risk of erosion. They are provided at intervals depending on the runoff, permissible velocity of
the water and slope of the terrain.
iv) Chutes: - they are also open, lined channels or closed pipes used to convey water from gutters and
side ditches down fill slopes and from intercepting ditches down cut slopes. Their interval of placing
depends on the capacity of gutter or ditches.
v) Intercepting ditches: - they are sometimes referred to as cut off drains. They are located on natural
ground near the top edge of a cut slope or along the edge of the right – of – way. They serve to intercept
the runoff from hillsides before it reaches the road. Intercepting the surface flow reduces erosion of cut
slopes and roadside ditches, lessens silt deposition and infiltration in the roadbed area, and decreases
the likelihood of flooding the road in severe storms.
Sub-Surface Drainage
Under this category, the seepage or subsurface water is intercepted and removed to a safe place by
installation of intercepting drains and provision of drains to keep the water table about 1.5 metres below
the formation. The main aim sub surface drainage is to prevent changes in moisture content of the
subgrade as the increase in the moisture content reduces the bearing strength of subgrade.
A road with a poorly drained sub-surface will undergo pavement distress in the form of surface cracking,
rutting and potholes in the outer parts of the pavement especially in the wheel paths of heavy commercial
vehicles. When the moisture content of the subgrade increases, its strength decreases.
The variations in moisture content are caused by: seepage of water from higher adjoining ground,
penetration of moisture through the pavement, and percolation of water from shoulders, pavement edges,
and soil formation slopes. These are ways in which free water enters the pavement. As concerns ground
water entry, moisture variation is caused by rise or fall of underground water table, capillary rise of
moisture in retentive types of soils like clay and transfer of moisture vapour through soils.
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In controlling capillary rise, the water table should be lowered by placing a granular layer of suitable
thickness can be inserted between the subgrade and the highest level of water table during construction.
The thickness of the granular layer should be such that the capillary rise of the water remains within this
layer. However, it should be noted that if the water table is more than 1.5m below the subgrade of the
road, it will not require any sub soil drainage.
Cross Drainage
Under this category of drainage, water of natural drainage under the road is intercepted and disposed off
using road drainage structures like culverts and bridges for high discharge and greater linear way.
Cross drainage structures can be very costly and it is therefore important to analyze all major cross
drainage along an alignment before final selection of the new road alignment. Where there is a choice in
the selection of the position of a stream crossing, it is desirable that, as far as possible, the stream is
located
a) On a straight reach of the stream, away from bends;
b) As far as possible from the influence of large tributaries;
c) On a reach with well-defined banks;
d) At a site which makes a straight approach road feasible;
e) At a site which makes a right angle crossing possible.
In order to determine the requirements for cross drainage, information must be collected and predictions
made about level of traffic and the likely flow of water passing under the road. The following types of
structures should be considered:
i) Ford; this utilizes a suitable river bed and is appropriate for shallow slow moving water courses with
little probability of flash floods, traffic volumes up to 100veh/ day.
ii) Drift; it consists of a concrete slab constructed in the river bed which would otherwise be unable to
carry vehicles. It is suitable as a crossing for rivers that are prone to flash floods, traffic volumes up to 100
vehicles/ day.
iii) Culverts; it consists of a concrete or steel pipe or a reinforced concrete box, placed under the road
within an embankment to provide a suitable means of conveying streams, or the contents of side drains
under the road with no restriction on traffic. The common forms of concrete culverts in Uganda are the
Portland Cement Concrete type with sizes ranging from 600mm- to- 1200mm and the reinforced concrete
box culvert. Common steel pipes include corrugated galvanized steel pipes also known as Armco culverts
iv) Bridge; this may have a super structure on timber ,concrete, and /or steel on masonry, concrete or
timber, abutments and will be required for crossing streams or rivers where cross culverts would provide
insufficient capacity, or where the road crosses an obstruction such as a railway or canal protected.
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ROAD PAVEMENTS
The road pavement is a structure consisting of superimposed layers of selected and processed material
whose function is to distribute the applied wheel loads to the subgrade. This is to ensure that the stresses
transmitted to the subgrade do not exceed its support capacity. Road traffic is carried by the pavement,
which in engineering terms is a horizontal structure supported by in situ natural material. The engineering
properties of the local rock and soil are established, particularly with respect to strength, stiffness,
durability, susceptibility to moisture, and propensity to shrink and swell over time. The relevant properties
are determined by either field tests, by empirical estimates based on soil type, or by laboratory
measurements. The material is tested in its weakest expected condition, usually at its highest moisture
content. Probable performance under traffic is then determined. Soils unsuitable for the final pavement
are identified for removal, suitable replacement materials are earmarked, the maximum slopes for
embankments and cuttings are established, the degree of compaction to be achieved during construction
is determined, and drainage needs are specified. If the road is in cut, the subgrade will consist of the in
situ soil. If it is constructed on fill, the top layers of the embankment structure are collectively termed the
subgrade.
The pavement designer must develop the most economical combination of layers that will guarantee
adequate dispersion of the incident wheel stresses so that each layer in the pavement does not become
overstressed during the design life of the highway.
The major variables in design of a road pavement are:
a) The thickness of each layer in the pavement;
b) The material contained within each layer of the pavement;
c) The type of vehicles in the traffic stream;
d) The volume of traffic predicted to use the highway over its design life;
e) The strength of the underlying subgrade.
Types of Pavements
Pavements are called either flexible or rigid depending on their relative flexural stiffness
Flexible Pavements
These pavements are rather flexible in their structural action under loading. They are surfaced with
bituminous or asphalt materials. Flexible pavements consist of several layers of materials and rely on the
combination of layers to transmit load to the subgrade. As a result of this action, flexible pavements
distribute load over a small area of subgrade.
Rigid Pavements
Rigid pavements are made of Portland Cement Concrete (PCC). The concrete slab ranges in thickness
from 6 to 14 inches. These types of pavements are called rigid because they are substantially stiffer than
flexible pavements due to PCC‟s high stiffness. As a result of this stiffness, rigid pavements tend to
distribute load over a relatively wide area of subgrade. The concrete slab that comprises a rigid pavement
supplies most of its structural capacity.
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In deciding whether to use flexible or rigid pavements, Engineers take into account lifetime costs, riding
characteristics, traffic disruptions due to maintenance, ease and cost of repair, and the effect of climatic
conditions. Often there is little to choose between rigid and flexible pavements.
Elements of a Flexible Pavement and their significance
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This is the secondary load-spreading layer underlying the roadbase. It will normally consist of a material
of lower quality than that used in the roadbase such as unprocessed natural gravel, gravel sand, or
gravel-sand-clay. It may or may not be present as a separate layer since its presence is justified by the
insufficiency of the subgrade or reliability.
Major uses include:
a) Distribution of stresses to the subgrade; as a result the sub base material must be stronger than
the subgrade material;
b) Acts as a drainage layer in case of poor subgrade. A good drainage layer should be able to drain
very fast if water is logged, but also must be able to retain some moisture in times of extreme
drought;
c) Serving as a separating layer preventing contamination of the roadbase by the subgrade material;
d) Under wet conditions; it has an important role to play in protecting the subgrade from damage by
construction traffic;
e) Preventing capillary attraction effect.
The sub-base is omitted when the subgrade is a hard intact rock or if it is granular and has a CBR greater
than 30% and has no high water table.
Capping Layer (Selected or Improved Subgrade)
A capping layer may consist of better quality subgrade material brought in from somewhere else or from
existing subgrade material improved by mechanical or chemical stabilization. It is usually justified where
weak soils are encountered.
Subgrade
This is the top surface of a road bed on which the pavement structure and shoulders including kerbs are
constructed. Generally the top soil portion up to 0.5m of the embankment or cut-section is referred to as
the subgrade [Bindra, 1999].
It may be undisturbed local material or may be soil excavated elsewhere and placed as fill. The loads on
the pavement are ultimately received by the subgrade layer; it is therefore, essential that the layer should
not be over-stressed. The top part of the layer requires preparation to receive layers on top either by
stabilizing it adequately and therefore reduce required pavement thickness or designing and constructing
a sufficiently thick pavement to suit subgrade strength. The subgrade strength depends on the type of
material, Moisture content, dry density, internal structure of the soil particles, and type and mode of stress
applied [TRL, 1993]. The major factors that influence pavement thickness are; design wheel load,
strength of subgrade (and other pavement materials), climatic and environmental factors [Singh, 2001].
The Pavement Design Process
The overall process of designing a road consists of the following steps:
• Surveying possible routes which are part of the feasibility study process;
• Assessing traffic;
• Measuring subgrade strength;
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PAVEMENT MATERIALS
1) Bitumen Bound
These are common types of bituminous materials commonly referred to as premixes, which are
manufactured in asphalt mixing plants and laid hot.
The most important pavement materials include bitumen and tar, cement and lime, rock and gravel
aggregates. The surfacing course consists of coarse aggregates, fine aggregate, bitumen / tar and/or
cement or lime. The coarse aggregate should be produced from crushed, sound, un-weathered rock or
natural gravel. Crushed aggregates should be from crushed rock or natural sand clean and free from
organic impurities
Qualities of Good bituminous mixes;
a) High resistance to deformation,
b) High resistance to fatigue
c) Ability to withstand high strains (i.e. they need to be flexible),
d) Sufficient stiffness to reduce the stresses transmitted to the underlying pavement layers,
e) Good durability,
f) Low permeability to prevent water and air penetration,
g) Good workability to allow adequate compaction.
Bituminous Road Binder Materials
Two basic types of bituminous binder exist:
i. Bitumen – obtained from the oil refining process;
ii. Tar – obtained from the production of coal gas or manufacture of coke.
With the decreased availability of tar, bitumen is the most commonly used binding/water resisting material
from the oil refining process.
Bitumen
Bitumen is a viscous liquid or semi-solid material consisting of hydrocarbons and their derivatives which
are soluble in trichloroethylene. Bitumen is available as penetration grade bitumen, cutback bitumen, and
bitumen emulsions.
Most bitumen used on roads is penetration grade products of fractional distillation of petroleum products
at refineries. Penetration grade bitumen range from 15 pen (Hardest) to 450 pen (softest).
The medium grades (35-70 pen) are used in hot rolled asphalts and the softer grades (100-450 pen) in
macadam’s.
They are black or brown in colour, possess waterproofing qualities and adhesive properties and soften
gradually when heated i.e. its binding effect eliminates the loss of material from the surface of the
pavement and prevents water penetrating the structure.
Modified Binders
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In order to apply the binder effectively, its stiffness must be modified during the construction phase of the
pavement. Two such binder modifications used during surface dressing are cutback bitumen and bitumen
emulsion.
i) Cutback Bitumen
Penetration grade bitumen is normally heated to very high temperatures (typically 140-180oC) for use in
road pavements.
Cutback bitumen capable of being applied at ambient temperatures with little or no heating is applied.
Cutback Classification
Slow-curing, medium curing and rapid curing depending on the nature of volatile solvent used to prepare
them. Medium curing cutback bitumen is applied in surface patching dressing, maintenance patching
purposes and open textured bitumen macadams that allow the solvent to evaporate quickly because they
are porous.
The medium curing cutback is produced by blending kerosene or creosote with a 100, 200 or 300 pen
bitumen. After application, the solvent dissipates into the atmosphere leaving the cementitious bitumen
behind.
Road Tar
Road tar is a black viscous liquid with adhesive properties that is obtained by the destructive distillation of
coal, wood, and shale at temperatures well beyond 600oC. Destructive distillation is the application of
heat in the absence of air.
The major difference in their manufacturing processes is that bitumen is obtained from the oil refining
process while tar is obtained from the production of coal gas or the manufacture of coke.
Differences between bitumen and tar:
a) Tar coats aggregates and retains it better in the presence of water than bitumen;
b) Tar is less susceptible than bitumen to the dissolving action of petroleum solvents and would last
longer in places like parking yards that are susceptible to fuel spills;
c) Tar is more temperature susceptible than bitumen and has a narrower working temperature
range;
d) Tar is more readily oxidized than bitumen when used in surfacing materials unless very well
compacted.
2) Aggregates
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For road construction, aggregates play a role in bearing the main stresses occurring in the road pavement
as a result of application of static, traffic or dynamic loads, the necessity of the geological production and
testing of aggregate properties and characteristic must be carefully assessed if the aggregates are to
meet the required purpose. Aggregates are obtained from natural rocks that occur as rock outcrops,
gravel or sand. The physical properties governing the suitability of aggregates for use differs not only
widely in each group but also often show considerable variation in samples taken at different times from
the same parent rock.
Aggregate properties and their significance:
a) Road aggregates should be strong enough to withstand stresses caused by traffic loads;
b) Offers resistance to abrasive action of traffic, normally in the wearing of coarse;
c) They take up subjected wheel impact loading;
d) Aggregates should be capable of standing test of time by resisting weathering agents e.g. rain
during the design life of the road;
e) Cubical-angular aggregates are normally preferred because of their high affinity for bitumen and
water.
The coarse aggregates used for making premix should be produced by crushing sound, un-weathered
rock or natural gravel. The specifications for the aggregates are similar to those for granular roadbases.
The aggregate must be clean and free of clay and organic material. To obtain good mechanical interlock
and good compaction the particles should be angular and not flaky. Rough-textured material is preferable.
Gravel should be crushed to produce at least two fractured faces on each particle. The aggregate must
be strong enough to resist crushing during mixing and laying as well as in service. Aggregates which are
exposed to traffic must also be resistant to abrasion and polishing. Highly absorptive aggregates are
wasteful of bitumen and give rise to problems in mix design. They should be avoided where possible but if
there is no choice, the absorption of bitumen must be taken into account in the mix design procedure.
Hydrophillic aggregates which have a poor affinity for bitumen in the presence of water should also be
avoided. They may be acceptable only where protection from water can be guaranteed. The fine
aggregate can be crushed rock or natural sand and should also be clean and free from organic impurities.
The filler (material passing the 0.075 mm sieve) can be crushed rock fines, Portland cement or hydrated
lime. Portland cement or hydrated lime is often added to natural filler (1-2 per cent by mass of total mix) to
assist the adhesion of the bitumen to the aggregate. Fresh hydrated lime can help reduce the rate of
hardening of bitumen in surface dressings and may have a similar effect in premixes.
Surface Dressing
Surface dressing comprises a thin film of binder, generally bitumen or tar, which is sprayed onto the road
surface and then covered with a layer of stone chippings. The thin film of binder acts as a waterproofing
seal preventing the entry of surface water into the road structure. The stone chippings protect this film of
binder from damage by vehicle tyres, and form a durable, skid-resistant and dust-free wearing surface.
Surface dressing is a very effective maintenance technique which is capable of greatly extending the life
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of a structurally sound road pavement if the process is undertaken at the optimum time. It also retards the
rate of failure of a structurally inadequate road pavement by preventing the ingress of water and thus
preserving the inherent strength of the pavement layers and the subgrade.
Selection of Bitumen for Surface Dressing
The correct choice of bitumen for surface dressing work is critical. The bitumen must fulfill a number of
important requirements. They must:
a) be capable of being sprayed;
b) 'wet' the surface of the road in a continuous film;
c) not run off a cambered road or form pools of binder in local depressions;
d) 'wet' and adhere to the chippings at road temperature;
e) be strong enough to resist traffic forces and hold the chippings at the highest prevailing ambient
temperatures;
f) remain flexible at the lowest ambient temperature, neither cracking nor becoming brittle enough
to allow traffic to 'pick-off' the chippings; and
g) Resist premature weathering and hardening.
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Potholes are depressions found randomly distributed over the carriageway. They occur on sections of
the road where the road base has been exposed to high moisture levels. They are most formed by effect
of traffic and water. Potholes cause driving over the carriageway to be bumpy and rather dangerous.
Approach to permanent repair of potholes on paved roads
o Remove all mud, dust, leaves and loose material
o Cut holes to a regular shape with all sides vertical or undercut
o Paint the interior surfaces with a thick coat of bitumen emulsion, hot bitumen or cold thixotropic
bitumen
o Slightly overfill the hole with coated macadam
o Fully compact the material in layers not exceeding 75mm using a plate rammer or vibrating roller.
o Seal all the surface joint with bitumen approximately 50mm wide.
Corrugations are transverse wave patterns occurring on the carriageway formed mainly during the dry
season on gravel or earth roads on which high proportions of loose material exists. carriageway. As the
traffic passes, the loose material is pushed into regular lumps across the road.
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The poor construction resulting from poor workmanship, material, inadequate level of construction and
poor supervision result in weakness in the road pavement structure or drainage structures which will
accelerate their deterioration and failure.
Vegetation
In flat areas, tall grass in side drains slows the speed of running water enabling silt to settle and deposit in
and eventually block the drain. Tall grass, trees and bushes obstruct drivers view resulting into accident
hazards especially around corners.
JOINTS IN PAVEMENTS
Joints are deliberate planes of weakened inset into the pavement. They are constructed in concrete
pavements due to the following reasons:
o To permit construction and expansion of the concrete under the action of the temperature and
moisture changes.
o To relieve warping and curling stress due to temperature differential.
o To prevent unsightly irregular breaking of the pavement.
o As a construction expedient to allow for the breaking in constructional end of the day‟s work.
o To allow the pavement to be laid in lines of the convenient width.
a) Longitudinal joints. These joints are provided parallel to the center line of the road.
b) Transverse joints. These are provided at right angles to the center line of the road.
Joints can also be classified into following categories according to the primary purpose for which they
are installed in pavements.
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o Expansion joints
o contraction joints
o warping joints
o construction joints
As far as possible the number of joints should be kept to the minimum because the construction of joints
involves considerable amount of extra work and is liable to interfere with the progress of concreting.
Expansion joints
They are intended to provide space in the pavement for expansion of the slabs; expansion takes place
when the temperature of slabs rises above the value when it was laid. It is normally a transverse joint.
Expansion joints also relieve stresses caused by contraction and warping.
Contraction joints
When the temperature of concrete falls below the laying temperature, the slab contracts if a long length of
slab is laid, the contraction induces tensile stress and the slab cracks. If joints are provided at suitable
intervals transversely, the appearance of crack and places other than the joints can be eliminated.
Contraction joint is to relieve warping stresses to some extent. A groove joint is a popular form of
construction joint and is illustrated in the figure
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o The surface groove formed by driving a flat metal plate when the concrete is green is not less
than 6mm wide depth and has a depth equals to one forth the depth of the pavement.
o A sea ling compound to prevent ingress of external material
o A dowel- bar arrangements to adequately transfer the load across the joint. This is a dispensed
with and considered that the aggregate inter lock is able to transfer the load. When the
contraction takes place, the concrete slab cracks at the predetermined location in the portion
below the groove as indicated in the figure above.
Warping joints
This is also known as hinge joints which are intended to relieve warping stresses. They permit hinge
action but no appreciation separation of adjacent slabs, warping joints can be longitudinal or transverse.
A major difference between the warping joints and the expansion or contraction joints is that in the
former appreciable changes in the joint width are prevented. This is achieved by continuation of
reinforcing steel through the joint or by the installation of the bars across the joint .A tongue and the
groove longitudinal warping joints is illustrated in figure below.
Construction joint
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It becomes necessary when work has to be stopped at a point where there would be otherwise no joint. It
is advisable to plan a day‟s work such that work stops at contraction or expansion. Such joints should be
regular in shape placing a cross – form in a position.
The reinforcement should be continued across the joint. A groove in the joint with a sealing compound will
rest the entry of foreign matter and is desirable.
Longitudinal joints
These are joints provided parallel to or along the length of the pavement.
When the pavement width is more than 5m, it is necessary to provide a longitudinal joint and construct
the pavement in strips. These joints allow for warping and uneven settlement of the sub grade; the very
purpose of the longitudinal joints, being to reduce warping stresses and uneven settlements. Load
transfer is done by the tie bars (12.5mm to 25mm diameter), at 60cm centres and of length 1m. These
bars are fully bonded. The joint is of a butt-type. Alternatively a tongue and groove joint may be provided
with suitable tie rods 12.5mm diam. And 1m long hang and 60 – 75cm centres. The rods are fully
bonded.
Spacing of joints
a) Temperature variations
b) Thickness of slab
c) Amount of reinforcement provided
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SOIL STABILISATION
This is any treatment applied to a soil to improve its strength, reduce its vulnerability to water and to
withstand stresses imposed by traffic under any weather conditions without deformation.
Or is the process of treating a soil in such a manner as to maintain, alter or improve the performance of
the soil as a construction material.
The change in the soil properties is brought about by either the incorporation of additives or by
mechanical blending of soil types.
The stabilising process involves the addition of a stabilising agent to the soil, intimate mixing with
sufficient water to achieve the optimum moisture content, compaction of the mixture and final curing to
ensure that the strength potential is realized.
This is practiced in road construction with one or more of the following objectives:
o Traffic, thermal and shrinkage stresses can cause stabilized layers to crack.
o Cracks can reflect through the surfacing and allow water to entre the pavement structure
o If carbondioxide has access to the material, the stabilization reactions are reversible and the
strength of the layers can decrease.
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o The construction operations require more skill and control than for the equivalent unstabilised
material.
2. Chemical stabilization
Mechanical stabilization
This is where mechanical energy or physical effort is used in improving the quality of a soil mass.
It is accomplished by mixing or blending the available soil with imported soil or aggregates of different
gradation so as to obtain a desired particle size distribution, and by compacting the mixture to a desired
density.
Mechanical stabilization is the most commonly applied method because it enhances maximum usage of
locally available materials.
Mechanical stability is brought about by the resistance property of the granular structure to lateral or
vertical displacement. i.e. inherent cohesive and internal friction properties of proportions of raw materials
that are admixed. (i.e. cohesion by clays and internal friction by coarser materials like gravels, sand)
(a) Compaction
(b) Consolidation
(c) Blending
(a) Blending
Stability is attained by mixing or blending the soil with imported material or aggregates as to attain the
desired particle size distribution. Mechanical stabilization is evident in; soil – aggregate mixtures, sand-
gravel mixtures, sand-clay roads, stabilization of soil with soft aggregates.
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This is a material in which soil and aggregate particles are mixed in suitable proportions such that the
resulting mixture conforms to a dense and stable mix. The particle-size distribution is a major factor
determining the stability. The aggregates should be so graded that a grain to grain contact exists,
producing internal friction. The technique is used for low traffic roads for the surface course as well.
(b) Consolidation
This is associated with increase in density of the soil due to gradual expulsion of water from the soil pores
by pre - loading it. The purpose of consolidation is to sufficiently reduce soil settlement by improving its
bearing capacity.
(c) Compaction
Compaction is the process of increasing the density of a soil by packing the particles closer together with
a reduction in the volume of air by means of rollers, rammers or vibrators;
NB (i) There is no significant change in the volume of water in the soil.
(ii) The degree of compaction of a soil is measured in terms of dry density, i.e. the mass of
solids only per unit volume of soil given by;
The major purpose of compaction is to reduce the volume of air voids so as to increase soil density
Proper compaction improves the field mass of the soil in the following ways;
Low compressibility
Lower permeability
Method of compaction
Admixtures
Moisture content
For low water content, the soil is stiff and offers more resistance to compaction. As water content
increases, the soil particles get lubricated and the soil mass become more workable hence the soil
particles attain closure parking.
The dry density of the soil increases with an increase in water content till the optimum water content is
reached. At this stage, the air voids attain approximately a constant volume such that; further increase in
water content, the air voids don‟t decrease but the total voids increase and dry density decreases.
Thus a higher dry density is achieved upto optimum water content due to forcing out air from soil voids.
In general, the coarse grained soil can be compacted with a higher dry density than fine grained soils
With addition of small quantity of fine to the coarse grained soils, the soil attains much higher dry density
for the same compactive effort.
However, if the quantity of fine is increased to a value more than that required to fill the voids of coarse
grain soil, the maximum dry density reduces.
A well graded soil attains much higher dry density than a poorly graded soil.
Compactive effort
The effect of increasing the amount of compaction effort is to increase the max dry density and to
decrease the optimum water content
At the water content less than optimum, the effects of increase compaction is more predominant.
At water content greater than optimum, the air voids volume become almost constant and the effect of
compaction is not significant.
Method of compaction
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For the same amount of compactive effort; the dry density will depend on whether the method of
compaction neutralizes kneading action, dynamic action, or static. E.g. in a compaction test, the soil
compacted by kneading action, the compaction curve obtained is different from that obtained from
compaction test with equal compactive efforts.
Different methods of compaction give different curves consequently line of optimum value is also
different.
Chemical stabilization
This is a general term implying the use of chemicals for bringing about stabilization. The additives used
are lime, cement, sodium silicates, calcium chloride, bituminous materials and resins. The different
material used formulates the different types or methods of chemical stabilization and include methods
like
o Cement stabilization,
o Lime and
o Bituminous stabilization
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Type of soil to be stabilized;- The plasticity and Gradation or particle size distribution of
materials
to be treated
Lime stabilization
Lime stabilization is done by adding lime to a soil. It is useful for stabilization of clayey soils. When lime
reacts with soil, there is exchange of cations in the absorbed water layer and a decrease in plasticity of
the soil occurs. The resulting material is more friable than the original clay and is therefore more suitable
as sub grade. The amount of lime required for stabilization varies between 2 to 10% of the soil.
Lime is produced by burning of limestone in kilns. The quality of lime obtained depends upon the parent
material and the production process.
Quick lime is more effective as a stabilizer than hydrated lime, but the latter is more safe and convenient
to handle therefore more generally used.
The higher the magnesium content of the lime, the less is the affinity for water & the lesser the heat
generated during mixing.
Lime stabilization is is not suitable for effective for sandy soils. However, these soils can be stabilized by
combination with clay, fly ash or other pozzolanic materials which serve as hydraulically reactive
ingredients. The ratio of fly ash to lime generally varies between 3 to 5.
Types of limes; - quick lime (CaO), Hydrated lime or slaked lime (Ca(OH) 2), dolomitic lime(CaO + MgO)
Normal hydrated dolomitic lime [(Ca(OH)2 + MgO)] etc.
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Cement stabilization
Cement stabilization is done by mixing pulverized soil and Portland cement with water and compact the
mix to attain a strong material. The material obtained by mixing the soil is known as soil – cement. The
soil cement becomes hard and durable structural material as the cement hydrates and develops strength.
Type of soil – granular soils with sufficient fines are easily pulverized & mixed hence good for cement
Silty & clayey soils can produce soil cement but those with a high clay content difficult to
pulverize; also the quantity of cement increases with increase in clay content hence
quality of soil cement is not good cause of high shrinkage properties.
Quantity of cement – a well graded soil requires about 5% cement, whereas poorly graded, uniform sand
may require about 9%, non-plastic silts about 10% and plastic clays may need 13%
cement. The quantities determined by laboratory tests.
Quantity of water – this should be potable & sufficient for cement hydration, & making the mix workable.
Mixing compaction & curing – the success of cement stabilisation depends on degree of mixing,
Bituminous stabilization
Bitumen is a non – aqueous system of hydrocarbon that is soluble in carbon disulphide. Tar is one
obtained by destructive distillation of organic materials such as coal. Asphalt is a material in which
primary components is natural or refined petroleum bitumen.
Type of soil – effective in stabilizing sandy soils with less or no fines and cohesive soils with plastic limit
less than about 20% and the liquid limit less than 40%.
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Amount of asphalt – the quantity of bitumen stabilized soil improves when the amount of the asphalt is
excessive; it results in a highly fluid mixture that can be properly compacted.
Mixing – the quality of the product improves with more through mixing.
Compaction – the dry density of the bitumen soil depends on the amount and type of compaction. It also
Construction method
The construction of stabilized layers follows the same procedures whether the stabilising agent is cement,
lime or mixtures of lime – pozzolan. After the surface of the layer has been shaped, the stabilizer is
spread then mixed through the layer; sufficient water is added to meet the compaction requirements and
the material mixed again. The layer must be compacted as soon as possible, trimmed, re-rolled and then
cured.
In detail;
This can be manually by „spotting‟ the bags at predetermined intervals, breaking the bags and then raking
the stabilizer across the surface as uniformly as possible.[ more good for lime as more uniform distribution
is attained]. Alternatively, mechanical spreaders can be used to metre the required amount of stabilizer
onto the surface.
Mixing
Robust mixing equipment of suitable power for the pavement layer being processed is capable of
pulverizing the soil and blending it with the stabilizer and water.
Plant pre-mixing gives the possibility of better control than in-place spreading and mixing provided that
the plant is close enough to the site to overcome possible problems caused by delays in delivery.
Graders are used for mixing stabilized materials but they are in efficient for pulverizing cohesive materials
and considerable numbers of passes are needed before the quality of mixing is acceptable. They are
therefore slow & only to be considered for lime stabilized layers because of lime greater workability and
subsequent diffusion thru‟ the soil aggregation.
Compaction
A stabilized layer must be compacted as soon as possible after mixing, in order to realize its full strength
potential and density without overstressing the material. If the layer is over stressed, shear planes will be
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formed near the top of the layer and premature failure along this plane is likely, particularly when the layer
is only covered by a surface dressing.
For multi-layer construction, layers not greater than 200 or lower than 100mm thick should be carefully
compacted as to avoid carbonation at the surface of the bottom lift.
Curing
Spraying can be more efficient curing system if a layer of, 30 to 40mm thick, is first spread on top of the
stabilized layer. If this is done, the number of spraying cycles per day can reduce thereby saving the
amount of water to be used. After 7days, the sand is brushed off and the surface primed with a low
viscosity cutback bitumen.
It ensures that sufficient moisture is retained in the layer so that the stabilizer can continue to hydrate.
It reduces shrinkage
Construction techniques for different soil- stabilized pavements depend on number of factors like;
o Type of stabilization
o Type of soils
o Availability of equipment
o Availability of labour
Basing on the above mentioned factors, two construction techniques can be identified;
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In this method of construction, mixing of soil cement is done at the place where it would finally be placed.
It consists of the following steps;
o The undesirable materials are cleared such as top soil, boulders, debris or stumps. It‟s then
leveled to the required formation level.
o The leveled subgrade is scarified to a depth equal to the proposed thickness of the soil
cement.
o The scarified soil is the pulverized till at least 80% of the soil passes 4.75mm sieve. It can be
done either manually or with the help of a machine.
o The pulverized soil is properly shaped to the required grade and the required quantity of
cement is spread uniformly over the surface. It is then intimately mixed dry with rotary tillers
or special soil mixtures.
o The required quantity of water is sprinkled over the surface and wet mixing is done till the
mixture has a uniform colour. The operation should not last longer than 3hrs.
o Compaction is done using suitable methods. The thickness of the layer should not be more
than 150mm. compaction, the surface is properly finished.
o The compacted soil is moist cured for at least 7days by providing a bituminous primary coat.
Travelling plant can move along the road under construction. The soil after placement of cement over it, is
lifted up by an elevator and discharged into the hopper of a mixer of the travelling plant. Water is added
and proper mixing is done. The mix is then discharged on the subgrade and spread by a grader. It is the
properly compacted.
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MECHANICAL PLANTS
Earthworks
Construction of new roads, especially major highways, nearly always involves the movement of soil and
rock prior to building the road pavement
Earthwork operations may be classified as:
o Clearing and grubbing
o Excavation
o Construction of embankments
o Compaction
o Finishing operations
Clearing and grubbing
This is also referred to as Site Clearance and Stripping
Clearing and grubbing involves the removal of trees, stumps, roots, debris, etc. from the area of proposed
excavation and embankment. Clearing refers to the removal of material above the existing ground
surface. Grubbing is the removal of objects to a nominal depth below the surface. On equipment-based
road projects, clearing and grubbing operations are generally performed by bulldozers with various
attachments. A considerable amount of hand labour may also be necessary.
Excavation
This is the process of loosening and removing rock or earth from its original position and transporting it to
a fill or waste deposit. Excavation is often divided into three categories: road and drainage excavation,
excavation for structures and borrow excavation.
Reduced Level Excavations
This is carried out below over site level to form surface on which to build and can consist of both cutting
and filling operations. The level to which the ground is called the formation level on small site hand or
manual method can be used and on all site mechanical methods could be used. A bulldozer for cut and
fill operations could be used. Graders can also be used to give accurate and neat formation level.
For narrow excavation primarily for strip foundation and buried services like electric cables, water
service, telephone cables etc; can be carried out by hand or machine. If the depth of excavation
exceeds 4.5m, some methods of removing spoil from the excavation will have to be employed.
- Volume of work
- Nature of material to be excavation and how far it has to be hauled
- Climatic conditions
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a) Manual methods using hand held tools such as picks, shovels and wheel barrows. This is
practical on small sites
b) ii. Mechanical methods. This can be used on all sites. The actual plant employed being
dependent on factors such as volume of soil involved, nature of sites and time element.
Mechanization of the construction industry
Prestige
Owning particular types plant gives recognition and elevation class wise among follow contractors.
Reliability
Plants once well maintained are more reliable and consistent in their productivity unlike men who may fall
sick and not turn as per plan or for their own reasons refuse to give notice to their bosses for their
absence.
Higher productivity
Given other factors constant, plants definitely produce more than men per unit time.
Nature of work
There are particular types of works like piling, grading, sheet piling, construction under water, tunneling
where it is inevitable for machine use.
Quality of work
Plants give higher level of quality, workmanship and accuracy more than men.
Expensive Labour
In some parts of the world, labour is scarce, the social behavior and economic factors have made man
prefer less hours of working and more hours towards social life. This has made man less available in a
day. Plants can work as long as you can decide although with limitations far ahead of man‟s availability.
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Overall cost
The money needed to pay , maintain and motivate a worker [i.e. salary, allowances, housing, transport,
medical etc. insurance social, security funds ] is a lot compared with what the company may have to
provide to maintain the plant [maintenance, training] ; There‟s no automatic guarantee of higher
production from man despite the motivation .
Competition
The getting of jobs by a contractors is increasingly becoming more difficult competitive. The quotation
must be as low as possible.
Where large volumes of work needed to be execution in rather shorter period, this will necessitate the use
of machines [tunneling, services installation s in urban areas, concrete dams road construction etc]
Government policy
This allows a contractor to off –set as much as 1ow taxes in the first year of purchase. This is intended to
modernize construction industry to try and bring it up with the level of the regions. Taxes and
depreciations on plant and equipment are closely linked. Depreciation allows the companies to write off a
portion of an investment against current income. This reduces the amount of taxable and thereby frees
up funds for other uses [e.g. invest in additional equipment, etc]
There‟s a growing trend of the plant hire company in this country which saves the contractor from locking
up large sums of money in the purchase and maintenance of Plant .A contractor today finds it easy to hire
only those plants he/she needs at particular times or during the peak periods during execution of works.
Convenience
You decide when to use the plant that type to use. How long to use it etc. In other words, is at ones
disposal.
Fatigue
Eliminate heavy work thus reducing fatigue and increase in productivity of manual workers.
In industries were trade unions are very active, a move towards mechanization would use minimized
influence of the unions.
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- There is need for special transporting vehicle such as a low loader to move some equipment
between sites.
- Some types of equipment are noisy and create noise hazards to people in the vicinity of the work
place.
- Very expensive
- Cause accident
- disposal is very difficult
- high maintenance cost
- under-use due to lack of work and or over use
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a) Hiring.
The advantages of hiring plant are as follows;
o The plant can be hired as required and for the minimum period necessary
o Hire firms are responsible for maintenance, repairs and replacements
o The contractor is not left with unused expensive plant items after completion of the contract.
o Hire rates can include operator, fuel and oil
Disadvantages of hiring plant is that
Idle plant means financial loss; therefore an owner of mechanical plant must have sufficient work for the
plant, either through the firm‟s own contracts, or through public hire business.
c) Leasing.
CLASSIFICATION OF MECHANICAL PLANTS
3. Mixing plants and compacting plants e.g. Batching plant and concrete mixer
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EXCAVATING PLANTS
Excavating plants include face shovels, back actors, forward loading shovel, bulldozers, scrapers, and
ripper s and graders augers.
Categories
- Rope excavators
- Hydraulic operated excavators
Rope excavators
Control of all work motions i.e. traveling,36oo skewing, digging, lifting done by the operator using
mechanically actuated controls from within the cab.
Hydraulic excavators
Hydraulically operated machines are of self-propelled by using the attachments as hydraulic jacks but
rope operated excavators need care. e.g . Compressors and concrete vibrators.
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(c) SCRAPPERS
These are adopted for moderate and longer haul as they offer lower costs.
- Can be used for digging/ excavating
- It can used to contain material
- Can spread material
(d) RIPPERS
These are meant to break hard material to enable other machine to excavate. They work in hard gravel,
cemented / compacted material, Asphalt road surface, rock, concrete slabs etc. They work by static or by
dynamic.
(e) GRADERS
Usually used at the finish part of the work for example while cambering the carriage ways or parking area.
Some times to allow for a fairly level surface to be obtained.
Therefore they are used:
- For shaping ditches,
- Trimming slopes and
- Shaping the cross section of the road.
(f) AUGERS
These are used in soil investigation can be either manual or mechanical.
(g) LOADERS
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Basically same as front shovels but the buckets are bigger and higher. They Range from 0.5m3 to 3m3
etc.
- For loading,
- Tipping,
- Excavating,
- Site striping,
- Backfilling,
- Leveling etc.
For places of rock excavation, drilling and blasting, a crane with shovel may be needed to load the
blasted rock into trucks.
(h) CRANES
For deep excavation, a crane with a clamshell is suitable because of its ability to excavate vertically and
its close proximity to the bracing and sheeting required in deep excavations.
(i) Compactors
The most common type of compactor is the self-propelled, smooth, steel wheeled roller. The slow-moving
roller acts on the soil with „static‟ loads.
It can be used for compacting all types of soil, that is, gravel and sand as well as clay.
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o Task identification
o Preliminary selection
o Machine output estimation
o Machine matching
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o Output costing
o Final selection
1. Task Indentification
One considers;
o Volume and weight/ unit volume of material to be removed
o Type of material to be removed [it is fractional or cohesive]
o Assess the possible presence of large rock
o Overall contract time; allows you to break down each operation and give starting date and
times of completion.
o Assessment of the haul distance thus find out nature of excavation [should trucks go
downhill while loaded and vice-versa]
2. Preliminary Selection
All plants the can execute the task will be looked at
- First look at soil conditions
- Work area accessibility, limits of the bridges, width of heal dust overhead cables and
maneuverability
- Method of soil disposal
- Scrapers are excellent for spreading over large areas
- When tip or fill adjacent an excavation, then the long reach of a drag-line may be more
economical.
- Size of task
- Weather conditions [related to the soil conditions]
- Wheels or trucks [maintenance cost], is the haul route part of the public route speed.
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- Efficiency of operator
- Terrain [topography]
- Bulking of material should be considered.
2. Machine Matching
Machine finally selected will be matched to the task that is the machine capacity will match the
job requirement.
3. Out-Put Costing
Supposed to compare manufacturers output by on –site output; Cost\unit material
4. Final Selection
Best achieved by preparing a table as below.
Sta Prelimina Vol. Estimat Time Time Total Cost Lengt Final
rt ry to be ed allowed required for cost of per h of selecti
dat move output for task task machi Vd3/ time on
e d completi completion( ne m3 on
on (hr) hr) site
1 Machine
A
2 Machine
B
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MAINTENANCE OF ROADS
Introduction
Road maintenance involves interventions or works required to keep the road, its structures and property
within the road margins as near as possible to their as-constructed or rehabilitated conditions.
The continuous need for maintenance interventions tend to be more complex than construction and often
difficult to predict.
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2. Periodic Maintenance
These activities need to be carried out on a road after about 2 to 7 years depending on the traffic volume,
pavement materials, rainfall, etc. This will be early determined by the Rehabilitation and Maintenance
Planning System (RAMPS). They require extra resources to implement.
Below is a check lists for periodic maintenance activities for which separate work units or sub-programs
could be established.
Periodic Maintenance Activities
Heavy reshaping of road or road section (by labour, drag or towed grader, motorized grader)
Installation or reconstruction of small drainage structures
Spot improvement of road or road section
Spot improvement of major structures (bridges, drifts)
Re-gravelling / resealing of road or road section
Provision of gravel stacks along the road to be used for routine maintenance activities.
3. Emergency Maintenance
These activities are required from time to time on a section of road whenever sudden and unforeseen
damage occurs. Usually this requires additional resources.
By definition, emergency activities cannot be forecast during the annual maintenance needs assessment,
so they cannot be planned. However, it is possible to reserve to a certain percentage of the routine
maintenance funds for emergency case.
To plan realistically and organize the emergency activities when they happen it is necessary to identify
the extent and kind of damage as fast and exactly as possible.
Emergency Maintenance Activities
Reconstruction or repair of damage to structures resulting from washouts, erosion, breakage or
damage from high floods
Clearing of landslides, fallen tree or rock fall
Reconstruction or repair of damage to a road section resulting from washouts or erosion
Reconstruction or repair of damage to drainage systems resulting from serious silting up or
erosion
Reconstruction or repair of damage to erosion protection resulting from serious washouts,
landslide, etc.
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Introduction
Carrying out activities on a construction site involves interaction of people and other aids such as
equipment and tools. Under such circumstances accidents are bound to happen resulting into serious
occupational health issues like injuries or even death of workers and perhaps may extend to the local
communities as well. Causes of these can be Human error, negligence or natural occurrences.
ROAD ACCIDENTS
Types of accidents
The accident type describes the manoeuvres or conflict situation (e.g. a collision between a vehicle and a
pedestrian crossing the road) which resulted in the accident. Only the conflict situation, which led to the
accident, plays a role in determining the accident type. Different countries categorize accidents differently
for example in Germany, the typology contains somewhat less basic accident types and these include:-
1. Driving Accident
An accident in which the driver loses control of the vehicle because he or she was driving at a speed
which was inappropriate for the layout, the cross-section, the incline or the conditions of the road, or
because he or she did not realise how the road was laid out or that there was a change in the cross-
section until it was too late. Driving accidents are not always “one-party accidents” in which the vehicle
leaves the road. They can also result in a collision with other road users.
2. Turning-off Accident
Turning-off accidents are those triggered by a conflict between a vehicle turning off a road and a road
user travelling in the same or the opposite direction. This can happen at junctions and intersections with
roads, at field tracks or cycle tracks, or at entrances to properties/car parks.
3. Turning-into/Crossing Accident
An accident triggered by a conflict between a vehicle which is obliged to give way, turning into a road or
crossing the path of other traffic, and a vehicle which has right of way, is referred to as a “turning-
into/crossing accident”. This can happen at junctions and intersections with roads, field/cycle tracks and
railway crossings, or at entrances to properties/car parks.
4. Crossing-over Accident
An accident is triggered by a conflict between a pedestrian crossing the road, and a vehicle, provided the
vehicle had not just turned off a road. This rule applies irrespective of whether the accident occurred at a
site without any special pedestrian-crossing facilities or at a zebra crossing, a light-controlled crossing or
similar installation.
5. Accident caused by Stopping/Parking
An “accident caused by stopping/parking” is an accident triggered by a conflict between a vehicle in
moving traffic and a vehicle which is parked (parking) or has stopped (is stopping) on the road.
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Such accidents include accidents in which the moving traffic conflicted with a vehicle maneuvering
into/out of a parking position. It does not matter whether stopping/parking was permitted.
6. Accident in longitudinal traffic
An “accident in longitudinal traffic” is an accident triggered by a conflict between road users moving in the
same or opposite directions, provided the conflict is not the result of a maneuver that corresponds to
another accident type.
7. Other Accidents
These accidents are all those which cannot be assigned to any other accident type.
Causes of road accidents
The causes of road accidents are many and varied but can be grouped into;
a) Road user/Human error: road user includes the driver, pedestrian, cyclist and all others who use
the road. The behavior of the road user, including his/her physical and psychological traits,
influence road safety immensely; and accounts for about 80% of the road traffic crashes. This
includes reckless driving, over speeding, inconsiderate use of the road, careless or ignorant
pedestrians, incompetent drivers and driving under the influence of alcohol or drugs.)
b) Defective vehicle condition which accounts for about 10%, (include defective brakes, steering,
suspension, worn out tyres, defective lights, indicators and engine among others.)
c) Environment factors which account for about 5% (include weather conditions and activities along
the road such as road repairs, grazing of cattle alongside the road and road side markets.)
d) Road condition which also accounts for about 5%, (include bad road surface, pot holes and poor
road designs and inadequate road furniture.
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its areas of mandate. This calls for the need to regularly identify the hazards and assessing the risks
associated with them in the various sub-sectors at large and roads in particular.
This can be done through community meetings, radio programmes and display of posters.
The target group for training and sensitization shall be the road workers and those community members
at proxy kilometres. This therefore explains the reason why, HIV/AIDS has been mainstreamed into the
road sectors among other development sectors.
Contractor Procurement
Pre-qualification of contractors should favour those who shall demonstrate capability and willingness to
address workplace safety, health and HIV/AIDS issues. During contract procurement, the Tenderers shall
be reminded of workplace safety, health and HIV/
AIDS issues through Pre-tender Site Meetings. Tenderers shall go into the bidding process when they
are well aware of the workplace issues.
Trainings
Workplace Safety, Health and HIV/AIDS sensitization is already an integral part of the technical training
provided at training centres.
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Sample questions 2
Question1
(a) (1) Explain the following terms as regards to plant selection and usage
i. Task identification
ii. Preliminary selection
iii. Machine matching
(ii) Explain three advantages of owning a mechanical plant over hiring
(b) With relevant sketches, describe noting two major applications of;
i. Bulldozer
ii. Scrapper
(c) Explain three reasons why pneumatic tried trucks are preferred to Tracked-chain trucks in
earthmoving and preparation works
Question 2
(i) HIV
(ii) AIDS
Explain four major mainstreaming causes of HIV – AIDS in Roadwork sites and state one intervention
measure
Question 3
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