Specifications of “Plate Type Duct Mounted Ozone System For Indoor Air Quality

Improvement” with, auto VOC / CO2 controllers and ozone monitors cum cut out switch.

IAQ treatment with ozone; the system has following components:

1. Plate type Ozone generator
2. TVOC sensor, Monitor % controller with temp & humidity detection.
3. Microprocessor Based, Intelligent Ozone generator controller
4.Ozone concentration sensor, monitor and cutout switch with temperature/humidity
detection
5. CO2 monitor / controller & damper (optional).

1.0 OZONE GENERATORS – Plate Type, Low Density Corona Discharge.

Range of Ozonator : VRS 2/3/5/6/8/10/12/16/20/25/30/40/60

1a) Plate type ozone Generators are provided with the primary aim of achieving
reduction in Volatile Organic Compounds (VOC), hydro carbon gases, and organic
odors, in Indoor Environment. They also serve purpose of propagation of microbial
organisms and micro flora, commonly found in indoor environments, HVAC ducts,
cooling coils and on air filters. VOC reduction is achieved by oxidation of VOC by
ozone. Depletion of microbial colonies is achieved by inhibiting their growth and
propagation.
1b) The aim is to ensure the VOC are kept below the TLV (Threshold Limit Value) for
occupied areas, as recommended by OSHA.
1c) The maximum residual concentration of ozone in the indoor environment will never
allowed to exceed 50 PPB (v/v). PPB is Parts per Billion.
1d) Ozone Generators shall be provided where called for, with number of corona
discharge plates as listed in the schedules.
1e) These plate type Ozone Generators shall be compact, self contained units in SS316
L with all components factory mounted in one neat, compact package.
1f) Parts of the generators in contact with air stream are kept to as minimum as
required.
1g) Components in contact with air stream are enclosed in stainless steel casing 18 G
SS316L thick, with sufficient stamped integral openings to allow adequate flow of
air over the corona discharge plates.
1h) The generator plates shall be mounted on generator head fabricated out of materials
that repel accumulation and formation of sediments by tar, nicotine and grease. This
is an extremely important prerequisite to enhance the operational reliability and
ease of maintenance of the generator plates.
1i) The generators are suitable for mounting in ducts with air flow in horizontal,
vertical or angular directions.
1j) The generator operates effectively with air flow in either direction that is left to
right or vice versa in horizontal ducts, and top to bottom or vice versa in vertical
ducts.
1k) Generators can be electrically interlocked with motor of the air handling unit fan.
This will prevent start of the generator unless the fan motor is energized.

1
1l) Generator is mounted inside the ducts. It will be provided with flange suitable for
mounting on a metal frame, to be installed inside the duct.
1m) Openings in the ducts are made with sheet metal shears or cutters. Metal saw or
grinding machine shall not be used, except to make an initial cut to permit use of
metal shear. This precaution is taken to prevent metal debris from falling into the
ducts.
1n) When mounted on the supply air duct, it is importantly ensured that the chosen
location does not have carry over moisture from cooling coil or humidifier, or any
other moisture emitting device.
1o) Care is taken to ensure the generator is mounted on a straight run of duct with
steady flow of air. Installation on bends, elbows, transition pieces, or close to
dampers is not recommended.
1p) Generation of ozone is only by principles of corona discharge. Multiple numbers of
corona discharge plates used to provide the necessary quantity of ozone. All the
corona discharge plates shall be housed in one common stainless steel enclosure.
1q) Only multiple plate type corona surfaces shall be used for ozone generation.
Production density of ozone per sq inch (or sq cm) of surface area of corona surface
shall be as low as possible. Rate of variation of production of ozone shall follow
approximately the rate of variation of VOC in the indoor environment. This is in
view to ensure residual level of ozone in the indoor environment remains low while
ensuring residual VOC level also remains low.
1r) Annular type of corona or corona tube generator mounted outside the air stream
with ozone tube to the duct shall not be used as they produce very high
concentrations or ozone which is undesirable for IAQ improvement.
1s) Ozone and VOC is detected in the same gaseous stream, and ozone production is in
this stream. To ensure this, ozone generator is of duct mounted type. Portable type
generators that produce ozone outside the HVAC air stream are not acceptable in
IAQ treatment.
1t) Ozone generator does not require any consumable for its operation, except for use
of electricity.
1u) The system does not rely on initial or replacement of filters of any sort to remove
odors and chemicals.
1v) The ozone generators are capable of operating on 220 to 240 Volts, single phase
power supply, 50 Hz. They are properly grounded. Ease of maintenance is
important consideration. They are manufactured to permit easy withdrawals and
refitting on the ducts, with minimum use of tools of hardware to remove or refit the
generators to the ducts.

2
2. 0 TVOC SENSOR, MONITOR & CONTROLLER WITH TEMP & HUMIDITY
DETECTION.

IAQ is a comprehensive index, including room temperature; humidity, fresh air, and
diverse low concentrations air contaminants. Monitoring IAQ is very important to
guarantee healthy life and work.
TVOC is specially used to detect indoor air quality in occupied spaces.
TVOC controller provides RS485 network interface and independent base address to PC
or other control system, so each room of the whole ventilating system can be managed
and controlled intelligently.
• Ambience air quality detection and alert
• Ventilation control
• Air quality monitors
• Odor monitors.

2a) Regulation of IAQ device is automatically controlled by Auto TVOC Sensor and
Microprocessor based Intelligent Generator Controller.
2b) Sensor and Controller is rated for continuous operation.
2c) Sensor is suitable for mounting in space, duct, plenum, or process chamber.
2d) The Sensor is factory calibrated to Isobutylene gas 100 PPM for full span and
controlled clean air for zero span. Factory stamped calibration certificate with date
of calibration shall be provided with each Sensor if required.
2e) The TVOC Sensor is capable of detecting broad range of commonly occurring
TVOC in indoor applications. Each gas sensed is related by the sensor to its
corresponding concentration value to isobutylene.
2f) The sensor provides linear signals, from Clean to High levels of concentration of
the polluting TVOC. The Sensor has LCD displays to provide visual indicating for
the TVOC levels. The sensor provides 0 to 10 VDC Linear output.
2g) In the event of power failure, or if the system is turned off, the Sensor retains the
pre- set sensitivity.
2h) Factory supplied interconnecting cable is provided, for communication between
Sensor and Load Controller.

Features:
 Real time monitoring ambience air quality with 0~30ppm complex detection range.
 LCD displaying air contaminants with temperature and humidity (optional) at the
same time.
 Also as the controller of IAQ including temperature and humidity (optional).
 Locale adjustable IAQ: 0~30ppm; Temperature:5~45 Deg Centigrade ; Humidity:5 to
95%RH
 RS-485 communication interface, 15KV antistatic protection, independent base
address setting.
 Semiconductor sensor inside, 5~7 years long life Low power consumption
Microprocessor control with quickly response.
 Providing 1x0~10V analog output and up to 1xrelay dry-contact outputs.
 Analog output with two alternatives: linear zed over full range output or PID control
output.

3
 The relays can be selected to control IAQ, temperature or humidity (programmable
setting).
 Timers of turning-off function from 0.5 to 12 hours for the auxiliary (optional).

Specifications:

Gas detected TVOC’s

Temperature sensor NTC
Humidity sensor HS series capacitive sensor
Response Time <2 minutes for 90% step change
Signal update 1s
Warm up time <2 minutes (operational) 5 minutes (maximum accuracy)
VOC measuring range 0 to 30ppm

Display resolution 0.1ppm

VOC setting resolution 0.1ppm

Temperature 0 to 50 deg. cen.

measurement range
Temperature setting 5 to 45 deg. cen.
range
Humidity measurement 0 to 99 %RH
range
Humidity setting range 5 to 95%RH

Analog output 0 to10VDC linearized output

Output resolution 10Bit
Relay output One dry contact output with programmable selection to
control VOC, temperature, humidity.
Rated switching current 2A(220VAC/30VDC), resistance
load
Communication interface RS-485

Operation temperature 0 to 50 deg. Cen.

Operation humidity 0 to 95%RH non condensing

Storage conditions - 40 to 70 deg.cen.

4
3.0 MICROPROCESSOR BASED INTELLIGENT OZONE GENERATOR
CONTROLLER

3a) Controller is solid state, mounted in rugged ABS Box.

3b) It is fully factory assembled. Field provided connections are limited to power
wiring.
3c) The Controller is suitable for accepting signals from the Sensor. Based on the
signals received, it provides variable output to operate IAQ devices.
3d) Input voltage to controller is 220 to 240 Volts, 1 Ph, 50 Hz (Factory set). It is
suitable for load rating of 10 Amps.
3e) Controller is provided with terminal block to connect incoming power, variable
outgoing power, and for interlock to AHU motor or other air moving device, and to
safety device such as high ozone cut out switch.
3f) The Controller is provided with receptacle to accept easy plug in cable connector,
for communication to Sensor.
3g) Controller is provided with rocker switch to choose Automatic or Manual Mode of
operation. In the Manual Bypass Mode, voltage output of the Controller shall be
100% of input voltage, regardless of the level of VOC.
3h) Cable connector between Controller and Sensor, length not less than 25ft (7.5 M) is
factory provided. This is complete with cables to provide power to Sensor and
transfer signals for the different levels of VOC from Sensor to Controller.
3i) Output Voltage from the controller to generator is linear; Output can be controlled
precisely with respect of sensor input.
3j) Controller should have extra input for interlocking of any auxiliary device to be
added in future.
3k) Controller accepts both signals 0-10V DC and 4-20mA.
3l) Controller has at least one programmable relay output contact for faults such as
overload, over voltage trip, low voltage trip, sensor fault.
3m) Controller is facilitated to add more ozone generators & sensors.

5
 OTTPL
4.0 OZONE CONCENTRATION SENSOR, MONITOR AND CUTOUT SWITCH
WITH TEMPERATURE / HUMIDITY DETECTION

4a) Ozone concentration monitor cum sensor is provided for the occupied areas. At least one
Monitor/Sensor is provided for generators in the AHU serving the area.
4b) The monitor shall be installed in a side stream duct and not in the main duct. This is to ensure
the sensor element is not exposed to high velocity of air found typically in all HVAC ducts.
This ensures accuracy of sensor readings, and prolongs life of the sensor element.
4c) The sensor, monitor and all components is mounted in one neat and compact case, suitable
for wall mounting.
4d) The monitor shall have electrical leads to provide an open contact. In the event concentration
of ozone reaches the set alarm value, ‘Normally Open’ changes to ‘Normally Close’ position.
This will be used to electrically cut out the ozone generator, when concentration reaches the
set value.
4e) Additionally, if required it can also be provided an audible alarm, which is activated if the
concentration reaches the set level. Switch shall be provided on the case of the monitor, to
turn off the alarm, at the option of the user.
4f) The alarm can be factory set at 50 PPB. However, it shall be possible to change this setting in
the field to any desired level & also be locked programmable so as to safeguard the system.
4g) The monitor provides a linear 0 to 10 Volts DC output voltage, proportional to concentration
of ozone. This will be interfaced with the BMS to record continuously concentration in PPB
or PPM, and also to produce hard copy printouts. This will also enable shutting down the
ozone generators through the BMS, if the set high level is reached.
4h) The monitor is capable of interfacing with BMS. Necessary transponders to enable this will
be provided by others.
4i) It is also possible to set the high ozone cut out level through the BMS, and to shut down the
ozone generators through BMS, in the event the set alarm is reached; If required.
4j) The monitor is suitable for continuous operation.
4k) Input power source is 24 volts, DC, provided. Suitable adaptor for this is provided with the
Monitor.

FEATURES:

 Real time detecting ozone gas, wide detection range.

 Real time detecting temperature also
 Humidity detection can be selectable
 Wall mount with LCD display
 Measured range ozone:10ppb~100ppb; temperature:5~45 Deg. Centigrade ; humidity:5
95%RH
 Sensor shall be semiconductor base, should have high sensitivity to ozone gas, Sensor shall
detect ozone gas, temperature & humidity in occupied spaces.
 Provide an analog output with a linear over full range output
 Low power consumption
 Microprocessor control with quick response
 Shall have 1X relay dry-contact output for an ozone generator.
 Providing 1Xanalog output (0~10VDC) to correspond with ozone level( also as a transmitter )
 RS-485 communication interface to PC or other DDC/BMS, 15KV antistatic protection,
independent base address setting

6
 OTTPL

SPECIFICATIONS:

Gas detected Ozone gas

Life time of ozone sensor More than 5 years
Temperature sensor NTC
Humidity sensor HS series capacitive sensor
Power supply 24VAC/24VDC
O3 measuring range 10ppb(v) ~1000ppb(v) (0.01ppm(v) to 1ppm(v))

Display resolution 1 ppb

Temperature measurement range 0 to 50 deg. cen.
Temperature setting range 5 to 45 deg. Cen.
Humidity setting range 5 to 95 RH
Analog output 0 to 10VDC linearized output
Output resolution 10Bit
Relay output One dry contact output to control ozone device.
Rated switching current 2A (220VAC/30VDC), resistance load

Communication interface RS-485

Operation temperature 0 to 50
Operation humidity 0 to 95% RH non condensing
Storage conditions -10 to 60

5.0 CO2 MONITOR / CONTROLLER & DAMPER (OPTIONAL):

Application:
CO2 is used to monitor and control CO2 concentration in occupied spaces as well as room
temperature and humidity, providing one 0~10VDC analog output and One dry contact output. It
can be as a programmable logical controller to control CO2 level, temperature or humidity, and
also as a transmitter to other device, DDC/PLC controller or other automation system. It provides
RS485 communication with independent address to PC or other control systems.

Features:
 Wall mounted, LCD display, real-time detecting CO2 concentration, temperature and %RH
(humidity detection is optional)
 Infrared CO2 sensor inside and supply three detection range to select for almost all application.
 15 years lifetime of CO2 sensor
 Should also work as transmitter of CO2 or as the controller of CO2, temperature and humidity
 Microprocessor control, quick response, high precision.
 Analog output with two alternatives : linearized over full range output or PID control output
 Locale adjustable range CO2: 0 to 20,000 ppm or 0 to 50,000 ; Temperature: 5 to 45 deg. Cen.
Humidity 5 to 95 % RH.
7
 OTTPL
 Should have ABC Logic with patented Self Calibration Algorithm to make end users use it for
15 years without calibration amending. That is suitable for where concentrations will drop to
outside ambient conditions (about 400ppm) at least 3 times in a 14 day period
 RS-485 communication interface, 15KV antistatic protection, independent base address setting
Specifications:

Gas detected Carbon Dioxide (CO2)

Temperature sensor NTC
Humidity sensor HS series capacitive sensor
Temperature dependence 0.2% FS/ deg.cen.
Temperature correction Self compensation
Power supply 220VAC, 50/50Hz ±10%,
Precision @22°C (72°C) ± 40ppm + 3% of reading
Stability <2% of FS over life of sensor (15 yr typical)
Pressure dependence 0.13% of reading per mm Hg
Altitude calibration Programmable from 0-9,900m in 100m increments
Response Time <2 minutes for 90% step change
Signal update Every 2 seconds
Warm up time <2 minutes (operational), 10 minutes (maximum accuracy)

CO2 measuring range 0 ~2,000 ppm (default)

0~ 20,000ppm, programmable selection
0~ 50,000ppm selectable
O2 setting & Display 1ppm
resolution
Temperature measuring/ 0 to 50° deg. Cen./ 5 to 45 (41 113 )
setting range
Temperature measuring/ 0 to 99 %RH/ 5 to 95 RH
setting range
Analog output 0 to 10VDC linearized output
Output resolution 10Bit
Relay output One dry contact outputs with programmable selection to control
CO2 temperature humidity
Rated switching current: 3A(220VAC/30VDC), resistance load.

Communication interface RS-485

Programming and selection Via internal jumper and external push-buttons

6.0 Approved Makes:

 OTTPL
 ORAIPL
 Unicorn