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Bioresource Technology 156 (2014) 232–239

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Construction of reductive pathway in Saccharomyces cerevisiae


for effective succinic acid fermentation at low pH value
Daojiang Yan a,b, Caixia Wang a,b, Jiemin Zhou a,b, Yilan Liu a,b, Maohua Yang a, Jianmin Xing a,⇑
a
National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, P.O. Box 353, Beijing 100190, PR China
b
University of Chinese Academy of Sciences, Beijing 100049, PR China

h i g h l i g h t s

 Metabolic engineering was developed to improve succinate production in yeast.


 Reductive pathway was efficient for improving succinate yield.
 Succinate production was improved by the deletion of GPD1.
 Succinate yield was regulated by urea and biotin levels.
 Succinic acid could be effectively produced at pH 3.8 in batch bioreactor.

a r t i c l e i n f o a b s t r a c t

Article history: Succinic acid is an important precursor for the synthesis of high-value-added products. Saccharomyces
Received 31 October 2013 cerevisiae is a suitable platform for succinic acid production because of its high tolerance towards acidity.
Received in revised form 13 January 2014 In this study, a modified pathway for succinate production was established and investigated in S. cerevi-
Accepted 15 January 2014
siae. The engineered strain could produce up to 6.17 ± 0.34 g/L of succinate through the constructed path-
Available online 24 January 2014
way. The succinate titer was further improved to 8.09 ± 0.28 g/L by the deletion of GPD1 and even higher
to 9.98 ± 0.23 g/L with a yield of 0.32 mol/mol glucose through regulation of biotin and urea levels. Under
Keywords:
optimal supplemental CO2 conditions in a bioreactor, the engineered strain produced 12.97 ± 0.42 g/L
Succinic acid
Reductive pathway
succinate with a yield of 0.21 mol/mol glucose at pH 3.8. These results demonstrated that the proposed
Reducing power engineering strategy was efficient for succinic acid production at low pH value.
Low pH Ó 2014 Elsevier Ltd. All rights reserved.
Saccharomyces cerevisiae

1. Introduction Well-established manipulation tools are also available for this


organism. Recently, the use of S. cerevisiae in production of bio-
Succinic acid, a 1,4-dicarboxylic acid, is widely used in the food, chemicals besides the traditional ethanol has been intensively
pharmaceutical and chemical industries (Zeikus et al., 1999). It investigated (Zelle et al., 2008; Kim et al., 2013). Current produc-
serves as an important precursor for the synthesis of high-value- tion practices for succinic acid primarily utilize Actinobacillus suc-
added products with a potential global market of over 2 billion cinogenes and genetically engineered Escherichia coli (Liu et al.,
USD annually (McKinlay et al., 2007). Nowadays, succinic acid is 2013; Song and Lee, 2006). However, in these cases, large quanti-
primarily derived through petroleum-based processes, which leads ties of neutralizing compounds need to be added during the fer-
to high prices and environmental problems. On the other hand, mentation process to maintain a neutral environment. Compared
microbial fermentation is considered a green process that can pro- with prokaryotes, S. cerevisiae is highly tolerant of low pH values,
duce succinate from renewable resources. It has seen great devel- making it superior for succinic acid production. Fermentation at
opments in recent years due to increases in petroleum prices and low pH values markedly reduces the demand for alkaline neutral-
environmental concerns (Liu et al., 2012, 2013; Liang et al., 2013). izers, prevents bacterial pollution and facilitates the downstream
Saccharomyces cerevisiae is a robust and important industrial process (Li et al., 2010).
microorganism with a thoroughly researched genetic background. Since succinate is not normally produced at high levels in
S. cerevisiae, metabolic engineering strategy provides an important
⇑ Corresponding author. Address: P.O. Box 353, Zhongguancun Bei-er-tiao 1, approach to improve succinate production. All studies to date
Haidian District, Institute of Process Engineering, Chinese Academy of Sciences, focused on methods utilizing the TCA cycle in the oxidative direc-
Beijing 100190, PR China. Tel./fax: +86 10 62550913. tion or glyoxylate shunt to produce succinate (Raab et al., 2010;
E-mail address: jmxing@home.ipe.ac.cn (J. Xing).

0960-8524/$ - see front matter Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2014.01.053
D. Yan et al. / Bioresource Technology 156 (2014) 232–239 233

Otero et al., 2013 and Agren et al., 2013). At present, the highest le- YIP-PYC2MDH3R. The expression cassettes of EcFumC, and FRDS1
vel achieved for succinate production is 0.11 mol/mol glucose with were generated and introduced into pRS313 by the same strategies
a productivity of 0.022 g/L/h in S. cerevisiae (Raab et al., 2010). described above. EcFumC were cloned from E. coli DH5a genome.
However, if a reductive TCA pathway is used, the maximum theo- FRDS1 was cloned from TAM genome. Promoter, terminator,
retical yield of succinate is 1.714 mol of per mol of glucose, supe- PYC2, MDH3R, and FRDS1 were cloned from the genome of TAM.
rior to values achieved by either the oxidative TCA cycle or Restriction endonucleases (Takara, Japan) and DNA polymerase
glyoxylate shunt (Li et al., 2013). Moreover, this process results (KOD-Plus-Neo, Toyobo, Japan) were used according to the instruc-
in net CO2 fixation instead of release which has benefits for reduc- tions. The plasmids were electroporated into yeast cells using a
ing global warming. The reductive TCA pathway for succinate pro- Gene Pulser Xcell Electroporation System (Bio-Rad, USA) and se-
duction contains four steps: pyruvate carboxylation, oxaloacetate lected on solid SD auxotrophic plates with 1.5% agar powder.
reduction, reversible hydrated translation of malate and fumarate,
and fumarate reduction (Zeikus et al., 1999). However, there are
some obstacles in succinate production via this pathway in S. cere- 2.3. PCR-mediated seamless gene deletion method for gene knockout
visiae. First, yeast fumarase (FUM) FUM1p exhibits characteristi-
cally irreversible catalysis of conversion of fumarate to malate, To allow for the introduction of additional plasmid, HIS3 was
which represents a major obstacle for production via the reductive deleted as a second auxotrophic selection marker. HIS3 was deleted
pathway (Pines et al., 1996). Second, the fumarate reductase (FRD) according to the PCR-mediated seamless gene deletion and marker
genes FRDS1 and OSM1 are only expressed under anaerobic condi- recycling method (Akada et al., 2006). The single clone was
tions (Muratsubaki and Enomoto, 1998). In addition, production of checked on SD plate with or without histidine. FUM1 and GPD1
1 mol of succinic acid consumes 2 mol of NADH via the reductive were deleted using the same strategy. The resulting strain was
pathway, while production of malic acid and fumaric acid needs checked by PCR for losing of the gene locus.
less. Due to the limited NADH supply in the cytosol, the production
of succinic acid is more difficult than that of malic acid and fumaric
acid through the reductive TCA pathway in S. cerevisiae. 2.4. Cell extracts and enzyme activity assays
This study aims to improve succinate production by using met-
abolic engineering and to achieve effective fermentation of succi- Yeast cell cultures were collected at 24 h after inoculation. Cell
nate at low pH values. The TAM strain, a pyruvate decarboxylase extracts were carried out according to the method used by Remize
(pdc)-deficient S. cerevisiae strain that produces substantial et al. (2000). Activities of pyruvate carboxylase, malate dehydroge-
amounts of pyruvate, was used as the parent strain (Maris et al., nase, isocitrate lyase and malate synthase were assayed based on
2004). The effects of reductive pathway through overexpression the method described previously (Zelle et al., 2008). The method
of pyruvate carboxylase PYC2p, cytosolic retargeted MDH3p, used for determining fumarase activity (conversion of L-malic acid
FRDS1p and E. coli FumCp on succinate production were investi- to fumaric acid) was identical to the method of Kanarek and Hill
gated. And the resultant effectiveness of the altered pathway on (1964). The fumarase activity using fumaric acid as the substrate
succinate production was evaluated. Furthermore, GPD1 was de- was assayed according to the method described by Xu et al.
leted to induce accumulations of carbon reserves and reduction po- (2012). The fumarate reductase assay condition differed from ma-
tential. The metabolic engineering strategy was shown in Fig. 1. late dehydrogenase assay in that 1 mmol/L fumarate was added as
Besides, the levels of neutralizing agent, nitrogen source and biotin the substrate. BSA was used as a standard to determine the total
were optimized to further improve succinic acid production. Final- protein concentrations of the crude extract (Lowry et al. 1951).
ly, fermentation by the engineered strain at low pH in a bioreactor The results of enzyme activity analyses were carried out in
setting was explored. triplicate.

2. Methods
2.5. Shake flask fermentation conditions

2.1. Strains, media, and growth conditions


Synthetic media contained 3 g/L KH2PO4, 6.6 g/L K2SO4, 0.25 g/L
MgSO4, 15 mg/L EDTA, 4.5 mg/L ZnSO47H2O, 0.3 mg/L CoCl26H2O,
Yeast strains used in this study are derived from the evolved
1 mg/L MnCl24H2O, 0.3 mg/L CuSO44H2O, 4.5 mg/L CaC12H2O,
pdc-deficient S. cerevisiae strain TAM (Maris et al., 2004). All strains
3 mg/L FeSO47H2O, 0.4 mg/L NaMoO42H2O, 1 mg/L H3BO4,
and plasmids used in this study were listed in Table 1. During yeast
0.1 mg/L KI. Vitamin solution and indicated urea (both were
strain construction, cultures were grown aerobically at 30 °C,
filter-sterilized) were added to the media after sterilization. Final
200 rpm in SD media consisting of 20 g/L glucose, demineralized
vitamin concentrations per liter were: biotin, 0.05 mg; calcium
water, 6.7 g/L YNB (yeast nitrogen base without amino acids,
pantothenate, 1 mg; nicotinic acid, 1 mg; inositol, 25 mg; vitamin
Difco). After the solution was sterilized for 20 min at 115 °C,
B1, 1 mg; vitamin B6, 1 mg and para-aminobenzoic acid, 0.2 mg.
0.1 g/L amino acids (uracil or/and histidine) was added. E. coli
Glucose was separately sterilized and added to the media. Accurate
DH5a was used as a vector host and cultivated in Luria–Bertani
weight of CaCO3 was sterilized by heating the solid in glass tube at
medium (10 g/L tryptone, 5 g/L yeast extract, 10 g/L NaCl) at 37 °C.
160 °C and 6 h.
Single clone was inoculated to SD media and cultured for 48 h
2.2. Construction of plasmids for overexpressing genes in a 100 mL flask containing 20 mL medium. Then, the yeast cells
were collected by centrifugation, and resuspended with fresh syn-
For limited restriction sites, fusion PCR was used to construct thetic medium. The cells were further inoculated to a 500 mL flask
the expression cassettes of target genes (Fig. S1). All primers used containing 100 mL medium with an initial OD660 at 0.7 ± 0.05 and
in this study were listed in Table S1. PYC2 expression cassette was addition of indicated CaCO3. Fermentation was carried out at
digested with Xba I, Sal I and ligated to YIPmcherry, resulting in 30 °C and 200 rpm in a rotary shaker. Fermentation samples were
YIP-PYC2. The same strategy was adopted to introduce the MDH3R collected every 6 or 12 h. At the last few hours of fermentation,
(retargeted MDH3 which lacking of the last 9 base pairs) expression samples were taken out every 2 h. All shake flask fermentation re-
cassette into YIP-PYC2. The resulting plasmid was designated as sults were performed by three independent experiments.
234 D. Yan et al. / Bioresource Technology 156 (2014) 232–239

Glucose

NAD+ NADH
Dihydroxyacetone
Glycerol-3-phosphate x phosphate
Glyceraldehyde-3-phosphate
GPD1p NAD+

Glycerol NADH
1,3-Bisphosphoglycerate
Acetate
NAD+ NADH PDC
Ethanol Acetaldehyde x Pyruvate

PYC2 PDH
CO2 Acetyl-CoA
Oxaloacetate
NADH
MDH3R
NAD+
TCA cycle
Malate Malate

FumC x FUM1p x FUM1p


Fumarate
Fumarate
NADH
FRDS1
NAD+ Mitochondria
Succinate
Fig. 1. Metabolic engineering method of S. cerevisiae used in this study for succinate production. PDC, pyruvate decarboxylase; PDH, pyruvate dehydrogenase.

Table 1
Strains and plasmids used in this study.

Strain or plasmid Genotype Source


Strains
TAM MATa ura3-52; Dpdc1; Dpdc5; Dpdc6 Maris et al. (2004)
TAMH MATa ura3-52; Dhis3; Dpdc1; Dpdc5; Dpdc6 {YIP, pRS313} This study
TAMHf MATa ura3-52; Dhis3; Dfum1; Dpdc1; Dpdc5; Dpdc6 {YIP, pRS313} This study
TAMHfg MATa ura3-52; Dhis3; Dfum1;Dgpd1; Dpdc1; Dpdc5; Dpdc6 {YIP, pRS313} This study
PMCF MATa ura3-52; Dhis3; Dpdc1; Dpdc5; Dpdc6 {YIP-PYC2MDH3R, pRS313CF} This study
PMCFf MATa ura3-52; Dhis3; Dfum1; Dpdc1; Dpdc5; Dpdc6 {YIP-PYC2MDH3DSKL, pRS313CF} This study
PMCFfg MATa ura3-52; Dhis3; Dfum1;Dgpd1; Dpdc1; Dpdc5; Dpdc6 {YIP-PYC2MDH3R, pRS313CF} This study
Plasmids
YIPmcherry Integration expression vector, URA3 marker Lab collection
pRS313 Centromere vector, HIS3 marker Lab collection
YIP-PYC2 Integration expression vector, URA3 marker, PGPD1-PYC2 This study
YIP-MDH3R Integration expression vector, URA3 marker, PGPD1-PYC2, PTEF2-MDH3R This study
YIP-PYC2MDH3R Integration expression vector, URA3 marker, PGPD1-PYC2, PTEF2-MDH3R This study
pRS313C Centromere vector, HIS3 marker, PPGK1-EcFumC. This study
pRS313F Centromere vector, PTDH3-FRDS1 This study
pRS313CF Centromere vector, PPGK1-EcFumC, PTDH3-FRDS1 This study

2.6. Bioreactor batch fermentation conditions Process Analytical Instruments, Wilmington, MA). Pure CO2
was mixed with air (Qianxijingcheng Co., Beijing, China) when
Aerobic batch cultivation was conducted at 30 °C with a gaseous CO2 concentrations of 5%, 10% and 15% (CO2-enriched
medium volume of 1 L in a 3-L Bioflo 110 fermentor (New fermentations) were needed. Antifoam (Methylsilicone oil 201,
Brunswick Scientific, Edison, NJ, USA). Synthetic medium was Xilong Chemical Co. Ltd, China) was used to control foaming.
identical to description above except that 0.8 g/L urea, 100 g/L Precultures were grown on SD media in 500 mL round-bottom
glucose, 1 mg/L biotin and 0.55 g/L CaCl2 were added. The pH flasks (200 mL media volumes) at 30 °C, 200 rpm. The bio-
was controlled by automatic addition of 10 M KOH. The biore- masses were centrifuged, washed and inoculated in bioreactors
actors sparged with 2 vvm gas and stirred at 800 rpm, which with initial OD660 at 1 ± 0.05. Samples were taken out at every
maintained the dissolved oxygen concentrations above 30% of 6 or 12 h and stored at 20 °C. Three independent experiments
air saturation as measured by an online probe (Mettler-Toledo were performed.
D. Yan et al. / Bioresource Technology 156 (2014) 232–239 235

2.7. Analytical methods 3.2. Effect of the reductive pathway on succinate production

Optical density (OD) of the fermentation broth was detected by There was no obvious improvement in succinate level when the
a spectrophotometer (723N, Shanghai Precision & Scientific Instru- constructed pathway was introduced into the FUM1 undeleted
ment Co. Ltd, China) at 660 nm. Extracellular concentrations of glu- strain (Table 3). However, the malate titer increased from
cose, pyruvate, fumarate, succinate, a-ketoglutarate, malate and 0.13 ± 0.05 g/L to 1.22 ± 0.14 g/L in PMCF indicating that FUM
glycerol were analyzed by high performance liquid chromatogra- was the major bottleneck for the reductive pathway. When FUM1
phy using a Bio-Rad Aminex HPX-87H column (7.8 mm  300 mm) was deleted, malate accumulation was undetectable while the suc-
and HP1200 chromatography working station system (Agilent, Co. cinate titer in PMCFf improved to 6.17 ± 0.34 g/L. Succinate
Ltd USA) equipped with UV absorbance and refractive index detec- yield likewise improved 65-fold, from 0.003 ± 0.001 to
tors. The column was eluted with 5 mM H2SO4 at a flow rate of 0.197 ± 0.01 mol/mol glucose. At the same time, as shown in
0.6 mL/min and at 50 °C. Table 3, the titers of pyruvate, fumarate, and glycerol decreased
from 23.82 ± 0.41 g/L, 0.86 ± 0.03 g/L and 5.57 ± 0.79 g/L in the par-
ent strain to 18.01 ± 0.74 g/L, 0.21 ± 0.02 g/L and 4.24 ± 1.28 g/L,
3. Results and discussion respectively, in PMCFf. Biomass and glucose consumption rates
were slightly higher than those of the reference strain.
3.1. Enzyme activity assays of the constructed reductive pathway Succinate is produced through reductive pathway with phos-
phoenolpyruvate carboxylase (PPC) and phosphoenolpyruvate
As the functionality of the reaction chain as a whole was essen- carboxykinase (PCK) in prokaryotic native producers such as A. suc-
tial for succinate production through the reductive TCA pathway, cinogenes and E. coli et al. (Zhang et al., 2009). However, S. cerevisiae
all four candidate enzymes were overexpressed and assayed. Pyru- lacks an encoding gene for PPC, and its native PCK can only catalyse
vate carboxylase (PYC) exhibits low activity (0.02 ± 0.01 U/mg) in oxaloacetate decarboxylation (Zelle et al., 2010). In this study, the
the parent strain (Table 2). Its activity must be amplified to en- key step of pyruvate carboxylation was enhanced by overexpres-
hance the reductive carboxylation flux. PYC2p was targeted be- sion of PYC2p. This strategy effectively directs the carbon flux from
cause it exhibits a higher affinity towards pyruvate compared pyruvate into the reductive TCA pathway. Then, the three other
with its isomerase PYC1p in S. cerevisiae (Stucka et al., 1991). The overexpressed enzymes (MDH3Rp, EcFumCp and FRDS1p) enable
enzyme activity of PYC increased from 0.02 ± 0.01 U/mg to catalytic conversion of oxaloacetate to succinate in the cytosol.
0.34 ± 0.05 U/mg protein upon overexpression of PYC2 (Table 2). Through this combined strategy, an effective reductive TCA path-
Malate dehydrogenase (MDH) exhibited obvious activity in the way for succinate was constructed.
parent strain, TAMH. However, the activity detected was actually
due to mitochondrial MDH1p and peroxisomal MDH3p 3.3. Identification of succinate synthetic route
(McAlister-Henn et al., 1995). MDH3p with its last three amino
acid residues removed could be re-targeted to the cytosol, where In PMCFf, succinate may be produced through three routes: the
it exhibits catalytic activity (McAlister-Henn et al., 1995). Activity reconstructed reductive pathway, the TCA oxidative pathway and
of MDH improved to 22.76 ± 3.57 U/mg protein when the cytosol the glyoxylate shunt (Fig. S2). The succinate production route
retargeted MDH3p (MDH3Rp) was overexpressed (Table 2). The was investigated in order to elevate the efficiency of the reductive
activities of fumarase in TAMH were 0.19 ± 0.03 (malate to fuma- pathway. For the glyoxylate cycle route, the enzyme activities of
rate) and 4.87 ± 0.52 U/mg protein (fumarate to malate) in TAMH. isocitrate lyase (ICL) and malate synthase (MAS) were assayed.
When EcFumC was overexpressed, the respective enzyme activities When PMCFf was grown on ethanol-amended media in the control
increased to 0.51 ± 0.07 and 5.29 ± 0.64 U/mg protein, respectively. condition, the activities of ICL and MAS were 0.07 ± 0.03 and
However, the enzyme activities of FUM in conversion of malate to 0.16 ± 0.07 U/mg protein; however, their activities fell below
fumarate were still far below the reverse direction in PMCF. In- detectable levels when glucose was used as the sole carbon source.
deed, native FUM1p exhibits substantially higher affinity towards In wild type S. cerevisiae, ICL and MAS are repressed by glucose
fumarate than towards malate (Pines et al., 1996). A reversible bal- catabolites and activated in glucose-negative media (Dduntze
ance of the catalysis reaction between malate and fumarate was et al., 1969). These results confirmed that glyoxylate shunt did
eventually achieved by overexpression of EcFumC and deletion of not contribute to succinate production in PMCFf.
FUM1 in the resulted strain PMCFf. At the same time, FRD activity To determine whether succinate was derived from the con-
was visibly improved to 1.39 ± 0.28 U/mg protein by overexpres- structed reductive TCA pathway, the effects of individual or com-
sion of FRDS1p which located in the cytosol. Enzyme activity as- bined overexpression of PYC2, MDH3R, EcFumC and FRDS1 on
says indicated that the constructed pathway was efficient and succinate production were investigated. As shown in Fig. 2, succi-
capable of producing succinate from pyruvate. nate titers were not influenced by individual overexpression of

Table 2
Enzyme activity assays of key enzymes in the control strains and engineered strains.

Strainsa Enzyme activityb (U/mg protein)c


PYC MDH FUM FRD
(Malate to fumarate) (Fumarate to malate)
TAMH 0.02 ± 0.01 2.47 ± 0.82 0.19 ± 0.03 4.87 ± 0.52 N.D.
PMCF 0.34 ± 0.05 22.76 ± 3.57 0.51 ± 0.07 5.29 ± 0.64 1.38 ± 0.36
TAMHf 0.02 ± 0.01 2.23 ± 0.62 N.D. N.D. N.D.
PMCFf 0.32 ± 0.08 24.42 ± 2.06 0.34 ± 0.04 0.36 ± 0.07 1.39 ± 0.28
a
Yeast strains were grown in shake flasks on glucose SD media at 24 h.
b
PYC, pyruvate carboxylase; MDH, malate dehydrogenase; FUM, fumarase; FRD, fumarate reductase. N.D. not detected (less than 0.001 U/mg protein).
c
1 U represents the amount of enzyme required for 1 lmol substrate conversion in 1 min.
236 D. Yan et al. / Bioresource Technology 156 (2014) 232–239

Table 3
Shake flask cultivation characteristics of metabolites in reference strains and engineered strains.

Straina Glucose consumed (g/L)b Organics (g/L) in culture supernatantb Yield of succinate (mol/mol glucose) Biomass (OD660)
Pyruvate Malate Fumarate Glycerol Succinate
TAMH 48.42 ± 0.38 23.92 ± 0.19 0.13 ± 0.05 0.27 ± 0.04 5.72 ± 0.82 0.32 ± 0.05 0.010 ± 0.001 14.61 ± 0.63
PMCF 49.46 ± 0.22 22.78 ± 0.23 1.22 ± 0.14 0.29 ± 0.06 5.43 ± 0.64 0.33 ± 0.07 0.010 ± 0.001 14.97 ± 0.54
TAMHf 48.34 ± 0.46 23.82 ± 0.41 0.15 ± 0.09 0.86 ± 0.03 5.57 ± 0.79 0.11 ± 0.04 0.003 ± 0.001 12.88 ± 0.26
PMCFf 49.73 ± 0.09 18.01 ± 0.74 N.D. 0.21 ± 0.02 4.24 ± 1.28 6.17 ± 0.34 0.197 ± 0.010 15.19 ± 0.38
a
Fermentation experiments were carried out in a 500 ml shake flasks with 100 ml synthetic medium, 50 g/L initial glucose, 1 g/L urea and 30 g/L CaCO3.
b
Glucose consumption and concentrations of organics were assayed at 70 h after inoculation when glucoses were nearly exhausted.

7 50 20
(a)
Malate, fumarate, succinate (g/L)

18
6
40 16
5
14

Biomass (OD660)
Glucose (g/L)
4 30 12
10
3
20 8
2
6
1 10 4
2
0
_ _ _ _ _ _ _ + PYC2
+ + + + 0 0
_ _ _ _ _ + + MDH3R
+ + + + + 0 10 20 30 40 50 60 70
_ _ _ _ _ _ _ + + + + FumC
+ Times after inoculation (h)
_ _ _ _ _ + + _ + + + FRDS1
+
10 10
Fig. 2. Concentrations of three key products (malate, fumarate, and succinate)
obtained in shake flask experiments of different strains overexpressing different
(b)
combinations of pyruvate carboxylase, malate dehydrogenase, fumarase and 8 8
fumarate reductase. Concentrations of organic acids were assayed at 70 h after
inoculation (synthetic medium with 50 g/L initial glucose, 1 g/L urea and 30 g/L
CaCO3). Grey columns represent malate; blank columns represent fumarate; dark

Glycerol (g/L)
Succinate (g/L)

6 6
columns represent succinate. A plus sign indicates that the gene is overexpressed.
The minus sign means the particular gene is not overexpressed.
4 4

PYC2, MDH3R or EcFumC. However, fumarate was accumulated


when FUM1 was deleted in the reference strain as demonstrated 2 2
by Arikawa et al. (1999). The fumarate titer further increased upon
overexpression of PYC and MDH. Similar to the results reported by 0 0
Xu et al., enhanced fumarate level is also observed by overexpres- 0 10 20 30 40 50 60 70
sion of RoPYC, RoMDH and RoFUM1 in a fum1-deficient S. cerevisiae Times after inoculation (h)
strain (Xu et al., 2013). Interestingly, the succinate titer increased
3-fold (0.32 ± 0.13 g/L) by individual overexpression of FRDS1 and Fig. 3. Comparisons of glucose consumption, cell growth, succinate production and
glycerol titer during shake flask fermentation in PMCFf, PMCFfg and reference strain
up to 0.92 ± 0.22 g/L by further co-expression of PYC2 and MDH3R. TAMHfg. (a) Filled symbols represent glucose consumption curve, opened symbols
This increase in succinate levels arose because of the absence of represent growth kinetics curve; (b) filled symbols represent succinate formation
FUM, the interrupted TCA pathway, and further reduction by FRD curve, opened symbols represent glycerol formation curve. Circles represent
in the cytosol. Simultaneous expression of MDH3R, EcFumC and reference strain TAMHfg, up triangles represent PMCFfg and down triangles
represent PMCFf.
FRDS1 raised succinate levels to 2.12 ± 0.18 g/L. A maximum succi-
nate titer of 6.17 ± 0.34 g/L was reached by co-overexpression of
the four enzymes. These results together demonstrated that the
reductive pathway was an effective strategy for enhancing succi- reductive pathway was introduced, glucose consumption rate
nate production. and biomass formation in PMCFfg were rescued. Succinate titer
also improved to 8.09 ± 0.28 g/L with a yield of 0.258 ±
3.4. Effects of the deletion of GPD1 on succinate production 0.008 mol/mol glucose in PMCFfg. Meanwhile, the glycerol titer
was further reduced to 2.18 ± 0.37 g/L.
In the reductive TCA pathway, production of 1 mol of succinate Wild-type yeast achieves redox balance through the formation
consumes 2 mol of NADH. However, excess NADH is largely con- of ethanol. In a pdc-deficient strain though, the deletion of pdc re-
sumed by glycerol formation and respiration to maintain the redox sults in imbalanced redox metabolism and high concentrations of
balance in the evolved pdc-deficient strain TAM. Glycerol synthesis accumulated glycerol even under aerobic conditions (Maris et al.,
is mainly controlled by GPD1p under aerobic conditions. Therefore, 2003). Beneficial effects on cell growth and glucose consumption
GPD1 deletion as a potential mean of further improving succinate are also been observed by overexpression of the E. coli pyridine
production was investigated. As shown in Fig. 3, although glycerol nucleotide transhydrogenase UdhA, which converts NADH/NADP+
levels were reduced to 3.51 ± 0.17 g/L, glucose consumption and to NAD+/NADPH, in pdc-deficient yeast (Wang et al., 2012). The
biomass visibly decreased more in TAMHfg. However, when the NADH-consuming reductive pathway in this study had similar
D. Yan et al. / Bioresource Technology 156 (2014) 232–239 237

influences on cell growth and glucose consumption rate. Accord-

49.71 ± 0.36
17.24 ± 0.55
19.82 ± 0.49
2.93 ± 0.37
8.62 ± 0.21
0.27 ± 0.01
ingly, sufficient supplies of NADH and carbon flux were beneficial
for succinate production.

2
3.5. Effects of CaCO3, urea and biotin levels on succinate production

49.43 ± 0.22
16.73 ± 0.39
18.54 ± 0.25
2.19 ± 0.41
9.18 ± 0.23
0.29 ± 0.01
PMCFfg produced copious amounts of organic acids, which made
it necessary to add neutralizing compounds. MgCO3 and NaHCO3

1
are commonly used for neutralizing succinic acid in prokaryotic
microorganisms. However, the high basicity of MgCO3 and NaHCO3

49.81 ± 0.14
15.66 ± 0.78
17.93 ± 0.19
2.08 ± 0.83
9.41 ± 0.26
0.30 ± 0.01
(pH > 8) made them unsuitable for use in cultivating yeast. Interest-
ingly, the low buffering capacity of CaCO3 had a surprisingly strong

0.75
delaying effect on yeast growth (Fig. 4a). The log phases of the yeast
were delayed to 30, 48 and 60 h by direct addition of 30, 40 and

49.76 ± 0.44
14.12 ± 0.51
17.07 ± 0.63
1.84 ± 0.32
9.98 ± 0.31
0.32 ± 0.01
50 g/L CaCO3, respectively, after inoculation. However, immediate
addition of 5 g/L CaCO3 followed by further addition of 30, 40 or
50 g/L CaCO3 after 24 h of cultivation had little influence on cell

0.5
growth, compared with KOH control conditions. At the same time,
succinate titers and productivities also exhibited notable improve-

49.63 ± 0.19
13.96 ± 0.42
17.42 ± 0.48
2.13 ± 0.52
9.32 ± 0.25
0.30 ± 0.01
ment by the addition of CaCO3 compared with the KOH control
(Fig. 4b). Succinate production increased to 8.17 ± 0.24 g/L with a

0.25
productivity of 0.117 ± 0.003 g/L/h by addition of 40 g/L CaCO3.
CaCO3 gives enriched concentrations of Ca2+ and bicarbonate,

Biotin (mg/L)

41.82 ± 0.76
11.58 ± 0.16
16.02 ± 0.38
3.18 ± 0.74
3.42 ± 0.27
0.13 ± 0.01
which influences the production of dicarboxylic acids. Indeed, an
enriched extracellular CO2 concentration decreases the free energy
barrier of pyruvate carboxylase. Additionally, Ca2+ has been

0
49.58 ± 0.32
18.76 ± 0.82
21.64 ± 0.54
4.39 ± 0.44
5.88 ± 0.39
0.19 ± 0.01
18
(a)
2

16
14
49.03 ± 0.29
14.16 ± 0.43
18.79 ± 0.61
2.54 ± 0.48
8.72 ± 0.09
0.28 ± 0.00
12
Biomass (OD660)

10
0.5

8
48.84 ± 0.66
13.84 ± 0.56
18.42 ± 0.83
2.42 ± 0.74
9.04 ± 0.13
0.29 ± 0.00

6
4
0.4

2
Effects of nitrogen and biotin levels on succinate production in engineered strain PMCFfg.

0
39.76 ± 0.22
12.63 ± 0.73
16.38 ± 0.51
2.12 ± 0.82
7.64 ± 0.23
0.31 ± 0.01

0 10 20 30 40 50 60 70
Times after inoculation (h)
0.3

10
(b) 0.30
18.42 ± 1.38
5.96 ± 0.62
6.76 ± 0.49
0.96 ± 0.57
3.72 ± 0.46
0.32 ± 0.04
Productivity of succinate (g/L/h)

8
0.25
0.1
Succinate (g/L)

6 0.20
3.27 ± 0.93
1.48 ± 0.59
1.07 ± 0.04
Urea (g/L)

0.15
4
0.10



0

2
Yield of succinate (mol/mol glucose)

0.05

0 0.00
Control 5+30 5+40 5+50 30 40 50
CaCO3 concentration (g/L)
Glucose consumed (g/L)

Fig. 4. Effect of CaCO3 on cell growth and succinate production in PMCFfg. (a) Filled
Biomass (OD660)

circles represent pH was adjusted to 5.8 with KOH every 4 h, opened up triangles,
Succinate (g/L)
Pyruvate (g/L)
Glycerol (g/L)

opened down triangles and opened squares represent 30 g/L, 40 g/L and 50 g/L
Parameters

CaCO3 was added after inoculation, respectively. Filled up triangles, filled down
triangles and filled squares represent 30 g/L, 40 g/L and 50 g/L CaCO3 was added
Table 4

after 24 precultured with 5 g/L initial CaCO3, respectively; (b) succinate titer and
productivity with different CaCO3 at 70 h cultivation. Dark columns represent
succinate titer, shadow columns represent succinate productivity.
238 D. Yan et al. / Bioresource Technology 156 (2014) 232–239

observed to strongly influence the PYC activity in Torulopsis glabrata 3.6. Succinate production in bioreactors at low pH value
(Liu et al., 2007).
Nitrogen limitation accordingly limits the amount of biomass CaCO3-buffered cultivation in a shake flask is a process done in a
formed and the consumption of catabolic energy substrates changing environment (pH 6.7–5.7). Therefore, succinate fermen-
(Larsson et al., 1993). To determine whether succinate production tation at low pH values in a bioreactor was further investigated.
could be regulated by the nitrogen level, effects of varying levels of The pH values and exogenous CO2 concentrations were varied to
urea (the nitrogen source) within 0.1–2 g/L were investigated. As find the optimal levels for succinic acid production. As shown in
urea concentrations fell across this range, cell growth and glucose Fig. 5, maxima for pyruvate titer (48.21 ± 1.54 g/L), cell density
consumption likewise decreased (Table 4). However, although the (47.74 ± 1.31 at OD660) and glucose consumption rate were at-
yields of succinate were higher when 0.1 and 0.3 g/L urea were tained at pH 4.8 which was the optimal pH value for S. cerevisiae
added (0.32 ± 0.04 and 0.31 ± 0.01 mol/mol glucose), glucose could growth. However, only 1.69 ± 0.26 g/L succinate was obtained at
not be completely consumed at these concentrations by further this pH. Interestingly, similar succinate titers were obtained
extending the fermentation period. Succinate titer improved to (6.84 ± 0.29 and 6.31 ± 0.33 g/L) when fermentations were con-
9.04 ± 0.13 g/L upon addition of 0.4 g/L urea, the observed opti- ducted at pH 5.8 and pH 3.8, respectively. Although the fermenta-
mum concentration. From these results, reduced urea levels tion period was extended from 85 ± 1 to 97 ± 2 h at these pH levels,
proved to be beneficial for succinate production, as similarly ob- concentrations of the byproduct pyruvate significantly decreased
served from the results of heightened fumarate production in engi- from 42.66 ± 1.29 to 29.19 ± 1.06 g/L with 100 g/L initial glucose
neered S. cerevisiae (Xu et al., 2013) and Rhizopus oryzae (Ding et al., and air sparging. However, when the pH was further decreased
2011). to 3.0, nearly half of the glucose could not be consumed
The key step of conversion of pyruvate to oxaloacetate is cata- (Fig. S3a). Hence, further exploration on the effects of CO2 supple-
lyzed by PYC which is a biotin-containing enzyme. Hence, the ef- mentation was conducted at pH 3.8. When the CO2 concentration
fects of biotin levels on succinate production were investigated was raised from 5% to 10%, the succinate titers increased from
with 0.4 g/L urea used as nitrogen source. As shown in Table 4, 9.77 ± 0.49 g/L to 12.97 ± 0.42 g/L. Glucose consumption period
the succinate titer substantially decreased without any addition was extended from 108 ± 0 to 120 ± 1 h by increasing exogenous
of biotin. When biotin levels were increased from 0 to 0.5 mg/L, CO2 concentrations. However, the decreased levels of pyruvate
levels of pyruvate, glycerol and biomass decreased, whereas the (from 25.36 ± 1.12 g/L to 21.62 ± 1.24 g/L) and biomass (from
succinate titer increased to 9.98 ± 0.31 g/L. Levels of biomass and 32.52 ± 1.35 to 28.16 ± 1.42 at OD660) were observed. The succinate
pyruvate were 10% and 5% higher at 0.75 mg/L biotin, compared titer was not improved by further increasing the CO2 concentration
with levels upon addition of 0.5 mg/L biotin. However, succinate ti- to 15% (Fig. S3b).
ter was dropped when further increased the biotin levels from Low extracellular pH and the presence of organic acids result in
0.75 mg/L to 2 mg/L. In summary, succinate production could be reduced cytosolic pH (Carmelo et al., 1997). This condition leads to
effectively regulated by the addition of appropriate levels of CaCO3, generation of excess bicarbonate at equilibrium due to excess
urea and biotin. carbon dioxide. However, surfeit bicarbonate is harmful to the

100 (a) 50 (b)


Biomass (OD660)

80 40
Glucose (g/L)

60 30

40 20

20 10

0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Times after inoculation (h) Times after inoculation (h)
50
(c) 14 (d)
40 12
Pyruvate (g/L)

Succinate (g/L)

10
30
8

20 6

4
10
2

0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Times after inoculation (h) Times after inoculation (h)

Fig. 5. Comparisons of the fermentation profile of PMCFfg under different pH values and gas sparging in bioreactors. (a) Glucose consumption; (b) growth curve; (c) pyruvate
formation curve; (d) succinate production curve. Filled symbols represent sparging with air under pH 3.8 (down triangles), pH 4.8 (circles), pH 5.8 (up triangles). Opened
symbols represent fermentation under pH 3.8 and sparging with 5% CO2 (down triangles) and 10% CO2 (circles).
D. Yan et al. / Bioresource Technology 156 (2014) 232–239 239

metabolism of the organism and the activity of carboxylase (Wang Li, Q., Wang, D., Wu, Y., Li, W., Zhang, Y., Xing, J., Su, Z., 2010. One step recovery of
succinic acid from fermentation broths by crystallization. Sep. Purif. Technol.
et al., 2009). Although the succinate yield obtained at pH 3.8 was
72, 294–300.
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mentation at low pH greatly reduced the demand for active neu- fermentation strategy with high volumetric productivity in engineered
tralization and the risk of potential bacterial contamination. Most Escherichia coli. Bioresour. Technol. 149, 333–340.
Liang, L., Liu, R., Li, F., Wu, M., Chen, K., Ma, J., Jiang, M., Wei, P., Ouyang, P., 2013.
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at pH 3.8 (Li et al., 2010). Besides, the concentrations of byproducts enhancement of ATP supply in metabolically engineered Escherichia coli.
aside from pyruvate were very low (fumarate, <0.25 g/L; Bioresour. Technol. 143, 405–412.
Liu, L., Li, Y., Zhu, Y., Du, G., Chen, J., 2007. Redistribution of carbon flux in Torulopsis
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