03221-en-32_SPPMPSR for eAccess Gen2 EZ1-SPPMP--13-12-2023

ANPQP v 3.
2
ANPQP - SUPPLIER PRODUCTION PREPARATION MONITORING PLAN AND STATUS REPORT
R / N Project: Doc. Ref. No./Ver.:

EZ1-XR210 Doc Rev. Date:
Doc. Origin Date:
Supplier Name: Valeo Supplier Code: 0000-1972 E-mail: laurent.petitjean@valeo.com
Supplier Plant: VALEO-Saint Quentin Fallavier Author: Laurent Petitjean Tel: 33 7 64 62 27 01
Part Name: eAccess Gen2 Customer ref : 290W00020R/290W00033R/290W00036R/290W00037R/290W00048R (série)
Part No. & Issue Level: A753182

Design Note No. / DEVO: C
Project Milestones
Production Preparation Influencing Factors (All numbers below are cumulative numbers) Comments
ABVC ABPT PPC MA
Planned Target 1 1 1 3 ABVC : Prototype operator.
PPC : 1 operator only regarding requested volume and schedule
% of Personnel at Full Volume Condition 33% 33% 33% 100%
Manning Requirement Number of Personnel Achievement 1 1 1
% of Planned Target 100% 100% 100% 0%
M % of Full Volume Condition 33% 33% 33% 0%
A
Planned Target 1 1 1 3 PPC : 1 operator only regarding requested volume and schedule
N
% of Personnel at Full Volume Condition 33% 33% 33% 100%
Number of Personnel Fully
Skill Level Achievement 1 1 1
Trained
% of Full Volume Condition 33% 33% 33% 0%
Planned Target 1 1 1 1 EOL test proto:
Warm-Up, Efficiency, Coast down, max toque max speed, regen, max
% of Supplier Test Plan 100% 100% 100% 100% torque max speeed revers, coast down revers, NVH, oil leakage
EOL process: 1. Warm-up,2. Max torque reverse speed,3. Max torque
Test Achievement Number of Tests Passed Achievement 1 1 1 positive speed, 4. Max speed, 5.
% of SOP Target 100% 100% 100% 0%
Planned Target 0 28 28 28 Process Capabilities.
Press 11 +Screwing 4 + Measurement 12, Air tightness 1
% of Process Capability Study Plan 0% 100% 100% 100% Total = 28
Process Capability Number of Features Capable Achievement 0 0
% of Planned Target 0% 0% 0%
% of SOP Target 0% 0% 0% 0%
Planned Target 75 50 50 75 ABVC : Prototype assembly, no STR as rework on line
% of SOP Target 100% 67% 67% 100%
Straight Through Ratio % of Product Straight Through Achievement 75 50 50
M % of SOP Target 100% 67% 67% 0%
A Planned Target 80 75 75 95
T % of SOP Target 84% 79% 79% 100%
E % of OK Product
OK Ratio Achievement 100 100 80
R (Including Rework)
I % of Planned Target 125% 133% 107% 0%
A % of SOP Target 105% 105% 84% 0%
L Planned Target N/A
% of Components approved by SOP
K Approval of Sub- Number of Sub-components
E Achievement
components fully approved
Y % of Planned Target
% of SOP Target
M N/A
Planned Target NC NC NC NC
E
A % of SOP Target
S Number of Components with
Part Graining Achievement
U Graining Approval
% of Planned Target
R
A % of SOP Target
B Planned Target 7 7 7 7 Unitary traceability 7 parts : Differential / Output Gear / Input
L shaft / Intermediate shaft / Carrier / Cover / iBSG
% of SOP Target 100% 100% 100% 100%
E Part Marking for Mass Number of Components with
Achievement 5 7 7
S Production Mass Production Marking
% of SOP Target 71% 100% 100% 0%
Planned Target 0 20 24 24
% Planned at Full Volume Condition 0% 83% 100% 100%
Production Tooling Number of Production Tools
Achievement 24 24
Completion Complete
% of Planned Target 120% 100% 0%
Planned Target 0 5 5 5 Gauges 3 : Differential / input Shaft / Intermediate shafts
Master 2 : Carrier / Cover
Production Gauging
M Completion Number of Gauges Complete Achievement 0 5 5
A % of Planned Target 100% 100% 0%
C % of Full Volume Condition 0% 100% 100% 0%
H
Planned Target 0 0 10 10 Assembly line : 9 Workstations.
I EOL Bench : 1 workstations.
N % Planned at Full Volume Condition 0% 0% 100% 100%
E Facilities Number of Facilities
Achievement 0 9 10
Commissioned Commissioned in Final Location
% of Planned Target 100% 0%
Planned Target 1000 800 500 300 Draft estimation as no capacity constraint for the moment
Production Cycle Time % Planned at Full Volume Condition 30% 38% 60% 100%
Achievement Cycle Time Achievement Achievement 1000 800 500
(in seconds) % of Planned Target 100% 100% 100%
% of Full Volume Condition 30% 38% 60%
Planned Target 0 0 1 1 Packaging for eAccess Gen2
Packaging Availability Quantity of Packaging Available Achievement 0 0 1
M
E % of Planned Target 100% 0%
T % of SOP Target 0% 0% 100% 0%
H Planned Target 0 9 9 For Assembly : 8 - Done
O For EOL : 1 - Done
% of SOP Target 0% 0% 100% 100%
D Number of Work Instructions
Work Instructions Achievement 0 9
Complete
% of Planned Target 100% 0%
Man 100% 50% 50% 0%
Material
Machine 100%
Method 100% 0%
Average Score
Project Leader Purch / Sales Production Control QA Engineering Design

Name
Signature
Copyright © RENAULT/NISSAN
ANPQP v 3.2

Doc. Origin Date:

Project Milestones
ABVC ABPT PPC MA
ANPQP v 3.2

Doc. Origin Date:

Project Milestones
ABVC ABPT PPC MA

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ANPQP v 3.

R / N Project: Doc. Ref. No./Ver.:

Part No. & Issue Level: A753182

Project Leader Purch / Sales Production Control QA Engineering Design

R / N Project: Doc. Ref. No./Ver.:

Part No. & Issue Level: A753182

R / N Project: Doc. Ref. No./Ver.:

Part No. & Issue Level: A753182

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