Technical-Manual_AGS-419SGFlushline_Capral_2021_03_01

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419 Flushline Single Glazed

Index

TECHNICAL MANUAL HISTORY History..


Manual History 1
FEATURES & BENEFITS Section 1..
Features & Benefits 1
PRODUCT SPECIFICATIONS – 100mm Frame Section 2a..
Product Specifications 1
Structural & Water Test Report Summary 9510S1.1 – F/F/F.F/F/F 2
Water Test Report Summary 9962S6 – F.F/F 3
Structural & Water Test Report Summary 8001S7 – A/F.A/F 4
Structural & Water Test Report Summary C012-032 – F.F 5
Structural & Water Test Report Summary C012-033 – F.F 6
Structural & Water Test Report Summary C012-036 – F.F 7
Structural & Water Test Report Summary C012-037 – F.F 8
Structural & Water Test Report Summary C012-038 – F.F 9
Structural & Water Test Report Summary C012-039 – F.F 10
Structural & Water Test Report Summary C012-040 – F.F 11
Structural & Water Test Report Summary C014-036 – F.F 12
Structural & Water Test Report Summary C014-037 – F.F 13
Structural & Water Test Report Summary C014-038 – F.F 14
Structural & Water Test Report Summary C014-039 – F.F 15
Structural & Water Test Report Summary C014-063 – F/F 16
Structural & Water Test Report Summary C014-064 – F/F 17
Structural & Water Test Report Summary C014-065 – F/F 18
Structural & Water Test Report Summary C014-066 – F/F 19
Structural & Water Test Report Summary C014-082 – F/F 20
Structural & Water Test Report Summary C014-083 – F/F 21
Structural & Water Test Report Summary C014-084 – F/F 22
Structural & Water Test Report Summary C014-085 – F/F 23
Structural & Water Test Report Summary C019-023 – F.F 24
Bushfire Test Report Summary 44400500.1 – F 25
Cyclonic Impact Test Report Summary 2012-016-S10 - F 26
Acoustic Test Report Summary 4238-R20 & 4238-R21 – F.F 27
Acoustic Test Report Summary 4870-R27 – F.F 28
Acoustic Test Report Summary TL620 – F 29
Acoustic Opinions 30

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Index - Page 1


419 Flushline Single Glazed
Index

PRODUCT SPECIFICATIONS – 100mm Frame Cont. Section 2a..


Span Table – Mullion EP2224 / EP2213 31
Span Table – Split Mullion E19859 / E19860 32
Span Table – Spliced Split Mullion E19859 / E19860 / E34294 / E34294 33
Span Table – Heavy Split Mullion EP2433 / E19860 34
Span Table – Corner Mullion EP18084 / EP18083 / EP18084 35
Span Table – Structural Mullion EP2223 36
Span Table – Structural Split Mullion E30057 / E30058 37
Span Table – Heavy Structural Split Mullion E31343 / E30058 38
Span Table – Internal Transom EP2230 / EP2224 39
Span Table – Cover Transom EP2383 40
Span Table – External Transom EP2221 / EP2224 41
Span Table – Structurally Transom EP2223 42
Maximum Glass Thickness Table - Internal Transom EP2230 / EP2224 43
Maximum Glass Thickness Table - Cover Transom EP2383 44
Maximum Glass Thickness Table - External Transom EP2221 / EP2224 45
Maximum Glass Thickness Table - Structurally Transom EP2223 46
PRODUCT SPECIFICATIONS – 150mm Frame Section 2b..
Product Specifications 1
Structural & Water Test Report Summary 9708S1 – F.F.F 2
Structural & Water Test Report Summary 9708S2 – F.F.F 3
Structural & Water Test Report Summary 9708S3 – F/F.F/F.F/F 4
Structural & Water Test Report Summary 20221S1/REP – F.F 5
Structural & Water Test Report Summary C09-013 – F/F.F/A/F 6
Structural & Water Test Report Summary C09-014 – F/F.F/A/F 7
Structural & Water Test Report Summary C09-015 – F/F.F/A/F 8
Structural & Water Test Report Summary C010-002 – F/F.F/A/F 9
Structural & Water Test Report Summary C010-016 – F/F.F/F/F 10
Structural & Water Test Report Summary C014-023 – F.F 11
Structural & Water Test Report Summary C014-024 – F.F 12
Structural & Water Test Report Summary C014-025 – F.F 13
Structural & Water Test Report Summary C014-026 – F.F 14
Structural & Water Test Report Summary C014-027 – F.F 15
Structural & Water Test Report Summary C014-028 – F.F 16
Structural & Water Test Report Summary C014-029 – F.F 17
Structural & Water Test Report Summary C014-033 – F.F 18
Structural & Water Test Report Summary C014-057 – F/F 19
Structural & Water Test Report Summary C014-058 – F/F 20
Structural & Water Test Report Summary C014-059 – F/F 21
Structural & Water Test Report Summary C014-060 – F/F 22
Structural & Water Test Report Summary C014-077 – F/F 23
Structural & Water Test Report Summary C014-078 – F/F 24
Structural & Water Test Report Summary C014-079 – F/F 25
Structural & Water Test Report Summary C014-081 – F/F 26
Acoustic Opinions 27

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Index - Page 2 01-03-2021 ©


419 Flushline Single Glazed
Index

PRODUCT SPECIFICATIONS – 150mm Frame Cont. Section 2b..


Span Table – Mullion EP2214 / EP2219 28
Span Table – R2 Split Mullion EP19069 / EP19070 29
Span Table – Split Mullion E30234 / E30235 30
Span Table – Spliced Split Mullion E30234 / E30235 / E34295 / E34295 31
Span Table – Structural Split Mullion E31950 / E31951 32
Span Table – Internal Transom EP2229 / EP2219 33
Span Table – Cover Transom EP2382 34
Span Table – External Transom EP2220 / EP2219 35
Span Table – Structural Transom EP2222 36
Maximum Glass Thickness Table – Internal Transom EP2229 / EP2219 37
Maximum Glass Thickness Table – Cover Transom EP2382 38
Maximum Glass Thickness Table – External Transom EP2220 / EP2219 39
Maximum Glass Thickness Table – Structural Transom EP2222 40

EXTRUSIONS Section 3..


Extrusions – 100mm Frame 1-7
Extrusions – 150mm Frame 8 - 13
Extrusion Data 14 - 15

COMPONENTS Section 4..


Components 1

CONFIGURATIONS Section 5..


Configuration 1

ARRANGEMENT DETAILS Section 6..


100mm Frame
Vertical Arrangement 01, 02 & 03 – 100mm Head, Transoms & Sills 1
Vertical Arrangement 01, 02 & 03 – 100mm Inside Head, Transoms & Sills 2
Vertical Arrangement 02 & 03 – 100mm Structural Transoms 3
Vertical Arrangement 01 & 04 – 100mm Alternate Head & Jamb Fixings 4
Horizontal Arrangement 04, 05 & 06 – 100mm Jambs & Mullions 5
Horizontal Arrangement 04, 05 & 06 – 100mm Inside Jambs & Mullions 6
Horizontal Arrangement 04 & 05 – 100mm Structural Mullions 7
Horizontal Arrangement – 100mm Corner Post & Mullion 8
150mm Frame
Vertical Arrangement 01, 02 & 03 – 150mm Head, Transoms & Sills 9
Vertical Arrangement 01, 02 & 03 – 150mm Structural Transom 10
Vertical Arrangement 01 & 03 – 150mm Spandrel Sub Frame 11
Horizontal Arrangement 04 & 05 – 150mm Jambs & Mullions 12
Horizontal Arrangement 05 & 06 – 150mm Structural Mullion 13

GLAZING DETAILS Section 7..


Glazing Details 1

CUTTING FORMULAS & BOMs Section 8..


Refer to Arrangements (Section 6) for dimensions

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Index - Page 3


419 Flushline Single Glazed
Index

ASSEMBLY DETAILS Section 9..


Assembly – Head & Sills 1
Assembly – Transoms 2
Assembly – 150mm R2 Mullion Clip & Structural Mullions 3
Assembly – Glazing 4

MACHINING DETAILS Section 10..


100mm Frame
Machining – 100mm Jambs & Mullions 1
Machining – 100mm Inside Jambs & Mullions 2
Machining – 100mm Corner Mullion 3
Machining – 100mm Corner Mullion Coupler 4
Machining – 100mm Head/Sill/Transom for Corner Mullion 5
Machining – 100mm Internal Sill & Transom Drainage 6
Machining – 100mm Cover Sill & Transom Drainage 7
Machining – 100mm External Sill & Transom Drainage 8
Machining – 100mm Fixing Adaptor 9
Machining – 100mm Spandrel Sub Frame 10
Machining – 100mm Head & Sills for Split Structural Mullion 11
150mm Frame
Machining – 150mm Jambs & Mullions 12
Machining – 150mm Inside Jambs & Mullions 13
Machining – 150mm Internal Sill & Transom Drainage 14
Machining – 150mm Cover Sill & Transom Drainage 15
Machining – 150mm External Sill & Transom Drainage 16
Machining – 150mm Spandrel Sub Head & Frame 17
Machining – 150mm Head & Sills for Split Structural Mullion 18

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Index - Page 4 01-03-2021 ©


419 Flushline Single Glazed
Index

IMPORTANT CONDITIONS ..
By using this manual you agree to the following:

DISCLAIMER ..
Whilst best efforts have been made to ensure the details contained herein are accurate and correct, Capral is not
responsible for any loss or damage whatsoever arising as a result of any errors contained in this manual. Interpretation of
standards or codes within this manual is Capral’s interpretation of such codes. Responsibility for code compliance remains
with the user of this manual. In some cases product specifications may vary without notice. Users should not act or rely
upon any information contained in this manual without obtaining appropriate professional advice relating to their particular
circumstances. To the maximum extent permitted by law Capral disclaims all liability for loss or damage suffered by anyone
who acts or fails to act in reliance of this manual.

COPYRIGHT ..
This manual remains the property of Capral and contains information which is the subject of copyright. The manual or any
part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral. The manual is
to be returned to Capral on request.

CAPRAL SUPPLY TERMS ..


Refer to www.capral.com.au/Terms-of-Trade for Capral’s Terms and Conditions of Sale for terms of supply by Capral of its
products.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Index - Page 5


419 Flushline Single Glazed
Technical Manual History

The table below is a summary of this manual’s update history. Contact Capral for details of past updates.

RELEASE DATE UPDATE SUMMARY


01-06-2012 First Release
2012 - 2013 General, test report, span table & structural mullion updates
01-05-2015 Female Mullion updated
01-04-2016 250mm Frame removed. Inside glazed configurations added
01-11-2016 Span Tables Updated
01-12-2017 Bush Fire test report added
01-04-2018 New Extrusion & Component
01-06-2018 Spandrel Sub Frame added
01-11-2018 Spandrel details updated
01-09-2019 Drainage & Test information updated
01-02-2020 Corner Mullion added
01-06-2020 Component & glazing details updated
01-08-2020 Acoustic Test Reports & Opinions added

The table below shows the details of the latest manual update.

MANUAL RELEASE – 01-03-2021


DESCRIPTION AFFECTED PAGES
Alt. 10mm glazing option added 7.1
100mm Test Report Summaries updated 2a.2-24
100mm R2 Frame EP19055 added 3.2, 14 ~ 6.4, 6 ~ 10.1, 2, 5
2b.29 ~ 3.11, 15 ~ 6.12
150mm R2 Split Mullions EP19069 & EP19070 and Mullion clip EP19071
~ 7.1 ~ 9.3 ~ 10.12, 13

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Manual History - Page 1


419 Flushline Single Glazed
Features & Benefits

__________________________________________________________________________________________

ƒ 21mm Pocket 100mm & 150mm Frame ƒ Window Energy Rating Scheme (WERS) data
available; www.wers.net
ƒ Single Glazed Options (up to 12mm)
ƒ Acoustic Sound insulation Rating (Rw (C;Ctr))
ƒ Internal or external glazing options up to 37 (-1;-3)*

ƒ Exclusively designed components to improve ƒ Bushfire tested to BAL40*


the system’s performance and function
ƒ Compatible with
ƒ NATA tested to Australian Standards 215 & 225 Series Door
(AS2047) 900 Sliding Door
35 & 50 Series Windows
ƒ Serviceability Limit State (SLS) Euro Window
Pressures up to 6000Pa*
Ultimate Limit State (ULS) ƒ Double Glazed & Acoustic frames also
Pressures up to 11,100Pa* available
Water Performance up to 1500Pa* * Refer to Section 2 for specific details and
limitations.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-12-2017
01-03-2021 Section 1 - Page 1
419 Flushline Single Glazed
Product Specifications – 100mm Frame

SIZE LIMITATIONS

Mullion Height Mullion Spacing


Minimum: 600mm Minimum: 300mm
Maximum: 3800mm Maximum: 2400mm

Transom Width Transom Spacing


Minimum: 300mm Minimum: 300mm
Maximum: 3000mm Maximum: 1500mm

NOTE: Refer to the information below & Span Tables to check the maximum sizes that can be achieved for the
assigned performance requirements of the installation. Contact your Account Manager for any requirements
outside these limitations.

SERVICEABILITY PRESSURE & WATER PERFORMANCE


The Serviceability Pressures listed in the Span Tables have not been limited by a water performance.
Where water performance is necessary the product should be limited to the following maximum water ratings or
serviceability pressures:

Max. Water Max. Serviceability


Configuration Sill Transom Pressure (Pa)
Rating (Pa)
(Max. Water Rating / 30%)

F . F/F EP2383 / E34084 EP2383 / E34084 1500 5000

A/F . A/F EP2221 / EP2224 EP2221 / EP2224 / EP2231 900 3000

F.F EP2231 / EP2221 - 1500 5000

F.F E34084 / EP2383 - 1200 4000

F.F EP2226 / EP2230 - 900 3000

F/F EP2230 / EP2226 / EP2224 EP2230 / EP2226 / EP2224 600 2000

F/F EP2383 / E34084 EP2383 / E34084 455 1516

F/F EP2231 / EP2221 / EP2224 EP2231 / EP2221 / EP2224 600 2000

F/F EP2231 / EP2221 / EP2224 EP2223 600 2000

Note: The use of a standard Subsill has been assumed for the Water Performance Ratings listed above.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 1
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 9510S1.1


Performed by: Ian Bennie & Associates, Victoria – July, 1995
Test Drawing Number: 277/S1 & 277/S2

Configuration: F / F / F . F /F / F
Glass: 6mm Clear Float / 12mm Air / 6mm Clear Float & 6mm Clear Float
Glazing: Roll in Wedges Outside & Continuous Silicone Seal Inside

Approved to Standard: AS2047-1977


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E33693 / E33696 1000Pa @ L/249 1000Pa @ L/255
(2935mm Span) 910Pa @ L/275 1000Pa @ L/255

Transom: E34293 (EP7717) 1000Pa @ L/1775 1000Pa @ L/1719


(1301mm Span) 1000Pa @ L/1775 1000Pa @ L/1719

AIR INFILTRATION RESULTS:


0.23L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.09L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: E34292 (EP2383) 500Pa Pressure for a period of 15mins
Transom: E34293 (EP7717)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1500Pa 1500Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 2 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

WATER - TEST REPORT NUMBER: 9962S6


Performed by: Ian Bennie & Associates, Victoria – December, 1999
Test Drawing Number: 419-001

Configuration: F.F/F
Glass: 6mm Clear Float
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

AIR INFILTRATION RESULTS:


0.06L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.06L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill : EP2383 / E34084 / EN6523 1500Pa Pressure for a period of 15mins
Transom: EP2383 / E34084

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 3
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 8001S7


Performed by: Ian Bennie & Associates, Victoria – June, 2008
Test Drawing Number: 31-347

Configuration: A/F.A/F
Glass: 4mm Toughened (Awning), 5mm Toughened (Fixed Light)
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2433 / E19860 3530Pa @ L/580 3520Pa @ L/584
(1546mm Span) 3530Pa @ L/580 3520Pa @ L/584

Transom: EP2221 / EP2224 / EPD0285 / EP2231 3530Pa @ L/847 3520Pa @ L/1458


(1110mm Span) 3530Pa @ L/847 3520Pa @ L/1458

Sash Rail: EPD0194 3530Pa @ L/1399 3520Pa @ L/986


(986mm Span) 3530Pa @ L/1399 3520Pa @ L/986

AIR INFILTRATION RESULTS:


0.25L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.25L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: E19861 / EP2224 / EQ3377 900Pa Pressure for a period of 15mins
Transom: EP2221 / EP2224 / EPD0285 / EP2231

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
7800Pa 7800Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 4 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-032


Performed by: Capral Technology Solutions Group, Victoria – June, 2012
Test Drawing Number: 31-563

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E19859 / E19860 4515Pa @ L/290 4509Pa @ L/280
(1760mm Span) 4515Pa @ L/290 4509Pa @ L/280

AIR INFILTRATION RESULTS:


0.40L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.28L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EQ3377 904Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
7056Pa 7086Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 5
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-033


Performed by: Capral Technology Solutions Group, Victoria – June, 2012
Test Drawing Number: 31-564

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2213 / EP2224 3002Pa @ L/229 3030Pa @ L/278
(1760mm Span) 2437Pa @ L/286 3030Pa @ L/278

AIR INFILTRATION RESULTS:


0.17L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.05L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EQ3377 1533Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
5269Pa 5267Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 6 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-036


Performed by: Capral Technology Solutions Group, Victoria – June, 2012
Test Drawing Number: 31-575

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Structurally Glazed (Mullion), Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2223 3021Pa @ L/208 3006Pa @ L/213
(1760mm Span) 2006Pa @ L/317 2510Pa @ L/254

AIR INFILTRATION RESULTS:


0.18L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.18L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EQ3377 607Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
4028Pa 4015Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 7
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-037


Performed by: Capral Technology Solutions Group, Victoria – July, 2012
Test Drawing Number: 31-574

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Structurally Glazed (Mullion), Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30057 / E30058 3017Pa @ L/232 3030Pa @ L/264
(1760mm Span) 2404Pa @ L/316 3030Pa @ L/264

AIR INFILTRATION RESULTS:


0.30L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.35L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: E34084 / EP2383 / EQ3377 1208Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
5092Pa 5112Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 8 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-038


Performed by: Capral Technology Solutions Group, Victoria – July, 2012
Test Drawing Number: 31-576

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E19859 / E19860 / E34294 / E34294 6033Pa @ L/255 6009Pa @ L/304
(1760mm Span) 6033Pa @ L/255 6009Pa @ L/304

AIR INFILTRATION RESULTS:


0.64L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.62L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: E2226 / EP2230 / EQ3377 902Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
10210Pa 8996Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 9
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-039


Performed by: Capral Technology Solutions Group, Victoria – July, 2012
Test Drawing Number: 31-577

Configuration: F . F
Glass: 10.38mm Laminated Glass
Glazing: Structurally Glazed (Mullion), Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E31343 / E30058 3643Pa @ L/207 3638Pa @ L/280
(1760mm Span) 3017Pa @ L/293 3638Pa @ L/280

AIR INFILTRATION RESULTS:


0.45L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.43L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: E34084 / EP2383 / EQ3377 601Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
5654Pa 5630Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 10 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C012-040


Performed by: Capral Technology Solutions Group, Victoria – July, 2012
Test Drawing Number: 31-578

Configuration: F . F
Glass: 6.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2433 / E19860 6018Pa @ L/260 6004Pa @ L/290
(1760mm Span) 6018Pa @ L/260 6004Pa @ L/290

AIR INFILTRATION RESULTS:


0.00L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.14L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EQ3377 1203Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
8501Pa 7697Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 11
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL - TEST REPORT NUMBER: C014-036


Performed by: Capral Technology Solutions Group, Victoria – Jun, 2014
Test Drawing Number: 31-745

Configuration: F . F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Split Mullion: E19859 / E19860 307Pa @ L/305 309Pa @ L/273
(3440mm Span) 307Pa @ L/305 309Pa @ L/273

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
807Pa 809Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 12 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C014-037


Performed by: Capral Technology Solutions Group, Victoria – Jun, 2014
Test Drawing Number: 31-746

Configuration: F . F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Split Mullion: E19859 / E19860 / E34294 / E34294 421Pa @ L/285 424Pa @ L/265
(3440mm Span) 421Pa @ L/285 424Pa @ L/265

AIR INFILTRATION RESULTS:


0.66L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.69L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP5693 / EP2221 / EP2231 463Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1058Pa 1051Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 13
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL - TEST REPORT NUMBER: C014-038


Performed by: Capral Technology Solutions Group, Victoria – Jun, 2014
Test Drawing Number: 31-747

Configuration: F . F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Split Mullion: EP2433 / E19860 423Pa @ L/289 428Pa @ L/280
(3440mm Span) 423Pa @ L/289 428Pa @ L/280

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1127Pa 1109Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 14 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-039


Performed by: Capral Technology Solutions Group, Victoria – Jun, 2014
Test Drawing Number: 31-751

Configuration: F . F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2213 / EP2224 271Pa @ L/267 272Pa @ L/276
(3440mm Span) 271Pa @ L/267 272Pa @ L/276

AIR INFILTRATION RESULTS:


0.57L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.56L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2221 / EP2231 / EP5693 200Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
662Pa 659Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 15
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-063


Performed by: Capral Technology Solutions Group, Victoria – Oct, 2014
Test Drawing Number: 31-784

Configuration: F / F
Glass: 10.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2230 / EP2226 / EP2224 653Pa @ L/292 655Pa @ L/285
(2920mm Span) 653Pa @ L/292 655Pa @ L/285

AIR INFILTRATION RESULTS:


0.04L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.02L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2230 / EP2226 / EP5694 454Pa Pressure for a period of 15mins
Transom: EP2230 / EP2226 / EP2224

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1160Pa 1160Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 16 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-064


Performed by: Capral Technology Solutions Group, Victoria – Oct, 2014
Test Drawing Number: 31-785

Configuration: F / F
Glass: 10.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2383 / E34084 532Pa @ L/261 534Pa @ L/263
(2920mm Span) 532Pa @ L/261 534Pa @ L/263

AIR INFILTRATION RESULTS:


0.02L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.02L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2383 / E34084 / EP5693 455Pa Pressure for a period of 15mins
Transom: EP2383 / E34084

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
904Pa 904Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 17
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-065


Performed by: Capral Technology Solutions Group, Victoria – Oct, 2014
Test Drawing Number: 31-786

Configuration: F / F
Glass: 10.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2231 / EP2221/ EP2224 501Pa @ L/279 503Pa @ L/302
(2920mm Span) 501Pa @ L/279 503Pa @ L/302

AIR INFILTRATION RESULTS:


0.48L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.00L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EP5693 454Pa Pressure for a period of 15mins
Transom: EP2231 / EP2221/ EP2224

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1106Pa 1102Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 18 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-066


Performed by: Capral Technology Solutions Group, Victoria – Oct, 2014
Test Drawing Number: 31-787

Configuration: F / F
Glass: 10.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2223 419Pa @ L/274 417Pa @ L/289
(2920mm Span) 419Pa @ L/274 417Pa @ L/289

AIR INFILTRATION RESULTS:


0.14L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.01L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2221 / EP5693 202Pa Pressure for a period of 15mins
Transom: EP2223

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
737Pa 737Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 19
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-082


Performed by: Capral Technology Solutions Group, Victoria – Dec, 2014
Test Drawing Number: 31-802

Configuration: F / F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2383 / E34084 3621Pa @ L/271 3614Pa @ L/292
(1732mm Span) 3621Pa @ L/271 3614Pa @ L/292

AIR INFILTRATION RESULTS:


0.54L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.24L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2383 / E34084 / EP5693 302Pa Pressure for a period of 15mins
Transom: EP2383 / E34084

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
4500Pa 4502Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 20 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-083


Performed by: Capral Technology Solutions Group, Victoria – Dec, 2014
Test Drawing Number: 31-803

Configuration: F / F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2224 / EP2226 2501Pa @ L/509 2504Pa @ L/504
(1732mm Span) 2501Pa @ L/509 2504Pa @ L/504

AIR INFILTRATION RESULTS:


0.73L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.15L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2230 / EP2226 / EN5693 600Pa Pressure for a period of 15mins
Transom: EP2230 / EP2226

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2503Pa 2501Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 21
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-084


Performed by: Capral Technology Solutions Group, Victoria – Dec, 2014
Test Drawing Number: 31-811

`
Configuration: F / F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2221/ EP2224 / EP2231 2810Pa @ L/285 2803Pa @ L/337
(1732mm Span) 2810Pa @ L/285 2803Pa @ L/337

AIR INFILTRATION RESULTS:


0.05L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.03L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2221 / EP2231 / EP5693 603Pa Pressure for a period of 15mins
Transom: EP2221/ EP2224 / EP2231

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
5213Pa 2509Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 22 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-085


Performed by: Capral Technology Solutions Group, Victoria – Dec, 2014
Test Drawing Number: 31-805

Configuration: F / F
Glass: 10mm Toughened Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)
Glazing: Structurally Glazed (Transom)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)


Assessed to Standard: AS4420-2016 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2223 2001Pa @ L/363 2024Pa @ L/384
(1732mm Span) 2001Pa @ L/363 2024Pa @ L/384

AIR INFILTRATION RESULTS:


0.05L/s.m2 @ 75Pa Positive Test Pressure Achieved Low Air Infiltration Level
0.02L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2221 / EP2231 / EP5693 600Pa Pressure for a period of 15mins
Transom: EP2223

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
3400Pa 3409Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2a - Page 23
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C019-023


Performed by: Capral Technology Solutions Group, Victoria – Sept, 2019
Test Drawing Number: 32-243

Configuration: F . F
Glass: 6.38mm Laminated Glass
Glazing: Captive Wedges (internal), Roll in Wedges (external)

Approved to Standard: AS4420-2016 (as called up by AS2047-2014)

WATER PENETRATION RESULTS:


Sill: EP2230, EP2226, EP18194 907Pa Pressure for a period of 15mins

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 24 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary
BAL 40 BUSHFIRE TESTING - TEST REPORT NUMBER: 44400500.1
- ASSESSMENT REPORT: 52627900.1a
Performed by: Exova Warringtonfire, Victoria – March, 2017
Test Drawing Number: 31-920

Captive Wedge: Captive Glazing Wedge - 300010


Glazing Wedge: Glazing Wedge - 300011

Approved to Standard: AS1530.8.1 – 2018


Reference 16.9.2(b) of AS1530.8.1 – 2018: “Where single glazing is tested, the glazing may be the same or thicker glazing of the same
type and the glazing may be multiple glazing where the fire side pane is the same or thicker than tested.”

TEST RESULTS:
Performance Criteria Time to Failure (min) Position of Failure
Formation of through-gaps greater than 3mm. No Failure -
Sustained failure for 10sec. on the non-fire side. No Failure -
Flaming on the fire –exposed side at the end of the 60min.
No Failure -
test period.
Radiant heat flux 365mm from the non-fire exposed side
No Failure -
exceeding 15kW/m2.
Mean and maximum temperature rises greater than 140K & No applicable for glazed
-
180K. elements.
Radiant heat flux 250mm from the specimen, greater than
No Failure -
3kW/m2 between 20mins. and 60mins.
Mean and maximum temperature of internal faces
Not applicable for glazed
exceeding 250ºC and 300ºC respectively between 20mins. -
elements.
and 60mins. after commencement of test.
Crib Class A Peak Heat Flux 40 kW/m2
Test Result BAL-A40

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-12-2017
01-03-2021 Section 2a - Page 25
419 Flushline Single Glazed
Test Report Summary
CYCLONIC IMPACT TESTING - TEST REPORT NUMBER: 2012-016-S10
Performed by: Ian Bennie and Associates, Victoria – April, 2012
Test Drawing Number: 31-531

Configuration: 419 Flushline 100mm SG Frame in Sub Frame


Glass: 12.4mm Stormshield Gen II Laminate
Glazing: Wet Glazed

Results are on an “observe and report” basis only as compliance criteria is not clearly specified in AS1170

Minor Impact
Impactor: 8mm steel ball of mass 2.00 grams
Impact Speed: 38.4m/s, 38.6m/s, 38.8m/s, 38.6m/s, 38.4m/s
Impact Location: At centre of glass
Result: The front face of the glass had localised cracking and spalling, which expanded slightly with each impact.
No spalling or cracking was observed on the centre or back face at any stage of the test.

Major Impact
Impactor: 100mm x 50mm Hardwood projectile of mass 4.00kg
Impact Speed: 38.2m/s
Impact Location: At centre of glass
Result: Both layers of glass fractured and there was significant spalling off the front and
back faces of the sample. The interlayer was torn with the approximate extent shown in the
figure below. There was no evidence of the glass pulling out of the glazing sealant and the
impactor did not penetrate through the sample.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 26 01-12-2017


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

ACOUSTIC
Performed by: Day Design Consulting Acoustical Engineers, New South Wales – February, 2010
Test Drawing Number: 31-392

Configuration: F.F

Approved to Standard: AS1191-2002

TEST REPORT NUMBER: 4238-R20


TEST SAMPLE DETAILS:
Glass: 10.5mm Vlam Hush Laminated
Glazing: 300007 6.5mm Gap Captive Wedge; 301232 4.5mm Gap Wedge
Seal: Continuous Silicone seal around perimeter and Sub Sill

SOUND INSULATION RATING:


Rw (C;Ctr): 37 (-1; -3)

TEST REPORT NUMBER: 4238-R21


TEST SAMPLE DETAILS:
Glass: 6.38mm Laminated
Glazing: 300011 7.5mm Gap Wedge
Seal: Continuous Silicone seal around perimeter and Sub Sill

SOUND INSULATION RATING:


Rw (C;Ctr): 32 (-1; -2)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-06-2012
01-03-2021 Section 2a - Page 27
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

ACOUSTIC
Performed by: Day Design Consulting Acoustical Engineers, New South Wales – October, 2012
Test Drawing Number: 31-593

Configuration: F.F

Approved to Standard: AS1191-2002

TEST REPORT NUMBER: 4870-R27


TEST SAMPLE DETAILS:
Glass: 6.5mm Vlam Hush Laminated
Glazing: 300011 7.5mm Gap Wedge
Seal: 316051 Co-Extruded Mullion Seal;
Continuous Silicone seal around perimeter and Sub Sill

SOUND INSULATION RATING:


Rw (C;Ctr): 35 (-1; -4)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 28 01-06-2012


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

ACOUSTIC
Performed by: CSIRO Acoustic Test Lab, Clayton, Victoria – November, 2017
Test Drawing Number: 31-998

Configuration: F

Approved to Standard: AS1191-2002

TEST REPORT NUMBER: TL620-17-1


TEST SAMPLE DETAILS:
Glass: 10.5mm Vlam Hush Laminate
Glazing: Continuous Silicone Seal

SOUND INSULATION RATING:


Rw (C;Ctr): 37 (-0; -2)

TEST REPORT NUMBER: TL620-18-1


TEST SAMPLE DETAILS:
Glass: 11.52mm Laminate
Glazing: Continuous Silicone Seal

SOUND INSULATION RATING:


Rw (C;Ctr): 34 (-1; -2)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-06-2012
01-03-2021 Section 2a - Page 29
419 Flushline Single Glazed
Test Report Summary – 100mm Frame

ACOUSTIC OPINION
Acoustic opinions are theoretical estimates of performance, these opinions are based on physical test
data with variations assessed such as glass, size or configuration.
Opinion Estimated to be within 1 degree of +- 1dB

Configuration: F.F

ACOUSTIC OPINION NUMBER: 5797-1.1L


Performed by: Day Design, Consulting Acoustical Engineers
Completed: September, 2015
Test reports referenced: 4238-21 & 4238-27

SAMPLE DETAILS:
Glass: 6mm Float
Glazing Wedge: 300011 7.5mm Gap Glazing Wedge; 300011 7.5mm Gap Glazing Wedge
Mullion Seal: 316051 Expansion Joint Seal

SOUND INSULATION RATING:


Rw (C;Ctr): 30 (-2;-3)

ACOUSTIC OPINION NUMBER: 5797-16.1L


Performed by: Day Design, Consulting Acoustical Engineers
Completed: July, 2019
Test reports referenced: 4238-19, 4238-21 & 4238-28

SAMPLE DETAILS:
Glass: 12.38mm Laminated
Glazing Wedge: 301232 4.5mm Gap Glazing Wedge; 301232 4.5mm Gap Glazing Wedge
Mullion Seal: 316051 Expansion Joint Seal

SOUND INSULATION RATING:


Rw (C;Ctr): 36 (-1;-2)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 30 01-06-2012


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
MULLION - EP2224 / EP2213

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.253 0.852 0.658 0.546 0.477 0.433 0.405
3000
U 2.729 1.851 1.422 1.175 1.020 0.920 0.856
S (L/250) 1.389 0.946 0.732 0.609 0.534 0.487 0.458
2900
U 2.924 1.985 1.528 1.266 1.102 0.998 0.934
S (L/250) 1.545 1.054 0.817 0.683 0.601 0.550 0.521
2800
U 3.139 2.134 1.646 1.367 1.195 1.087 1.023
S (L/250) 1.725 1.179 0.917 0.769 0.679 0.625 0.596
2700
U 3.380 2.302 1.779 1.482 1.301 1.190 1.128
S (L/250) 1.935 1.326 1.033 0.870 0.772 0.716 0.688
2600
U 3.650 2.490 1.930 1.613 1.422 1.309 1.252
S (L/250) 2.181 1.497 1.171 0.990 0.884 0.825 0.801
2500
U 3.954 2.702 2.100 1.763 1.563 1.449 1.399
S (L/250) 2.470 1.700 1.334 1.133 1.019 0.959 0.941
2400
U 4.297 2.943 2.295 1.935 1.726 1.614 1.578
S (L/250) 2.812 1.941 1.530 1.307 1.184 1.126 1.115
2300
U 4.688 3.219 2.519 2.135 1.919 1.813 1.793
S (L/250) 3.000 2.231 1.767 1.520 1.389 1.336 1.332
2200
U 5.135 3.536 2.779 2.370 2.149 2.055 2.049
S (L/250) 3.000 2.583 2.057 1.783 1.647 1.605 1.605
2100
U 5.200 3.903 3.084 2.649 2.426 2.355 2.355
S (L/250) 3.000 3.000 2.416 2.113 1.975 1.951 1.951
2000
U 5.200 4.332 3.443 2.983 2.767 2.727 2.727
S (L/250) 3.000 3.000 2.866 2.534 2.403 2.395 2.395
1900
U 5.200 4.838 3.872 3.390 3.193 3.180 3.180
S (L/250) 3.000 3.000 3.000 3.000 2.973 2.973 2.973
1800
U 5.200 5.200 4.391 3.893 3.740 3.740 3.740
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1700
U 5.200 5.200 5.028 4.530 4.440 4.440 4.440
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 31
419 Flushline Single Glazed
Span Table - 100mm Frame
SPLIT MULLION - E19859 / E19860

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 4500Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.268 0.861 0.662 0.547 0.475 0.428 -
3200
U 2.979 2.016 1.545 1.271 1.097 0.982 -
S (L/250) 1.396 0.949 0.731 0.605 0.527 0.476 0.444
3100
U 3.177 2.152 1.651 1.361 1.178 1.058 0.980
S (L/250) 1.542 1.049 0.810 0.673 0.587 0.533 0.499
3000
U 3.395 2.302 1.769 1.462 1.269 1.144 1.065
S (L/250) 1.709 1.164 0.901 0.750 0.657 0.599 0.564
2900
U 3.637 2.469 1.901 1.574 1.371 1.241 1.161
S (L/250) 1.901 1.297 1.006 0.840 0.739 0.677 0.641
2800
U 3.905 2.655 2.048 1.701 1.487 1.352 1.273
S (L/250) 2.123 1.451 1.128 0.946 0.836 0.770 0.734
2700
U 4.205 2.863 2.214 1.844 1.618 1.480 1.404
S (L/250) 2.381 1.631 1.272 1.070 0.950 0.881 0.847
2600
U 4.541 3.097 2.400 2.007 1.769 1.628 1.557
S (L/250) 2.683 1.842 1.441 1.218 1.088 1.016 0.985
2500
U 4.918 3.361 2.613 2.193 1.944 1.802 1.741
S (L/250) 3.039 2.092 1.642 1.395 1.254 1.181 1.158
2400
U 5.346 3.661 2.855 2.407 2.147 2.008 1.963
S (L/250) 3.461 2.389 1.883 1.609 1.458 1.386 1.373
2300
U 5.832 4.004 3.134 2.656 2.387 2.255 2.230
S (L/250) 3.965 2.746 2.175 1.871 1.710 1.644 1.640
2200
U 6.388 4.398 3.457 2.949 2.673 2.556 2.548
S (L/250) 4.500 3.178 2.532 2.195 2.026 1.975 1.975
2100
U 7.000 4.855 3.836 3.295 3.018 2.930 2.930
S (L/250) 4.500 3.708 2.973 2.601 2.431 2.401 2.401
2000
U 7.000 5.389 4.283 3.711 3.442 3.392 3.392
S (L/250) 4.500 4.365 3.527 3.118 2.957 2.947 2.947
1900
U 7.000 6.018 4.816 4.217 3.972 3.956 3.956
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 32 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
SPLICED SPLIT MULLION - E19859 / E19860 / E34294 / E34294

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 6000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.004 0.678 0.517 0.423 - - -
3800
U 2.802 1.888 1.437 1.172 - - -
S (L/250) 1.088 0.735 0.562 0.460 - - -
3700
U 2.957 1.993 1.519 1.240 - - -
S (L/250) 1.182 0.799 0.611 0.502 0.432 - -
3600
U 3.125 2.108 1.608 1.314 1.126 - -
S (L/250) 1.287 0.871 0.667 0.548 0.473 0.422 -
3500
U 3.308 2.233 1.704 1.396 1.197 1.063 -
S (L/250) 1.405 0.951 0.729 0.601 0.519 0.465 0.428
3400
U 3.507 2.369 1.811 1.485 1.276 1.136 1.041
S (L/250) 1.537 1.042 0.800 0.660 0.572 0.513 0.474
3300
U 3.726 2.519 1.927 1.583 1.363 1.217 1.118
S (L/250) 1.688 1.145 0.881 0.728 0.632 0.569 0.528
3200
U 3.965 2.683 2.056 1.691 1.460 1.307 1.206
S (L/250) 1.858 1.262 0.973 0.806 0.701 0.634 0.591
3100
U 4.228 2.864 2.197 1.811 1.568 1.408 1.304
S (L/250) 2.052 1.396 1.078 0.895 0.782 0.709 0.664
3000
U 4.518 3.064 2.355 1.945 1.689 1.522 1.417
S (L/250) 2.274 1.549 1.198 0.998 0.875 0.797 0.750
2900
U 4.840 3.286 2.530 2.095 1.825 1.652 1.546
S (L/250) 2.530 1.726 1.338 1.118 0.984 0.901 0.853
2800
U 5.197 3.534 2.726 2.264 1.978 1.800 1.694
S (L/250) 2.826 1.932 1.501 1.259 1.112 1.024 0.977
2700
U 5.596 3.810 2.946 2.454 2.154 1.970 1.868
S (L/250) 3.169 2.171 1.692 1.424 1.265 1.172 1.127
2600
U 6.043 4.122 3.195 2.670 2.355 2.167 2.073
S (L/250) 3.571 2.452 1.917 1.621 1.448 1.352 1.311
2500
U 6.545 4.473 3.477 2.918 2.587 2.398 2.317
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 33
419 Flushline Single Glazed
Span Table - 100mm Frame
HEAVY SPLIT MULLION - EP2433 / E19860

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 6000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.011 0.683 0.521 0.427 - - -
3800
U 2.874 1.936 1.474 1.203 - - -
S (L/250) 1.096 0.741 0.566 0.464 - - -
3700
U 3.033 2.045 1.558 1.272 - - -
S (L/250) 1.191 0.805 0.616 0.506 0.435 - -
3600
U 3.205 2.162 1.649 1.348 1.155 - -
S (L/250) 1.297 0.877 0.672 0.552 0.476 0.425 -
3500
U 3.393 2.290 1.748 1.432 1.228 1.091 -
S (L/250) 1.415 0.959 0.735 0.605 0.523 0.468 0.431
3400
U 3.598 2.430 1.857 1.523 1.309 1.165 1.067
S (L/250) 1.549 1.050 0.807 0.665 0.576 0.517 0.478
3300
U 3.822 2.584 1.977 1.624 1.399 1.248 1.147
S (L/250) 1.701 1.154 0.888 0.734 0.637 0.574 0.532
3200
U 4.067 2.752 2.109 1.735 1.498 1.341 1.237
S (L/250) 1.872 1.272 0.980 0.812 0.707 0.639 0.595
3100
U 4.337 2.938 2.254 1.858 1.608 1.445 1.338
S (L/250) 2.068 1.407 1.086 0.902 0.788 0.715 0.669
3000
U 4.635 3.143 2.415 1.996 1.732 1.562 1.453
S (L/250) 2.292 1.561 1.208 1.006 0.882 0.803 0.756
2900
U 4.965 3.371 2.595 2.149 1.872 1.694 1.585
S (L/250) 2.549 1.740 1.349 1.127 0.991 0.908 0.860
2800
U 5.331 3.625 2.796 2.322 2.029 1.846 1.738
S (L/250) 2.847 1.946 1.513 1.268 1.121 1.032 0.984
2700
U 5.740 3.909 3.022 2.517 2.209 2.021 1.916
S (L/250) 3.194 2.188 1.705 1.435 1.275 1.181 1.136
2600
U 6.199 4.228 3.277 2.739 2.415 2.223 2.126
S (L/250) 3.599 2.471 1.932 1.633 1.459 1.362 1.321
2500
U 6.714 4.588 3.567 2.993 2.654 2.460 2.376
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 34 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
CORNER SPLIT MULLION -EP18084/EP1808/EP18084

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.802 1.213 0.921 0.750 0.638 0.561 0.505
4400
U 3.122 2.098 1.591 1.291 1.095 0.959 0.861
S (L/250) 2.073 1.396 1.063 0.866 0.739 0.651 0.588
4200
U 3.429 2.306 1.750 1.423 1.209 1.061 0.955
S (L/250) 2.402 1.620 1.234 1.008 0.862 0.762 0.691
4000
U 3.783 2.546 1.935 1.576 1.342 1.181 1.067
S (L/250) 2.804 1.893 1.445 1.183 1.014 0.900 0.820
3800
U 4.195 2.826 2.152 1.755 1.499 1.323 1.199
S (L/250) 3.000 2.232 1.708 1.402 1.206 1.074 0.983
3600
U 4.500 3.156 2.407 1.968 1.685 1.494 1.360
S (L/250) 3.000 2.658 2.038 1.679 1.450 1.298 1.195
3400
U 4.500 3.547 2.711 2.223 1.911 1.701 1.558
S (L/250) 3.000 3.000 2.461 2.035 1.766 1.591 1.476
3200
U 4.500 4.017 3.077 2.532 2.186 1.957 1.805
S (L/250) 3.000 3.000 3.000 2.501 2.184 1.982 1.855
3000
U 4.500 4.500 3.525 2.913 2.528 2.279 2.121
S (L/250) 3.000 3.000 3.000 3.000 2.749 2.517 2.384
2800
U 4.500 4.500 4.081 3.389 2.962 2.694 2.537
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 2.384
2600
U 4.500 4.500 4.500 3.998 3.525 3.244 2.537
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 2.384
2400
U 4.500 4.500 4.500 4.500 4.279 4.001 2.537
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 2.384
2200
U 4.500 4.500 4.500 4.500 4.500 4.500 2.537
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2000
U 4.500 4.500 4.500 4.500 4.500 4.500 3.379
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on theoretical section properties not on approved AS2047 testing data.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 35
419 Flushline Single Glazed
Span Table - 100mm Frame
STRUCTURAL MULLION - EP2223

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 0.604 0.411 - - - - -
3000
U 1.707 1.158 - - - - -
S (L/250) 0.670 0.456 - - - - -
2900
U 1.828 1.241 - - - - -
S (L/250) 0.745 0.508 - - - - -
2800
U 1.963 1.335 - - - - -
S (L/250) 0.832 0.569 0.442 - - - -
2700
U 2.114 1.439 1.113 - - - -
S (L/250) 0.933 0.639 0.498 0.419 - - -
2600
U 2.283 1.557 1.207 1.009 - - -
S (L/250) 1.052 0.722 0.565 0.477 0.426 - -
2500
U 2.473 1.690 1.313 1.102 0.977 - -
S (L/250) 1.191 0.820 0.644 0.547 0.492 0.463 0.454
2400
U 2.688 1.841 1.435 1.210 1.080 1.010 0.987
S (L/250) 1.356 0.936 0.738 0.631 0.571 0.543 0.538
2300
U 2.932 2.013 1.576 1.335 1.200 1.134 1.121
S (L/250) 1.554 1.076 0.852 0.733 0.670 0.644 0.643
2200
U 3.211 2.211 1.738 1.482 1.344 1.285 1.281
S (L/250) 1.792 1.246 0.992 0.860 0.794 0.774 0.774
2100
U 3.533 2.441 1.928 1.657 1.517 1.473 1.473
S (L/250) 2.081 1.453 1.165 1.019 0.953 0.941 0.941
2000
U 3.907 2.709 2.153 1.866 1.730 1.705 1.705
S (L/250) 2.437 1.711 1.382 1.222 1.159 1.155 1.155
1900
U 4.343 3.025 2.421 2.120 1.997 1.989 1.989
S (L/250) 2.880 2.034 1.658 1.485 1.434 1.434 1.434
1800
U 4.500 3.402 2.746 2.435 2.339 2.339 2.339
S (L/250) 3.000 2.445 2.016 1.834 1.802 1.802 1.802
1700
U 4.500 3.857 3.145 2.833 2.777 2.777 2.777
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 36 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
STRUCTURAL SPLIT MULLION - E30057 / E30058

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 0.784 0.534 0.412 - - - -
3000
U 2.106 1.428 1.097 - - - -
S (L/250) 0.869 0.592 0.458 - - - -
2900
U 2.256 1.532 1.179 - - - -
S (L/250) 0.967 0.660 0.512 0.427 - - -
2800
U 2.422 1.647 1.270 1.055 - - -
S (L/250) 1.080 0.738 0.574 0.481 0.425 - -
2700
U 2.608 1.776 1.373 1.144 1.004 - -
S (L/250) 1.212 0.830 0.647 0.544 0.484 0.448 0.431
2600
U 2.816 1.921 1.489 1.245 1.097 1.010 0.966
S (L/250) 1.365 0.937 0.733 0.620 0.553 0.517 0.501
2500
U 3.051 2.085 1.621 1.360 1.206 1.118 1.080
S (L/250) 1.546 1.064 0.835 0.710 0.638 0.601 0.589
2400
U 3.316 2.271 1.771 1.493 1.332 1.245 1.218
S (L/250) 1.761 1.215 0.958 0.819 0.742 0.705 0.698
2300
U 3.617 2.484 1.944 1.648 1.481 1.399 1.383
S (L/250) 2.017 1.397 1.106 0.952 0.870 0.836 0.834
2200
U 3.962 2.728 2.145 1.829 1.658 1.586 1.581
S (L/250) 2.326 1.617 1.288 1.116 1.031 1.005 1.005
2100
U 4.359 3.011 2.379 2.044 1.872 1.817 1.817
S (L/250) 2.702 1.887 1.513 1.323 1.237 1.221 1.221
2000
U 4.820 3.342 2.656 2.302 2.135 2.104 2.104
S (L/250) 3.000 2.221 1.794 1.586 1.505 1.499 1.499
1900
U 5.000 3.733 2.987 2.616 2.464 2.454 2.454
S (L/250) 3.000 2.640 2.153 1.928 1.861 1.861 1.861
1800
U 5.000 4.198 3.388 3.004 2.886 2.886 2.886
S (L/250) 3.000 3.000 2.617 2.381 2.340 2.340 2.340
1700
U 5.000 4.759 3.880 3.496 3.426 3.426 3.426
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 37
419 Flushline Single Glazed
Span Table - 100mm Frame
HEAVY STRUCTURAL SPLIT MULLION - E31343 / E30058

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3600Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 0.985 0.670 0.517 0.430 - - -
3000
U 2.601 1.764 1.355 1.120 - - -
S (L/250) 1.092 0.744 0.576 0.479 0.420 - -
2900
U 2.786 1.892 1.456 1.206 1.050 - -
S (L/250) 1.215 0.829 0.643 0.537 0.472 0.433 0.410
2800
U 2.992 2.034 1.569 1.303 1.139 1.036 0.975
S (L/250) 1.357 0.928 0.721 0.604 0.534 0.492 0.469
2700
U 3.221 2.193 1.696 1.413 1.240 1.134 1.075
S (L/250) 1.522 1.043 0.813 0.684 0.607 0.563 0.541
2600
U 3.478 2.373 1.839 1.537 1.355 1.247 1.193
S (L/250) 1.715 1.177 0.921 0.778 0.695 0.649 0.630
2500
U 3.768 2.575 2.001 1.680 1.489 1.381 1.334
S (L/250) 1.942 1.337 1.049 0.891 0.802 0.755 0.740
2400
U 4.095 2.805 2.187 1.844 1.645 1.538 1.504
S (L/250) 2.212 1.527 1.203 1.028 0.932 0.886 0.877
2300
U 4.468 3.067 2.401 2.035 1.829 1.728 1.709
S (L/250) 2.534 1.755 1.390 1.196 1.093 1.051 1.048
2200
U 4.893 3.369 2.649 2.259 2.048 1.958 1.952
S (L/250) 2.922 2.031 1.618 1.403 1.295 1.262 1.262
2100
U 5.384 3.719 2.939 2.524 2.312 2.245 2.245
S (L/250) 3.394 2.370 1.900 1.662 1.554 1.534 1.534
2000
U 5.600 4.128 3.281 2.843 2.637 2.598 2.598
S (L/250) 3.600 2.790 2.254 1.993 1.890 1.884 1.884
1900
U 5.600 4.610 3.690 3.230 3.043 3.031 3.031
S (L/250) 3.600 3.316 2.704 2.422 2.338 2.338 2.338
1800
U 5.600 5.185 4.184 3.710 3.564 3.564 3.564
S (L/250) 3.600 3.600 3.287 2.991 2.939 2.939 2.939
1700
U 5.600 5.600 4.792 4.317 4.231 4.231 4.231
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 38 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
INTERNAL TRANSOM - EP2230 / EP2224

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 3000Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 3.000 2.929 1.813 1.208 0.849 0.621 0.469
1500
U 4.500 3.390 2.412 1.818 1.425 1.151 0.950
S (L/250) 3.000 3.000 1.880 1.262 0.892 0.655 0.496
1400
U 4.500 3.486 2.510 1.905 1.501 1.216 1.006
S (L/250) 3.000 3.000 1.966 1.329 0.943 0.694 0.527
1300
U 4.500 3.619 2.632 2.010 1.590 1.292 1.072
S (L/250) 3.000 3.000 2.073 1.409 1.004 0.742 0.564
1200
U 4.500 3.794 2.784 2.138 1.698 1.383 1.150
S (L/250) 3.000 3.000 2.206 1.508 1.079 0.799 0.609
1100
U 4.500 4.020 2.972 2.294 1.828 1.493 1.243
S (L/250) 3.000 3.000 2.373 1.631 1.170 0.869 0.664
1000
U 4.500 4.308 3.207 2.486 1.987 1.626 1.357
S (L/250) 3.000 3.000 2.585 1.784 1.284 0.956 0.731
900
U 4.500 4.500 3.503 2.726 2.185 1.791 1.496
S (L/250) 3.000 3.000 2.857 1.979 1.429 1.066 0.816
800
U 4.500 4.500 3.881 3.031 2.435 2.000 1.673
S (L/250) 3.000 3.000 3.000 2.235 1.617 1.208 0.927
700
U 4.500 4.500 4.378 3.429 2.760 2.270 1.901
S (L/250) 3.000 3.000 3.000 2.580 1.871 1.400 1.075
600
U 4.500 4.500 4.500 3.965 3.197 2.633 2.207
S (L/250) 3.000 3.000 3.000 3.000 2.229 1.670 1.283
500
U 4.500 4.500 4.500 4.500 3.813 3.144 2.637
S (L/250) 3.000 3.000 3.000 3.000 2.770 2.077 1.598
400
U 4.500 4.500 4.500 4.500 4.500 3.915 3.286
S (L/250) 3.000 3.000 3.000 3.000 3.000 2.760 2.124
300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.369
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 39
419 Flushline Single Glazed
Span Table - 100mm Frame
COVER TRANSOM - EP2383

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 3000Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 3.000 2.382 1.475 0.983 0.691 0.505 -
1500
U 4.500 3.213 2.286 1.723 1.351 1.091 -
S (L/250) 3.000 2.443 1.530 1.027 0.725 0.532 0.403
1400
U 4.500 3.305 2.379 1.806 1.423 1.152 0.954
S (L/250) 3.000 2.528 1.599 1.081 0.767 0.565 0.429
1300
U 4.500 3.431 2.495 1.906 1.508 1.225 1.016
S (L/250) 3.000 2.640 1.686 1.146 0.817 0.604 0.459
1200
U 4.500 3.597 2.639 2.027 1.610 1.311 1.090
S (L/250) 3.000 2.787 1.794 1.227 0.878 0.650 0.496
1100
U 4.500 3.810 2.817 2.175 1.733 1.415 1.179
S (L/250) 3.000 2.977 1.930 1.326 0.952 0.707 0.540
1000
U 4.500 4.084 3.040 2.357 1.884 1.542 1.286
S (L/250) 3.000 3.000 2.103 1.451 1.045 0.778 0.595
900
U 4.500 4.435 3.320 2.584 2.071 1.698 1.419
S (L/250) 3.000 3.000 2.324 1.610 1.162 0.867 0.664
800
U 4.500 4.500 3.679 2.873 2.308 1.896 1.586
S (L/250) 3.000 3.000 2.615 1.818 1.315 0.983 0.754
700
U 4.500 4.500 4.150 3.250 2.616 2.152 1.802
S (L/250) 3.000 3.000 3.000 2.099 1.522 1.139 0.874
600
U 4.500 4.500 4.500 3.759 3.030 2.496 2.092
S (L/250) 3.000 3.000 3.000 2.496 1.813 1.358 1.044
500
U 4.500 4.500 4.500 4.477 3.615 2.981 2.500
S (L/250) 3.000 3.000 3.000 3.000 2.253 1.690 1.300
400
U 4.500 4.500 4.500 4.500 4.497 3.711 3.115
S (L/250) 3.000 3.000 3.000 3.000 2.991 2.245 1.728
300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.142
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 40 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 100mm Frame
EXTERNAL TRANSOM - EP2221 / EP2224

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 3000Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 3.000 2.930 1.814 1.209 0.849 0.621 0.469
1500
U 4.500 3.902 2.777 2.092 1.641 1.325 1.094
S (L/250) 3.000 3.000 1.881 1.263 0.892 0.655 0.496
1400
U 4.500 4.013 2.889 2.193 1.728 1.399 1.158
S (L/250) 3.000 3.000 1.967 1.329 0.943 0.695 0.527
1300
U 4.500 4.166 3.030 2.314 1.831 1.488 1.234
S (L/250) 3.000 3.000 2.073 1.410 1.005 0.742 0.565
1200
U 4.500 4.368 3.204 2.461 1.955 1.593 1.324
S (L/250) 3.000 3.000 2.207 1.509 1.079 0.800 0.610
1100
U 4.500 4.500 3.421 2.641 2.105 1.719 1.431
S (L/250) 3.000 3.000 2.374 1.631 1.171 0.870 0.664
1000
U 4.500 4.500 3.692 2.862 2.288 1.872 1.562
S (L/250) 3.000 3.000 2.586 1.785 1.285 0.956 0.732
900
U 4.500 4.500 4.032 3.138 2.515 2.062 1.723
S (L/250) 3.000 3.000 2.858 1.980 1.429 1.066 0.817
800
U 4.500 4.500 4.468 3.489 2.803 2.302 1.926
S (L/250) 3.000 3.000 3.000 2.236 1.618 1.209 0.927
700
U 4.500 4.500 4.500 3.947 3.177 2.613 2.188
S (L/250) 3.000 3.000 3.000 2.581 1.871 1.400 1.075
600
U 4.500 4.500 4.500 4.500 3.680 3.031 2.540
S (L/250) 3.000 3.000 3.000 3.000 2.230 1.671 1.284
500
U 4.500 4.500 4.500 4.500 4.390 3.620 3.036
S (L/250) 3.000 3.000 3.000 3.000 2.771 2.078 1.599
400
U 4.500 4.500 4.500 4.500 4.500 4.500 3.782
S (L/250) 3.000 3.000 3.000 3.000 3.000 2.761 2.125
300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 41
419 Flushline Single Glazed
Span Table - 100mm Frame
STRUCTURALLY GLAZED TRANSOM - EP2223

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 3000Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 2.974 1.647 1.019 0.679 0.477 - -
1500
U 4.042 2.622 1.866 1.406 1.102 - -
S (L/250) 2.990 1.689 1.057 0.710 0.501 - -
1400
U 4.069 2.696 1.941 1.473 1.161 - -
S (L/250) 3.000 1.747 1.105 0.747 0.530 - -
1300
U 4.148 2.799 2.036 1.555 1.230 - -
S (L/250) 3.000 1.825 1.165 0.792 0.565 0.417 -
1200
U 4.282 2.935 2.153 1.654 1.313 1.070 -
S (L/250) 3.000 1.927 1.240 0.848 0.607 0.449 -
1100
U 4.477 3.109 2.299 1.775 1.414 1.155 -
S (L/250) 3.000 2.058 1.334 0.917 0.658 0.489 -
1000
U 4.500 3.332 2.480 1.923 1.537 1.258 -
S (L/250) 3.000 2.227 1.453 1.003 0.722 0.538 0.411
900
U 4.500 3.619 2.709 2.109 1.690 1.386 1.158
S (L/250) 3.000 2.447 1.607 1.113 0.803 0.599 0.459
800
U 4.500 3.990 3.002 2.344 1.883 1.547 1.294
S (L/250) 3.000 2.741 1.808 1.257 0.909 0.679 0.521
700
U 4.500 4.481 3.386 2.652 2.135 1.756 1.470
S (L/250) 3.000 3.000 2.081 1.451 1.052 0.787 0.604
600
U 4.500 4.500 3.907 3.067 2.473 2.037 1.707
S (L/250) 3.000 3.000 2.470 1.726 1.253 0.939 0.722
500
U 4.500 4.500 4.500 3.653 2.950 2.432 2.040
S (L/250) 3.000 3.000 3.000 2.142 1.557 1.168 0.898
400
U 4.500 4.500 4.500 4.500 3.669 3.028 2.541
S (L/250) 3.000 3.000 3.000 2.840 2.067 1.552 1.194
300
U 4.500 4.500 4.500 4.500 4.500 4.025 3.380
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 42 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 100mm Frame
INTERNAL TRANSOM - EP2230 / EP2224
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 6 5 - - - - - - -
1100 8 5 4 - - - - - -
1000 8 6 4 - - - - - -
900 10 6 5 - - - - - -
800 10 8 5 4 - - - - -
700 12 8 6 4 - - - - -
600 12 10 6 5 4 - - - -

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 10 6 5 - - - - -
1100 12 10 6 5 4 - - - -
1000 12 12 8 6 4 - - - -
900 12 12 8 6 5 4 - - -
800 12 12 10 6 5 4 - - -
700 12 12 12 8 6 5 4 - -
600 12 12 12 10 6 6 4 - -

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 43
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 100mm Frame
COVER TRANSOM - EP2383
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 12 8 6 5 4 - -
1100 12 12 12 8 6 5 4 - -
1000 12 12 12 10 8 6 4 - -
900 12 12 12 12 8 6 5 4 -
800 12 12 12 12 10 6 6 4 4
700 12 12 12 12 10 8 6 5 4
600 12 12 12 12 12 10 8 6 5

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 12 8 6 6 5
1100 12 12 12 12 12 10 8 6 5
1000 12 12 12 12 12 10 8 6 6
900 12 12 12 12 12 12 10 8 6
800 12 12 12 12 12 12 10 8 6
700 12 12 12 12 12 12 12 10 8
600 12 12 12 12 12 12 12 12 10

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 44 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 100mm Frame
EXTERNAL TRANSOM - EP2221 / EP2224
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 8 6 4 - - - -
1100 12 12 8 6 5 4 - - -
1000 12 12 10 6 5 4 - - -
900 12 12 10 8 6 5 - - -
800 12 12 12 8 6 5 4 - -
700 12 12 12 10 8 6 5 4 -
600 12 12 12 12 8 6 5 4 -

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 8 6 5 4 -
1100 12 12 12 12 10 6 6 4 -
1000 12 12 12 12 10 8 6 5 4
900 12 12 12 12 12 8 6 5 4
800 12 12 12 12 12 10 8 6 5
700 12 12 12 12 12 12 8 6 6
600 12 12 12 12 12 12 10 8 6

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2a - Page 45
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 100mm Frame
STRUCTURALLY GLAZED TRANSOM - EP2223
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 10 8 6 4 - - -
1100 12 12 12 8 6 5 4 - -
1000 12 12 12 10 6 5 4 - -
900 12 12 12 10 8 6 5 4 -
800 12 12 12 12 8 6 5 4 -
700 12 12 12 12 10 8 6 5 4
600 12 12 12 12 12 8 6 6 4

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 10 8 6 5 4
1100 12 12 12 12 12 8 6 6 5
1000 12 12 12 12 12 10 8 6 5
900 12 12 12 12 12 12 8 6 6
800 12 12 12 12 12 12 10 8 6
700 12 12 12 12 12 12 12 8 6
600 12 12 12 12 12 12 12 10 8

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2a - Page 46 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Product Specifications – 150mm Frame

SIZE LIMITATIONS

Mullion Height Mullion Spacing


Minimum: 600mm Minimum: 300mm
Maximum: 5000mm Maximum: 2400mm

Transom Width Transom Spacing


Minimum: 300mm Minimum: 300mm
Maximum: 3000mm Maximum: 1500mm

NOTE: Refer to the information below & Span Tables to check the maximum sizes that can be achieved for the
assigned performance requirements of the installation. Contact your Account Manager for any requirements
outside these limitations.

SERVICEABILITY PRESSURE & WATER PERFORMANCE


The Serviceability Pressures listed in the Span Tables have not been limited by a water performance.
Where water performance is necessary the product should be limited to the following maximum water ratings or
serviceability pressures:

Max. Water Max. Serviceability


Configuration Sill Transom Pressure (Pa)
Rating (Pa)
(Max. Water Rating / 30%)
F.F EP2225 / EP2229 /
N/A 1200 4000
(Silicone Glazed) EP2219

EP2225 / EP2229 N/A 600 2000


F.F.F
(Roll in Wedges)
EP2382 / E34084 N/A 390 1300
F/F . F/F . F/F EP2225 / EP2229 EP2225 / EP2229 / EP2219 350 1167
(Roll in Wedges)

F/F . F/A/F EP2220 / EP2231 / EP2220 / EP2231 / EP2219


EP2219 600 2000
(Roll in Wedges) EP2214 / EP2367 / EP2219

F/F . F/F/F EP2220 / EP2231 /


EP2220 / EP2231 / EP2219 900 3000
(Roll in Wedges) EP2219

F/F EP2382 / E34084 EP2382 / E34084 908 3026

F/F EP2229 / EP2225 EP2229 / EP2225 / EP2219 905 3016

F/F EP2220 / EP2231 EP2220 / EP2231 / EP2219 905 3016

F/F EP2220 / EP2231 EP2222 906 3020

Note: The use of a standard Subsill has been assumed for the Water Performance Ratings listed above.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 1
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 9708S1


Performed by: Ian Bennie & Associates, Victoria – July, 1997
Test Drawing Number: 419T-001/2

Configuration: F . F . F
Glass: 10mm Clear Float
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2219 / EP2214 1020Pa 1010Pa
(2943mm Span) (Span/402) (Span/459)

AIR INFILTRATION RESULTS:


0.08L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.08L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill : EP2225 / EP2229 / EN5328 600Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1400Pa 1400Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 2 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 9708S2


Performed by: Ian Bennie & Associates, Victoria – January, 1998
Test Drawing Number: 419T-002/003

Configuration: F . F . F
Glass: 10mm Clear Float
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30235 / E30234 1800Pa 2210Pa
(2900mm Span) (Span/351) (Span/281)

AIR INFILTRATION RESULTS:


0.09L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.05L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill : EP2382 / E34084 / EN5328 390Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
3000Pa 3300Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 3
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 9708S3


Performed by: Ian Bennie & Associates, Victoria – January, 1998
Test Drawing Number: 419T-003/002

Configuration: F/F . F/F . F/F


Glass: 8mm Clear Float (High Light), 6mm Clear Float (Low Light)
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2219 / EP2214 2250Pa 2200Pa
(2943mm Span) (Span/190) (Span/211)

Transom: EP2225 / EP2229 / EP2219 2250Pa 2200Pa


(926mm Span) (Span/3094) (Span/3058)

AIR INFILTRATION RESULTS:


0.14L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.15L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill : EP2225 / EP2229 / EN5328 350Pa Pressure for a period of 15mins
Transom: EP2225 / EP2229 / EP2219

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2900Pa 3300Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 4 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: 20221S1/REP


Performed by: Ian Bennie & Associates, Victoria – July, 2002
Test Drawing Number: 419-005 Rev 1

Configuration: F . F
Glass: 10.76mm Laminated
Glazing: Silicone Seal

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 5710Pa 5700Pa
(1938mm Span) (Span/555) (Span/555)

AIR INFILTRATION RESULTS:


0.42L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.46L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2225 / EP2229 / EP2219 / EN5328 1200Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
10000Pa 12500Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 5
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C09-013


Performed by: Capral Mechanical Test Laboratory, Victoria – July, 2009
Test Drawing Number: 31-395

Configuration: F/F . F/A/F


Glass: 6.38mm Laminated
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 2204Pa 2195Pa
(2930mm Span) (Span/278) (Span/272)

Sash Stile: EL4082 / EL6337 / EP2367 2204Pa 2195Pa


(1065mm Span) (Span/484) (Span/232)

AIR INFILTRATION RESULTS:


0.04L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.18L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EP2219 / EN5328 600Pa Pressure for a period of 15mins
Transom: EP2220 / EP2231 / EP2219 &
EP2214 / EP2219 / EP2367 (below Sash)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2300Pa 2300Pa
Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 6 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C09-014


Performed by: Capral Mechanical Test Laboratory, Victoria – July, 2009
Test Drawing Number: 31-396

Configuration: F/F . F/A/F


Glass: 6.38mm Laminated
Glazing: Captive Wedge (inside) / Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

AIR INFILTRATION RESULTS:


0.06L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.06L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EP2219 / EN5328 600Pa Pressure for a period of 15mins
Transom: EP2220 / EP2231 / EP2219 &
EP2214 / EP2219 / EP2367 (below Sash)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2300Pa 2300Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 7
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C09-015


Performed by: Capral Mechanical Test Laboratory, Victoria – July, 2009
Test Drawing Number: 31-397

Configuration: F/F . F/A/F


Glass: 6.38mm Laminated
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

AIR INFILTRATION RESULTS:


0.01L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.13L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EP2219 / EN5328 450Pa Pressure for a period of 15mins
Transom: EP2220 / EP2231 / EP2219 &
EP2214 / EP2219 / EP2367 (below Sash)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2300Pa 2300Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 8 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C010-002


Performed by: Capral Mechanical Test Laboratory, Victoria – February, 2010
Test Drawing Number: 31-398

Configuration: F/F . F/A/F


Glass: 6.38mm Laminated
Glazing: Silicone Seal

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 2189Pa 2195Pa
(2920mm Span) (Span/280) (Span/274)

Sash Stile: EL4082 / EP2367 2189Pa 2195Pa


(1065mm Span) (Span/525) (Span/228)

AIR INFILTRATION RESULTS:


0.78L/s.m2 @ 75Pa Positive Test Pressure Achieved Non Air Conditioned Rating
2.29L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EP2219 / EN5328 600Pa Pressure for a period of 15mins
Transom: EP2214 / EP2231 / EP2219 &
EP2214 / EP2219 / EP2367 (below Sash)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
Test 1: 2 off Cam Handles 1500Pa 1500Pa
Test 2: 4 off Cam Handles 3300Pa 3300Pa
Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 9
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C010-016


Performed by: Capral Mechanical Test Laboratory, Victoria – August, 2010
Test Drawing Number: 31-421

Configuration: F/F.F/F/F
Glass: 6.38mm Laminated
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 2365Pa 2415Pa
(2910mm Span) (Span/236) (Span/234)

Transom: EP2220 / EP2231 / EP2219 2365Pa 2415Pa


(1105mm Span) (Span/2099) (Span/1935)

AIR INFILTRATION RESULTS:


0.03L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.00L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EP2219 / EN5328 900Pa Pressure for a period of 15mins
Transom: EP2220 / EP2231 / EP2219

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
3347Pa 3347Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 10 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C014-023


Performed by: Capral Mechanical Test Laboratory, Victoria – April, 2014
Test Drawing Number: 31-734

Configuration: F.F
Glass: 6mm Toughened
Glazing: Roll in Wedges

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2214 / EP2219 3587Pa 3660Pa
(2080mm Span) (Span/290) (Span/327)

AIR INFILTRATION RESULTS:


0.02L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.04L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2229 / EP2225 / EN5328 903Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
6176Pa 6178Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 11
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C014-024


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-735

Configuration: F.F
Glass:10.38mm Laminated 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: EP2214 / EP2219 600Pa 604Pa
(3440mm Span) (Span/251) (Span/306)

AIR INFILTRATION RESULTS:


0.84L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.84L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2229 / EP2225 / EN5328 451Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
960Pa 1012Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 12 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER - TEST REPORT NUMBER: C014-025


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-736

Configuration: F.F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 4528Pa 4555Pa
(2085mm Span) (Span/440) (Span/452)

AIR INFILTRATION RESULTS:


0.01L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.00L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 902Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
9047Pa 9007Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 13
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL - TEST REPORT NUMBER: C014-026


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-740

Configuration: F.F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion E30234 / E30235 / E34295 / E34295 4528Pa 4530Pa
(2080mm Span) (Span/638) (Span/592)

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
11094Pa 11103Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 14 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-027


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-739

Configuration: F.F
Glass: 6mm Toughened / 12.38mm Laminated
Glazing: 12.38mm Laminated Jamb / head /Sill: Captive wedge (inside) Roll in Wedge (outside)
Glazing: 6mm Toughened Jamb / head /Sill: Roll in Wedge (inside) Roll in Wedge (outside)
Glazing: Structural mullion Tremco Proglaze II Structural Silicone

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion E31951 / E31950 3632Pa 4533Pa
(2075mm Span) (Span/310) (Span/329)

AIR INFILTRATION RESULTS:


0.07L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.06L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 902Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
6522Pa 6511Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 15
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-028


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-737

Configuration: F.F
Glass: 10.38mm Laminated / 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion E30234 / E30235 853Pa 849Pa
(3440mm Span) (Span/273) (Span/311)

AIR INFILTRATION RESULTS:


0.93*L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.96*L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 452Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1334Pa 1387Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 16 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-029


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-738

Configuration: F.F
Glass: 10.38mm Laminated / 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E30234 / E30235 / E34295 / E34295 1413Pa 1404Pa
(3430mm Span) (Span/255) (Span/281)

AIR INFILTRATION RESULTS:


0.93*L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.96*L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 452Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2431Pa 2300Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 17
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-033


Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2014
Test Drawing Number: 31-744

Configuration: F.F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)
Glazing: Structural mullion Tremco Proglaze II Structural Silicone

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Mullion: E31950 / E31951 554Pa 666Pa
(3440mm Span) (Span/286) (Span/251)

AIR INFILTRATION RESULTS:


0.95*L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.97*L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 453Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1080Pa 1095Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 18 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-057


Performed by: Capral Mechanical Test Laboratory, Victoria – Sept, 2014
Test Drawing Number: 31-776

Configuration: F/F
Glass: 10.38mm Laminated
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2382 / E34084 1485Pa 1483Pa
(2917mm Span) (Span/256) (Span/264)

AIR INFILTRATION RESULTS:


0.21L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.14L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2382 / E34084 / EN5328 908Pa Pressure for a period of 15mins
Transom: EP2382 / E34084

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2017Pa 2016Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 19
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-058


Performed by: Capral Mechanical Test Laboratory, Victoria – Sept, 2014
Test Drawing Number: 31-777

Configuration: F/F
Glass: 10.38mm Laminated
Glazing: Captive wedge (outside) Roll in Wedge (inside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2219 / EP2229 / EP2225 1715Pa 1708Pa
(2917mm Span) (Span/286) (Span/295)

AIR INFILTRATION RESULTS:


0.16L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.22L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2229 / EP2225 / EN5328 902Pa Pressure for a period of 15mins
Transom: EP2219 / EP2229 / EP2225

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2378Pa 2395Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 20 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-059


Performed by: Capral Mechanical Test Laboratory, Victoria – Sept, 2014
Test Drawing Number: 31-778

Configuration: F/F
Glass: 10.38mm Laminated
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2220 / EP2231 / EP2219 1124Pa 1122Pa
(2917mm Span) (Span/273) (Span/295)

AIR INFILTRATION RESULTS:


0.01L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.01L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 905Pa Pressure for a period of 15mins
Transom: EP2220 / EP2231 / EP2219

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2109Pa 2100Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 21
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-060


Performed by: Capral Mechanical Test Laboratory, Victoria – Oct, 2014
Test Drawing Number: 31-781

Configuration: F/F
Glass: 10.38mm Laminated
Glazing: Captive wedge (inside) Roll in Wedge (outside)
Glazing: Structural transom Tremco Proglaze II Structural Silicone

Approved to Standard: AS4420-1996 (as called up by AS2047-1999)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2222 900Pa 902Pa
(2917mm Span) (Span/347) (Span/348)

AIR INFILTRATION RESULTS:


0.01L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.09L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2231 / EP2220 906Pa Pressure for a period of 15mins
Transom: EP2222

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
1602Pa 1602Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 22 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-077


Performed by: Capral Mechanical Test Laboratory, Victoria – Nov, 2014
Test Drawing Number: 31-795

Configuration: F/F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2219 / EP2229 / EP2225 2519Pa 2517Pa
(1732mm Span) (Span/1413) (Span/1500)

AIR INFILTRATION RESULTS:


0.71L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.17L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2229 / EP2225 / EN5328 905Pa Pressure for a period of 15mins
Transom: EP2219 / EP2229 / EP2225

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
2519Pa 2517Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 23
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-078


Performed by: Capral Mechanical Test Laboratory, Victoria – Nov, 2014
Test Drawing Number: 31-796

Configuration: F/F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2382 / E34084 4504Pa 4509Pa
(1732mm Span) (Span/620) (Span/639)

AIR INFILTRATION RESULTS:


0.39L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.25L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2382 / E34084 / EN5328 900Pa Pressure for a period of 15mins
Transom: EP2382 / E34084

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
9605Pa 9505Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 24 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-079


Performed by: Capral Mechanical Test Laboratory, Victoria – Dec, 2014
Test Drawing Number: 31-799

Configuration: F/F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2220 / EP219 / EP2231 4504Pa 4509Pa
(1732mm Span) (Span/425) (Span/515)

AIR INFILTRATION RESULTS:


0.49L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.32L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 901Pa Pressure for a period of 15mins
Transom: EP2220 / EP219 / EP2231

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
7256Pa 10017Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-02-2015
01-03-2021 Section 2b - Page 25
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

STRUCTURAL & WATER- TEST REPORT NUMBER: C014-081


Performed by: Capral Mechanical Test Laboratory, Victoria – Dec, 2014
Test Drawing Number: 31-804

Configuration: F/F
Glass: 10mm Toughened
Glazing: Captive wedge (inside) Roll in Wedge (outside)
Glazing: Structural transom Tremco Proglaze II Structural Silicone

Approved to Standard: AS4420-1996 (as called up by AS2047-2014)

DEFLECTION TEST RESULTS:


+ Test Pressure - Test Pressure
Transom: EP2222 4519Pa 4550Pa
(1732mm Span) (Span/507) (Span/490)

AIR INFILTRATION RESULTS:


0.22L/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.11L/s.m2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:


Sill: EP2220 / EP2231 / EN5328 903Pa Pressure for a period of 15mins
Transom: EP2222

ULTIMATE STRENGTH RESULTS:


+ Test Pressure - Test Pressure
8014Pa 8076Pa

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 26 01-02-2015


01-03-2021 ©
419 Flushline Single Glazed
Test Report Summary – 150mm Frame

ACOUSTIC OPINION
Acoustic opinions are theoretical estimates of performance, these opinions are based on physical test
data with variations assessed such as glass, size or configuration.
Opinion Estimated to be within 1 degree of +- 1dB

Configuration: F.F

ACOUSTIC OPINION NUMBER: 5797-16.1L


Performed by: Day Design, Consulting Acoustical Engineers
Completed: July, 2019
Test reports referenced: 4238-19, 4238-21 & 4238-28

SAMPLE DETAILS:
Glass: 12.38mm Laminated
Glazing Wedge: 301232 4.5mm Gap Glazing Wedge; 301232 4.5mm Gap Glazing Wedge
Mullion Seal: 316051 Expansion Joint Seal

SOUND INSULATION RATING:


Rw (C;Ctr): 32 (-1;-2)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-06-2012
01-03-2021 Section 2b - Page 27
419 Flushline Single Glazed
Span Table - 150mm Frame
MULLION - EP2214 / EP2219

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 4500Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.303 0.878 0.668 0.544 0.464 0.409 -
4200
U 2.591 1.742 1.323 1.075 0.914 0.802 -
S (L/250) 1.510 1.018 0.776 0.634 0.542 0.479 0.434
4000
U 2.858 1.924 1.462 1.191 1.014 0.893 0.806
S (L/250) 1.763 1.190 0.908 0.744 0.638 0.566 0.515
3800
U 3.170 2.136 1.626 1.326 1.133 1.000 0.906
S (L/250) 2.075 1.403 1.073 0.881 0.758 0.675 0.618
3600
U 3.535 2.385 1.819 1.487 1.274 1.129 1.028
S (L/250) 2.467 1.671 1.281 1.055 0.911 0.816 0.751
3400
U 3.968 2.680 2.048 1.680 1.444 1.285 1.177
S (L/250) 2.964 2.011 1.547 1.279 1.110 1.000 0.928
3200
U 4.485 3.035 2.325 1.913 1.652 1.479 1.364
S (L/250) 3.604 2.452 1.892 1.572 1.373 1.245 1.166
3000
U 5.112 3.466 2.664 2.201 1.910 1.722 1.603
S (L/250) 4.443 3.032 2.351 1.964 1.728 1.582 1.499
2800
U 5.880 3.998 3.084 2.561 2.238 2.036 1.917
S (L/250) 4.500 3.813 2.972 2.501 2.222 2.059 1.979
2600
U 6.836 4.663 3.614 3.021 2.664 2.452 2.345
S (L/250) 4.500 4.500 3.838 3.260 2.931 2.760 2.706
2400
U 8.048 5.512 4.299 3.624 3.233 3.023 2.955
S (L/250) 4.500 4.500 4.500 4.372 3.996 3.842 3.832
2200
U 9.617 6.622 5.206 4.439 4.024 3.848 3.837
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
2000
U 10.000 8.113 6.448 5.587 5.182 5.107 5.107
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
1800
U 10.000 10.000 8.223 7.292 7.005 7.005 7.005
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
1600
U 10.000 10.000 10.000 10.000 9.974 9.974 9.974
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 28 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 150mm Frame
R2 SPLIT MULLION - EP19069 / EP19070

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.406 0.946 0.719 0.585 0.498 0.438 -
4400
U 3.146 2.114 1.603 1.301 1.104 0.967 -
S (L/250) 1.617 1.089 0.829 0.676 0.576 0.508 0.459
4200
U 3.454 2.323 1.763 1.433 1.218 1.069 0.962
S (L/250) 1.874 1.263 0.963 0.786 0.672 0.594 0.539
4000
U 3.811 2.565 1.950 1.587 1.352 1.190 1.075
S (L/250) 2.188 1.477 1.127 0.923 0.791 0.702 0.639
3800
U 4.226 2.847 2.168 1.768 1.510 1.333 1.208
S (L/250) 2.576 1.741 1.332 1.094 0.941 0.838 0.767
3600
U 4.500 3.179 2.425 1.983 1.698 1.505 1.370
S (L/250) 3.000 2.074 1.590 1.309 1.131 1.013 0.933
3400
U 4.500 3.574 2.731 2.239 1.925 1.714 1.570
S (L/250) 3.000 2.496 1.920 1.587 1.378 1.241 1.151
3200
U 4.500 4.047 3.100 2.551 2.202 1.972 1.819
S (L/250) 3.000 3.000 2.349 1.951 1.704 1.546 1.447
3000
U 4.500 4.500 3.552 2.934 2.547 2.296 2.137
S (L/250) 3.000 3.000 2.917 2.437 2.144 1.964 1.860
2800
U 4.500 4.500 4.111 3.414 2.984 2.715 2.556
S (L/250) 3.000 3.000 3.000 3.000 2.757 2.555 2.456
2600
U 4.500 4.500 4.500 4.028 3.552 3.269 3.126
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2400
U 4.500 4.500 4.500 4.500 4.311 4.031 3.940
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2200
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2000
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on theoretical section properties, not on approved AS2047 testing.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 29
419 Flushline Single Glazed
Span Table - 150mm Frame
SPLIT MULLION - E30234 / E30235

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 5700Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.362 0.917 0.697 0.567 0.483 0.424 -
4400
U 2.897 1.946 1.476 1.198 1.016 0.890 -
S (L/250) 1.568 1.056 0.803 0.655 0.559 0.492 0.445
4200
U 3.181 2.139 1.624 1.320 1.122 0.985 0.886
S (L/250) 1.816 1.225 0.933 0.762 0.652 0.576 0.522
4000
U 3.510 2.362 1.796 1.462 1.245 1.096 0.990
S (L/250) 2.120 1.431 1.093 0.895 0.767 0.680 0.620
3800
U 3.892 2.622 1.996 1.629 1.391 1.228 1.113
S (L/250) 2.497 1.688 1.291 1.060 0.912 0.812 0.744
3600
U 4.341 2.928 2.233 1.826 1.564 1.386 1.262
S (L/250) 2.968 2.010 1.541 1.269 1.096 0.981 0.904
3400
U 4.872 3.291 2.515 2.062 1.773 1.578 1.445
S (L/250) 3.565 2.420 1.861 1.538 1.335 1.203 1.116
3200
U 5.508 3.727 2.855 2.349 2.028 1.816 1.675
S (L/250) 4.335 2.949 2.277 1.891 1.651 1.498 1.403
3000
U 6.277 4.256 3.271 2.702 2.346 2.115 1.968
S (L/250) 5.345 3.647 2.828 2.362 2.079 1.903 1.803
2800
U 7.220 4.909 3.786 3.144 2.748 2.500 2.354
S (L/250) 5.700 4.586 3.575 3.009 2.672 2.477 2.381
2600
U 8.394 5.725 4.438 3.710 3.271 3.010 2.879
S (L/250) 5.700 5.700 4.616 3.922 3.526 3.320 3.255
2400
U 9.882 6.768 5.278 4.450 3.970 3.712 3.629
S (L/250) 5.700 5.700 5.700 5.260 4.807 4.622 4.610
2200
U 10.000 8.131 6.392 5.451 4.941 4.725 4.711
S (L/250) 5.700 5.700 5.700 5.700 5.700 5.700 5.700
2000
U 10.000 9.962 7.917 6.860 6.363 6.270 6.270
S (L/250) 5.700 5.700 5.700 5.700 5.700 5.700 5.700
1800
U 10.000 10.000 10.000 8.954 8.601 8.601 8.601
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 30 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 150mm Frame
SPLICED SPLIT MULLION - E30234 / E30235 / E34295 / E34295

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 5700Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 2.129 1.432 1.089 0.886 0.754 0.663 0.597
4400
U 4.526 3.041 2.306 1.872 1.588 1.391 1.248
S (L/250) 2.449 1.650 1.255 1.023 0.873 0.769 0.695
4200
U 4.971 3.342 2.537 2.062 1.753 1.539 1.385
S (L/250) 2.838 1.913 1.458 1.191 1.018 0.900 0.816
4000
U 5.484 3.691 2.806 2.284 1.946 1.712 1.546
S (L/250) 3.313 2.237 1.707 1.398 1.198 1.063 0.968
3800
U 6.081 4.097 3.119 2.544 2.173 1.918 1.739
S (L/250) 3.901 2.637 2.017 1.656 1.425 1.269 1.162
3600
U 6.782 4.575 3.489 2.853 2.443 2.165 1.972
S (L/250) 4.637 3.140 2.408 1.983 1.713 1.533 1.412
3400
U 7.612 5.142 3.930 3.222 2.770 2.466 2.258
S (L/250) 5.571 3.780 2.907 2.404 2.087 1.879 1.743
3200
U 8.605 5.823 4.461 3.671 3.169 2.837 2.617
S (L/250) 5.700 4.608 3.557 2.954 2.580 2.341 2.192
3000
U 9.807 6.650 5.111 4.222 3.665 3.304 3.075
S (L/250) 5.700 5.699 4.418 3.691 3.248 2.974 2.817
2800
U 11.000 7.669 5.916 4.913 4.294 3.906 3.677
S (L/250) 5.700 5.700 5.586 4.701 4.175 3.870 3.720
2600
U 11.000 8.945 6.933 5.796 5.111 4.703 4.498
S (L/250) 5.700 5.700 5.700 5.700 5.510 5.187 5.086
2400
U 11.000 10.575 8.247 6.953 6.203 5.800 5.669
S (L/250) 5.700 5.700 5.700 5.700 5.700 5.700 5.700
2200
U 11.000 11.000 9.987 8.517 7.720 7.383 7.361
S (L/250) 5.700 5.700 5.700 5.700 5.700 5.700 5.700
2000
U 11.000 11.000 11.000 10.718 9.941 9.797 9.797
S (L/250) 5.700 5.700 5.700 5.700 5.700 5.700 5.700
1800
U 11.000 11.000 11.000 11.000 11.000 11.000 11.000
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 31
419 Flushline Single Glazed
Span Table - 150mm Frame
STRUCTURAL SPLIT MULLION - E31950 / E31951

Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3600Pa.

Serviceability pressures have not been limited by water performance. Where


water performance is necessary, refer to Product Specifications page.

EP2382, EP2222 or EP2220 / EP2219 Sills & Transom are required for pressures
above 2500Pa.

Mullion Height (mm) Maximum Design Pressure (kPa)


S (L/250) 1.278 0.863 0.659 0.539 0.462 0.410 -
3800
U 2.844 1.916 1.459 1.190 1.016 0.897 -
S (L/250) 1.386 0.936 0.715 0.586 0.504 0.448 0.409
3700
U 3.001 2.023 1.541 1.259 1.076 0.952 0.865
S (L/250) 1.505 1.018 0.779 0.639 0.550 0.490 0.448
3600
U 3.171 2.139 1.631 1.334 1.143 1.013 0.922
S (L/250) 1.639 1.109 0.849 0.698 0.602 0.537 0.493
3500
U 3.357 2.266 1.730 1.416 1.215 1.079 0.986
S (L/250) 1.789 1.212 0.929 0.765 0.661 0.592 0.545
3400
U 3.560 2.405 1.838 1.507 1.295 1.153 1.056
S (L/250) 1.958 1.328 1.020 0.841 0.728 0.654 0.604
3300
U 3.781 2.556 1.956 1.606 1.384 1.235 1.135
S (L/250) 2.150 1.459 1.122 0.928 0.805 0.725 0.673
3200
U 4.024 2.723 2.086 1.716 1.482 1.327 1.224
S (L/250) 2.367 1.608 1.239 1.026 0.894 0.808 0.752
3100
U 4.291 2.907 2.230 1.838 1.591 1.429 1.324
S (L/250) 2.614 1.778 1.373 1.140 0.996 0.903 0.846
3000
U 4.586 3.110 2.390 1.974 1.714 1.545 1.438
S (L/250) 2.897 1.974 1.527 1.272 1.114 1.015 0.956
2900
U 4.912 3.335 2.568 2.126 1.852 1.676 1.569
S (L/250) 3.223 2.199 1.705 1.424 1.253 1.148 1.087
2800
U 5.275 3.586 2.766 2.297 2.008 1.827 1.720
S (L/250) 3.599 2.461 1.912 1.603 1.417 1.305 1.244
2700
U 5.679 3.867 2.990 2.491 2.186 1.999 1.896
S (L/250) 3.600 2.765 2.156 1.814 1.611 1.493 1.435
2600
U 6.133 4.183 3.242 2.710 2.390 2.199 2.103
S (L/250) 3.600 3.123 2.442 2.065 1.844 1.722 1.670
2500
U 6.643 4.540 3.529 2.962 2.626 2.434 2.351
Mullion Spacing (mm) 600 900 1200 1500 1800 2100 2400

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 32 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 150mm Frame
INTERNAL TRANSOM - EP2229 / EP2219

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 2500Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 2.500 2.500 2.500 2.500 2.489 1.820 1.374
1500
U 2.500 2.500 2.500 2.500 2.500 2.236 1.846
S (L/250) 2.500 2.500 2.500 2.500 2.500 1.919 1.453
1400
U 2.500 2.500 2.500 2.500 2.500 2.362 1.955
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.036 1.545
1300
U 2.500 2.500 2.500 2.500 2.500 2.500 2.083
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.175 1.654
1200
U 2.500 2.500 2.500 2.500 2.500 2.500 2.235
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.343 1.786
1100
U 2.500 2.500 2.500 2.500 2.500 2.500 2.416
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 1.946
1000
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.143
900
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.393
800
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.500
700
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.500
600
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.500
500
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.500
400
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
S (L/250) 2.500 2.500 2.500 2.500 2.500 2.500 2.500
300
U 2.500 2.500 2.500 2.500 2.500 2.500 2.500
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 33
419 Flushline Single Glazed
Span Table - 150mm Frame
COVER TRANSOM - EP2382

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 3000Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 4.500 4.500 4.500 3.176 2.232 1.632 1.232
1500
U 10.000 7.173 5.104 3.846 3.016 2.435 2.011
S (L/250) 4.500 4.500 4.500 3.318 2.344 1.721 1.303
1400
U 10.000 7.377 5.310 4.031 3.175 2.572 2.129
S (L/250) 4.500 4.500 4.500 3.492 2.478 1.825 1.385
1300
U 10.000 7.658 5.569 4.254 3.366 2.734 2.269
S (L/250) 4.500 4.500 4.500 3.705 2.640 1.951 1.484
1200
U 10.000 8.029 5.890 4.525 3.593 2.927 2.434
S (L/250) 4.500 4.500 4.500 3.965 2.836 2.101 1.601
1100
U 10.000 8.506 6.289 4.855 3.869 3.159 2.631
S (L/250) 4.500 4.500 4.500 4.286 3.076 2.285 1.745
1000
U 10.000 9.116 6.786 5.261 4.205 3.442 2.871
S (L/250) 4.500 4.500 4.500 4.500 3.376 2.513 1.922
900
U 10.000 9.900 7.412 5.768 4.623 3.791 3.167
S (L/250) 4.500 4.500 4.500 4.500 3.756 2.801 2.146
800
U 10.000 10.000 8.213 6.414 5.152 4.232 3.540
S (L/250) 4.500 4.500 4.500 4.500 4.250 3.176 2.436
700
U 10.000 10.000 9.264 7.255 5.840 4.804 4.022
S (L/250) 4.500 4.500 4.500 4.500 4.500 3.679 2.825
600
U 10.000 10.000 10.000 8.390 6.765 5.572 4.670
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.389 3.374
500
U 10.000 10.000 10.000 9.994 8.069 6.653 5.581
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.200
400
U 10.000 10.000 10.000 10.000 10.000 8.283 6.952
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
300
U 10.000 10.000 10.000 10.000 10.000 10.000 9.246
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 34 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Span Table - 150mm Frame
EXTERNAL TRANSOM - EP2220 / EP2219

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 4500Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 4.500 4.500 4.500 3.641 2.559 1.872 1.413
1500
U 10.000 7.529 5.357 4.037 3.165 2.556 2.110
S (L/250) 4.500 4.500 4.500 3.805 2.688 1.973 1.494
1400
U 10.000 7.743 5.574 4.231 3.333 2.700 2.235
S (L/250) 4.500 4.500 4.500 4.005 2.842 2.093 1.589
1300
U 10.000 8.038 5.845 4.465 3.533 2.870 2.381
S (L/250) 4.500 4.500 4.500 4.248 3.027 2.237 1.701
1200
U 10.000 8.427 6.183 4.749 3.772 3.073 2.554
S (L/250) 4.500 4.500 4.500 4.500 3.252 2.409 1.836
1100
U 10.000 8.928 6.601 5.096 4.061 3.316 2.762
S (L/250) 4.500 4.500 4.500 4.500 3.528 2.620 2.001
1000
U 10.000 9.569 7.122 5.522 4.414 3.612 3.013
S (L/250) 4.500 4.500 4.500 4.500 3.871 2.882 2.204
900
U 10.000 10.000 7.779 6.055 4.852 3.979 3.324
S (L/250) 4.500 4.500 4.500 4.500 4.306 3.212 2.461
800
U 10.000 10.000 8.621 6.732 5.408 4.442 3.715
S (L/250) 4.500 4.500 4.500 4.500 4.500 3.642 2.793
700
U 10.000 10.000 9.724 7.615 6.129 5.042 4.222
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.219 3.240
600
U 10.000 10.000 10.000 8.806 7.100 5.848 4.901
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 3.869
500
U 10.000 10.000 10.000 10.000 8.470 6.983 5.858
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
400
U 10.000 10.000 10.000 10.000 10.000 8.694 7.297
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.500
300
U 10.000 10.000 10.000 10.000 10.000 10.000 9.705
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 35
419 Flushline Single Glazed
Span Table - 150mm Frame
STRUCTURAL TRANSOM - EP2222

Note:

Serviceability pressures have been limited to a maximum Serviceability


Pressure of 4500Pa.

Serviceability pressures have not been limited by water performance.


Where water performance is necessary, refer to Product Specifications
page.

Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 4.500 4.500 3.642 2.427 1.706 1.248 0.942
1500
U 8.000 5.982 4.256 3.208 2.515 2.031 1.677
S (L/250) 4.500 4.500 3.778 2.536 1.791 1.315 0.996
1400
U 8.000 6.152 4.429 3.361 2.648 2.145 1.776
S (L/250) 4.500 4.500 3.949 2.669 1.894 1.395 1.059
1300
U 8.000 6.387 4.644 3.548 2.807 2.280 1.892
S (L/250) 4.500 4.500 4.164 2.832 2.018 1.491 1.134
1200
U 8.000 6.696 4.912 3.773 2.997 2.441 2.030
S (L/250) 4.500 4.500 4.432 3.030 2.168 1.606 1.224
1100
U 8.000 7.094 5.245 4.049 3.226 2.635 2.194
S (L/250) 4.500 4.500 4.500 3.276 2.351 1.746 1.334
1000
U 8.000 7.603 5.659 4.388 3.507 2.870 2.394
S (L/250) 4.500 4.500 4.500 3.584 2.580 1.921 1.469
900
U 8.000 8.000 6.181 4.811 3.855 3.161 2.641
S (L/250) 4.500 4.500 4.500 3.976 2.870 2.141 1.640
800
U 8.000 8.000 6.850 5.349 4.297 3.529 2.952
S (L/250) 4.500 4.500 4.500 4.490 3.249 2.427 1.862
700
U 8.000 8.000 7.726 6.051 4.870 4.006 3.354
S (L/250) 4.500 4.500 4.500 4.500 3.758 2.812 2.159
600
U 8.000 8.000 8.000 6.997 5.642 4.647 3.894
S (L/250) 4.500 4.500 4.500 4.500 4.478 3.355 2.579
500
U 8.000 8.000 8.000 8.000 6.730 5.549 4.654
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.174 3.210
400
U 8.000 8.000 8.000 8.000 8.000 6.908 5.798
S (L/250) 4.500 4.500 4.500 4.500 4.500 4.500 4.267
300
U 8.000 8.000 8.000 8.000 8.000 8.000 7.711
Transom Width (mm) 1500 1750 2000 2250 2500 2750 3000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 36 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 150mm Frame
INTERNAL TRANSOM - EP2229 / EP2219
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 6 5 - - - - - - -
1100 8 6 4 - - - - - -
1000 8 6 4 - - - - - -
900 10 6 5 - - - - - -
800 10 8 5 4 - - - - -
700 12 8 6 4 - - - - -
600 12 10 6 5 4 - - - -

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 10 6 5 4 - - - -
1100 12 10 8 5 4 - - - -
1000 12 12 8 6 4 - - - -
900 12 12 8 6 5 4 - - -
800 12 12 10 8 6 4 - - -
700 12 12 12 8 6 5 4 - -
600 12 12 12 10 8 6 4 - -

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 37
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 150mm Frame
COVER TRANSOM - EP2382
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 12 12 8 6 5 4 -
1100 12 12 12 12 10 8 6 5 4
1000 12 12 12 12 10 8 6 5 4
900 12 12 12 12 12 10 6 6 5
800 12 12 12 12 12 10 8 6 5
700 12 12 12 12 12 12 10 8 6
600 12 12 12 12 12 12 10 8 6

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 12 12 10 8 6
1100 12 12 12 12 12 12 12 8 6
1000 12 12 12 12 12 12 12 10 8
900 12 12 12 12 12 12 12 10 8
800 12 12 12 12 12 12 12 12 10
700 12 12 12 12 12 12 12 12 12
600 12 12 12 12 12 12 12 12 12

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 38 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 150mm Frame
EXTERNAL TRANSOM - EP2220 / EP2219
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 10 6 5 4 - - -
1100 12 12 10 8 6 4 - - -
1000 12 12 12 8 6 5 4 - -
900 12 12 12 10 6 6 4 - -
800 12 12 12 10 8 6 5 4 -
700 12 12 12 12 10 6 6 4 -
600 12 12 12 12 10 8 6 5 4

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 10 8 6 5 4
1100 12 12 12 12 10 8 6 5 4
1000 12 12 12 12 12 10 6 6 5
900 12 12 12 12 12 10 8 6 5
800 12 12 12 12 12 12 8 6 6
700 12 12 12 12 12 12 10 8 6
600 12 12 12 12 12 12 12 10 8

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-11-2016
01-03-2021 Section 2b - Page 39
419 Flushline Single Glazed
Maximum Glass Thickness Table - Deadload Assessment - 150mm Frame
STRUCTURAL TRANSOM - EP2222
Note:
Glass thickness has been limited to 12mm according to the capacity of the
suite.
These tables have been developed to assist Fabricators in making an
assessment of the maximum glass thickness that the transom member can
support before it is considered unstable (deflection & stress).

Wind load and human impact requirements are not included in the tables below.
A glass thickness assessment for windload and human impact must still be
completed in accordance with AS1288.

Height Above
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Transom (mm)
1200 12 12 12 12 8 6 5 4 -
1100 12 12 12 12 10 6 6 4 -
1000 12 12 12 12 10 8 6 5 4
900 12 12 12 12 12 8 6 5 4
800 12 12 12 12 12 10 8 6 5
700 12 12 12 12 12 12 8 6 6
600 12 12 12 12 12 12 10 8 6

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

Height Above
Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)
Transom (mm)
1200 12 12 12 12 12 12 10 8 6
1100 12 12 12 12 12 12 10 8 6
1000 12 12 12 12 12 12 12 10 8
900 12 12 12 12 12 12 12 10 8
800 12 12 12 12 12 12 12 12 10
700 12 12 12 12 12 12 12 12 10
600 12 12 12 12 12 12 12 12 12

Transom Width (mm) 1400 1600 1800 2000 2200 2400 2600 2800 3000
Downward
2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0
Deflection (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 2b - Page 40 01-11-2016


01-03-2021 ©
419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1

REFER TO SUB SILL & SUB FRAME


TECHNICAL MANUAL FOR SUB
FRAME INFORMATION
21
E19991
FLUSH FILLER
Paint Perimeter: 100mm
8

Anodised Perimeter: 100mm

100
P.P.
50

EP2213
100mm FRAME/MULLION
Paint Perimeter: 199mm
Anodised Perimeter: 644mm

59
EP2224
100mm FLAT FILLER
7.5

Paint Perimeter: 100mm


Anodised Perimeter: 169mm
P.P.

136.5
28

P.P.

EP10566
100mm FIXING ADAPTOR
Paint Perimeter: 100mm
Anodised Perimeter: 439mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 1


419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1

27
18

EP17218
100mm REVEAL FIN ADAPTOR
Paint Perimeter: NA
82 Anodised Perimeter: 321mm

P.P.

E19992
100mm ALT. FLAT FILLER
8

Paint Perimeter: 100mm


82 Anodised Perimeter: 217mm
50

E19861
100mm ALT. HEAD/JAMB
Paint Perimeter: 197mm
Anodised Perimeter: 551mm
P.P. 100
50

EP19055
100mm R2 ALT. HEAD/JAMB
Paint Perimeter: 386mm
Anodised Perimeter: 579mm
P.P. 100

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 2 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1
100

100

100
P.P. 25 P.P. 25 P.P. 25

E19859 EP2433 E19860


100mm MALE MULLION 100mm HD MALE MULLION 100mm FEMALE MULLION
Paint Perimeter: 129mm Paint Perimeter: 130mm Paint Perimeter: 129mm
Anodised Perimeter: 465mm Anodised Perimeter: 446mm Anodised Perimeter: 443mm
64.5

E34294
100mm S/MATING SPLICE
Paint Perimeter: N/A
Anodised Perimeter: 298mm
36

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 3


419 Flushline Single Glazed
Extrusions Scale 1:1

P.P.

113
EP18083
.5
29

100mm CORNER
P.P. MULLION COUPLER
Paint Perimeter: 394mm
Anodised Perimeter: 591mm
100

EP18084
100mm CORNER
MULLION
Paint Perimeter: 431mm
Anodised Perimeter: 646mm

64.5

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 4 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1

73
P.P.

P.P.

EP2226

21.5
100mm INTERNAL BEAD
Paint Perimeter: 100mm
Anodised Perimeter: 270mm
50

28.5
EP2230
100mm INTERNAL SILL/TRANSOM
Paint Perimeter: 100mm
Anodised Perimeter: 550mm

100

8.5 73
P.P. P.P.
EP2231
EXTERNAL BEAD
Paint Perimeter: 100mm
Anodised Perimeter: 117mm
25

50
EP2221
25

100mm EXTERNAL SILL/TRANSOM


Paint Perimeter: 171mm
Anodised Perimeter: 597mm

8.5
P.P. P.P.
E34084
COVER BEAD
Paint Perimeter: 100mm
Anodised Perimeter: 136mm
50

50

EP2383
100mm COVER TRANSOM
Paint Perimeter: 196mm
Anodised Perimeter: 382mm

97

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 5


419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1

74
P.P.

50
EP2223
100mm STRUCTURAL
TRANSOM
Paint Perimeter: 198mm
Anodised Perimeter: 264mm

25 25
P.P. P.P.
74

74

E31343 E30058
100mm HD MALE 100mm FEMALE
STRUCTURAL MULLION STRUCTURAL MULLION
Paint Perimeter: 100mm Paint Perimeter: 100mm
Anodised Perimeter: 341mm Anodised Perimeter: 337mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 6 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 100mm Frame Scale 1:1
100
P.P.

100

E31961
P.P.
100mm CORNER POST
Paint Perimeter: 200mm
Anodised Perimeter: 455mm
22
50

EP13389
100mm SPANDREL SUB HEAD
Paint Perimeter: 378mm
Anodised Perimeter: 567mm
110.5
105
P.P.
12

76
29

EP13388
100mm SPANDREL SUB SILL
Paint Perimeter: 353mm
Anodised Perimeter: 529mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 7


419 Flushline Single Glazed
Extrusions - 150mm Scale 1:1

EP2214
150mm FRAME/MULLION
Paint Perimeter: 249mm
Anodised Perimeter: 744mm
50

P.P. 150
7.5

P.P. 109

EP2219
150mm FLAT FILLER
Paint Perimeter: 109mm
Anodised Perimeter: 268mm

123
P.P.

21.5
P.P. EP2225
150mm INTERNAL BEAD
Paint Perimeter: 145mm
Anodised Perimeter: 368mm
28.5

EP2229
150mm INTERNAL SILL/TRANSOM
Paint Perimeter: 108mm
Anodised Perimeter: 648mm

150

E19991
8

FLUSH FILLER
Paint Perimeter: 100mm
21 Anodised Perimeter: 100mm
REFER TO SUB SILL & SUB FRAME TECHNICAL
MANUAL FOR SUB FRAME INFORMATION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 8 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 150mm Scale 1:1

8.5
P.P.
EP2231
EXTERNAL BEAD
Paint Perimeter: 100mm
Anodised Perimeter: 117mm
25

P.P.

50
EP2220
25

150mm EXTERNAL SILL/TRANSOM


Paint Perimeter: 221mm
Anodised Perimeter: 697mm

150

8.5
P.P.
E34084
COVER BEAD
Paint Perimeter: 100mm
Anodised Perimeter: 136mm
50

123
P.P.
50

EP2382
150mm COVER TRANSOM
Paint Perimeter: 296mm
Anodised Perimeter: 482mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 9


419 Flushline Single Glazed
Extrusions - 150mm
150
Scale 1:1

150

114

P.P. 25 P.P. 25 37

E30234 E30235 E34295


150mm MALE MULLION 150mm FEMALE MULLION 150mm S/MATING SPLICE
Paint Perimeter: 173mm Paint Perimeter: 179mm Paint Perimeter: N/A
Anodised Perimeter: 567mm Anodised Perimeter: 548mm Anodised Perimeter: 412mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 10 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 150mm Scale 1:1

EP19071
150mm R2 MULLION CLIP
Paint Perimeter: NA
Anodised Perimeter: 115mm
150

150

P.P. 25 P.P. 25

EP19070 EP19069
150mm R2 FEMALE MULLION 150mm R2 MALE MULLION
Paint Perimeter: 369mm Paint Perimeter: 399mm
Anodised Perimeter: 553mm Anodised Perimeter: 599mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 11


419 Flushline Single Glazed
Extrusions - 150mm Scale 1:1

124
P.P.

EP2222

50
150mm STRUCTURAL TRANSOM
Paint Perimeter: 298mm
Anodised Perimeter: 364mm

25 25
P.P. P.P.
124

124

E31950 E31951
150mm MALE STRUCTURAL MULLION 150mm FEMALE STRUCTURAL MULLION
Paint Perimeter: 154mm Paint Perimeter: 153mm
Anodised Perimeter: 455mm Anodised Perimeter: 438mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 12 01-03-2021 ©


419 Flushline Single Glazed
Extrusions - 150mm Scale 1:2
22

EP17410
EPD0504
50

150mm SPANDREL SUB FRAME 50mm


Paint Perimeter: 420mm SUB FRAME BEAD

30
Anodised Perimeter: 629mm Paint Perimeter: 100mm
P.P.

NON STOCKED Anodised Perimeter: 110mm


163

161

6
P.P.
22

25
EP12100
50

EP2231
150mm SPANDREL SUB HEAD 50mm EXTERNAL BEAD
P.P.

Paint Perimeter: 444mm Paint Perimeter: 100mm


Anodised Perimeter: 665mm Anodised Perimeter: 117mm

161.5
33
P.P.
29
12.5

EP12101 EP2232
150mm SPANDREL SUB SILL
29

SPANDREL GLAZING
P.P.

Paint Perimeter: 412mm


Anodised Perimeter: 617mm ADAPTOR
Paint Perimeter: 100mm
308123 END DAM Anodised Perimeter: 171mm

50
P.P.
32

EP15088
SPANDREL MULLION
Paint Perimeter: 205mm
Anodised Perimeter: 307mm

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 3 - Page 13


419 Flushline Single Glazed
Extrusion Data - 100mm Frame

Structural Properties *
Extrusion Description
Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)
E19859 100mm Male Mullion 576.862 56.661 10.253 2.321
E19860 100mm Female Mullion 572.245 32.567 10.380 2.140
E19861 100mm Alt. Head/Jamb 150.008 820.474 4.465 15.166
E19991 Flush Filler 0.382 2.812 0.073 0.270
E19992 100mm Alt. Flat Filler 0.709 132.678 0.113 3.236
E30058 100mm Female Structural Mullion 282.102 23.429 6.139 1.417
E31343 100mm HD Male Structural Mullion 455.852 60.197 9.730 2.170
E31961 100mm Corner Post 1403.408 1403.408 25.232 25.232
E34084 Cover Bead 27.471 0.417 0.975 0.064
E34294 100mm Self Mating Splice 190.882 45.302 5.760 1.812
EP10566 100mm Fixing Adaptor 22.146 707.318 0.897 8.425
EP13388 100mm Spandrel Sub Sill 109.928 974.948 3.269 15.027
EP13389 100mm Spandrel Sub Head 197.222 1048.362 4.424 16.226
EP15088 Spandrel Mullion 47.645 58.965 2.542 1.985
EP17218 100mm Reveal Fin Adaptor 13.993 160.710 0.642 3.499
EP17410 150mm Spandrel Sub Frame 50mm 150.747 2632.089 3.214 26.180
EP18084 100mm Corner Mullion 1108.676 1143.480 20.436 15.425
EP18083 100mm Corner Mullion Coupler 784.001 783.777 12.846 12.842
EP19055 100mm R2 Alt. Head/Jamb 127.946 679.633 3.834 12.686
EP2213 100mm Frame / Mullion 199.445 879.183 6.563 15.487
EP2221 100mm External Sill/Transom 190.275 74.611 6.712 1.426
EP2223 100mm Structural Transom 244.058 452.560 9.762 10.335
EP2224 100mm Flat Filler 0.648 59.058 0.118 2.005
EP2226 100mm Internal Bead 11.716 160.208 0.637 3.979
EP2230 100mm Internal Sill/Transom 81.324 745.784 2.723 12.380
EP2231 External Bead 7.592 1.532 0.553 0.110
EP2383 100mm Cover Transom 264.689 654.693 10.145 12.666
EP2433 100mm HD Male Mullion 975.230 64.197 19.235 2.709
EPD0504 Sub Frame Bead 15.104 0.148 0.716 0.049
* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 3 - Page 14 01-06-2018


01-03-2021 ©
419 Flushline Single Glazed
Extrusion Data - 150mm Frame

Structural Properties *
Extrusion Description
Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)
E19991 Flush Filler 0.382 2.812 0.073 0.270
E30234 150mm Male Mullion 1620.111 79.177 18.986 3.071
E30235 150mm Female Mullion 1629.233 39.077 20.224 1.788
E31343 150mm HD Male Structural Mullion 455.852 60.197 9.730 2.170
E31950 150mm Male Structural Mullion 1010.819 62.908 14.339 2.104
E34084 Cover Bead 27.471 0.417 0.975 0.064
E34295 150mm Self Mating Splice 912.943 54.004 15.524 1.982
EP2214 150mm Frame/Mullion 229.697 2378.723 7.012 27.279
EP2219 150mm Flat Filler 0.748 320.089 0.125 5.879
EP2220 150mm External Sill/Transom 227.052 2105.941 7.277 25.761
EP2222 150mm Structural Transom 359.325 1617.061 14.373 23.548
EP2225 150mm Internal Bead 13.612 640.784 0.667 9.780
EP2229 150mm Internal Sill/Transom 82.692 2039.285 2.819 22.442
EP2231 External Bead 7.592 1.532 0.553 0.110
EP2232 Spandrel Glazing Adaptor 15.886 17.783 0.877 0.764
EP2382 150mm Cover Transom 380.141 2115.681 14.706 28.273
EP12100 150mm Spandrel Sub Head 50mm 229.851 3188.454 5.200 34.797
EP12101 150mm Spandrel Sub Sill 116.224 2833.289 3.642 31.849
EP19069 150mm R2 Male Mullion 1938.909 85.316 23.887 3.386
EP19070 150mm R2 Female Mullion 1410.535 33.480 17.728 1.526
EP19071 150mm R2 Mullion Clip 1.444 12.506 0.210 0.535
* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-04-2016
01-03-2021 Section 3 - Page 15
419 Flushline Single Glazed
Components Scale

300011 315790
GLAZING WEDGE 7.5mm GAP CO EXT CAPTIVE WEDGE 6.5mm GAP
100m ROLL - SC 100m ROLL
(M027132) (MSC6)

300006 320006
GLAZING WEDGE 6.5mm GAP ALT. CO EXT CAPTIVE WEDGE 6.5mm GAP
100m ROLL - SC 100m ROLL
(M027119) (MPX042)

REFER TO SECTION 7

301232 315789
GLAZING WEDGE 4.5mm GAP CO EXT CAPTIVE WEDGE 4.5mm GAP
100m ROLL - SC 100m ROLL
(M027129) (MSC33)

316051 321919
CO-EXT EXPANSION JOINT SEAL CO EXT CAPTIVE WEDGE 9.5mm GAP
500m ROLL - SC 100m ROLL
(10146) (SPD04649)

300059 300492
10g x 25mm SS PAN SCREW DRAIN BLOCK
EACH (MSF1091)
(M028598)

300058
10g x 12mm SS CSK SCREW U/C
EACH
(M028354)

NON STOCKED ITEMS

12mm x 16mm GLASS SETTING BLOCK SILICONE

SMALL JOINT SEALANT

12mm x 13mm GLASS SETTING BLOCK CLOSED CELL BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 4 - Page 1


419 Flushline Single Glazed
Configurations Scale 1:2

01

01

06 06

02

02

03

03
SUB FRAME

04 04 05 05

SUB SILL ONLY FRAME

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 5 - Page 1


419 Flushline Single Glazed
Vertical Arrangement 01, 02 & 03 - 100mm Head, Transoms & Sills Scale 1:2

100mm SUB HEAD

100mm FLAT FILLER

MIN
EP2224

20
1 150mm @ 600 CTRS

HEAD 50
SUB FRAME SEAL

100mm FRAME/MULLION
GLASS HEIGHT = DOH + 18

EP2213
DAYR2 OPENING = DOH

9 9

COVER BEAD
2&3 E34084

COVER BEAD
50

SILL OR TRANSOM
100mm COVER
TRANSOM
EP2383
GLASS HEIGHT = DOH + 18

GLAZING WEDGE
9
DAYR2 = DOH

OUTSIDE
9

2&3
INTERNAL BEAD 16mm GLASS
SILL OR TRANSOM SETTING BLOCK
50
GLASS HEIGHT = DOH + 18
9
DAYR2 = DOH

EXTERNAL BEAD
EP2231
100mm EXTERNAL
SILL/TRANSOM
9

EP2221

2&3 13mm GLASS


EXTERNAL BEAD SETTING BLOCK
50

SILL OR TRANSOM 100mm END DAM


SILICONE & BACKING ROD
100mm SUB SILL
SILICONE SEAL
CLOSED CELL BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 1


419 Flushline Single Glazed
Vertical Arrangement 01, 02 & 03 - 100mm Inside Head, Transom & Sill Scale 1:2

IMPORTANT NOTE: EXTERNAL TRANSOM MUST BE DRAINED THROUGH JAMB

100mm SUB HEAD

100mm FLAT FILLER


MIN

EP2224
20

1 150mm @ 600 CTRS

HEAD
50

INSIDE GLAZED
SUB FRAME SEAL

100mm FRAME/MULLION
GLASS HEIGHT = DOH + 18

EP2213
DAYR2 OPENING = DOH

100mm INTERNAL BEAD


OUTSIDE
9

EP2226

2 16mm GLASS
INSIDE GLAZED INTERNAL SETTING BLOCK
SILL OR TRANSOM
50

100mm INTERNAL
SILL/TRANSOM
EP2230

GLAZING WEDGE
GLASS HEIGHT = DOH + 18
9

100mm FLAT FILLER


DAYR2 = DOH

EP2224

100mm EXTERNAL
SILL/TRANSOM
9

EP2221

EXTERNAL BEAD
3 EP2231
INSIDE GLAZED EXTERNAL SEAL INTO POSITION

SILL OR TRANSOM
50

100mm SUB SILL


100mm END DAM
SILICONE SEAL
CLOSED CELL BACKING ROD

SILICONE & BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 2 01-03-2021 ©


419 Flushline Single Glazed
Vertical Arrangement 02 & 03 - 100mm Structural Transom Scale 1:2

NOTE: THE SILICONE GLAZING TECHNIQUE & STRUCTURAL BITE


INDICATED SHOULD BE CONFIRMED WITH STRUCTURAL SILICONE
SUPPLIERS.

2
MAX

STRUCTURAL BACKING/SPACER TAPE


TRANSOM
12

STRUCTURAL SILICONE
BACKING ROD
50

SILICONE WEATHERSEAL
18

100mm STRUCTURAL TRANSOM


GLASS HEIGHT = DOH + 27

EP2223
DAYR2 = DOH

OUTSIDE EXTERNAL BEAD


EP2231
100mm EXTERNAL
9

SILL/TRANSOM
EP2221

SILICONE & BACKING ROD


13mm GLASS
SETTING BLOCK
50

3 100mm SUB SILL


EXTERNAL 100mm END DAM
BEAD SILL
SILICONE SEAL
CLOSED CELL BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 3


419 Flushline Single Glazed
Vertical Arrangement 01 & 04 - 100mm Alternate Head & Jamb Fixings Scale 1:2

38

100mm FIXING ADAPTOR


1&4
OUTSIDE

EP10566
HEAD & JAMB 10g x 12mm CSK SCREW
FIXING ADAPTOR FIX @ APPROPRIATE CTRS

50
FOR TIMBER REVEAL 100mm ALT. HEAD/JAMB
E19861
GLAZING WEDGE

28.5

100mm REVEAL FIN ADAPTOR


1&4
OUTSIDE

EP17218
R2 HEAD & JAMB 8g x 25mm CSK SCREW
REVEAL ADAPTOR FIX @ APPROPRIATE CTRS
50

FOR TIMBER REVEAL 100mm R2 ALT. HEAD/JAMB


EP19055
GLAZING WEDGE

SILICONE SEAL

100mm FIXING ADAPTOR


1&4
OUTSIDE

EP10566
HEAD & JAMB NAILING FIN REMOVED

FIXING ADAPTOR 10g x 12mm CSK SCREW


50

FIX @ APPROPRIATE CTRS


FOR CONCRETE
100mm FRAME/MULLION
EP2213
GLAZING WEDGE

100mm FLAT FILLER


EP2224
OUTSIDE

1&4 150mm @ 600 CTRS

ANGLE FIX
HEAD & JAMB

100mm FRAME/MULLION
EP2213

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 4 01-03-2021 ©


419 Flushline Single Glazed
Horizontal Arrangement 04, 05 & 06 - 100mm Jambs & Mullions Scale 1:2
* IF A 6.5mm CAPTIVE WEDGE IS REQUIRED AT THIS LOCATION USE 320006 ALTERNATIVE WEDGE

4 5 5
STD JAMB STD MULLION SPLIT MULLION
SILICONE SEAL CO-EXT EXPANSION
SILICONE SEAL 100mm @ MULLION BASE JOINT SEAL
CLOSED CELL BACKING ROD 100mm FLAT FILLER 100mm MALE MULLION 316051
100mm FLAT FILLER EP2224 E19859 100mm FEMALE
EP2224 100mm FRAME/MULLION 100mm FRAME/MULLION GLAZING MULLION
150mm @ 600 CTRS EP2213 EP2213 WEDGE E19860

9 9 9 9 9
GLASS WIDTH = DOW + 18 GLASS WIDTH = DOW + 18 2
50 DAYR2 = DOW 50 DAYR2 = DOW 52

OUTSIDE

5 5 6
HD SPLIT MULLION SPLICED SPLIT MULLION SUB JAMB
SILICONE SEAL 100mm ALT. FLAT FILLER
100mm @ MULLION BASE E19992 SUB HEAD
100mm ALT. HEAD/JAMB 150mm @ 600 CTRS
100mm HD 100mm S/MATING SPLICE E19861 SUB
MALE MULLION E34294
EP2433
FRAME SEAL

* *

*
9 9 9 9 9
15
2 GLASS WIDTH = DOW + 18 2 GLASS WIDTH = DOW + 18 MIN
52 DAYR2 = DOW 52 DAYR2 = DOW 50

OUTSIDE

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 5


419 Flushline Single Glazed
Horizontal Arrangement 04, 05 & 06 - 100mm Inside Jambs & Mullions Scale 1:2
* IF A 6.5mm CAPTIVE WEDGE IS REQUIRED AT THIS LOCATION USE 320006 ALTERNATIVE WEDGE

4 5 5
STD JAMB STD MULLION SPLIT MULLION
SILICONE SEAL CO-EXT EXPANSION
FLUSH FILLER
E19991
100mm @ MULLION BASE JOINT SEAL
100mm FLAT FILLER 100mm MALE MULLION 316051
100mm FLAT FILLER EP2224 E19859 100mm FEMALE
EP2224 100mm FRAME/MULLION 100mm FRAME/MULLION GLAZING MULLION
150mm @ 600 CTRS EP2213 EP2213 WEDGE E19860

9 9 9 9 9
GLASS WIDTH = DOW + 18 GLASS WIDTH = DOW + 18 2
50 DAYR2 = DOW 50 DAYR2 = DOW 52

OUTSIDE

5 5 6
HD SPLIT MULLION SPLICED SPLIT MULLION SUB JAMB
SILICONE SEAL 100mm ALT. FLAT FILLER
100mm @ MULLION BASE E19992 SUB HEAD
100mm R2 ALT. HEAD/JAMB FULL HEIGHT
100mm HD 100mm S/MATING SPLICE EP19055 SUB
MALE MULLION E34294
EP2433
FRAME SEAL

* *

9 9 9 9 9
15
2 GLASS WIDTH = DOW + 18 2 GLASS WIDTH = DOW + 18 MIN
52 DAYR2 = DOW 52 DAYR2 = DOW 50

OUTSIDE

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 6 01-03-2021 ©


419 Flushline Single Glazed
Horizontal Arrangement 04 & 05 - 100mm Structural Mullions Scale 1:2

NOTE: THE SILICONE GLAZING TECHNIQUE & STRUCTURAL BITE


INDICATED SHOULD BE CONFIRMED WITH STRUCTURAL SILICONE
SUPPLIERS
4 5
STD JAMB STD STRUCTURAL
MULLION
100mm FLAT FILLER SILICONE SEAL
EP2224 100mm @ MULLION BASE CO-EXT EXPANSION JOINT SEAL
150mm @ 600 CTRS 100mm MALE STC MULLION 316051

100mm HEAD/JAMB E31343 100mm FEMALE STC MULLION


EP2213 E30058

SILICONE
WEATHERSEAL
BACKING ROD
STRUCTURAL
SILICONE
BACKING/SPACER
TAPE

9 18 2
GLASS WIDTH = DOW + 27
50 DAYR2 = DOW 50
HEAD / SILL = DOW + 25 12
25 MAX

OUTSIDE

5
HD STRUCTURAL
MULLION
100mm HD MALE SILICONE SEAL
STC MULLION 100mm @ MULLION BASE
E31343

SILICONE
WEATHERSEAL
BACKING ROD
STRUCTURAL
SILICONE
BACKING/SPACER
TAPE

2
18 18
DAYR2 = DOW 52 DAYR2 = DOW
GLASS WIDTH = DOW + 36 GLASS WIDTH = DOW + 36
HEAD / SILL = DOW + 50 HEAD / SILL = DOW + 50
25 25

OUTSIDE

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 7


419 Flushline Single Glazed
Horizontal Arrangement - 100mm Corner Post & Mullion Scale 1:2

100mm CORNER
100mm FEMALE MULLION POST GLAZING WEDGE
E19860 E31961

CORNER POST

SILICONE

10g x 12mm CSK SCREW


300058
FIX @ APPROPRIATE CTRS

100
125

OUTSIDE

CORNER
MULLION

100mm CORNER MULLION COUPLER


EP18083
INSIDE LEGS TRIMMED AT SCREW LOCATIONS.
DAYR2 = DOW

REF. SECTION 10 FOR DETAILS

CO-EXT EXPANSION JOINT SEAL


316051
100mm CORNER MULLION
EP18084
9
67
2

8
DAYR2 = DOW 67 OUTSIDE
STRUCTURAL TRANSOM WIDTH = DOW + 7.5^
COVER TRANSOM WIDTH = DOW + 22.5*
HEAD & EXTERNAL SILL / TRANSOM WIDTH = DOW + 25.5*
* HEAD & COVER OR EXTERNAL SILL/TRANSOM ARE MITRE CUT THEN TRIMMED
^ STRUCTURAL TRANSOM MITRE CUT, TRIMMING OPTIONAL
REFER TO MACHINING PAGES FOR DETAILS

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 8 01-03-2021 ©


419 Flushline Single Glazed
Vertical Arrangement 01, 02 & 03 - 150mm Head, Transoms & Sills Scale 1:2

150mm SUB HEAD FRAME

SUB FRAME BEAD

150mm FLAT FILLER


MIN
20
EP2219
1 150mm @ 600 CTRS

HEAD
50

SUB FRAME SEAL

150mm FRAME/MULLION
EP2214
GLASS WIDTH = DOW + 18
9
DAYR2 =DOH

COVER BEAD
2&3 E34084

COVER BEAD
50

SILL OR TRANSOM
150mm COVER
TRANSOM
EP2382
GLASS WIDTH = DOW + 18
9

GLAZING WEDGE
DAYR2 = DOH

OUTSIDE
9

150mm INTERNAL BEAD


EP2225
2&3
16mm GLASS
INTERNAL BEAD SETTING BLOCK
50

SILL OR TRANSOM
150mm INTERNAL
SILL/TRANSOM
EP2229
GLASS WIDTH = DOW + 18

150mm FLAT FILLER


9
DAYR2 = DOH

EP2219

150mm EXTERNAL
SILL/TRANSOM
9

EP2220
EXTERNAL BEAD
2&3 EP2231
13mm GLASS
EXTERNAL BEAD SETTING BLOCK
50

SILL OR TRANSOM 150mm END DAM


SILICONE & BACKING ROD
150mm SUB SILL
SILICONE SEAL
CLOSED CELL
BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 9


419 Flushline Single Glazed
Vertical Arrangement 01, 02 & 03 - 150mm Structural Transom Scale 1:2

NOTE: THE SILICONE GLAZING TECHNIQUE & STRUCTURAL BITE


INDICATED SHOULD BE CONFIRMED WITH THE STRUCTURAL
SILICONE SUPPLIERS

ANGLE FIX 150mm FLAT FILLER


HEAD EP2219
150mm @ 600 CTRS
1
50

150mm FRAME/MULLION
EP2214
GLASS WIDTH = DOW + 27
9
DAYR2 = DOH

2 BACKING/SPACER
150mm TAPE

STRUCTURAL
18

STRUCTURAL
TRANSOM SILICONE
BACKING ROD
50

SILICONE
WEATHER SEAL
18

150mm STRUCTURAL
GLASS HEIGHT = DOH +27

TRANSOM
EP2222
DAYR2 = DOH

OUTSIDE
EXTERNAL BEAD
EP2231
150mm EXTERNAL
9

SILL/TRANSOM
EP2220
SILICONE
13mm GLASS
SETTING BLOCK
50

3 150mm SUB SILL


150mm 150mm END DAM
SILL
SILICONE SEAL
CLOSED CELL
BACKING ROD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 10 01-03-2021 ©


419 Flushline Single Glazed
Vertical Arrangement 01 & 03 - 150mm Spandrel Sub Frame Scale 1:2

NOTE: 100mm SPANDREL SUB FRAME SIMILAR

EXTERNAL BEAD
EP2231
150mm EXTERNAL
SILL/TRANSOM
EP2220

3 13mm SETTING BLOCK


SPANDREL 150mm END DAM CAP
SUB SILL 308123
SILICONE & BACKING ROD
150mm SPANDREL SUB SILL
EP12101

SILICONE SEAL
CLOSED CELL
41.5

BACKING ROD
9

SILL SUPPORT BLOCK


308064
@ 600 CTRS
SPANDREL PANEL
OUTSIDE eg. COLOURED GLASS

37.5
ENTIRE POCKET
COMPLETELY SEALED AT
BOTH ENDS

13mm SETTING BLOCK


52 MAX
9

150mm SPANDREL
SUB HEAD 50mm
EP12100

150mm FLAT FILLER


1
MIN
20

EP2219
150mm @ 600 CTRS
SPANDREL
SUB HEAD SMALL BULB SEAL
300841

150mm FRAME/MULLION
EP2214

BUTT JOINT
SPANDREL GLAZING ADAPTOR SPANDREL MULLION EXTERNAL BEAD
EP2232 EP15088 EP2231

9 50 9

HORIZONTAL ARRANGEMENT - SPANDREL JAMBS & MULLION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 11


419 Flushline Single Glazed
Horizontal Arrangement 04 & 05 - 150mm Jambs & Mullions Scale 1:2
* IF A 6.5mm CAPTIVE WEDGE IS REQUIRED AT THIS LOCATION USE 320006 ALTERNATIVE WEDGE
4 5 5
STD JAMB STD MULLION R2 SPLIT MULLION
SILICONE SEAL CO-EXT EXPANSION
100mm @ MULLION BASE JOINT SEAL
150mm FRAME/MULLION 150mm R2 MULLION CLIP 316051
150mm FLAT FILLER EP2214 EP19071 = H - 10 150mm R2 FEMALE
EP2219
GLAZING WEDGE 150mm R2 MALE MULLION MULLION
150mm @ 600 CTRS EP19069 EP19070

*
9 9 9 9 9
GLASS WIDTH = DOW + 18 GLASS WIDTH = DOW + 18 2
50 DAYR2 =DOW 50 DAYR2 = DOW 52

OUTSIDE
5 5 4
SPLIT MULLION SPLICED SPLIT MULLION ALT. JAMB
150mm FEMALE 150mm S/MATING ANGLE
150 MALE MULLION MULLION SPLICE SILICONE SEAL CAPTIVE FIX TO FRAME
E30234 E30235 E34295 100mm @ MULLION BASE WEDGE

* *

* *
9 9 9 9 9
2 GLASS WIDTH = DOW + 18 2 GLASS WIDTH = DOW + 18
52 DAYR2 = DOW 52 DAYR2 = DOW 50

OUTSIDE
Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 6 - Page 12 01-03-2021 ©


419 Flushline Single Glazed
Horizontal Arrangement 05 & 06 - 150mm Structural Mullion Scale 1:2

NOTE: THE SILICONE GLAZING TECHNIQUE & STRUCTURAL BITE


INDICATED SHOULD BE CONFIRMED WITH THE STRUCTURAL
SILICONE SUPPLIER.

6 5
SUB JAMB STRUCTURAL MULLION
150mm FLAT FILLER SUB FRAME BEAD 150mm MALE STC MULLION
EP2219
SILICONE SEAL
SUB FRAME E31950 100mm @ MULLION BASE
150mm @ 600 CTRS
150mm SUB FRAME BASE SEAL CO-EXT EXPANSION JOINT SEAL
150mm FRAME/MULLION 316051
SILICONE SEAL EP2214
150mm FEMALE STC MULLION
CLOSED CELL GLAZING WEDGE E31951
BACKING ROD

BACKING/SPACER
TAPE
STRUCTURAL
SILICONE
BACKING ROD
SILICONE
WEATHERSEAL

2
20 9 18 18
MIN GLASS WIDTH = DOW + 27 DAYR2 + 36
50 DAYR2 = DOW 52
HEAD / SILL = DOW + 25
25 25

OUTSIDE

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 6 - Page 13


419 Flushline Single Glazed
Glazing Details Scale 1:2

NOTE: 100mm FRAME SHOWN, 150mm SIMILAR.

EP2213
21 21

9
EP2231
EP2226
9
16

EP2230 EP2221

21
13

^ USE 320006 IN
EXTRUSIONS WHERE
THE GROOVE IS FLUSH
WITH THE POCKET

INCLUDES: POCKET OUTSIDE - EP2433, E30235, EP19070


POCKET INSIDE - EP19860, E30235, EP19070

FOR THICK GLASS SG UNITS PLEASE REFER TO THE 419 FLUSHLINE DOUBLE
GLAZED MANUAL

EP2213
21 21
9

EP2231
EP2226
BACKING ROD
9
16

EP2230 EP2221
21
13

WET GLAZING
- WHERE THE GLASS THICKNESS PERMITS, INSERT A BACKING ROD ON EITHER SIDE OF THE
GLASS

- CENTRE THE GLASS WITHIN THE GLAZING POCKET USING APPROPRIATE PACKERS ON EITHER
SIDE

- APPLY A CONTINUOUS SILICONE BEAD AROUND THE FULL PERIMETER OF THE FRAME, BOTH
INSIDE AND OUT

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-04-2018
01-03-2021 Section 7 - Page 1
419 Flushline Single Glazed
Assembly - Head & Sills Not To Scale

NOTE: 100mm FRAME SHOWN


150mm SIMILAR.

10g x 25mm SS PAN SCREW


300059
FLAT FILLER
EXPOSED SCREWS AND HOLES 150mm @ 600 CTRS
TO BE SEALED INCLUDING ANY UNUSED
HOLES CREATED BY A PUNCH TOOL

FLAT FILLER HEAD


150mm @ 600 CTRS SEAL BOTH ENDS WITH
SMALL JOINT SEALANT

JAMB

HEAD

10g x 25mm PAN SCREW


300059
EXPOSED SCREWS AND HOLES
TO BE SEALED INCLUDING ANY
UNUSED HOLES CREATED
BY A PUNCH TOOL

INTERNAL SILL EXTERNAL SILL

JAMB

COVER SILL
SEAL BOTH ENDS WITH
SMALL JOINT SEALANT

COVER BEAD
E34084

COVER SILL

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-06-2012
01-03-2021 Section 9 - Page 1
419 Flushline Single Glazed
Assembly - Transoms Not To Scale

NOTE: 100mm FRAME SHOWN.


150mm SIMILAR.

FLAT FILLER
150mm @ 600 CTRS

JAMB

DRAIN BLOCK
300492
ENTIRE POCKET COMPLETELY
SEALED OVER DRAIN BLOCK

COVER TRANSOM
SEAL BOTH ENDS WITH
SMALL JOINT SEALANT

10g x 25mm SS PAN SCREW


300059
EXPOSED SCREWS AND HOLES TO BE
SEALED INCLUDING ANY UNUSED
HOLES CREATED BY A PUNCH TOOL

EXTERNAL BEAD
EXTERNAL TRANSOM
EP2231
APPLIED AFTER GLASS

FLAT FILLER (FULL HEIGHT)


SEAL INTO POSITION FULL LENGTH

DRAINAGE HOLE P10


INTERNALLY BEADED COVER
TRANSOM ONLY
TRANSOM

INTERNAL BEAD
APPLIED AFTER GLASS
SEAL INTO POSITION FULL LENGTH

10g x 25mm SS PAN SCREW INTERNAL TRANSOM


300059 SEAL BOTH ENDS WITH
EXPOSED SCREWS AND HOLES TO BE SMALL JOINT SEALANT
SEALED INCLUDING ANY UNUSED
HOLES CREATED BY A PUNCH TOOL

DRAIN BLOCK
300492
ENTIRE POCKET COMPLETELY
SEALED OVER DRAIN BLOCK
FLAT FILLER
INTERNAL TRANSOM - SEAL INTO POSITION FULL LENGTH
- SEAL BOTH ENDS WITH SMALL JOINT SEALANT

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 9 - Page 2 01-06-2012


01-03-2021 ©
419 Flushline Single Glazed
Assembly - 150mm R2 Mullion Clip & Structural Mullions Not To Scale

NOTE: 100mm FRAME SHOWN,


150mm FRAME SIMILAR
FRAME / MULLION (HEAD)

FEMALE SPLIT STRUCTURAL MULLION


CO-EXT EXPANSION JOINT SEAL
316051
MALE SPLIT STRUCTURAL MULLION

SEAL GAP
SILICONE SEAL
100mm @ MULLION BASE

STRUCTURAL
STRUCTURAL SPLIT MULLION
SPLIT MULLION SILL
HEAD

BEAD

SILL

NOTE: COVER SILL DOES NOT REQUIRE SPECIAL


MACHINING, CUT AS NORMAL. SEAL GAP
COVER BEAD CAN BE CONTINUOUS OR
CUT TO MATCH HEAD.

150mm R2 MALE MULLION 150mm R2 FEMALE MULLION


EP19069 EP19070

150mm R2 MULLION CLIP


EP19071
CUT 10mm SHORTER THAN MULLION &
POSITION 5mm FROM EACH END
PUNCH IN AT ENDS TO
SECURE MULLION CLIP

150mm R2 SPLIT
MULLION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-07-2012
01-03-2021 Section 9 - Page 3
419 Flushline Single Glazed
Assembly - Glazing Scale 1:2

NOTE: 100mm SHOWN.


150mm & 250mm SIMILAR.

CAPTIVE WEDGE INSTALLED DURING


FRAME ASSEMBLY

TILT GLASS INTO JAMB

EQUAL EQUAL

CENTRE GLASS IN JAMBS

LIFT GLASS INTO HEAD & LOWER GLASS, SNAP ON BEAD


INSERT SETTING BLOCKS & ROLL IN GLAZING WEDGE/S

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 9 - Page 4 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Jambs & Mullions Scale 1:2

38.5
CTR
39 16
CTR CTR

Ø5

45.5
CTR
HEAD TYP

Ø10
DRAIN HOLE
(INTERNALLY BEADED
SIL/TRANSOM ONLY)

INTERNAL
SILL OR TRANSOM

CTR
30
20.5
CTR 4.5
CTR

EXTERNAL
45.5
CTR

SILL OR TRANSOM
4.5
CTR

COVER
45.5
CTR

SILL OR TRANSOM
CTR
4.5

13 13
CTR CTR

7 7

E19859 . EP2433 . E31343


EP2213 . EP2224 . EP2223 100mm MALE . HD MALE .
100mm FRAME/MULLION . FLAT FILLER MALE STRUCTURAL MULLION
STRUCTURAL TRANSOM
13
CTR

E19860 . E30058
E19861 . EP19055 100mm FEMALE . FEMALE STRUCTURAL MULLION
100mm ALT. HEAD/JAMBS

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 1


419 Flushline Single Glazed
Machining - 100mm Inside Jambs & Mullions Scale 1:2

39
CTR
16 16
CTR CTR

Ø5

45.5
CTR
HEAD TYP

Ø10
DRAIN HOLE
TRANSOM ONLY

INSIDE GLAZED
EXTERNAL SILL OR

45.5
CTR
TRANSOM
CTR
33

4.5
CTR
Ø10
DRAIN HOLE
TRANSOM ONLY

INSIDE GLAZED
30

INTERNAL SILL OR
CTR

20.5
CTR

TRANSOM
4.5
CTR

13 13
CTR CTR

7 7

E19859 . EP2433 . E31343


100mm MALE . HD MALE . EP2213 . EP2224 . EP2223
MALE STRUCTURAL MULLION 100mm FRAME/MULLION . FLAT FILLER
STRUCTURAL TRANSOM

13
CTR

E19860 . E30058
100mm FEMALE . FEMALE STRUCTURAL MULLION E19861 . EP19055
100mm ALT. HEAD/JAMBS

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 2 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Corner Mullion Scale 1:2

39 16
CTR CTR

Ø5

45.5
CTR
HEAD TYP

Ø4.6 - 4.7
STRUCTURAL TYP
CTR

TRANSOM DO NOT DRILL OVERSIZE!


45.5

A LARGE CLEARANCE HOLE WILL


ALLOW MATING
HEAD/SILL/TRANSOM
TO SLIP, CAUSING
MISALIGNMENT.
4.5
CTR

EXTERNAL
45.5
CTR

SILL OR TRANSOM
4.5
CTR

COVER
45.5
CTR

SILL OR TRANSOM
4.5

EP18084
100mm CORNER MULLION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 3


419 Flushline Single Glazed
Machining - 100mm Corner Mullion Coupler Scale 1:2

55
55
5

TRANSOM HEIGHT = TH
TO CLEAR SCREW
HEAD @ 45.5

55
M
MU
X
MA

NI
MI
m
.5m

m
3m
15

H
TC
NO

SCREW HEAD
3m

EP18083
m
MI

100mm CORNER MULLION COUPLER


N

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 4 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Head/Sill/Transom for Corner Mullion Scale 1:2

22.5
25.5

CUTTING LENGTH = DOW + 22.5


DAYR2 = DOW
45°
45°
CUTTING LENGTH = DOW + 25.5
DAYR2 = DOW

EP2383
100mm COVER SILL / TRANSOM
OPTIONAL TRIM
7.5
CUT LENGTH = DOW + 7.5

45°

EP2213 . E19861. EP19055


EP2221
100mm FRAME . ALT. FRAMES EP2223
EXTERNAL SILL / TRANSOM 100mm STRUCTURAL TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 5


419 Flushline Single Glazed
Machining - 100mm Internal Sill & Transom Drainage Scale 1:2

INSIDE GLAZED
6

TRANSOM ONLY

50 50
CTR CTR EP2226
25 100mm INTERNAL BEAD
TYP TRANSOM ONLY

FULL R
6

17.5
CTR
50 50
CTR CTR
EP2230
25
TYP
100mm INTERNAL TRANSOM

CTR
50

Ø10
TYP
CTR
50

80
CTR

EP2230
100mm INTERNAL SILL

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 6 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Cover Sill & Transom Drainage Scale 1:2
CTR

CTR
50

50
Ø10
TYP
25
25

CTR

CTR
50

50

80
CTR

E34084 EP2383 EP2383


COVER BEAD 100mm COVER TRANSOM 100mm COVER SILL
(TRANSOM ONLY)

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 7


419 Flushline Single Glazed
Machining - 100mm External Sill & Transom Drainage Scale 1:2

45°
CTR

CTR
50

50
25
Ø10
TYP

25
CTR

CTR
50

50

45°
7
CTR

EP2221 EP2231 EP2231


100mm EXTERNAL SILL EXTERNAL BEAD EXTERNAL BEAD
(OPTION 1 - TRANSOM ONLY) (OPTION 2 - TRANSOM ONLY)

FULL R
CTR
20
6

50 50
CTR CTR EP2221
25 25
100mm EXTERNAL TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 8 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Fixing & Reveal Fin Adaptors Scale 1:2

38.5
20
5.5 41 15 3

EP10566
100mm FIXING ADAPTOR
(RIGHT HAND SHOWN, MIRROR FOR LEFT HAND)
38

EP17218
100mm REVEAL FIN ADAPTOR

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 9


419 Flushline Single Glazed
Machining - 100mm Spandrel Sub Head Scale 1:2

6
CTR
50
25
PER GLAZED PANEL
25

CTR
50

EP13389
100mm SPANDREL SUB HEAD

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 10 01-03-2021 ©


419 Flushline Single Glazed
Machining - 100mm Head & Sills for Split Structural Mullion Scale 1:2

12 74
25
2
25

EP2213
EP2221
100mm FRAME / MULLION (HEAD)
100mm EXTERNAL SILL / TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 11


419 Flushline Single Glazed
Machining - 150mm Jambs & Mullions Scale 1:2

66
39 CTR 16
CTR CTR

Ø5

45.5
CTR
HEAD EP2214
TYP

Ø10
DRAIN HOLE
(INTERNALLY BEADED
SILL/TRANSOM ONLY)

INTERNAL EP2229
SILL OR TRANSOM

CTR
30
20.5
CTR
4.5
CTR

EXTERNAL EP2220
45.5
CTR

SILL OR TRANSOM
4.5
CTR

COVER EP2382
45.5
CTR

SILL OR TRANSOM

13
CTR
4.5

EP2214 . EP2219 . EP2222


150mm FRAME/MULLION
FLAT FILLER . STRUCTURAL
TRANSOM
7 7
13

E30234 . E30235
EP19069 . EP19070
E31950 . E31951
150mm MALE . FEMALE MULLION
150mm R2 MALE . FEMALE MULLION
150mm STRC. MALE . FEMALE MULLION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 12 01-03-2021 ©


419 Flushline Single Glazed
Machining - 150mm Inside Jambs & Mullions Scale 1:2

39
CTR
16 16
CTR CTR

Ø5

45.5
CTR
INSIDE HEAD TYP

EP2214

Ø10
EP2220 DRAIN HOLE
(TRANSOM ONLY)

INSIDE GLAZED
EXTERNAL SILL OR

45.5
CTR
TRANSOM
CTR
33

4.5
CTR
Ø10
DRAIN HOLE
(TRANSOM ONLY)

INSIDE GLAZED
EP2229
INTERNAL SILL OR
CTR
30

20.5
CTR
TRANSOM

4.5
13 CTR

EP2214 . EP2219 . EP2222


150mm FRAME/MULLION
FLAT FILLER . STRUCTURAL
TRANSOM

13

E30234 . E30235
EP19069 . EP19070
E31950 . E31951
150mm MALE . FEMALE MULLION
150mm R2 MALE . FEMALE MULLION
150mm STRC. MALE . FEMALE MULLION

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 13


419 Flushline Single Glazed
Machining - 150mm Internal Sill & Transom Drainage Scale 1:2

INSIDE GLAZED
6

TRANSOM ONLY

50 50
CTR CTR EP2225
25 25
150mm INTERNAL BEAD
TRANSOM ONLY

FULL R

17.5
CTR
6

50 50
CTR CTR EP2229
25 25
150mm INTERNAL TRANSOM

CTR
50

Ø10
TYP
CTR
50

129.5
CTR

EP2229
150mm INTERNAL SILL

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 14 01-03-2021 ©


419 Flushline Single Glazed
Machining - 150mm Cover Sill & Transom Drainage Scale 1:2

Ø10

CTR
TYP

50
CTR
50

130
CTR

EP2382
150mm COVER SILL
CTR
50
25
25

CTR
50

E34084 EP2382
COVER BEAD 150mm COVER
(TRANSOM ONLY) TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 15


419 Flushline Single Glazed
Machining - 150mm External Sill & Transom Drainage Scale 1:2

45°
CTR

CTR
50

50
25
Ø10
TYP

25
CTR

CTR
50

50

45°
7
CTR

EP2220 EP2231 EP2231


150mm EXTERNAL SILL EXTERNAL BEAD EXTERNAL BEAD
(OPTION 1 - TRANSOM ONLY) (OPTION 2 - TRANSOM ONLY)

FULL R
CTR
20
6

50 50
CTR CTR EP2220
25 25
150mm EXTERNAL TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 16 01-03-2021 ©


419 Flushline Single Glazed
Machining - Spandrel Sub Head & Frame Scale 1:2

6
CTR
50
25
PER GLAZED PANEL
25

CTR
50

EP12100 . EP17410
150mm SPANDREL SUB HEAD . FRAME

Please read in conjunction with Important Conditions – Index (also available on Capral website)

© 01-03-2021 Section 10 - Page 17


419 Flushline Single Glazed
Machining - 150mm Head & Sills for Structural Split Mullion Scale 1:2

12 124
25
2
25

EP2214
EP2229
150mm FRAME / MULLION (HEAD)
150mm EXTERNAL SILL / TRANSOM

Please read in conjunction with Important Conditions – Index (also available on Capral website)

Section 10 - Page 18 01-03-2021 ©

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