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Is.532.2006 Tubes and Values
Is.532.2006 Tubes and Values
Is.532.2006 Tubes and Values
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Indian Standard
BICYCLE TUBE VALVES AND VALVE-TUBING —
SPECIFICATION
( Third Revision)
Ics 43.150
.,, ,
CJ BIS 2006
,
FOREWORD
This Indian Standard ( Third Revision ) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Bicycles Sectional Committee had been approved by the Transport Engineering Division Council.
This standard was first published in 1954 and then subsequently revised in 1964 and 1979. This revision is being
taken up to include the additional types of tube valves with additional tests and amalgamation with
1S 5079:1969 ‘Specification for rubber valve-tubing for cycle tube valves’.
The composition of the Committee responsible for the formulation of this standard is given in Annex C.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2: 1960 ‘Rules for rounding off numerical values ( revised )’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
1S 532:2006
Indian Standard
BICYCLE TUBE VALVES AND VALVE-TUBING —
SPECIFICATION
( Third Revision)
1 SCOPE 1S No. Title
This standard covers the dimensions and material 1573:1986 Electroplated coatings of zinc on iron
requirements for following different types of bicycle and steel ( second revision )
tube valves and rubber valve-tubing for tube valves. 3400 Methods of test for vulcanized
( Part 4 ): 1987 rubbers: Part 4 Accelerated ag,eing
1.1 Types of Bicycle Tube Valve
( second revision)
a) Metal base valve \vitll plug for cycle tubes
3 REQUIREMENTS FOR TUBE VALVE
(Durilop valve for jointed tube),
3.1 Material
b) Metal base valve with core for cyc}e tubes,
c) Rubber base valve lvith plug for cycle tubes Bicycle-tube valve components shall be manufactured
( Dunlop valve for moulded tube ), from materials which shall not corrode when exposed
to the elements and shall be strong enough to withstand
d) Rubber base valve with core for cycle tubes
the rigorous of manufacture and service.
( American valve for moulded tube — full
thread ), 3.1.1 The dust cap shall be made of plastic or hard
rubber.
e) Rubber covered valve with core for cycle
tubes ( American valve for ]moulded 3.2 Dimensions
tube — half thread ).
The valve and its components parts shallbe
0 French valve for jointed tube, manufactured according to the dimensions given in
g) French valve for moulded tube, Fig. 1 to 9.
h) German valve for moulded tube, and 3.2.1 The components shall be so manufactured as
1) German valve for jointed tube. to ensure interchangeability. The heads of the plug”
retaining nut, rim nut and cap shall be knurled so as
1.2 Rubber Valve Tubing for Bicycle Tube Valves to give easy grip when handled. All burrs shall be
removed.
2 REFERENCES
3.3 Designation
The following standards contain provisions, which,
through reference in this text, constitute provisions Four types of metal base valve, four types of rubber
of this standard. At the time of publication the editions base valve and one type of rubber covered valve
indicated were valid. All standards are subject to covered in the specification shall be designated as:
revision and parties to agreements based on this a) Metal base valve with plug : MBP,
standard are encouraged to investigate the possibility MBFP,
of applying the most recent editions of the standards MBGP
indicated below:
b) Metal base valve with core : MBC
[S No, Title c) Rubber base valve with plug : RBP,
RBFP,
196:1966 Atmospheric conditions for testing
RBGP
( revised)
d) Rubber base valve with-core : RBC
I068:1993 Electroplated coatings of nickel plus e) Rubber covered valve with core.: RCC
chromium and copper plus nickel plus
chromium ( third revision ) Example:
6.714.81
I 4
M5 x 1 Threads
Truncated
M8 XI-I
RETAINING NUT
PLUG
MS x I Threads ~ 1-
HEXAGON NUT ;
—
I I!iir
- \ RIM NUT
I
I!itm
x-r”’ “
2
1S 532:2006
/--
M 8 x 0.8THREADS
COREC?iAMBER
I
M 8 X0.8 THREADS-
T — ..- ——. — - —0
.
KNURLEDNUT -
\
t
HEXAGONNUT
i
\
\
RING WASHER
\
HEXAGON NUT
.,, ,
L 014
-1
STEM(MBC)
, ~ M 8 xO.8 THREADS
I
Efq
m 81
KNURLED NUT
RING WASHER
3
IS 532:2006
.5.714.X1 ?;
. .
rl
+4&4
MS x I Thrc~S +—.-1
L=% MS X I Thrak
/150”,
KNURLED .1 ThSwds
DUST CAP
STEM(RBP)
KNU
STRAIGHT/CRC13S > 4 M8xl Tlwwi$
1
KNURLED~
~
STRAI@iT/CROSS
q
RIM NUT “
RETAINING NUT
FIG. 3 RUBBERBASEVALVE
WITH
PLUG( RBP ) ( DUNLOP
VALVE) FORCYCLETUBE
4
1S 532:2006
ads
8
,,. ,
DUST CAP
L.H.J’
STEM(RBC)
10.10
09.%)
I
M8 X 0.8 Threads
~---f
RIM NUT
5
IS 532:2006
I I 1
CORE PIN
[ I I
\ I [Y
i-
03.10-3.20
-1
STEM(RCC)
DUST CAP
FIG. 5 R[JHBER COVERI:D VALVE WITHCORE ( RCC ) AMERICANVALVE ( HALF THREAD-FULL RUBBERIZED)
6
IS 532:2006
I
M5 X I Threads
Truncated
02.6s
2.433
04.14,
3.9s
M6 x 0.8 TIIma& .
~E=mosD
Tcm4BFu
Nr.
-+ t
~R PIN
STEM(W)
A“”
@
._
\i
/j\
y
/k
–1-
~ww
-+-
6 ‘
1
muwzlnrat
,,. ,
~i
d
, --{
HmAGON NUT
*
L I M6 X 0.8 Thin@ TOP NW
RIM NUT
STRAIGHT
KNURLING
x I Threads
&8.7S~
DUST CAP
ROUND WASHER
FIG. 6 FRENCHVALVEFORJONTEDTUBE
7
1S 532:2006
(k3/16a3MElISREAC6
M6 x 0.8 Threads
05.U2
.-
RIM NUT
-
, v
ROUNDED
SD&S 1 -i
SluAlmm
-,
08.s6
< 83
-E
.,, ,
STEM(F/V) reads
L %.7s
J
DUST CAP
M ‘i x I. Threads
.... .
~ Truncated
~2s6MAx.
ads
o
I
M8xl Thrcad?$ .
sTEM(RBP)
=U?MAJ. i
. .—.—--
! .,, ,
.. *s.7io.l --P
Threads
m’
m
I
STRAIGHT I
KNURLJNG
i ~~ CROSSKNURUNGJ
:
-.
TOP NUT RIM NUT “-”
L& M’XImr4S
DUST CAP
FIG.8 GERMAN
VALVEFORMOULOED
TUBE
1S 532:2006
MS x 1 Threads
~ Truncated
c
M8 X i Threads
1‘nmcated
,,,&,= ‘~q] .
TRANS.
SILCONE
~\ ‘i RuaBsR
Colrlr -
m
I
mlAsGNr
KNUKUNO
‘P-1 !.s3
?“ I MS x I Threads
I--0am-l
L DUST CAP
$1
STEM(MBP) -
CROSSJ’
‘~ TOP NUT .
.,
.—. i—. .
I
M8 X 1 Threads
—
m
%.L_J
“-–k–-” - =
i
--
$J
@
+ MS x I Threads
~si16~
BRIDGE PLATE
HE3tAc0N NUT
RING WASHER
FIG. 9 GERMANVALVEFORJOINTEDTIJBE
IS 532:2006
3.4.1 The components manufactured from steel, brass The tensile strength and elongation at break of rubber
and zinc alloys shall be either nickel-chrome, cadmium, valve-tubing shall be as follows:
zinc-plated or yellow passivation.
Tensile strength, Min 80 kgflcm’
3.4.2 If nickel-chrome plated, the electroplated coatings
Elongation at break, Min 400 percent
shall conform to Service Condition No. 1 with
Classification Code Fe/Ni 10b Cr r of 1S 1068 with the The test shall be carried out according to the method
provision that s, p and d nickel may be substituted given in 8.2.7.
for b nickel, and mc or mp chromium may be substituted
4.8 Detaching Test
for r chromium.
Detaching test of rubber valve-tubing is carried out
3.4.3 If cadmium plated, the electroplated coatings as per method given in 8.2.8. Its value should be
shall conform to Service Grade No.2 ( Classification 2.0 kg, minimum.
No. Fe/Cd 8 ) of IS 1572.
4.9 Colour
3.4.4 If zinc plated, the electroplated .coatings shall
conform to Service Grade No.3 ( Classification No;Fe/ Colour maybe black or any other colour as agreed to
Zn 12.5 )of IS 1573. between the purchaser and the supplier.
The valve-tubing shall be of vulcanized rubber. The The acceptance criteria for bicycle tube valves and
surface of the tubing shal I be smooth and non-tacky rubber valve-tubing shall be as agreed to between the
and free from blisters, pitting,.gritty matter and other purchaser and the supplier. A suitable sampling scheme
visible defects. and criteria for conformity for bicycle tube valves is
given in Annex A and for rubber valve-tubing is given
4.5 Ash
in Annex B.
Ash content of the representative sample of the rubber
8 TEST METHODS
valve-tubing when tested according to the method
prescribed in 8.2.5 shall not be more than 10 percent. 8.1 For Bicycle Tube Valves
Specific gravity of the representative sample of rubber This test is applicable only to rubber base valves. The
valve-tubing when tested according to the method schematic arrangements for valve pull-out test shall
prescribed in 8.2.6 shall lie within I. IO& 0.05. be as given in Fig. 10.
11
*
1S 532:2006
8.2.3.4 Results
The rubber base shall beheld back by a profiled arrester Cut small pieces of valve-tubing and weigh approx.
plate with a circular aperture of 12.7 mm diameter, the 3-4 g into a previously ignited, cooled and tared silica
rate of pull on the tensile”testing machine shall be dish. Place the crucible on a hot plate. Control the
50 mmd min. The minimum valve pull-out strength shall temperature of hot plate so that the sample bums slowly
be 300 N. but completely. After the sample -has burnt off
completely, ignite in a muffle furnace at about 850*
8.2 For Rubber Valve-Thbing 50T. Cool in desiccators and weigh. Repeat the ignition
until the mass is constant.
8.2.1 Unless otherwise agreed to between the purchaser
and the supplier, all tests shall be carried out within 8.2.5.1 Calculation
three months from the date of receipt of the material
by the purchaser. Calculate the ash content, in percent:
8.2.7.1 Calculations
where
F= breaking load, in kgf.
A= cross-section area of the tubing testpiece,
in cmz; and that is, d 4 [ ( 0D)2 – ( ID )2]
55 mm.
(L-L,, )
Elongation = x 100 percent
L
where
13
IS 532:2006
ANNEX A
( Clause 7 )
SAMPLING OF BICYCLE TUBE VALVES AND CONFORMITY CRITERIA
.
A-1 SAMPLING Table 1 shall be examined for the various
dimensional requirements of the components given
The object of testing by the purchaser is to ensure
in the standard. A component failing in one or more
conformity of the product of the specification
of the dimensional requirements shall be considered
requirements, whereas testing by the manufacturer
as defective.
during production is meant to ensure uniformity by
reducing fluctuations in quality to the minimum. When A-3.1. 1 The lot shall be declared as conforming to the
adequate inspection is carried out by the manufacturer, dimensional and processing requirements of the
the records of test results for various characteristics standard, it
will be readily available for scrutiny by the purchaser.
If the purchaser is satisfied, he may test only a small a) the number of defective valves found in
number of samples as recheck. One such scheme for dimensional analysis is less than or equal to
use by the purchaser is given below which assumes the permissible number of defective given
that manufacturer had been exercising proper process in co] 5 of Table l; and
control and had been inspecting the entire length of
b) the number of defective valves found for
the valve-tubing before spooling.
processing in production is less than or equal
A-2 SCALE OF SAMPLING to the corresponding permissible number given
A-2.1 Lot in co] 6 of Table 1.
In any consignment, all the bicycle tube valves of the A-3.2 For Chemical and Physical Requirements
same type with components manufactured from one
or different set of material shall be grouped together In case, the qualityof the lot with regard-to the chemical
to constitute a lot. and physical requirements is found satisfactory as
evidenced by suitable test certificate accompanying
A-2.2 For ascertaining the conformity of the lot to the the lot, no further tests need be done. However,
requirements of the specification, tests shall be cwied when no such test certificate is supplied along with
out for each lot separately. The number of valves to the lot, a sample of bicycle tube valves shall be drawn
be selected randomly for this purpose shall be in at random in accordance with CO12 and 3 of Table 2
accordance with co] 3 and 4 of Table 1. and tested for the requirements of dimensions
A-3 NUMBER OF TESTS AND CONFORMITY ( see 3.2 ) and valve pull-out test ( see 8.1.1 )
CRITERIA where applicable. If n-o defective are found in the
sample, then the lot shall be deemed as conforming
A-3. 1 For Dimensional Characteristics
to the chemical and physical requirements of the
Each of the valves selected according to COI 3 of valves.
S1 No. Lot Size Sample Size for Physical Sample Size for Chemical
Characteristics Characteristics
(1) (2) (3) (4)
i) up to 200000 2500 5
ii) up to 500000 2500 10
14
IS 532:2006
ANNEX B
( Clause 7 )
SAMPLING AND CRITERIA FOR CONFORMITY FOR RUBBER VALVE-TUBING
B-1 SCALE OF SAMPLING shall be taken at random from the spools in the lot.
For thispurpose a suitable number of crates or boxes
-B-1.1 Lot
in the lot shall be chosen first. From~ach an equal
In any consignment all the spools of valve-tubing number of spools shatl be selected at random so as to
prodttced under essentially similar conditions of make up the desired number of spools as indicated in
manufacture such as those from. a single batch of
( COI3 of Table 3.
rubber compound, a single vulcanizing process, etc )
B-2 NUM-BER OF TESTS AND CRITERIA FOR
shall be grouped together to constitute a lot.
CONFORMITY
B-1.2 Tests for judging the conformity of material to
B-2.1 The entire length of valve-tubing in each of
the requirements of this specification shall be carried
the selected spools shall be examined for workmanship
out for each lot separately. The number of spo61s to
and finish as described in 3.4. The spool shall be passed
be selected for this purpose shall be in accordance
for further testing only, if it had been found satisfactory
with COI2 and 3 of Table 3.
in workmanship and finish throughout its length.
Table 3 Scale of Sampling
B-2.2 if a spool has been found satisfactory in B-2. 1
S1 No. Number of Spools in Number of Spools to be in respect of workmanship and finish, it shall betested
the Lot Selected for all the other requirements of this specification in
(1) (2) (3) accordance with the methods of test laid down for the
purpose. A spool shali be considered as satisfactory
i) upto 10 2
in respect of the requirements tested, if it has passed
ii) Ilto 25 3
Each of the tests carried out on it.
iii) 26 to 50 4
iv) 51 to 100 5 B-2.3 The lot shall be declared as conformed to the
requirements of this specification, if all the selected
v) 10 I and above 6
spools have been satisfactory in B-2.1 as well as
B-1.3 The number of spools required to be selected in B-2.2.
ANNEX C
( Foreword)
COMMIITEECOMPOSITION
Organization Representative(s)
15
1S 532:2006
Orgorrizotion Representative(s)
Member Secretary
SHRi J. M. KHANNA
Joint Director (TED), BIS
16
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
Copyright
>
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries.relating
to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of ‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc : No. TED 16(421 ),