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Is.624.2003 Bycyle Rims
Is.624.2003 Bycyle Rims
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Indian Standard
ICS 43.150
0 BIS 2003
FOREWORD
This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Bicycles Sectional Committee had been approved by the Transport Engineering Division Council.
This standard was first published in 1955 and subsequently revised in 1961 and 1991. In this revision :
b) Types and sizes of rims which are in prevalent use in the country have been added.
While preparing this standard, considerable assistance has been drawn from the following:
a) ISO 5775-2 ‘Bicycle tyres and rims Part 2 : Rims’ issued by the International Organization for
Standardization, and
The composition of the Committee responsible for the formulation of this standard is given in Annex B.
For the purpose of deciding whether a particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in
the rounded off value should be the same as that of the specified value in this standard.
IS 624:2003
Indian Standard
1
IS 624:2003
variation in pitch of spoke hole should be within 2 mm. Characteristic Inspection Level AQL
The valve hole shall be pierced centrally on the nose
Dimensions, finish S3 2.5
of rim and shall be at the centre of the two spoke holes.
and manufacture
The holes shall be clear, circular and free from burrs.
6.2 The rims made of steel may be provided with Compression test S1 1.0
drain holes of 2.5 mm diameter on either side of the 9 COMPRESSION TEST
bead seat. The holes shall be located diametrically
9.1 Testing Machine
opposite to each other that is at least two holes on each
bead and in all, not less than four holes to a rim. The test shall be conducted on any suitable device,
6.2.1 The joint line on the tyre side and edge of spoke which is capable of loading the rim in the manner
hole, valve hole shall be free from visible burrs. schematically indicated in Fig. 7.
9
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IS 624:2003
37.5* 0.5
~s
!
All dimensionsin millimetres.
FIG. 1 BEADEDEDGE CROSS-SECTIONDETAILS
Type Nominal “Nominal lUm Width at Speeified Measuring Chnnferenee Number of Spoke
Diameter Width Code Tyre Bead Rim Diameter Rim Diameter at BeadSeat Holes (Informative
Code Seat Al D D1 D1 i 1.5 Reference)
3
IS 624:2003
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‘1? 1REF
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H, 1)2) L, 4 ~ 3)
Type Nominal A AI G P RZ R3 R4
R]m +0
W]dth tl -1 * 0.5 Min Min Min Min Mar Min +5”
Code
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12)
Table 3 Specified and Measuring Rim Diameters for Straight Side Rims
(Clauses 3.2, A-4.2 and Fig. 2 )
All dhensions in millimetres.
Type Nominal Rim Diameter Code Specified Rim Diameter, D Measuriog Rim Diameter’), DI
(1) (2) (3) (4)
5
IS 624:2003
Table 5 Specified Rim Diameters and Circumferences for Hooked Bead Rims
(Clause 3.2 and Fig. 3)
All dimensions in millimetres.
Type Nominal Rim Diameter Code Speeified Rim Diameter Specitied Rim Cfrcmnferenee
m*2.5
(1) (2) (:) (4)
270 269.9 847.9
321 320.7 1007.5
372 371.5 1167.1
422 422.3 1326.7
459 458.8 1441.4
HB 473 473.1 1486.3
510 509.6 1601
524 523.9 1645.9
560 560.4 1760.6
575 574.7 1805.5
611 611.2 1920.1
6
A 2
—
1)
0
CJ
L lVALVE HOLE
‘) Optionalopeningnotto exceed 1 mm.
A I
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1 —
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u.J6.2+ .3 —
1
8
8.3 + 0.3
‘)Valve hole 0 permitted fOrwidths> 19.
FIG. 4 CROTCHETRIMS
7
Rim centre line
---Lx
‘@M’
(1) (2)
12 G 5
13G 4.7
14G 4.4
o
“Classification of Rims
N -0.2
(1) (2)
Beaded edge rim 1
Straight side rim
Crotchet rim
Hooked bead rim
8
IS 624:2003
SIGNIFICANT SURFACE
SIGNIFICANT SURFACE
WEIGHT ‘OAo
~
T \
\ RIM
BASE CAPABLE OF
SUPPORT
VERTICAL ADJUSTMENT
9
IS 624:2003
ANNEX A
(Clause 3.2. 1)
METHODS FOR MEASURING AND GAUGING BICYCLE RIM DIMENSIONS
10
A4
. A
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/’
. 1REF.
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9
VALVE HOLE
TTf
Lt
A
I
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c
9
J(_ A
c
6
-M--
All dimensions in millimetres.
FIG. 11 CROTCHETTYPE RIMS
Tape
12
A
i
1
, I
w
-+--EEEEI---- !
3
I Tape length t
-1
All dimensions in mi]lime~s.
FIG. 13 TAPE DIMENSIONS
W+5 w+ 5 1 W+5
v 1~
:
13
IS 624:2003
I
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1
I
I
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14
(a) -For straight side rims (b) For crotchet type rims
I--AL-1
k--l FIG. 19 CALLIPER VERNIERFOR MEASURING
DIMENSION,L1
15
IS 624:2003
A-5 MEASURING WELL WIDTH ABOVE RIM TAPE (see Fig.18 and Fig. 19)
n .
A-6 MEASURING OF BEAD SEAT ANGLE ‘B’ (see Fig. 20 and Fig. 21)
16
it
IS 624:2003
A-7 MEASURING OTHER RIM DIMENSIONS rim width ‘A’ should be measured with a vernier
calliper as illustrated in Fig. 22.
The rim width at the bead seat A 1, and the specified
— --
3
1
J
1
FIG. 22 VERNIERCALLIPER
FORMEASURINGRIM WIDTH
17
IS 624:2003
ANNEX B
(Foreword)
COMMITTEE COMPOSITION
Orgulliwlion Representative(s)
Hero Cycles Ltd, Ludhimm SHRIS. K. RAI (Chirrnars)
SHRIBRIIMOHANLAL (Alternate)
Atlas Cycle Industries Ltd, Sonepat SHRIGIRISHKAPUR
SHRIASHOKKUMAR (Alternafe)
Avel-y Cycle Industries Ltd, Chmrdigarh SHRI HAtLCHARAN
SINGH
SHRIASHWANIKUMAR (Afferrrafe)
Avon Cycles Ltd, Ludhiwra SHRIONKARSINOHPAHWA
SHRIRISHIPAHWA(Afremate)
Bhogai Sons (Regal), Ludhiana SHm HARINDER”P.BHGGAL
SHRINAG[NDERSINGHBHOGAL (Ahema?e)
Bicycle and Sewing Machines (R & D Centre), Ludhiana GENERALMANAGER
SHRISHAMSHERSINGH(Alternate)
Department of’Industrial Policy & Promotion, Ministry of Industry, SHRI-SUSHILKUMAR
New Delhi SHRt S. S. GUWA (Alternate)
Dcwan Rubber Industries Ltd. Meerut SHRIVIVEK DEWAN
SHRIC. K. SAXENA (Alternate)
Director of Industries, Government of Haryana, Chandigarh SHRIR. N. GOYAL
SHRISUNILCHOPRA(Alternate)
Director of Industries, Government of Punjab, Chandigarh GENERALMANAGER(R& D CENTRE)
SENIORTECHNICALOFFICER (Alternate)
Direc~orate General of Supply and Disposals, New Delhi Stint 1. C. KHANNA
Ektman Industries, Ludhiana SHRIJAGDEEPSINGLA
Export Inspection Council of India, Kolkata SHRI RAJIV RAtZA~A
SHRIT. S. NARULA (Alfernare)
Hartex Rubber Li{mited, Hyderabad SHRI K. SUBRAMANIAN
SHRIRAVtNORAPANT (Alternate)
J.K. Cycles, Ludhiana SHRIJOGINDERKUM.AR
Kular Cycle Industries, Ludhiamr SHRIAJIT SINGH
SHRIDARSHANStNGH (Alternate)
Ministry of Defence [DGQA (V)], New Delhi SHRI KUK PILLAI
SHRIS. P. DEKALE (Alternate)
Office of the Development Commissioner, New Delhi SHRI R. L. GARG
SHRIM. B. JAYAKUMAR(Alrerrrare)
Ralson (India) Ltd. Ludhiana SHRISANJEEV
SHRJT. R. KUKREJA (Ahemare)
Sadem Industries, Ludhiana SHRISATISHKUMAR DHANDA
Super Cycle International, Ludhiana SHRINAVRATTANCHOPRA
T.1. Cycles of India, Chennai SHRI M. SHANMUGHAM
SHRJS. SADISHKUMAR (Alternate)
The Roadmaster Industries of India Ltd, Rajpura SHRISUBASHGOYAL
SHRIT. R. THATAI (Affemafe)
United Cycle & Parts Manufacturers Association, Ludbiana PRESIDENT
SECRETARY (Alternate)
B 1S Directorate General SHRI K. K. VASHISTHA,Director& Head (TED)
[Representing Director General (E_@frcio)]
Member Secretary
Stint J. M. KHANNA
Joint Director (TED), BIS
18
Bureau of Indian Standards
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harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from 130c : No. TED 16 (262).
Headquarters :
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