DL/T 838—2003

ICS 27.100
F23
Record No.:11439—2003

DL
中华人民共和国电力行业标准

National Power Industrical Standard of the People’s Republic of China

DL/T 838—2003
instead of SD230—1987

发电企业设备检修导则

Guide of maintenance of power plant equipments

Issue date: Jan.09,2003 Implementation date: Jun. 1, 2003

Issued by State Economic and Trade Commission, PRC

 DL/T 838—2003

CONTENTS
FORWARD...........................................................................................................................................
INTRODUCTION................................................................................................................................
1 SCOPE ............................................................................................................................................1
2 NORMATIVE REFERENCE ...............................................................................................................1
3 TERMS AND DEFINITION .................................................................................................................1
4 BASIC PRINCIPLE............................................................................................................................3
5 BASIC REQUIREMENTS OF THE INSPECTION MANAGEMENT ...........................................................3
6 MAINTENANCE INTERVAL AND INACTIVE TIME ..............................................................................4
7 INSPECTION ITEM AND THE INSPECTION PLAN ...............................................................................6
8 THE INSPECTION MATERIAL,SPARE PARTS AND THE MANAGEMENT OF THE INSPECTION COST .....10
9 EXTERNAL ENGINEERING MANAGEMENT..................................................................................... 11
10 THE ENTIRE PROCESS OF THE POWER GENERATING ENTERPRISE’S INSPECTION. ........................12
Appendix A(Informative annex) A class inspection items reference table ................................17
Appendix B(Informative annex) Three years ( Year—— Year) Inspection the engineering
scrolling programming table ......................................................................................................49
Appendix C(Informative annex) The annual inspection programming schedule ......................50
Appendix D(Informative annex) The power generation enterprise annual inspection
programming schedule...............................................................................................................51
Appendix E(Informative annex) The inspection package file’s main contents..........................52
Appendix F(Informative annex) The generator set A/B class inspection whole set’s
management procedure figure....................................................................................................52
Appendix G(Informative annex) A/B class inspection cold,hot status evaluate and the main
device’s inspection summary report...........................................................................................54
Appendix H(Informative annex) A/B class inspection technology files’ referrence table.........68
 DL/T 838—2003

Forward

This standard compare to the “Procedure of maintenance for power plant”(SD230—1987) have the
belowed main changes:

——Revise the mandatory standard to the recommended standard;

——Power plant carry out the new inspection methods;
——Inspection and quality control carry out the GB/T19001 quality management systems’requirements;
——Redivide the inspection grade and the combination pattern of the inspection grade;
——Revise the inspection item plans’organization and its approval procedure;
——Added the control system,wet desulphurization device etc.equipment inspection items and the
contents of the acceptance summary.

This standard is instead of the SD230—1987 from the implementation date.

All of the appendixs of this standard is the informative annex.

This standard is forward by the State Electric Power Corporation generating and power transmission
operation department;

This standard’s draft unit:State Electric Power Corporation generating and power transmission operation
department,Shangdong electrical group corporation, State Electric Power Corporation ,Dongbei
Corporation;

This standard’s draft person:Donglai Lei,Zhenkai Li,Hongliang Yu,Chunguo Pan,Zhongzhen Zhang,Ke

Yang,Xiaohua Cao.

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Introduction

This standard is according to the State Economic and Trade Commission power company “the notify about
the DL and the reschedule plan in 1999” (electric power [2000] 22 No.) to arrange revise.

The former edition “Power plant inspection instruction” (SD230—1987) is a mandatory provision
which is draw up,approve and implement by the state competent departments.It’s have the great
meaning for the device inspection, economical operation, guarantee the power equipment and
electric network’s safe and steady.Along with the development of the national power industry, large
capacity,high parameter machine sets are put into operation.Due to the differents reliability,security
and economical of the diverse machine sets,the former edition is not applicable to the inspection
items and the interval etc.instructions.At the same time, the new electricity system “factory and the
network is separate, bidding on the net” ,the power generation as an independence main body to
compete in the market,the device inspection is belong to the enterprise’s internal operation
management scope,so it’s not applicable to use the mandatory provisions.But,the power equipments
inspection have the common characters,its inspection plan have the great influence on the network’s
safety and its steady running.So you also need to have an industry standard to specification it,so this
time we revise the former mandatory standard to recommended standard and rename it as “Gudie of
maintenance of power plant equipments”.

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Gudie of maintenance of power plant equipments

1 Scope

This standard specification the power generation enterprise’s device inspection interval, inactive
time,plan and its relevant content management.
This standard is applicable for the unit capacity is 100MW and the aboved steam power plant or the
unit capacity is 40MW and the aboved hydraulic power equipment’s inspection work.And the other
capacity grade’s steam or hydraulic power equipments’ inspection work can reference to this
standard to carry out.

2 Normative Reference
Through the quoted by this standard , the following documents’ items are become to the items of
this parts.Any quoted documents if it is dated,the following modify notification (not including the
errata contents) or modify edition are not apply to this part.But,the agreement which is according to
this part can use this parts’latest edition. If it’s not dated,it’s latest edition can apply to this part.
GB/T19001 Qaulity management system requirements.

3 Terms and definition

The belowed terms and definition are applicable to this standard.

3.1 Maintenance Grades
Maintenance Grades are use the set equipments inspection and the inactive time as the dicipline.It
divided the power generation enterprise’s set equipment inspection into A,B,C,D four grades.
3.11 A Class Maintenance
A class maintenance is means to inspection and maintenance the power generation set equipments
overall in order to keep,renew or improve the equipment performance.
3.1.2 B Class Maintenance
B class maintenance is means against to the existence problems of the set equipments to strip
inspection and maintenance. B class maintenance can according to the set equipments condition
assessment result to implement the A class inspection items or regular scrolling inspection items.
3.13 C Class Maintenance
C class maintenance is means according to the instrument wear and aging rule to focus on the
inspection,assessment,maintenance and to clean the set equipments.The C class maintenance can
change a little parts,instrument disappear,adjustment, preventive trial etc. and implement the part A
class’ inspection items or regular scrolling inspection items.
3.1.4 D Class Maintenance
D class maintenance is when the set equipments are running well to punch the main instrument’s
ancillary system and the instruments.In addition it’s can according to the instrument state’s

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assessment results to plan the C class inspection items.

3.2 Time Based Maintenance (TBM)
Time based maintenance is base on the time to preventive maintenance.According to the statistical
regularity of the wear and aging to make sure the inspection class,inspection interval,inspection
items,require spare part and material etc inspection methods in advance.
3.3 Condition Based Maintenance (CBM)
Condition based maintenance is according to the device status info which is provided from the
condition monitoring and the diagnostic techniques and device status assessment to inspection the
equipments before failure occurrence.
3.4 Proactive Maintenance (PAM)
Proactive maintenance is a inspection method which is for the device that has the congenital defect
or recurrent failure,you need according to the current device technical level and the development
tendency to reform and then clear up the equipment defector to imporve the technology performance
and availability ratio to combined the inspection procedure to implements.
3.5 Run Till Failure (RTF)
Run till failure is means when the device break down or have other failure,the device has the
unplanned inspection.
3.6 Primary Equipment and Ancillary Equipment
The primary equipment is means boiler,turbine,gas turbine,hydraulic turbine,dynamotor,main
transformer, generating set control device etc.equipments and its auxiliary device.The ancillary
equipment means the production device excluding the main equipments.
3.7 A class Maintenance interval of a unit
A class Maintenance interval of a unit is means the time from the end of the former A class
inspection to the beginning of the next A class inspection.
3.8 Time limit for Maintenance
The time limit for maintenance is means the generating set’s time from the system disconnection (or
exit to spare) to finish the inspection and the generating set begin to work..
3.9 Hold point and witness point (H,W Point)
Hold point and witness point (H,W Point) is means the critical sequence quality control point which
is setting according to one working procedure’s significance and the difficulty or facility of
production.This control point couldn’t transfer to the next procedure unless have the quality
inspection visa.H (Hold point) means insuperable stop working and waiting to inspection.W
(Witness point) is the inspection witness point.

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3.10 Disaccord
Disaccord means the quality can not acceptable or the items can’t judge due to its performance,files
or the deficiency of the procedure.

4 Basic principle

4.1 Power generation enterprise must according to the government regulation’s technology
supervision regulation,the design file which is provided by the manufacturer,the similar generating
set’s inspection experience and the results of the equipments status assessment etc.to managing your
devise inspection.
4.2 Equipment inspection must carry out “safety first” policy,put an end to any kind of break rules
and make sure the person and equipment’s safety.
4.3 The quality inspection management must according to the GB/T19001’s quality management
standard and carry out the whole course manage and push to the operation standardization.
4.4 The device inspection must carry out the budget management and the cost control.
4.5 The generator set inspection must base on the regular inspection and then enlarge the inspection
ratio step by step to integration the regular inspection,status inspection,improvement inspection and
failure inspection’s optimize inspection mode at last.

5 Basic requirements of the inspection management

5.1 The power generation enterprise must finish all of the inspection workings to reach the aim of
the quality and standard during the specified period to make sure the generating set’s security, steady,
economical running and the construction and structure’s integrity and steady.
5.2 Power equipment inspection must use the PDCA (P—Plan, D—Do,C—Check, A—Action)’s

circulate method to make each planning and the specific measures from prepare the inspection to
construction,acceptance and assessment after the inspection work..
5.3 Power generation enterprise must according to the GB/T19001 quality management standard’s
requirement to set up the quality management system and organizations to issue the quality
management handbook and perfection the program file to push the procedure management.
5.4 The power generation enterprise must establish the enviromenttal and labour protection
measures during the course of the inspection in order to dispose any kind of waste,improving the
working enviroment and labour conditions,civilized construction and clean production.

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5.5 The device inspection person must familiar with the system and the structure,performance and
priciple of the device,inspection technology,procedure,debug method, quality standards and working
regulation of power safety.The person must master the locksmith,electrician skill and other skills
which is closely related to this specialty,know and draw the simple parts and electrci principle
drawing.
5.6 The inspection working must use the advanced procedure and the new technology.You must use
the new material,new tooling to improve the working efficiency and shorten the inspection time.
5.7 Power generation enterprise should establish device status monitor and diagnosis structure
organization to inspection the critical device which reliability and security influence is big.
5.8 Power generation enterprise should use the advanced computer inspection management system
to implement the modernization of management.

6 Maintenance interval and inactive time

6.1 Maintenance interval and the inactive time

6.1.1 The generator set inspection is divided into A,B,C,D four grades.Each kinds power unit’s A
class’ maintenance interval and inspection class compound mode are according to the table 1’s rule
to implements.
6.1.2 Power generation enterprise can adjust A class maintenance interval according to the
generating set’s technology performance or the actual running times.Use the different inspection
class compound modes but you must have the technical certification and approved by the superior
authority.
6.1.3 For the power generating units which start/stop peak shaving is not less than two times each
week,Domestic power generating units and low grade fuel (the low post’s heating power is less than
14654 KJ/Kg) which total running time is at or aboved the 150 thousand hours,it's A class
maintenance interval can lower than the rules of the table 1.You also can add one D class inspection
or one D class inspection’s inactive time according to the specific conditions.
6.1.4 For the new generating set,the first time A/B class inspection must according to the
manufacturer’s requirements,contract provisions and generating set’ specific codition to decide.If
the manufacturer not have the express provision, generally the inspection time is about 1 year after
the production.But the main transformer’s first time A class inspection can according to the testing
result, generally the inspection time is about 5 years after the production.

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Table 1 Generating set’s A class maintenance interval and inspection class compound mode

A class maintenance
Generating set types Inspection grade compound mode
interval year
Importing steam turbo Arrange one time generating set’s B class
6～8
generating set inspection between the two A class inspections
Domestic steam turbo time. Exclusion the A and B class
4～6
generating set inspection,arrange one time C class inspection
Sandy water power station each year.You can add one time D class inspection
4～6
hydroelectric generating set according to the specific conditions.For
example:A class maintenance interval is 6
years,then the inspection grade compound mode is
A—C（D）—C（D）—B—C（D）—C（D）
Non-sandy water power
— A.(This is mean you can arrange A class
station hydroelectric 8～10
inspection one time in the first year and arrange C
generating set
class inspection one time in the second years and
then you can add D class inspection one time
according to the conditions,then go on
According to the
running condition
Main transformer and testing result to Arrange C class inspection one time each year
decide,generally is
ten years
6.2 Accessory equipment and auxiliary equipment’s maintenance
The main device’s accessory equipment and auxiliary equipment must according to the device status
monitor,assessment results and the manufacturer’s requirements to follow the 6.1’s rules and decide
the detection grade and maintenance interval.
6.3 Generator set’s inspection inactive time.
6.3.1 The generator set inspection standard item’s inactive time is reference by the table 2 or table 3.

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Table 2 Steam turbo-generator standard items’ inspection inactive time

Unit capacity P Inspection Grade

MW A grade B grade C grade D grade
inspection d inspection d inspection d inspection d
100≤P<200 32～38 14～22 9～12 5～7
200≤P<300 45～48 25～32 14～16 7～9
300≤P<500 50～58 25～34 18～22 9～12
500≤P<750
60～68 30～45 20～26 9～12
750≤P<1000
70～80 35～50 26～30 9～15

Note:Inspection inactive time are already including the load test’s require time.
6.3.2 Header system boiler and heat-supply steam generator set’s inspection inactive time should
according to the boiler nameplate’s cooling steam generator set’s capability.You can check it in the
table 2 and added 1d～3d at discretion.
6.3.3 For the sandy rain and severe corrosion water turbine generator set,its inspection inactive time
can use the table 3’s inactive time to multiply the correction factor which is not more than
1.3;Tubular turbine generator sets’ A class inspection inactive time should correspond added 20d
than the same dimension movable propeller generator’s A class inspection inactive time.
6.3.4 The generator set’s inspection inactive time can more the table 2 or table 3’s rule if the device
should change the main parts or have the other special requirements.
6.3.5 For the seasonal running water wheel generator set’s inspective inactive time,you can not
restricted by the table 2 and table 3.But you should in the boundary of which not effect the generate
electricity and power switching.
6.4 Gas turbine’s inspective interval,inspective grade and inactive time
Gas turbine’s inspective interval,inspective grade and inactive time which is according to the
manufacturer’s rules to implement.

7 Inspection item and the inspection plan

7.1 Determine the inspection items

7.1.1 The main device’s inspection items can divided into the standard item and special item two
types. (The main device’s A class inspection items are read the appendix A for reference.)
7.1.1.1 A class inspection standard items’ main contents:
a) Manufacturer’s requirement items;
b)Completely disassembly,periodical inspection,clean,measurement,adjustment and maintenance;

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c)Regular monitor,testing,inspection and identify;

d) According to the requirements to regular replacing the parts’ items;
e)According to each technology monitor regulations to inspection the items;
f)Remove device and system’s deficiency and hazards.
7.1.1.2 The B class inspection items are according to the machine set’s assessment,system’s
characteristic and the running status.Implement the part A class inspection items pertinence and
regular scrolling the inspection items.

Table 3 Water wheel generator standard items’ inspection inactive time

Mixed type or propeller turbine type Propeller turbine type Impulse type
Wheel Dia.mm
A class d B class d C class d A class d B class d C class d
A class d B class d C class d

<1200 30～40 20～25 3～5 15～20 10～15 3

1200～2500(under) 35～45 25～30 3～5 25(30) ～30 20(25)～25(30) 4

2500～3300(under) 40～50 30～35 5～7 (35) 25(30) ～30 6

3300～4100(under) 45～55 35～40 7～9 60～70 35～40 7～9 30(35) ～35 (35)

4100～5500(under) 50～60 40～45 7～9 65～75 40～45 7～9 (40)

5500～6000(under) 55～65 45～50 8～10 70～80 45～50 8～10

6000～8000(under) 60～70 50～55 10～12 75～85 50～55 10～12

8000～10000(under) 65～75 55～60 10～12 80～90 55～60 10～12

10000(aboved) 75～85 60～65 12～14 85～95 60～65 12～14

Note 1: The value which in the ( ) is means vertical axis impulse unit’s inactive time.

Note 2: The generator set which material of the runner blade is the stainless,its inactive time must according to the lower limit to implement.

Note 3:The inspection inactive time is already including the loaded test’s required time.

Note 4:The generator set which use the D class inspection,its inactive time is the half of the C class inspective time.

7.1.1.3 C class inspection standard items’main contents:

a) Remove the deficiency during the running.
b)Clean,inspection and dispose the vulnerability and grindability parts.If necessary,you must carry
on the measuring and testing.
c)According to each technology monitor instruction to inspection the items.
7.1.1.4 D class inspection’s main contents is to remove the device and system’s deficiency
7.1.1.5 Generation enterprise can according to each class inspection items to adjust the device
status.Generally,during one A class inspection period,all standard items must carry out the
inspection.

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7.1.1.6 The special items are the inspection items which is exclusion the standard items,
anti-accident measures, energy improvements and technically improve measures etc.items.The
significant special items is means the complex technical, long period, high cost or the items which
have the important effect of the system construction structure.The generating enterprise can
according to the requirements to arrange it into the each class inspection.
7.1.2 The auxiliary device of the main equipment and the auxiliary device must according to the
device status and manufacturer’s requirement to proper determine the inspection items.
7.1.3 The production building and the non-production device’s inspection
7.1.3.1 The generating enterprise must regular inspection the production building (workshop,coal
storage,ash dam,irrigation works construction etc.) and the important non-production device
(road,slope protection) and according to the practical situation to arrange the necessary inspection
items.
7.1.3.2 The water power generation enterprise’s construction and flood discharge device’s inspection
working must finish inspection before the flood coming.The sluice door and hoist machine must
carry out the checking test before the using.
7.2 Inspection project planning and the planning making
7.2.1The generating enterprise must making the inspection project scrolling programming for three
years and the latter half of the year’s inspection programming plan and delivery it to the authority on
the 15th Aug. each year.
7.2.2 Draw up the inspection scrolling programming plan for three years.
7.2.2.1 The three years inspection scrolling programming plan is the generating enterprise for the
latter three years’ A/B class inspection to pre-arrange the significant special items.
7.2.2.2 The contents of the three years inspection scrolling programming plan are including the
name of the engineering project,the former A/B class inspection time,the significant special items,
important technology measurement summary, prearrange the inspection time,prearrange the
inactive days,requirements spare parts and material (the three years inspection programming
scrolling specification table’s format is see the appendix B)
7.2.3 The arrangement of the annual inspection programming plan.
7.2.3.1 Each generating enterprise must according to factory’s main device, auxiliary device’ s
health and the inspection interval and the planning of the three years inspection scrolling
programming plan to draw up the annual inspection programming plan.

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7.2.3.2 The annual inspection programming plan’s contents are mainly including the name of the
factory, inspection class,standard items,special items,main technology measurement,inspection
schedule arrangement,working hours and cost etc. (the annual inspection programming planning
table’s format is see the appendix C)
7.2.3.3 The main device inspection programming plan is according to the single main device to
arrange the unit project.
7.2.3.4 The auxiliary device is according to the system classify as the independence items to arrange
into the annual inspection project.
7.2.3.5 Production building’s heavy maintenance planning must according to the construction name
to list the unit project.
7.2.3.6 The non-production device ‘s heavy maintenance planning must according to its device’s
name to list the unit project.
7.2.3.7 The special item must arrange to the annual project planning step by step.
7.3 Draw up the annual inspection completion period and declaration
7.3.1 The generating enterprise must according to the annual inspection’s important requirements
which is forwarded by the authority and draw up the next year inspection period planning.The
annual inspection period planning is including the inspection grade,the time which is interval to the
former inspection time,inspection period,the arrangement of the inspection schedule and its
instruction etc.(the annual inspection period working table’s format is see the appendix D)
7.3.2 Before the 15th Oct.the generating enterprise must send the next year inspection period
planning to the electric network business operations each year.
7.3.3 After the electric network business operation receive the annual inspection period
planning,they should consider the forecast of the electric network,hydrology forecast information
and the energy policy,according to the impartial,opening and the justness policy to transfer the
electricity transformation for the next year and balance the generating equipment inspection
planning.Before the 15th Nov.,they must approve the next year all-optical network’s inspection
planning.For the generating set which must inspection in the next year’s first quarter,you must
pre-arrange it.
7.4 The annual inspection period planning’s adjustment and implement

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7.4.1 Generally,the annual inspection period planning which is issued by the electric network
enterprise,the A,B class inspection’s on-stream time can not adjust otherwise,in the special
situation,you must report to the electric network enterprise to approve and determine in the quarter
and monthly inspection planning.Any parts who cause the change of the quarter and monthly
inspection planning must according to the relevant regulations to bear the responsibility.
7.4.2 In the annual inspection period planning which is issued by the electric network enterprise,the
C,D class inspection and the inspection which can effect the electric network output,running mode
and the important users’ auxiliary inspection,its on-stream time can be determine in the monthly
inspection planning.
7.4.3 The electric network enterprise must according to the annual inspection period planning to
released the next quarter’s generating set inspection planning before the 10th of the each quarter’s
last month.And released the next month’s generating set inspection planning before the 20th of the
this month.
7.4.4 On the premise of not effect the electric network’s speed and the accident spare parts,if have
the electric network enterprise’s approve,the power generation enterprise can use the holiday and
the network valley load to implement the D class inspection.
7.4.5 After the inspection working,if have the reason to added the inactive time,the power
generation enterprise must apply the application to the electric network enterprise before the half
of the generating set’s planning inactive time.And the enterprise must receive the approve before
the implement.

8 The inspection material,spare parts and the management of the inspection cost

8.1 The management of the inspection material and the spare parts.
8.1.1 The power generating enterprise must draw up the inspection material and spare parts’
management system.Its contents are including the draw up,ordering,delivery,acceptance,
storage,disposal of the non-conformance,record and information etc.requirements.
8.1.2 The inspection material planning should draw up by the speciality engineer (or speciality
inspecting person) and appendix the technology requirements and the quality guarantee
requirements.The special inspection items’bulk material,special material,mechanical and electrical
products and the spare parts must draw up the special planning,technology regulation and carry out
the open tender.Especially,you must strengthen the accident spare part and the parts’ storage and
management.

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8.1.3 After the important special items which are released by the three years inspection scrolling
programming have approve and determine the technology project,you must bid for the spare part
and the special material,order and go on the inner and outer techonology cooperation etc.working.
8.1.4 The standard items’ required material and the spare part must according to the quota to
implement.The special items’ required material and the spare part must draw up by the each
speciality engineer and after the approve to submit to the relevant department to purchase.
8.2 Inspection cost management
8.2.1 The power generating enterprise must draw up the relevant inspection cost’s management
system and implement the budget management and cost control.
8.2.2 The inspection cost must according to the fiscal system,purpose and the inspection grade to
separate use and account.
8.2.3 The important special items which is approved in the three years inspection scrolling programe
can allow to draw the require capital in advance.
8.2.4 On the premise of implement the annual inspection task ,the power generating enterprise is
allowed to reversible use the main device,auxiliary device,production construction’s inspection
cost.But for the non-production device’s inspection and the maintenance,the cost can’t reversible
with the production device and production construction’s inspection cost.

9 External engineering management

9.1 The power generation enterprise must draw up the external contract award engineering
management system.The generating set control system and the relay protection system’s inspection
are not suitable to external contract award.
9.2 The contractor must have the relevant competency,achievement and the perfect quality guarantee
system and through the tender method to determine.
9.3 For the external contract award must use the contract management.The contract must definite
the items,security,quality,schedule,payment terms and liability etc. and reserved the suitable quality
deposit.
9.4 External contract award engineering quality managements.
9.4.1 The power generating enterprise must beginning from the project approval and determine the
external contract award’s technology principal and the quality accepter and quality management
the whole process of the items.

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9.4.2 The power generating enterprise must draw up the inspection package file (the main contents
is see the appendix E) .And according to the quality requirements and operation procedure to set
the H point and W point and technical disclosure with the contractor. The contractor must strictly
according to the inspection package files to working.
9.4.3 Enhance the external contract award engineering’s post-occupancy evaluation working and
evaluate the contractor’s working performance.
9.5 The external contract award’s safety management.
9.5.1 The external contract award engineering must have the safety technology agreement and
definite both parts’ responsibility and together to monitor and acceptance.
9.5.2 Before the contractor’s construction team go into the production field,the power generation
enterprise must train the safety knowledge for them.After their pass the qualification test and then
can go into the production field.
9.5.3 The craneman,welder,scaffolder etc.special work personnel and metering device’s survey of
the contractor must have the relevant competence certification.The machine tool and instrument
must according to the relevant safety and technology regulate and have the qualified inspection
certification.
9.6 The contractor must strictly according to the power generation enterprise’s relevant rules
and regulations.

10 The entire process of the power generating enterprise’s inspection.

10.1 The concept of the entire process inspection management

The entire process inspection management is means draw up the inspection planning,material and
purchase the spare parts,draw up the technology files,construction,cold (static) acceptance,hot
(move) acceptance and the inspection summarize etc.’s each management item,files and personnel
etc.must in the controlled condition in order to reach the inspection effect and the aim of the
quality.The entire inspection management process see the appendix F.
10.2 The prepare phase before the working.
10.2.1 The power generating enterprise must according to the running status,technology monitor
data and the former inspection condition to assessment the generating set status.According to the
assessment result and the annual inspection process planning to determine the inspection items and
the necessary adjustment to draw up the proper countermeasure and technology measurement.
10.2.2 Make sure the inspection cost,material and the sprae part planning etc. to prepare the material
and spare parts’ purchase,acceptance and storage.

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10.2.3 Finish to sign the external contract award engineering contract.

10.2.4 Check the construction tool and the safety tool to make sure its pass the qualification test.The
measuring instruments must have the effective certificate and the inspection certificate.
10.2.5 Draw up the generating set’s inspection starting plan and drawing the inspection schedule
network diagram and the control table.
10.2.6 Drawing the inspection control chart.
10.2.7 The power generating enterprise must according to the inspection items and the important
degree of the process management to draw up the quality management,quality acceptance and the
quality examine etc.management system to make sure the inspection units and the duty of the
quality inspection department.
10.2.8 Draw up or editing the standard item inspection package file,establish the special items’
techniques method,quality standard,technology measure,organizational measures and the safety
measures.
10.2.9 The whole inspection personnel and the relevant management personnel must learn the safety
procedure,quality management handbook and the inspection package file and must pass the test.
10.2.10 Before one month of the inspection working,the power generating enterprise must organise
the relevant personnel to inspection the above each working’s completion description.Recheck to
make sure before go into operation.
10.3 The inspection working phase’s organization and management.
10.3.1 Disassembly
10.3.1.1 The inspection personnel must take along all the require toolings and some pieces
comsumption materials to disassembly the machine and must noted whether the safety facilities
(such as scaffolding,flat roof,enclosure etc.) is integrity or not.
10.3.1.2 According to the inspection package files’ regulation to disassembly the device and make
the right working procedure,use the toolings,instruments,material properly.For the device which is
the first time to disassembly must place the position sign in each assembly.
10.3.1.3 For the disassembly device and parts must according to the inspection management figure
to seal the pipeline tapping parts which is connected with the system.
10.3.2 Inspection
10.3.2.1 After disassembly of the device,you must clean it, test each items’ technology data in time
and complete inspection the device to find the device deficiency,master device technology
status,judge the former important inspection items and the effect of the technology renovation
project.

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10.3.2.2 According to the device’s inspection condition and the measuring technology data and
compare to the device current situation,historical data,running status to complete assessment the
device.And based on the assessment result to adjustment the inspection items,schedule and cost in
time.
10.3.3 Maintenance and reinstallation
10.3.3.1 The device’s maintenance and reinstallation must strictly according to the technics
requirements,quality standard and the technology measurement to process.
10.3.3.2 The device must through the maintenance in order to make sure its according to the process
requirement and the quality standard.Already remove the deficiency and pass the acceptance then
you can reinstallation the device.You must not damage the device,misplace the parts and not leave
the sundries in the device when you are doing the reinstallation.
10.3.3.3 The reinstallation parts must take the antirust and anticorrosion measure.
10.3.3.4 The device’s former nameplate,encloser,label, the handrail and flat roof which due to its
effect the inspection so is dismantled temporary.This must be install as soon as the device is
reinstallation.
10.3.4 The device disassembly,inspection,maintenance and reinstallation course’ s requirements.
During the device disassembly,inspection,maintenance and reinstallation course,it’s must have the
detail technology inspection and techonology record.The capital letters are legibility,the data is
true,the measurement analyse is accurate and all the records are complete,right,simple and clear.
10.3.5 The quality control and monitor
10.3.5.1 The inspection quality management must carry out the quality control inspection to
integration the three class acceptance.If necessary,use the supervisor to monitor.
10.3.5.2 The quality inspection personnel must according to the inspection package files’s regulation
to check and visa the H and W points which is straightly effect the inspection quality.
10.3.5.3 If you find out the non-conformance items during the inspection,you must fill out the
non-conformance notify and according to the relevant process to handle.
10.3.5.4 All items’ inspection working and quality acceptance must use the sign responsibility
system and quality traceability.
10.3.6 Security management
10.3.6.1 During the device inspection course,you must carry out the security regulation,enhance the
security management,definite the safety responsibility and ascertain the safety measurement to
make sure the personnel and device’s security.

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10.3.6.2 Carry out the work ticket system strictly and submit the contract safety agreement.
10.3.6.3 Enhance the safety inspection and convene the safety analyse meeting regularly.
10.4 Test running and report to rework.
10.4.1 The part test running must after the each parts testing is qualify,the inspection items’ have
complete and the quality is qualify,technology record and the relevant info is complete,the relevant
devices change notice and the written inspection disclosure report have submit to the running
department and disclosure the technology to them,clean the inspection spot and come back the
safety device and take charge of the running personnel.
10.4.2 Cold (static) status acceptance must after complete all the parts running test and when its
condition is all right and take charge of the power generating enterprise’s production responsible
person.We mainly testing the inspection item’s completion condition,the quality status, the parts
testing,parts test running and check the inspection technology info and the on-site inspection.
10.4.3 Entirety test running
10.4.3.1 The condition of the entirety test running is the cold (static) status acceptance is qualify,all
the qualify inspection can commissioning,complete the fire check,device nameplate and logo is
right ,the device change notice and the running attentions are all submit to the running
department,the test running outline have pass the approve and the running person finish to prepare
the running.
10.4.3.2 The entirety test running process must in charge of the power generating enterprise’s
production responsible person.The contents is including any kinds of the cold (static),hot (dynamic)
status testing and the on-load testing.
10.4.3.3 During the test running,the inspection person and the running person must mutual inspect
the device’s technology status and the running condition.
10.4.3.4 The continue on-load running time must not more than 24 hours after the
inspection.Thereinto,the full load testing time must have 6 hours to 8 hours.
10.4.4 After the whole test running ,complete the inspection and make sure its in the normal
condition and then the report generating set to the electric network to rework.
10.5 Inspection assessment and summary
10.5.1 After the generating set rework,the power generating enterprise must doing the technology
economic assessment about the security,quality,items,hours,material,the spare parts,technology
monitor,cost and the generating sets’ test running status etc.The main device’s cold (static) and hot
(dynamic) status assessment see the appendix G.

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10.5.2 Doing the effective testing after the 20 days of the generating set’s rework and submit the
testing report and work out the efficiency assessment.
10.5.3 After 30 days of the generating set’s rework,you must submit the inspection summary
report.The inspection summary report format is see the appendix G.
10.5.4 Editing the inspection package files and the ratio of the spare parts to improve and perfect the
computer management data base.
10.5.5 The device inspection technology record,testing report,quality testing report,device change
notify,inspection package files,quality monitor acceptance,inspection management program or the
inspection files etc.technology info must according to the regulation to archive.The contractor must
responsible for the document finishing if the device’s inspection record and the relevant files info
are in charge of the contractor and then hand over to the power generating enterprise.A/B class
inspection technology files items are see in the appendix H.

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Appendix A
(Informative annex)

A class inspection items reference table

Table A.1 Boiler A class inspection items reference table

Part name The standard items The special items

1、Boiler barrel (1)Inspection the inlet eye access,check and clean the (1)Replacing ,improve or

inner’s corrupt and deposit of the boiler barrel; maintenance the steam-water

(2) Inspection the inner weld joint and the steam-water separation instrument;

separation instrument; (2)Disassembly aboved the 50%

(3)Measure the boiler barrel’s gradient and curvature; insulating layer.

(4)Inspection, clean the water gauge communicating (3)Boiler barrel repair weld,patching

pipe, pressure gauge connector, chemical feed pipe, machine and perforate.

drain outlet,accident offlet etc.inner instruments;

(5)Check and clean the supports and hangers, top

waveform crate and multiorifice plate etc.Calibrate

water level indicator;

(6) Disassembly the steam-water separation

instrument,clean and parts maintenance.

2、Water screen (1) Clean the tube’s outer wall cinder and dust,check (1) Replacing the header box;

tube and header the tube weld joint and fins; (2)Replacing the water screen tube

box (2)Check the tube’s outer wall wear, expand, distortion, more than the 5%;

damage,fume erode and high temperature corrosion, (3)The water screen tube’s acid

water cooled wall thickness gauge, replacing the few cleaning;

tubes;

(3) Check the supports and hangers,drag hook’s

expansion clearance.

(4) Adjust the header box supports and hangers’

tightening force.

(5) Check,maintenance and adjust the tube,tube bundle

and clamper etc.

(6)Open the header box handhole or cutting the seal

head,check and clean the corrosion,deposit and the

inner sediment;

(7)Cutting the tube and sampling

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Table A.1 (Continue)

Part name The standard items The special items

3、Superheater, (1)Clean the dust of the tube’s outer wall; (1)Replacing the tubes are more than

reheater and the (2)Check the tube wear, expand, bending , 5% or dispose a large number of the

header box corrosion,distortion condition,measuring wall thickness weld crater;

and creep burst; (2)Patching or replacing the header

(3)Check and maintenance the tube’s supports and box;

hangers,clamp,anti-wear device etc.; (3)Replacing the tube bracket or the

(4)Check and adjustment the header box supports and tube clamps are more than 25%;

hangers; (4)Increase the heating surfaces are

(5)Open the hand hole or cutting the seal head,check more than 10%;

the corrosion and clean the deposit; (5)Superheater,reheater acid

(6)Measuring the creep burst of the steam header box washing;

tube parts which temperature is aboved the 450 °C

and check the header box tube seat’s weld crater;

(7) Cutting the tube and sampling;

(8) Replacing few tubes;

(9)Adjustment the tube bundle;

(10)Check the exit steam lead pipe elbow,steam

collector header box weld joint;

4、Fuel (1)Clean the dust of the tube’s outer wall; (1)Disposal a large number of the

economizer and (2)Check the tube’s wear,distortion,corrosion deficiency coiled pipe weld crater or

header box etc.condition,replacing the unqualified tube and elbow; chage the tubes are more than 5%;

(3)Check the supports and hangers,tube clamp and the (2)The fuel economizer’s acid

anti-wear device; cleaning;

(4)Check and adjust the header box’s supports and (3)Replacing the whole sets of the

hangers; fuel economizer;

(5)Open the hand hole,check the corrosion deposit and (4)Replacing the header box;

clean the inner parts; (5)Increase or decrease the fuel

(6)Adjustment the tube bundle; economizer’s heating surfaces are

(7)Measuring the tube creep expansion; more than 10%;

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Table A.1 (Continue)

Part name The standard items The special items

5、Desuperheater (1)Check and maintenance the composite (1)Replacing the desuperheater’s

desuperheater’s header box and the inlet tube.If core;

necessary, replacing the nozzle; (2)Replacing the desuperheater’s

(2)Non-contact desuperheater’s loose core inspection header box or the inner sleeve;

or replacing the desuperheater’s tube;

(3)Inspection and maintenance the supports and

hangers;

6、Combustion (1)Clean the coking which are around the burner and (1)Replacing the burners are more

equipment maintenance the burner band; than 30%;

(2)Check the burner and replacing the (2)Replacing the air volume regulate

nozzle,inspection and repair welding the bellows; dampers are more than 60%;

(3)Check and replacing the burner’s adjusting (3)Replacing the air piping for one

mechanism; time and replacing the elbows are

(4)Check and replacing the air volume regulation more than 20%;

damper;

(5)The burner’s synchronization swing testing;

(6)The burner’s contact circle measuring and the power

field testing;

(7)Check the combustion unit and the three times

tuyere;

(8)Check or replacing the thick and thin separator;

(9)Maintenance or little replacing the air piping for one

time,elbow and the air door inspection;

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Table A.1 (Continue)

Part name The standard items The special items

7、The steam and (1)Check and adjust the piping expand indicator; (1)Replacing the main steam

water piping (2)Check the high temperature and high pressure main tube,reheat steam tube,main feed

system steam fitter,heat the steam fitter, main feed water pipe water pipe and its tee and elbow.And

weld crater and measuring the elbow’s wall thickness; replacing the large number of the

(3)Measuring the high temperature and high pressure other pipes;

steam fitter’s creep expansion; (2)Replacing the high voltage

(4)Inspection the high voltage steam fitter’s electromotion main throttle valve or

flange,screw and thermometer’s appearance; the high electromotion feed water

(5)Inspection and adjust the supports and hangers; door and the safety valve;

(6)Inspection the flow measurement device; (3)Cutting and replacing the high

(7)Inspection and deposit the high temperature and temperature and high voltage

high voltage flange and screw; piping’s monitor parts;

(8)Check the drainage piping,drain pipe, desuperheat

pipe etc.’s tee, elbow’s wall thickness and weld joint;

(9)Check the safety valve,water level measurement

equipment,water level alarm and its valve;

(10)Inspection any kinds of the common steam water

valve;

(11)Maintenance electromotion steam water door’s

transmission device;

(12)Replacing the valve stuffing and adjust flexible;

(13)The safety valve’s adjustment and the setting test;

(14)Inspection the muffler and its piping;

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Table A.1 (Continue)

Part name The standard items The special items

8、The air (1)Clean the dust and clogging of the air preheater; (1)Cheak and adjust the rotary

preheater (2)Inspection and replacing some pipes and the heating preheater’s shell iron plate or the

elements which are corrosion and wear. Replacing rotor;

some anti-corrosion bushing; (2)Replacing the whole set anti-wear

(3)Inspection,maintenance and adjust the rotary sleeve;

heater’s each part sealing arrangement, transmission (3)Replacing the tube shape

device,center bearing and the heating element preheaters are more than 10%;

etc.Check the rotor, fanning strip and then measuring (4)Replacing the rotary preheater

the rotor flutter degree; heating elements are more than 20%;

(4)Inspection and maintenance the inlet and outlet (5)Turn over or replacing the rotory

baffle and the expansion joint; preheater rotor’s shrouding;

(5)Inspection and maintenance the cooling water (6)Replacing the rotory preheater’s

system and the lubricating system; upper and lower bearing;

(6)Inspection and maintenance the soot blower and the

fire extinguisher system;

(7)Inspection and maintenance the steam air heater;

(8)The air leakage testing;

9、Feed coal and (1)Inspection the coal feeder,pulverized fuel feeder and (1)Replacing the whole coal feeder’s

feed powder the pulverized coal conveyor; belt or chain;

system (2)Maintenance or replacing the lower coal pipe, the (2)Replacing the coal powder pipes

coal piping necking down,elbow and the expansion are more than 20%;

joint etc.’s wear; (3)For the heavy workload’s former

(3)Clean and check the pulverized coal bunker.Check bunker,must maintenance the

the powder positioning device, moisture absorption pulverized coal bunker;

piping, airlock feeder,belt etc.; (4)Replacing the pulverized coal

(4)Inspection the explosion door, air door, conveyer’s chain (Steel wire rope)

scraper,chains and the transmission device etc.

(5)Clean and inspection the fire extinguisher system;

(6)Inspection the air powder mixer

(7)Inspection and maintenance the former coal scuttle

and its frame weld joint;

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Table A.1 (Continue)

Part name The standard items The special items

10、Pulverizer (1)Remove the pulverizer and pulverized coal system’s air leak,powder leak and (1)The basis of the inspection

and the maintenance shield,inspection,maintenance air door,baffle, lubricating system and and maintenance;

pulverized the system oil etc. (2)Maintenance the sliding

coal system (2)Inspection the fine powder separator,coarse powder and wood separator etc. bearing sphere, urgyen

(3)Inspection the pulverized coal bunker,air powder pipe,silt device and fire rinpoche or replacing the

extinguishing installation.Inspection and replacing the explosion door etc. wear-out rolling bearing;

(4)Ball grinding: (3)Replacing the ball crusher’s

1)Maintenance gear and pinion,the coupling and its transmission,anti-dust device; gear wheel or the gear wheel

2)Inspection the barrel and weld joint.Inspection steel tile,lining board,bolt etc.By turn over, replacing the whole

election steel ball; set lining tile,large bearing or

3)Inspection lubrication system,cooling system, inlet and outlet chute coil pipe and reduction box gear wheel.

the other abrasion parts; (4)Replacing the cruising speed

4)Inspection the bearing,oil pump station,any kinds bolt etc; pulverizer turbine, the bevel

5)Inspection the transmission gear device; gear or the main shaft;

6)Inspection the hollow shaft and the end cover etc. (5)Replacing the high speed

(5)Medium speed pulverizer: hammer type pulverizer or fan

1)Check the body, replacing the worn-out grinding ring,abbrasive wheel,abrasive type pulverizer’s shell or the

bowl,scaleboard, Wear gadolinium, wear gadolinium sleeve etc., inspection whole set plate;

transmission device; (6)Replacing or improve the

2)Inspection the stone coal drain valve,air ring and the main shaft seal device; fine powder separator or the

3)Adjust the on-load instrument and the alignment center; meal powder separator;

4)Inspection and clean the lubrication system and the cooling system,Check the

hydraulic system.

5)Inspection and maintenance the sealed electromotor.Check the inlet and outlet

baffle and wind box.Adjust the wind box scaleboard and replacing the scraper blade.

(6)High speed hammer type and fan type pulverizer.

1)The repair weld or replacing the tilt,hammer, scaleboard,impeller etc.wearing

parts.

2)Inspection the bearing and cooling device,main shaft seal and the cooling device;

3)Inspection the expansion joint;

4)The adjustment center;

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Table A.1 (Continue)

Part name The standard items The special items

11、Any kinds (1)Inspection and maintenance the wear-out shell,plate,blade,impeller and the bearing protective (1)Replacing the whole

fan (Induced sleeve; sets fan blade,plate or

draft fan, (2)Check the inlet and outlet baffle,blade and the transmission device; the impeller and shell;

blower, (3)Check the rotor,bearing,bearing box and the cooling device; (2)The sliding bearing is

Pulverized (4)Inspection and maintenance the lubrication system and check the fan and the motor oil station double teeming the

coal exhauster, etc.; golden black;

primary air (5)Inspection and maintenance the hydrodynamic coupling or the converter plant;

fan, seal fan (6)Check and adjust the actuating device;

etc.) (7)Adjust the fan propeller to balance;

12、Fuel (1)Inspection the grease gun, the fuel oil atomization nozzle and the oil pipe connection device; Cleaning the oil tank

system (2)Inspection the inlet air regulate baffle;

(3)Clean the oil pipe and the filter screen;

(4)Inspection the fuel regulation door and the inlet and outlet throttle;

(5)Inspection the fuel pump and the heater device;

(6)Inspection and maintenance the fuel quick-break valve,oil drain door, electromagnetic valve

etc.;

(7)Check and calibrating the oil level indicator device;

(8)Check the oil piping system’s jumper wire and the earthing device;

13、The dust (1)Clean the inner parts’ dust and eliminate the air leak; (1)Maintenance the flue

remover’s (2)Moisture film dust remover; and the dust remover

body 1)Inspection the nozzle,water supply system and the moisture film test; body;

2)Maintenance the ceramic tile,water screen,air lock and and the pipe; (2)Replacing the large

(3)The static dust remover; area’s ceramic tile;

1)Inspection and maintenance the anode plate,cathode rays and frame etc.; (3)Readjust the static

2)Inspection and maintenance the cathode,anode rap device and the anode-cathode distance etc.; dust remover’s anode

3)Inspection and maintenance the transmission device,heater device and the air lock etc.; -cathode distance;

4)Inspection the flow equalizing plate,spoiler etc.’s wear-out condition or replacing some; (4)Replacing the cathode

5)Inspection the ash hooper , hot mixing and the stirring device; rays are more than 20%;

6)Inspection the shell’s leak tightness and eliminate the air leak; (5)Replacing the anode

7)Inspection the high voltage generator,power distribution unit,control system,electrical cable and plates are more than

the insulator; 10%;

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Table A.1 (Continue)

Part name The standard items The special items

14、Steel (1)Inspection the observation door,inlet port door, explosion door,expansion joint and (1)Adjust the steel frame;

frame,roof eliminate the air leak; (2)Disassembly and maintenance the

seal and the (2)Inspection and maintenance the furnace hopper, water wall preserve heat and the arch seal; insulating layers are more than 20%;

body heat (3)The part steel frame’s anti-corrosion; (3)The arch encloser and the steel

preservation (4)Dredge and maintenance the beam’s draught cooling device; frames’ anti-corrosion;

(5)Inspection the steel beam and the beam’s sinking and bending condition; (4)Rework the arch roof seal;

15、The (1)Inspection and maintenance the boiler pump and the electromotor; The electromotor’s winding

boiler (2)Inspection and maintenance the filter,filter screen, high voltage valve and the pipeline; updating

water’s (3)Check and clean the condenser and the cooling system;

circulating

pump

16、The (1)Inspection the electromotor and the switch; (1)Replacing a great deal of the

subsidiary (2)Check and adjust the relevant electric instrument, control the loop,protector,automatic electric cable and the control electric

electric equipment and the signal device; cable;

accessory (3)Inspection the distribution device,electric cable, illuminating equipment and the (2)Replacing the high voltage

communication system; electromotor winding;

(4)The preventive testing;

17、Others (1)The boiler’s hydraulic pressure testing and check the bearing pressure parts’ leakproofness; (1)The boiler’s overpressure testing;

(2)The body’s air leak testing; (2)The chimney testing;

(3)Inspection the body slag blower; (3)The chemical cleaning;

(4)Inspection and maintenance the clinker system and device;

(5)Inspection the expansion indicator;

(6)Inspection the medicate and sampling device;

(7)Inspection and maintenance the flue;

(8)Inspection the air duct system

(9)Inspection and maintenance the low and high pressure drain system and device.Check its

safety door;

(10)Inspection and maintenance the drain outlet system;

(11)Check are according to the metal,chemical monitor and boiler pressure container monitor

regulation.

(12)The boiler’s effeciency testing;

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Table A.2 The steam turbine’s A class inspection reference item

Part name The standard items The special items

1、Cylinder (1)Inspection and maintenance the cylinder and nozzle,clean and check the cylinder (1)Replacing some nozzle blocks;

bolt,drain hole, pressure gauge hole and the thermometer well; (2)Maintenance the cylinder joint

(2)Clean and check the diaphragm sleeve,clapboard and the stationary surface;

blade.Measuring the clapboard deflection,if neccesary,disposal it. (3)Replacing all of the insulating layers

(3)Clean and check the slidingkey system; of the cylinder;

(4)Measuring the upper and lower cylinder’s joint surface clearance and the (4)Repair welding the cylinder’s crack;

longitudinal level; (5)Replacing the diaphragm sleeve and

(5)Measuring and adjust the diaphragm sleeve and clapboard’s groove center; clapboard;

(6)Inspection and replacing the explosion door’s diaphragm.Check the (6)Unclamp the bearing box.Check and

moisture-removal device and the water injection system; maintenance the slidingkey system or

(7) Replacing the high and medium inlet air pipe’s sealing.; adjust the cylinder level;

(8)Maintenance the cylinder’s insulating layer; (7)Replacing the high temperature alloy

bolts are more than 30%;

2、Steam seal (1)Clean,check,adjust and little replacing the shaft seal and diaphragm steam seal; Replacing the steam seals are more than

(2)Clean and check the gland sleeve; 30%

(3)Measuring the shaft sleeve distortion. Measuring and adjust the shaft sleeve’s

groove center;

3、Rotor (1)Check the main shaft,impeller and the other shaft accessory. Measuring and (1)The blade frequency modulation;

adjust the through-flow parts clearance,bearing neck up-rising inclination and the (2)The coupling wheel’s reamed hole;

coupling center (shafting); (3)Replacing all of the coupler screws;

(2)Check the measuring shaft neck’s conicity, ellipticity and the rotor (4)The rotor’s dynamic balance;

bending.Measuring the impeller,coupler,thrust disc’s displacement degree and the (5)The macroaxis’s inner defect

shaking degree; detecting;

(3)Maintenance the grinding thrust disc and journal; (6)Straight axle;

(4)Clean and check the moving blade,lacing wire, retraction ring,rivet,hard metal (7)Rework or replacing the blade;

tip.If neccesary, anti-corrosion the exhaust stage blade; (8)Replacing the impeller;

(5)The blade’s frequency measuring,blade and the blade base defect detecting test;

(6)The impeller key groove and the coupling wheel bolt which need to stress

monitor must have the defect detecting test;

(7)The rotor welding joint’s defect detecting test;

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Table A.2 (Continue)

Part The standard items The special items

name

4、 (1)Clean and check the journal bearing,thrust bearing.If necessary,maintenance, Double teeming the bearing’s black glaze

Bearing measuring,regulate the bearing, oil guard’s clearance and the bearing tightening force; or replacing the bearing;

(2)Clean the bearing box;

5Turning Check and measuring the gear,wheel,bearing and the guide slide bushing etc.parts’ Replacing the whole sets of the turning

gear wear-out condition.If necessary,maintenance and replacing it gear

6、The (1)Clean and check all of the regulating system’s parts.Check the protective device, the (1)Replacing the whole sets of the speed

speed testing device,measuring clearance and the dimension.If necessary,maintenance and governor’s security system;

regulatin replacing the parts; (2)Generating set’s speed governor system

g system (2)Inspection the speed governor,hazard protector and its spring.If necessary,testing its load rejection testing;

performance;

(3)Inspection the steam distribution device;

(4)The speed governor’s static performance,valve leakage,hazard protector’s sensitivity

etc.routine testing and regulation;

7 、 Oil (1)Clean and check the governor oil system,lubricating oil system and its device (1)Replacing the oil cooler’s core;

system parts.Measuring the relevant parts’ clearance and dimension.If necessary, replacing and (2)Replacing the lubricating oil or the

maintenance the parts and doing the water pressure testing of the oil cooler; anti-fuel oil;

(2)Clean and check the oil seal system and its device parts.If necessary, replacing the parts; (3)Clean all of the oil pipes;

(3)Clean and check the anti-fuel system and its device parts,servo valve’s performance (4)Replacing the sealing pad and the inner

test; oil shield;

(4)Inspection and maintenance the sealing pad,measuring and adjust the clearance; (5)Replacing the servo valve etc.;

(5)Cycle filtering the turbine oil and the anti-fuel oil;

(6)Clean the jacking oil system and the filter screen;

8 、 The (1)Check and maintenance the main valve,bypass valve,extraction valve,extraction check (1)Replacing the DN200 and the aboved

steam valve,governing valve and the safety valve; high pressure valve;

and (2)Inspection and maintenance the high and low bypass system piping and valve; (2)Replacing the main steam pipe,water

water (3)Inspection and maintenance the air valve,water strainer and temperature decreased feed pipe and its tee and the elbow;

piping pressure reducer; (3)Replacing a great deal of the

system (4)Measuring of the main steam pipe creep expansion high,medium and low pressure piping;

(5)Inspection and regulate the piping supports and hangers,expansion the indicator; (4)Adjust and replacing the main steam

(6)Maintenance and regulate the valve’s driving device; piping’s supports and hangers which is

(7)Maintenance the high and low pressure drain flash tank and drain water valve; running aboved the 2 thousand hours;

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Table A.2 (Continue)

Part name The standard items The special items

9、Condenser (1)Clean the condenser.According to the requirement to sampling (1)Replacing the condensers are

the condenser to analyse and check.If necessary, replacing some more than 20%

wear-out condenser; (2)The condenser’s acid cleaning;

(2)Inspection and maintenance the condenser’s water gauge,water

lever regulator etc.accessory;

(3)The condenser water chamber’s anti-corrosion treatment;

(4)Check the condenser throat’s expansion joint;

(5)Check the vacuum system and eliminate the leakage;

(6)Condenser’s watering to check the leakage;

(7)Check and maintenance the secondary screen and rubber ball

cleaning device;

10、The air (1)Inspection the main,subsidiary air extractor and condenser and (1)Replacing the vacuum pump

extractor and doing the water pressure testing; rotor

the vacuum (2)Cleaning the inspection the vacuum pump,water-jet pump and (2)Replacing the air extractor

pump the air extraction condenser;

11、Reheating (1)Inspection and maintenance the extractor and reheating system; (1)Replacing the heat

system (2)Inspection and maintenance the reheating system device’s transmission pipes are more than

accessory; 10%;

(3)Heater bowl,measuring the thickness of the drain (2)Improve the heater drain

elbow,defective the weld joint; system;

(4)The heater’s water pression testing and eliminate the leakage;

12、Water pump (1)Inspection and maintenance the condenser water pump,drain (1)Replacing the water pump

water pump,feed water pump,water booster pump and the other impeller shaft and bearing;

water pump.If necessary, replacing the impeller and guide blade; (2)Replacing the blade of the

(2)Inspection and maintenance or replacing the water pump inlet steam water feed pump turbine;

and outlet gate valve, check valve,inlet screen and the oil (3)The balance testing of the

lubricating pump; steam water feed pump turbine;

(3)Check the steam feed pump turbine,electric water feed pump’s

speed raising box and the hydraulic coupling;

(4)Clean and check the oil lubricating system;

(5)The water pump wheel set’s center;

27
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Table A.2 (Continue)

Part name The standard items The special items

13、deaerator (1)Inspection and maintenance the deaerator and its (1)The deaerator’s super presure testing;

accessory,doing the water pressure testing and verify the (2)Improve the deaerator nozzle;

safety valve; (3)Disposal the weld joint;

(2)Inspection and maintenance the deaerator’s water (4) Replacing the deaerator stuffing;

distribution device;

14、Circulating (1)Inspection and maintenance the circulating water pump (1) Replacing the impeller and bearing;

water system and the outlet butterfly valve; (2)The circulating water piping’s large area

(2)Check and clean the circulating water pipe,inspection the anti-corrosion;

valve; (3)Replacing the circulating water piping and

(3)Inspection and maintenance the filter screen for one valve;

time; (4) Replacing the great number of the water tower

(4)Inspection and replacing some water tower stuffing,water stuffing,water distribution device and the

distribution device and the dehydrator; dehydrator;

(5)Cleaning the cooling tower pool; (5)The water tower barrel and the upright

anti-corrosion;

15、The (1)Inspection the electromotor and the switch; (1) Replacing a large number of the electric cable

accessory (2)Check the relevant electric instrument,control loop, and the control cable;

electric device protective device,automatic device and the signal device; (2)Replacing the high voltage electromotor

(3)Inspection the power distribution device,electric cable, winding;

lighting device and the transmission system;

(4)The preventative testing;

16、Others (1)According to the metal,chemical monitor and the

pressure vessel’s monitor regulation to inspection;

(2)The turbine’s efficiency testing;

28
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Table A.3 The turbo-generator’s A class inspection refernce item

Part name The standard items The special items

1、Stator (1)Check the end cover,guard plate,wind deflector,gasket; (1)Replacing the stator wire or

(2)Inspection and clean the stator winding’s outgoing line maintenance the wire insulator;

and sleeve; (2)Re-weld the stator end winding’s

(3)Inspection and clean the iron core pressure plate,winding connector;

end part is insulator and checking the fastening condition.If (3) Replacing the slot wedges or the end

necessary,paint the winding end parts; parts wood casings are more than 25%;

(4)Check and clean the iron core,slot wedge and the ventilate (4)Maintenance the part iron core or

groove’s bar insulation.If necessary,replacing some slot disassembly;

wedge; (5)Sampling the liquid cooled stator

(5)The liquid cooled stator winding must through the winding’s hydroelectricity connectors are

backflushing and water pressure,flow testing; more than 6 pieces;

(6)Measuring the corrugated board’s clearance; (6)Replacing the liquid cooled stator

(7)Check the thermometric element; winding’s coupling pipes are more than

25%;

(7)Measuring the stator winding

terminal’s vibration;

2、Rotor (1)Measuring the air clearance; (1)Draw the guard ring,disposal the

(2)Draw out the rotor,inspection and sweeping the rotor winding turn- to-turn short circuit or the

terminal’s winding,check the rotor slot wedge,guard ring, ground fault;

thimble,fan,journal and the counter-balancing mass; (2)Replacing the fan blade,slip ring and

(3)Inspection and cleaning the brush carrier,slip ring,lead lead wire;

wire.If necessary,wear and turning the slip ring; (3) Replacing the rotor winding insulator;

(4)The liquid cooled rotor winding must through the back (4) Replacing the rotor guard ring,thimble

flushing and water pressure,flow testing,hydrogen inner etc. importance structural unit;

cooled rotor to carry on the ventilate and air tight testing; (5) Replacing the rotor inlet pipe;

(5)Use the endoscope to check the liquid cooled rotor inlet

pipe;

(6)The rotor’s macroaxis center hole,protective ring crack

detection,measuring the rotor fan’s frequency.

29
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Table A.3 (Continue)

Part name The standard items The special items

3、Cooling (1)The air-cooled generator.Clean the air chamber,inspection the (1)The condenser copper pipe’s

system tightness condition.If necessary,paint the air chamber; Inspection and inner wall acid cleaning;

clean the air condenser and the air strainer; (2) Replacing the condenser;

(2)Liquid cooled generator.Inspection and clean the cooling system,

carry on the liquid cooled generator’s pressure testing and eliminate the

leakage;

(3)Hydrogen cooling generator.Inspection the hydrogen condenser and

the hydrogen system,carbon dioxide system, eliminate the leakage,

replacing the hydrogen generator gasket; Carry on the generator’s whole

tightness testing;

4、Excitation (1)Inspection and maintenance the AC excitation stator,rotor winding (1)Replacing the exciter

system and iron core.If necessary,polishing and turning the slid ring; stator,rotor winding or slip ring;

(2)Inspection and cleaning the excitation transformer; (2)Inspection the excitation

(3)Inspection the brushless excitation stator,rotor winding and iron transformer’s suspended core;

core.Check the rectifying element and the relevant control regulation (3)Replacing the power rectifier

device; elements are more than 30%;

(4)Inspection and testing the static excitation system’s power rectified (4)Replacing a large number of

device; the control device’s plug-in board;

(5)Inspection and maintenance the excitation switch and the excitation

loop’s other device;

(6)Inspection and clean the ventilating device and condenser;

(7)Check the auto-excitation regulation device to carry on the excitation

system’s performance testing;

5、Others (1)Inspection the oil pipe flange and the exciter bearing seat’s Replacing the power distribution

insulator.If necessary, replacing it; device, electric cable,relay or the

(2)Inspection,clean and maintenance the generator’s power distribution instrument;

unit,generatrix and the electric cable;

(3)Inspection and check the monitor instrument,relay protective

device,control signal device and the on-line monitor device;

(4)The electric preventative testing;

(5)The paint of the generator’s shell;

(6)Inspection and clean the fire extinguishing apparatus;

30
 DL/T 838—2003

Table A.4 The heat-engine plant’s control system A class inspection reference items
Part name The standard items The special items

1、Heat (1)Inspection and measuring the pipeline and its valve;

engineering (2)Inspection the heat engineering inspection component (Such as the thermometric

device’s sleeve);

appearance test (3)Inspection the heat engineering disc (desk) bottom electric cable’s block up condition

and check the device’s logo.

2、Heat (1)Inspection and check each kinds of the transmitter; (1)Replacing a large number of

engineering (2)Checking each kinds instruments,thermometric component and its compensating the meters or the important

instrument device; measuring components;

(3)Inspection and check the part component and the whole sets calibrating device (2)Replacing a large number of

system; the nozzles;

3、Heat (1)Inspection and check the heat engineering automatic system and its device,parts to Replacing the importance

engineering carry on the static simulation test.Checking the actuator; measuring device and the

automatic system (2)The dynamic adjustment and the disturbing test; actuated equipment

4、Heat (1)Adjustment the first and second components,actuated equipment and its control loop; Replacing the importance

engineering and (2)Inspection and adjustment the protection fixed value,switch motion value,inspection measuring and the actuating

the interlock the testing solenoid valve,baffle,electromotor etc.device and the components; device;

system (3)Carry on the protective and the sequence system,interlock system logic function

testing;

5、Distributed (1)Clean,check or testing system hardware and the peripheral equipment. If necessary, (1)Replacing the importance

control system replacing it; measuring and actuating

(DCS) (2)Checking the power device,carry on the switching the power supply testing; device;

(3)Inspection and testing the ground system; (2)Replacing the software

(4)Inspection the system software back up and set up the back up record; configuration,setting

(5)Inspection and testing the data acquisition and the communications network; value,control loop,software

(6)Inspection the control modular unit and the man-machine interface device; revision’s update;

(7)Testing the fault recollecting and recording device’s function (SOE);

(8)Inspection the screen operate keyboard and its feedback signal;

(9)Check,display test,recall,alarm,print,record,operation instruction etc. function;

(10)Inspection and check the input/output (I/O) card channels and the configuration

software;

(11)Switching the testing controler’s redundancy function;

31
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Table A.4 (Continue)

Part name The standard items The special items

6、 (1)Inspection and checking the transducer,the primary element; (1)Replacing the importance

Coordinated (2)Inspection the actuating valve and carry on the performance testing; measuring, actuator device;

control (3)Check the status indicator and carry on the function testing; (2)Replacing the software

system (CCS) (4)Adjusting the servo amplifier; configuration,the setting

(5)Carry on the fixed value (load) disturbing testing; value, control loop,the

(6)Inspection the oxygen measuring device,demarcate the oxidation drilling probe.If necessary, software revision update;

replacing it;

(7)Inspection the control system configuration,parameter setting,verification operation

relationship,carry on the static simulate testing,dynamic testing,on-load swing test;

(8)Inspection the electric/gas transducer,actuator device and the frequency converters;

(9)Electric cable insulator testing;

7、The hearth (1)Inspection the input voltage grounding system; (1)Replacing the importance

safety (2)Inspection and checking the solenoid valve,baffle,transducer and the thermocouple; measuring, actuator device;

monitor (3)Checking and adjusting the pressure switch and the sampling pipe,temperature switch, (2)Replacing the software

system flowing switch,blaze monitor system device and carry on the oil leakage testing; configuration,the setting

(4)Inspection and maintenance the software; value, control loop,the

(5)Inspection the burner management control loop and checking the burner sequence control’s condition; software revision update;

(6)Inspection the I/O cost;

(7)Carry on the boiler sweeping,grease gun and the burning torch operation test,the master fuel

trip (MFT) function’s simulation test;

8、Data (1)Checking the scene componet,the external signal first componet and the input signal; (1)Replacing the importance

acquisition (2)Carry on the hardware testing and the status testing; measuring, actuator device;

system (DAS) (3)Inspection the measuring range and the units (2)Replacing the software

(4)Checking the measuring point error; configuration,the setting

value, control loop,the

software revision update;

9、Turbine (1)Inspection and checking the first component and transformer etc.external device; (1)Replacing the importance

digital (2)Inspection and measuring the system hardware and the software; measuring, actuator device;

electronic (3)Inspection and measuring the I/O signal,parameter measuring range; (2)Replacing the software

hydraulic (4)Inspection the actuator operation condition; configuration,the setting

control (5)Carry on the system cooled whole sets’ debug; value, control loop,the

system (DEH) (6)Carry on the system hot condition optimize; software revision update;

32
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Table A.4 (Continue)

Part name The standard items The special items

10、Feed pump turbine (1)Inspection and checking the first components and transformer (1)Replacing the importance measuring,

digital electro-hydraulic etc.external device; actuator device;

system (2)Inspection and maintenance the system hardware,software; (2)Replacing the software

(3)Inspection and maintenance the I/O signal,parameter measuring configuration,the setting value, control

range; loop,the software revision update;

(4)Inspection the actuator operation condition;

(5)Carry on the system cooled whole sets’ debug;

(6)Carry on the system hot condition optimize;

11、Sequence control (1)Inspection and install the measuring component,relay; (1)Replacing the importance measuring,

system (SCS) (2)Inspection and testing the card,tuning set; actuator device;

(3)Inspection the I/O signal,logic function and the protective function; (2)Replacing the software

(4) Inspection the actuator operation condition; configuration,the setting value, control

(5)Carry on the local loop debug and the relevant protective testing; loop,the software revision update;

(6)Carry on the system stored program function joint debugging;

12、Steam turbine monitor (1)Inspection and checking the probe,proximitor and the transducer; (1)Replacing the importance measuring,

instrument system (TSI) (2)Inspection the second table and its components; actuator device;

(3)Inspection the indicating value,carry on the tuning,system whole set (2) Replacing the software

debug and the verification the function; configuration,the setting value, control

(4)Inspection the input power and the grounding system; loop,the software revision update;

13、Bypass automatic (1)Inspection and installation the transducer and the first components; (1)Replacing the importance measuring,

regulation system and the (2)Inspection the regulating valve’s operation condition and carry on actuator device;

low,high pressure bypass the performance testing; (2)Replacing the software

pressure and temperature (3)The static simulation testing,system linkage testing and the configuration,the setting value, control

verification the function; loop,the software revision update;

(4)The thermal state’s regulation testing;

14、External control (1)Inspection and testing the first time component,switch and the

system (hydrate,coal second time door;

transport,waste water,ash (2)Inspection and maintenance the control card,cabinet and the

removal,deslag, sweating warning device;

treatment) (3)Clean and inspection the power unit and carry on the electric cable

testing;

(4)Carry on the system function debug;

33
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Table A.4 (Continue)

Part name The standard items The special items

15、Steam turbine (1)Inspection the first components and make sure the sampling (1)Replacing the importance measuring,

protective system point; actuator device;

(ETS) (2)Carry on the protective testing and make sure the fixed (2)Replacing the software

value; configuration,the setting value, control

(3)Logic function testing; loop,the software revision update;

(4)Inspection the system testing;

16、Furnace electric (1)Inspection and testing the switch contact and relay; (1)Replacing the importance measuring,

machine chain (2)Device operation testing; actuator device;

system (3)Device operation sequence testing; (2)Replacing the software

configuration,the setting value, control

loop,the software revision update;

17、Electric cable (1)Inspection,clean and maintenance the electric cable’s flat and

truss;

(2)Inspection the each kind of cables’ lay out condition,

checking the ground line,logo and the insulator;

(3)Inspection the electric cable’s block up and the anti-fire;

(4)Inspection the electric cable’s grounding condition;

(5)Inspection and testing the electric cable’s fire alarm monitor

device system

18、Others (1)Inspection and maintenance the blaze and the drum water

lever monitor;

(2)Inspection and maintenance the signal and the alarm system;

(3)Inspection and maintenance the base regulator;

(4)Inspection and maintenance the power unit and the

instrument heat tracing system;

(5)The testing components and the electric cable insulator;

(6)Inspection the grounding system;

34
 DL/T 838—2003

Table A.5 Wet flue gas desulfurization device’s A class inspection referrence items
Part name The standard items The special items

1、Booster fan (1)Inspection the booster fan’s fastener,connector and the accessory; Replacing all of the booster

(2)Inspection and maintenance the booster fan’s rotary and static parts. If fan’s blade

necessary, replacing the rotary blade;

(3)Clean and checking the lubrication and hydraulic oil system and device;

(4)Check the inlet and outlet baffle,impeller and the transmission device;

(5)Inspection and adjust the regulation drive device;

(6)Inspection and maintenance the main shaft;

(7)Inspection and clean the probe;

2、Gas-Gas-Heater (1)Inspection and clean the rotor’s booster device; Replacing the heat exchange

(GGH) (2)Inspection and clean the driving system and transmission parts; components are more than

(3)Inspection the gland steam seal system and adjust the seal clearance; 20%

(4)Inspection the rotor support bearing and the guiding bearing;

(5)Inspection the surface heat exchange element;

(6)Inspection and maintenance the high voltage wash water system and the

high voltage flush water pump;

(7)Inspection and maintenance the flue gas sealing system and the flue gas

sealing booster fan;

(8)Inspection and maintenance the compressed air system and the inspection

compressed air booster fan;

3、Absorption tower (1)Inspection and maintenance the inner wall’s rubber lining; (1)Maintenance the anti-

(2)Inspection and maintenance the nozzle,paint the horizon bracket rubber corrosion rubber lining’s

lining; area are more than 100m2

(3)Inspection the defroster and the defroster bracket rubber lining; (2)Replacing the nozzles are

(4)Inspection the agitator; more than 20%

(5)Inspection and checking the serosity efflux pump;

(6)Inspection and checking the oxidation booster fan and cleaning its inlet

filter screen;

(7)Inspection and maintenance the drain pump;

(8)Inspection and clean the overflow,low liquid level sampling hole and

inspection the inlet port door;

35
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Table A.5 (Continue)

Part name The standard items The special items

4、The serosity (1)Inspection the pump’s foundation bolt;

circulating pump (2)Clean and inspection the inlet filter screen;

(3)Inspection the coupling connecting bolt;

(4)Inspection and maintenance the suction cover and the wear plate;

(5)Inspection the shaft and the shaft sleeve.If necessary, replacing the bearing;

(6)Inspection and maintenance the impeller. If necessary, replacing it;

(7) Replacing the mechanical sealing and the seal components;

5、The vacuum (1)Inspection and clean the dehydration conveyor and its accessory.

dehydration conveyor (2)Inspection and maintenance the conveyor adjustion air compressor,clean the inlet filter

screen;

(3)Inspection and maintenance the filter cloth flushing water pump;

(4) Inspection and maintenance the liquid ring vacuum pump,acid cleaning the liquid ring

vacuum pump;

(5)Inspection and maintenance the filtrate separator and its accessory;

(6)Inspection,maintenance, debug the pass-line deflection device and flush flow control device;

6、Flue gas system (1)Inspection and adjust the flue gas baffle regulation device;

(2)Inspection and maintenance the flue gas inner wall’s anti-corrosion;

(3)Inspection and maintenance the flue gas baffle’s sealing fan;

(4)Inspection the expansion joint,flange and the entrance gate’s tightness;

7、Limestone flour’s (1)Inspection and clean the limestone inner wall,vulcanizing bath and the cloth bag dust

storage and remover;

transportation, serosity (2)Inspection,clean and maintenance the limestone feeder and the feeding machine;

making system (3)Inspection and clean the secrosity tank and its secrosity orifice,reflow orifice and the

ventilate filter screen;

(4)Inspection and maintenance the vaporization blower,clean its inlet filter screen;

(5)Testing and adjust the limestone storage’s safety pressure relief valve;

8、The gypsum (1)Inspection and clean the circulating water collection box,clean the water sump,filter water

dehydration and the tank,calcium plaster fluid container,filtrate separator and the gypsum storage;

storage system (2)Inspection and maintenance the gypsum conveying filter,gypsum storage discharging device;

(3)Inspection and maintenance the gypsum hydraulic pump,gypsum efflux pump;

(4)Inspection and maintenance the gypsum divider and the gypsum swirler;

36
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Table A.5 (Continue)

Part name The standard items The special items

9、The accident (1)Inspection and clean the accident serosity tank’s inner wall rubber lining;

storage tank and the (2)Inspection and maintenace the accident serosity hydrolic pump,accident serosity drain pump,

serosity’s feeding and the accident serosity drain agitator,cypsum slurry to the accident tank’s orifice;

release system

10、The process water (1)Clean the process water pond;

system (2)Inspection the process water pipe orifice;

(3)Inspection and maintenance the process water pump and the pressure maintaining valve;

11、Waste water (1)Inspection and clean the decanting / concentrating tank,counteract/flocculation tank,waste

treatment water storage tank,fresh water tank,lime silo,the lime digester and the lime serosity tank etc.

containers;

(2)Inspection and maintenance the concentrating revert pump,concentrating drain pump,lime

slurry circulating pump,fresh water pump,waste water pump,waste water circulating pump,

pump sump efflux pump;

(3)Inspection and maintenance the waste swirler;

(4)Inspection and maintenance the polyelectrolyte conveyor,flocculation dosing pump,sulfuric

acid dosing pump,TMT15 dosing pump;

(5)Inspection and maintenance the scrubber blower;

(6)Inspection and maintenance the polyelectrolyte atomizer,acid mist scrubber;

(7)Inspection and maintenance the inner system agitator;

(8)Inspection and maintenance lime feeder and the lime feeding machine;

(9)Inspection and maintenance the lime storage dust remover;

12、Others (1)Inspection and debuging the control system;

(2)Inspection the pressure maintaining valve,safety valve,switching valve;

(3)Sampling the testing rubber lining pipe;

(4)Cleaning the pit and the rift valley;

37
 DL/T 838—2003

Table A.6 Hydraulic turbine’s inspection referrence items

Part name The A/B class inspection standard items The special items

1、The hydraulic (1)Measuring the bearing clearance; (1)Improve the water guide

turbine’s bearing (2)Disassembly,clean,inspection water seal and the bearing; bearing configuration;

(3)Clean,inspection and maintenance the bearing bush; (2)Improve the water guide

(4)Clean and measuring the shaft neck; sealing device;

(5)Inspection the bearing bush sphere; (3)Replacing the bearing

(6)Clean the oil basin,inspection the leakage, disassembly inspection the pitot bush;

tube and the oil pump; (4) Replacing the oil cooler;

(7) Replacing the oil baffle,oil ring etc.parts;

(8)Clean and inspection the bearing box,oil filter to carry on the oil

condenser hydraulic testing;

(9) Replacing the water seal device and the inflatable seals’ wearing part;

2、The water guide (1)Disassembly,clean and inspection the cover drainage; (1)Replacing the water

device (2)Lubricant the water guide device’s lubrication parts; guide’s upper,middle,lower

*(3)Measuring and adjust the water guide impeller and the vertical face bearing;

clearance (Not more than the total number’s 1/4) (2)Replacing the control

*(4)Disassembly,inspection and replacing the water guide sleeve’s bearing ring vertical face,end face’s

seal (Not more than the total number’s 1/4); anti- wearing plate;

(5)Maintenance the water guide parts’ cavitation wearing; (3)Replacing the top cover

(6)Measuring and adjust the servomotor’s compressing stroke; and the base ring’s

(7)Disassembly,inspection the servomotor and carry on the pressure-tight test anti-wearing ring;

or replacing the piston ring,disassembly,checking the locking device and (4)Improve the water guide

carry on the operation test; end face,vertical face’s

*(8)Repair and rubbing the water guide shaft neck; clearance hermetic seal.

*(9)Disassembly,clean and inspection the double bar link,measuring the Such as replacing the soft

movable pin shaft sleeve and replacing the wear-out part; sealing to the hard sealing;

*(10)Inspection and rubbing the control loop’s vertical face and the end face

wear plate;

*(11)Maintenance the top cover,the bottom ring’s anti-wear ring;

38
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Table A.6 (Continue)

Part name The A/B class inspection standard items The special items

3、Turning wheel (1)Measuring the labyrinth ring clearance (or the propeller type runner blade (1)Replacing the turning

and the main shaft and the runner chamber clearance); wheel blade;

*(2)Checking and maintenance the running wheel and the runner chamber’s (2)Dispose the shaft neck

cavitation,wearing,crack(during the checking working day,the turning eccentric wear and the
2
wheel’s diameter is less than the 3.3mm, repair 0.5m ,single layer. If more crack;

than the 3.3m, repair 0.5m2,single layer.); (3)Replacing the labyrinth

(3)Inspection the runner cone’s regular condition and maintenance the ring;

cavitation parts; (4)Replacing the runner

(4)Inspection the propeller type runner blade’s sealing equipment; cone;

(5)After the runner hub recoil oil,inspection the blade’s operation condition (5)Repair the runner wheel

and measuring the sealing equipment’s oil leakage volume; at a large area and the

(6)Clean the runner chamber’s inner parts,inspection and replacing the runner chamber;

wear-out parts;

*(7)Dispose the shaft neck’s wearing;

*(8)Inspection and dispose the mixed type turning wheel decompression

device;

*(9)Disassembly,inspection propeller type turning wheel and carry on the

pressure-tight test;

*(10)The turning wheel’s balance testing;

*(11)Carry on the main shaft crack detection;

4、The flow hose, (1)Inspection the volute and the draft tube; (1)Enhance or improve the

volute and the draft (2)Repair the draft tube cavitation; flow hose pressure steel

tube (3)Checking the flow steel pipe,slip joint leakage and leaking stoppage; pipe;

(4)Disassembly,inspection and maintenance the air valve,volute drain valve, (2)Replacing the draft tube’s

the draft drain valve and the technology water supply valve; lining;

(5)Underwater inspection and clean the intake water screen; (3)Waste screen barrier and

(6)Clean and inspection the measuring meter; clean, maintenance and anti-

*(7) Replacing the flow steel hose expansion joint’s sealing stuffing; corrosion;

*(8)Anti-corrosion the flow hose and the volute;

*(9)Carry on the volute and the draft tube injecting grout;

*(10)Repair the draft tube;

39
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Table A.6 (Continue)

Part name The A/B class inspection standard items The special items

5、Hydraulic (1)Disassembly,clean,dispose and testing regulate the vacuum breaker valve; (1) Replacing the vacuum

turbine’s air (2) Disassembly,clean,dispose and testing regulate the suction vacuum valve; breaker valve and the suction

supply (3) Replacing the vacuum breaker valve,suction vacuum valve’s parts; vacuum valve;(2)Replacing

equipment (4)Inspection and maintenance the cross replenishing air bracket; the cross replenishing air

bracket;

6、Speed (1)Disassembly,checking and clean the speed governor’s each parts and pipe; (1) Replacing the main

regulating (2)Inspection and dispose the main distributing valve,auxiliary servomotor, lead valve,pendulum distributing valve;

system rotating sleeve and the plunger lever; (2)Replacing or improve the

(3)Regulate the water guide vane opening and the indicator of the impeller rotor angle; servomotor;

(4)Regulate and testing the buffer,actuating apparatus and the accident distributing valve etc.; (3)Replacing the electro-

(5)Disassembly,checking and regulate the dual reduction device; hydraulic converter;

(6)Measuring and regulate the regulation system’s dead stroke;

(7)Checking the speed discrepancy organization’s setting value;

(8)Checking and testing the electro-control converter;

(9)Measuring and adjust the servomotor stroke,the relation curve of the water guide divergence;

(10)Carry on the governor static characteristic testing;

(11)Measuring and adjust the water guide,turning wheel blade’s switching time;

(12) Replacing the flywheel’s rota ting sleeve and needle plug etc. parts;

(13)Inspection and handle the electro-control converter;

(14)Disassembly,checking the centrifugal pendulum and carry on the performance testing;

(15)Inspection and debug the electro governing system;

(16)Measuring or replacing the stepper motor and the controller;

*(17) Replacing the auxiliary servomotor and the hydraulic valve etc. parts;

7、Oil pressure (1)Clean,inspection and handle the oil pressure tank,oil reservoir,drip tank and anti-corrosion; (1)Replacing the group

installation and (2)Clean and inspection the oil strainer and carry on the maintenance and replacing; valve;

the oil leakage (3)Disassembly checking,maintenance and testing the oil pump,safety valve,air relief valve, check (2)Replacing the turbine oil;

device valve,booster valve. If necessary,replacing it;

(4)Clean,checking the oil cooler and carry on the pressure-tight test. If necessary,replacing it;

(5)Filtration and chemical testing the turbine oil

(6)Carry on the leakage testing of the speed governing system;

*(7)Replacing the oil level gauge;

*(8)Replacing the oil pump screw,gear wheel and the bushing;

*(9)Carry on the pressure-tight test of the pressure oil tank and checking the pressure container;

40
 DL/T 838—2003

Table A.6 (Continue)

Part name The A/B class inspection standard items The special items

8、Butterfly valve,ball (1)Measuring and adjust the inspection switching time; (1)Replacing the inlet valve;

valve,cylindrical valve (2)Carry on the leakage testing of the hermetic seal and the leakproofness (2)Improve the quick-acting

and the quick-acting testing; gate’s hydraulic hoist;

gate (3)Disassembly to inspection the main bearing,bearing shoe grinding and the shaft (3)Carry on the anti-corrosion

seal; of the quick-acting gate;

(4)Replacing the ball valve O-ring seal,water seal ring or the bearing bush;

(5)Disassembly to inspection the servomotor,clean and replacing the piston ring

(or the seal components);

(6)Maintenance the water-seal shrouding;

(7)Disassembly to inspection the operation organization and replacing the parts;

(8)Disassembly,inspection and debug the oil pump,safety valve;

(9)Disassembly,inspection the quick-acting gate’s open and close engine oil

tank,tie rod and piston;

(10)Inspection and testing the electric control system and the whole set system

operation setting;

*(11)Replacing the butterfly valve’s water-seal shrouding and the shaft seal;

*(12)Carry on the movable water shut down test of the inlet valve and the

quick-acting gate;

*(13)Carry on the pressure tight test of the ball valve’s body,replacing the worm

wheel,worm gear etc. parts;

*(14)Replacing the quick-acting sluice gate’s water-seal shrouding;

*(15)Disassembly,inspection and maintenance the servomotor’s locking gear and

the by-pass valve;

9、Lubricating head (1)Disassembly and inspection the lubricating head; (1)Replacing the lubricating

(2)Inspection the lubricating head’s operation oil line; head’s operation oil pipe;

(3)Measuring the brasses clearance and scrape the brasses; (2)Replacing the brasses;

(4)Inspection and handle the insulator’

10、Others Inspection and testing the hydraulic turbine on-line monitor system

Note:In the table which is not have the * sign is the B class inspection items.

41
 DL/T 838—2003

Table A.7 Water turbine generator’s inspection referrence items

Part name The A/B class inspection standard items The special items

1、Stator (1)Inspection the stator base,the iron core and the radial jack.Inspection and replacing the breaking pin; (1)Replacing the bar;

(2)Inspection the stator end parts and its support structure,maintenance the gear tooth support; (2)The overlap iron

(3)Inspection the stator winding and the notch parts; core;

(4)Inspection and maintenance the wind shield plate,fire unit; (3)Improve the stator

(5)Carry on the electric preventive trial; frame;

(6)Carry on the backflushing,flux and the water pressure testing of the internal water cooling stator rod; (4)Replacing the

(7)Inspection the thermometric element; supporting ring;

*(8)Replacing the thermometric element;

*(9)Replacing the part gear tooth support;

*(10)Handle the end parts joint,packing block and the binding wire;

*(11)Inspection and handle the split stator joint close and the stator’s ellipticity;

*(12)Carry on the bar treatment;

*(13)Inspection and dispose the stator slot wedge,checking and clean the cooling ducts;

2、The rotor (1)Measuring the generator’s air clearance; (1)Improve the rotor,

and the (2)Inspection the wheel hub,wheel arm’s weld joint,assembly bolt,wheel arm key, wheel ring lie key; replacing the

main shaft (3)Inspection the magnetic pole,magnetic pole key,magnetic joint,damping ring, rotor fan; magnetic pole;

(4)Clean the rotor (including the cooling ducts) (2)Turning or

(5)Inspection the damping ring and its baffle; replacing the slip

(6)Inspection,regulate the slip ring brush device and the lead wire; ring;

(7)Carry on the electric preventive testing and measuring the shaft voltage,shaft current;

(8)Backflush the inner cooled rotor,flush and the water pressure testing;

(9)Regulate the machine set axis (including the lubricating head operation oil pipe)

*(10)Handle the annulus sinking;

*(11)Maintenance the wheel arm key;

*(12)Measuring, adjust the rotor roundness and the magnetic pole elevation;

*(13)Handle the magnetic winding turns’ insulator;

*(14)Replacing the part magnetic winding,lead wire or the damper winding;

*(15)Find out the dynamic balance for the rotating part;

*(16)Handle the brake hoop abrasive wear;

*(17)Carry on the main shaft crack detective;

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 DL/T 838—2003

Table A.7 (Continue)

Part name The A/B class inspection standard items The special items

3、Bearing (1)Inspection the thrust bearing’s rotating parts,bearing seat and the oil tank; (1)Replacing the guide

(2)Measuring the elasticity oil tank’s compressing value; bearing bush, thrust pad;

(3)Inspection and scrape the bearing bush,carry on the water cooled bearing bush tunnel descaling (2)Replacing the oil

and the water pipe’s pressure testing; condenser;

(4)Measuring,adjust the guide bearing pad’s clearance,inspection the guide bearing; (3)Improve the cooling

(5)Inspection and handle the bearing insulator; circulating system;

(6)Handle the lubricating oil; (4)Rework the grinding or

(7)Inspection the oil condenser and carry on the pressure testing,clean the oil pipe,water pipe and replacing the runner plate;

carry on the pressure testing;

(8)Clean and inspection the jacking-up apparatus for high pressure oil;

(9)Inspection and handle the anti-fogs filter device;

*(10)Adjust the thrust bearing to horizontal and carry on the thrust pad’s stress adjustment;

*(11)Inspection and handle the thrust collar,snap ring;

*(12)Grinding the thrust bearing’s runner plate;

4、Frame (1)Inspection and clean the frame; Reinforce and improve the

*(2)Handle the frame assembly surface; frame

*(3)Measuring and adjust the frame center,horizontal;

5、 (1)The exciter: (1)The exciter

Excitation 1)Measuring and adjust the air clearance; 1)Turning and painting the

system 2)Clean and inspection the exciter’s each part and the lead wire; exciter commutator;

3)Inspection and adjust the electric brush device and scrape the mica slot; 2)Replacing the exciter’s

4)Clean and inspection the excitation loop’s each components and carry on the electric performance magnetic pole or the armature

testing; winding;

5)Inspection and handle the exciter’s slot wedge; 3)Replacing the high power

6)Measuring and adjust the exciter’s swing; rectifying unit;

7)Carry on the exciter’s no-load and on-load performance testing; 4)Improve the communtator;

*8)Rewelding the exciter’s armature winding,rebinding the wire; (2)The static excitation

*9)Adjust the exciter’s main pole and commutating pole’s clearance; device:

(2)The static excitation device; 1)Replacing the exciter

1)Clean and inspection the apperance of the device; regulator;

2)Inspection and testing the exciter transformer,series transformer,parallel transformer,voltage 2)Replacing the power

transformer and the current transformer; cabinet

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 DL/T 838—2003

Table A.7 (Continue)

Part name The A/B class inspection standard items The special items

5、Excitation 3)Inspection,testing the cell board,pulse board,power cabinet and the rectifying 3)Replacing the field

system element; suppression device;

4)Inspection and checking each relays,relay contactor,inspection the secondary 4)Replacing the exciter

circuit and testing the insulator; transformer;

5)Maintenance the blower;

6)Loop simulation testing and carry on the static,no-load and on-load testing;

7)The exciter regulator’s performance testing;

8)Inspection and debug system stabilization device (PSS);

9)Inspection and maintenance field suppression device and the rotor over voltage

protection device;

*10)The replacing of the power rectifying component;

6、Ventilate and (1)Inspection,cleaning,anti-corrosion and the water pressure testing of the cooler; (1)Replacing the cooler or

its cooling (2)Inspection the pipe valve and carry on the water pressure testing,repair the the copper pipe;

system insulating layer; (2)Improve the rotor fan or

(3)Inspection and maintenance the ventilate system; the air scoop;

7、Brake (1)Measuring and adjust the brake flashboard and the damping ring clearance; (1)Replacing the brake or

apparatus (2)Replacing the brake flashboard; improve the structure unit

(3)Disassembly,maintenance the brake and carry on the pressure-tight testing; at a large scale;

(4)Inspection the braking oil,breather line,valve and carry on the pressure testing; (2)Improve the braking

(5)Carry on the braking system’s simulate operation testing; system;

(6)Inspection the electric braking system and the switch;

8、Permanent (1)Measuring the permanent magnetic generator’s air clearance; Replacing the permanent

magnetic (2)Inspection and cleaning the permanent magnetic generator,bearing lubrication magnetic generator;

generator’s and checking the transmission gear;

tachometric relay (3)Inspection the permanent magnetic generator’s tachometric voltage

performance;

(4)Inspection or replacing the tachometric relay;

*(5)Inspection the permanent magnetic generator’s rotor;

*(6)Replacing the permanent magnetic generator’s bearing;

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Table A.7 (Continue)

Part name The A/B class inspection standard items The special items

9、The generator (1)Inspection and maintenance the generator switch,generatrix,current

system’s first transformer,voltage transformer and the lightning arrester;

and the second (2)Inspection,checking and maintenance each kinds instrument and transformer.

device Checking the original survey point;

(3)Maintenance,adjust and checking the relay protection , the automatic device

and its components or the replacing some components;

(4)Inspection and checking the fault recorder device;

(5)Inspection and testing the pumped-storage hydroelectric plant’s frequency

converter start-up device;

(6)Inspection and repairing the electric cable fire protection system;

10、Others (1)Inspection the electric device’s grounding system;

(2)Inspection and testing the generatrix and the high voltage insulator

performance;

(3)Carry on the preventive testing of the electric device;

(4)Inspection and testing the generator on-line monitor system;

(5)The whole set’s test running;

1)Carry on the full water,no-load and the on-load testing;

2)Measuring the machine set each part’s vibration,swing and the temperature;

3)Carry on the machine set’s load rejection testing;

4)Measuring the guide vane’s water leakage;

5)Carry on the phase modulation and the phase advancer running testing;

6)Carry on the efficiency and the water rate testing of the condition machine set;

7)Carry on the machine set’s overspeed testing;

*8)Measuring the generator’s electric parameter;

*9)Carry on the water brake quick-acting gate or the inlet valve testing;

Note:In the table which is not have the * sign is the B class inspection items.

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 DL/T 838—2003

Table A.8 The hydroelectric generating set’s computer monitor system

Part name The A/B class inspection standard items The special items

The computer (1)Clean and inspection the work station(server) and its module.If (1)Replacing the landing

monitor system necessary,replacing the spare parts; control unit (LCU);

(2)Clean and inspection the voice alrame; (2)Replacing the remote

(3)Clean and inspection the communication component.If necessary,replacing it; telecommunication cable;

(4)Clean and inspection the power supply and its wiring; (3)Replacing or update the

(5)Clean,inspection and checking the optical fiber and the network cable; network wire;

(6)Clean and inspection the global position system (GPS); (4)Update the data base;

(7)Inspection the network and carry on the main network’s switch testing; (5)Update or renew the

(8)Testing and adjusting the automatic generation control (AGC),automatic application software;

voltage control (AVC) and the automatic frequency control (AFC) function; (6)Updating the operation

(9)Carry on the data base arrangement and back-up; platform;

(10)Carry on the picture update, improve and perfect; (7)Replacing the industrial

(11)Testing the software function and back-up; computer;

(12)Clean and inspection the industrial computer; (8)Replacing the data back-

(13)Clean,checking and routing inspection the temperature tester; up device;

(14)Inspection and testing the I/O connection point and the component’s operation (9)Improving the routing

performance; inspection device;

(15)Inspection the I/O control loop;

(16)Inspection and testing the automatic measuring components and the actuator;

(17)Inpection and testing the grounding system;

(18)Comprehensive simulation testing control and the protection function;

(19)Monitor system and the enterprise management system (MIS),states

maintenance management system etc., interface’s parts anti-virus device or the

system inspection;

Note:In the table which is not have the * sign is the B class inspection items.

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Table A.9 The main transformer A class inspection referrence items

Part name The standard items The special items

1、Shell and the (1)Inspection and cleaning the shell and its accessory,eliminate the oil penetration (1)Change the insulating

insulating oil and the oil leakage; oil;

(2)Inspection and clean the explosion stack,pressure release valve,air relay etc., (2)Replacing or re-welding

safety protective device; the radiator;

(3)Inspection the breather; (3)The transformer shell’s

(4)Inspection and clean the oil lever indicator device; oil paint;

(5)Carry on the insulating oil’s electric testing and the chemical testing and

according to the oil condition to filter or regenerate the insulating oil;

(6)Inspection the shell and the iron core grounding;

2、The iron core (1)For the first time A class inspection of the non-sealing transformer,if you can’t (1)Re-welding the shell;

and the winding use the clean-out cover or open the big cover to checking the inner parts,you must (2)Maintenance or

carry on the suspended core inspection.If you need to use the suspended core or replacing the winding;

not,you must according to the operation,inspection and the tesing result to decide; (3)Dry winding;

(2)After the suspended core,you must inspection the iron core,iron shell’s (4)Maintenance the iron

grounding condition and the core bolt’s insulator,inspection and clean the winding core;

and the winding hold-down gear,pad,lead wire’s each part bolt and the connection (5)The sealing type

box; transformer’s suspended

(3)Measuring the oil duct clearance and inspection the insulator material’s aging cover;

condition;

(4)Replacing the examined parts’ oil proof cushion;

3、The cooling (1)Inspection the fan generator and its control loop; (1)Replacing the pump or

system (2)Inspection and maintenance the forced-oil circulating pump,oil flow relay and the generator;

its control loop,pipe and the valve; (2)Replacing the cooler

(3)Inspection and clean the cooler; core;

4、Tap-changers Inspection and maintenance the on-load or the no-load tap-changers device Replacing the switch

device’s parts

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 DL/T 838—2003

Table A.9 (continue)

Part name The standard items The special items

5、Bushing (1)Inspection and clean all the busing; (1)Replacing the bushing;

(2)Inspection the oil-filled bushing’s insulation oiliness; (2)Disassembly and inspection the bushing;

6、Others (1)Replacing the sealing cushion; Inspection the nitrogen charge protective

(2)Carry on the preventive testing and the partial device;

discharge testing;

(3)Inspection and clean the transformer’s first system

power distribution system and the electric cable;

(4)Inspection and testing the measuring instrument,

protective device, on-line monitor device and the control

signal loop;

(5)Inspection and testing the fire-extinguishing system;

(6)Clean the oil exhausting pit;

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 DL/T 838—2003

Appendix B
(Informative annex)
Three years ( Year—— Year) Inspection the engineering scrolling programming table

Reporting units: Reporting date:

Project Name The former A The Main The Increase The Cost Remark
class importance foundation anticipated the disable demanded (ten
inspection special items and the annual days main thousand
Year Month technology implement equipments yuan)
measure and the spare
parts
1、The main device
2 、 The auxiliary
device
3 、 The production
building
4 、 The
non-production
facility
Note 1:For the most importance special items which is anticipated to carry on the first,second,third years’ A class inspection must fill out in this
table;
Note 2:Increase the disable days column.Only fill out the require increase disable days which is more than the standard items’ days;
Note 3: For the main equipment and the spare parts column,you need need to fill out the equipments and the spare parts which is the big
quantity,hard to order,the long process time and need to order the goods in advance;

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 DL/T 838—2003

Appendix C
(Informative annex)
( ) The annual inspection programming schedule

Reporting units: Reporting date:

The Inspection time

cause The
The project name of the Cost (ten
Project Inspection to fill demanded Working
units (device name and the Working Disable thousand Remark
No. items out the main days
inspection class) time time yuan)
special equipments
items
1、The main equipments;
1.x No.machine set x class
inspection

2.x No.machine set x class

inspection

……

1.The
standard
items
2.The
special
items

2 、 The auxiliary device

inspection

……

3 、 The production
construction inspection
4 、 The non-production
device inspection
Total
Note:For the main device’s standard items,you must not fill out the detail inspection contents but fill out the working days and cost.For the main
device’s special items and the auxiliary device’s most importance special items,you must fill out the project,cause,working days,cost and the
main technology measure etc.,item by item.

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 DL/T 838—2003

Appendix D
(Informative annex)
The power generation enterprise ( ) annual inspection programming schedule
Reporting units: Reporting date:
The former inspection class and
The machine name and Capacity This time inspection class and the
the inspection’s completion Remark
the category MW planned completion time
time

The illustrate about the inspection schedule’s arrangement :

Note:The machine set’s category must note whether is the domestic machine or the import machine;For the illustrate about the inspection
schedule arrangement column,you must fill out the causes about why the actual disable days are super or lower than the standard items’
disable days;

51

The name of the power generation
enterprise
No. Name
1 Inspection working order
2 Inspection prepare
3 Inspection the working
procedure and the process
4 The working procedure’s
amend record
5 The quality visa
6 The non-conformance
dispose list
7 The device’s running list
8 The finish working’s report
list
The generator set A/B class inspection whole set’s management procedure figure
DL/T 838—2003
Appendix E
(Informative annex)
The inspection package file’s main contents
The machine set’s inspection package files list Edition: Total Page
Content Remark
(1)The inspection plan; Plus or minus some items are
(2)The working permit; according to the
(3)The device’s test running plan after the inspection; requirements
(4)Disclosure before the inspection (Device status,the former
working experience,the main deficiency before the
inspection,the special items’ safety technology measure);
(1)The require drawing and the info for the device
inspection ;
(2)The main spare parts and the material list; (3)Prepare the
tooling (The special tool,the general tool,testing
instruments,measuring instruments etc.,);
(1)The working is allowed or not;
(2)The site preparation;
(3)Disassembly,inspection and rework procedure and the
process standards;
(4)Arrange the inspection record;
(5) Self-check;
(6) Finish the work;
According to the actual
condition
The quality control point visa,Third class acceptance
The test running procedure and the measure
(1) The inspection working days;
(2) The main working of the inspection;
(3) The deficiency’s dispose condition (Including the main
deficiency which is find out during the inspection and
eliminated)
(4) The deficiency which is not eliminated and the cause
which is not remove;
(5) The device replacing or improving condition, change
report and the drawing amend;
(6) The technology’s record situation;
(7) The quality acceptance situation;
(8) The safety of the device and the person;
(9) The acutal working day record;
(10) The opinion of the spare parts and the material consume;
(11) The total inspection and acceptance;
Appendix F
(Informative annex)
52
 DL/T 838—2003
The Draw up the network
performa power graph,inspection the files
nce genera
testing tion
and the enterp Draw up the special safety
rise technology measure The If Prepar The Apply Appro Begin Inspec
technolog
make month necess e the tec for the ve the the tion
y judge
Inspec The The next The the ly ary inspec hni machi machi inspec the
tion former year next plan.A Training before the inspec adjust tion cal ne set ne tion safety
the inspec annual year nd If inspection.Inspection the files tion the work dis inspec set’s meetin measu
proced tion plan inspec necess plan networ overall clo tion inspec g re and
ure plan tion ary,rep k sur tion worki
Balance the labour.Finish to figure e time ng
plan plan Make ort it
perpare the working
sure the
specify
inspectio
n items Inpection the spare part and the
goods arrival condition and
acceptance

Decide the importance Device maintenance

Disassembly the device Analy scheme Re-assembly the device
se the and the quality System recovery,released from
disass acceptance Inspectio quarantine
embly If necessary,put forward the n
Each kind testings and the conditi change application Acceptance the working
teconoloty monitor inspection on procedure conclusio
n
If necessary,put forward the
postpone application Open the main device The parts test running
Close the acceptance meeting
Handle the non-conformance non-conformance items
item If necessary,adjust the
network figure

If necessary,put forward the

cost change

Cold and The Repay Performa Hot and Put forward the inspection Finish Revise Examine Issue the
static whole set servic nce the summarize report to the the the and approve execute
evaluate test e testing dynamic competent department machi inspectio the manage of the
running and evaluate ne n manage program and manage
arrange set’s program the package procedur
the inspec and the files e and
Collect the machine set’s
inspectio inspection info to archive tion package files
n info files

53
 DL/T 838—2003

Appendix G
(Informative annex)
A/B class inspection cold,hot status evaluate and the main device’s inspection summary
report

G.1 A/B class inspection cold and the hot status’ evaluate report

__________The power generation enterprise __________Machine set’s No.__________MW

__________Year__________Month__________Day

1、The disable days

Plan:From________Year________Month________Day to _________Year _________Month ________Day,

Total________Days.

Actual: From________Year________Month________Day to _________Year _________Month ________Day,

Total________Days.

2、Labor

Plan:__________working time, Acutal:__________working time.

3、Inspection cost

Plan:__________Ten thousand Yuan, Acutal:__________ Ten thousand Yuan.

4、Inspection and the running condition

From the end of the former A/B class inspection to the beginning of the this time’s A/B class inspection,the

running hours is ____________,the spare hours is __________

From the end of the former A/B class inspection to the beginning of the this time’s A/B class inspection,the C/D

class inspection__________time, the inactive time is__________hours.

From the end of the former A/B class inspection to the beginning of the this time’s A/B class inspection,the

non-planning inactive__________time, the inactive time is __________hours.The non-planning inactive

coefficient is _________.Thereinto,the forced inactive time is __________hours, the equivalent forced inactive

coefficient is__________.

From the end of the former A/B class inspection to the beginning of the this time’s A/B class inspection,the

calendar hours is __________Available hours__________,the equivalent available coefficient is __________,

Max.continue available days__________,Min.continue available days__________.

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 DL/T 838—2003

5、The main device’s cold status evaluate after the inspection

1.The items’ executive condition

The items’ finish condition.The important device deficiency’s eliminate condition;The non-conformance items’
disposal condition.The problem’s disposal condition during the inspection.Inspection the non-conformance rate
and the fault rate which is cause by the person.

2.Inspection the working’s finish condition

The plan inspection working’s finish condition;Arrange the non-plan items’s working days.Apply for and
approve the lengthen of the special condition’s working days.

3.The safety condition

Examine the inspection period’s safety condition.The inspection course’s safety measure and its performance.

4.Acceptance and the evaluate

Evaluate the inspection items’ three class acceptance superior rate and the H,W point’s inspection condition.

5.The parts test running and the linkage

The parts test running’s success rates. The linkage’s success rate. The test running device’s health conditio(such
as the rotate device’s vibration condition,the device’s leakage condition and the device’s integrality after the
inspection )etc.,.

6.The inspection management on the spot

Civilized construction. According to the instruction to arrange the inspection device. The working spot must
clean and order.

7.Preparing the inspection working

The inspection working planning is integrity. The technology measure is reasonable. Preparing the inspection
tooling spare part. The material spare parts planning’s timeliness.

8.The technology management

Inspection record and the change report’s integrity and timeliness.

6、The main device’s hot status evaluate and the inspection programming estimate

1. The reliability evaluate after put into the operation

The machine set start up’s success ratio. The non-production on-load rate. The peak shaving range and the
running flexibility. Compel to stop and the MFT condition. The hot control,electric instrument and the
automatic,protective device’s investment ratio. The hydroelectricity enterprise computer monitor system analog
quantity and the switching value’s investment ratio. DAS analog quantity,the switching value’s investment ratio.
The device’s leakage ratio.The deivce deficiency occur quantity and the main deficiency.

2.The technology economy’s index evaluation

1.The management of the working day
The working day plan’s accuracy rate. The analyse of the overtime and the save time. The each kinds technology
working cooperate’s rationality. Allocate the technical level workers and the auxiliary workers are rationality.
Draw up the shortage personnel training.

3.The cost management

The expense settlement condition. Analyse the each kinds budgets over-run and the saving cause. Each cost’s
charge are correctly. Control the total budget cost etc.,.

4.The technology evaluate

The inspection aim’s finish condition. The new device and the new technology’s correctness.The device status
dianosis’s correctness. The device health status and the device performance testing evaluate. The device’s main
problem and the technology measure. The selection of the outsourced subcontractors.The contract clause’s
rationality.

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 DL/T 838—2003

G.2The boiler A/B class inspection summary report

__________The power generation enterprise __________Boiler machine set No.

__________Year__________Month__________Day

Manufacturer__________, Type__________

The rating evaporating capacity__________t/h, The superheat steam pressure_________Mpa, The superheat

steam temperature_________℃

1、The general situation

(1)The inactive days

Planning:From________year_______month________day to _______year_______month_______day. Carry on

the_______time A/B class inspection.The total is _______days.

Actual: From________year_______month________day to _______year_______month_______day finish.The

total is _______days.

(2)Labor

Planning:_________working days, Acutal:_________working days.

(3)Inspection cost

Planning:_________ten thousand Yuan, Acutal:_________ten thousand Yuan.

(4)Running condition

From the end of the former inspection to the beginning of this time inspection,the running hours is _________,

the spare hours is ________.

(5)The inspection items’ finish condition

Technology
Standard Special The adding The reduction
Content Total improvement Remark
items items projects projects
items
Planning
number
Actual
number

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 DL/T 838—2003

(6) The quality acceptance condition

Non- Three
H point W point conformance Class
Content advice note accptance
Total Qualified Unqualified Total Qualified Unqualified Total
Planning
number
Actual
number

(7)The main running technology index before and after the inspection

Before the After the

No. The index items Units
inspection inspection
1 The evaporating capacity t/h

2 The superheat steam pressure Mpa (Gage pressure)

3 The superheat steam temperature ℃

4 The reheat steam pressure Mpa (Gage pressure)

5 The reheat steam temperature ℃

The fuel economizer’s inlet water
6
feed temperature
℃

7 The exhaust smoke temperature ℃

The superfluous vapor coefficiency
8
boiler exit

9 Combustibles in fly ash %

10 Clinker combustible %

11 The boiler’s total efficiency %

The contents of the vapor sodium

12 mg/L
and the silicon dioxide
The air preheater exit’s first wind
13
temperature
℃
The air preheater exit’s second wind
14
temperature
℃

15 The air preheater’s wind leakage rate %

16 The air preheater’s fume resistance Pa

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(8) The inspection working’s remark

__________________________________________

2、The brief summary

(1)The construction structure and the safety condition.

(2)Inspection the package files and the application situation of the instruction sheet.
(3)Eliminate the device’s major deficiency during the inspection and take the main measures.
(4)The device’s significant improve contents and the effect.
(5)The brief analyse of the labor and the cost (Including the major special items’ labor and the cost)
(6)The main problems and the prepare measures after the inspection.
(7)The brief analyse of the testing result.
(8)Others.

Specialized responsible person__________

The power generation enterprise’s production responsible person__________

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G.3 The steam turbine’s A/B class inspection summary report

__________The power generation enterprise __________Boiler steam turbine No.

__________Year__________Month__________Day

Manufacturer______ Type_____, Capacity_____MW, The inlet steam pressure______Mpa (Gauge pressure)

The inlet steam temperature__________℃, adjust the steam extraction pressure__________Kpa (Gauge

pressure) and the __________KPa (Absolute pressure)

1、 The general situation

(1)The inactive days

Planning:From________year_______month________day to _______year_______month_______day. Carry on

the_______time A/B class inspection.The total is _______days.

Actual: From________year_______month________day to _______year_______month_______day finish.The

total is _______days.

(2)Labor

Planning:_________working days, Acutal:_________working days.

(3)Inspection cost

Planning:_________ten thousand Yuan, Acutal:_________ten thousand Yuan.

(4)Running condition

From the end of the former inspection to the beginning of this time inspection,the running hours is _________,

the spare hours is ________

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(5)The inspection items’ finish condition

Technology
Standard Special The adding The reduction
Content Total improvement Remark
items items projects projects
items
Planning
number
Actual
number

(6) The quality acceptance condition

Non- Three
H point W point conformance Class
Content advice note accptance
Total Qualified Unqualified Total Qualified Unqualified Total
Planning
number
Actual
number

(7)The main running technology index before and after the inspection

Before the After the

No. The index items Units
inspection inspection
Conversion to the design head’s
MW
lower ejecting force
Jaw opening %
1
Efficiency %
Water rate m3/ (kW·h)
Vibrancy and the swing (dual swing) mm
Loaded’s max.vertical vibration mm
The upper frame’s max.horizontal
mm
vibration
2 The upper guide shaft’s max swing mm
The main shaft adapting flange’s
mm
Max. swing
The water guide bearing’s Max.
mm
swing
The bearing’s vibration amplitude mm
The machine set’s running
temperature rise (Record the Max.
value)
Thrust pad ℃

3
The upper guide pad ℃
The lower guide pad ℃
The water guide pad
℃
(Oil lubrication)
The stator winding’s Max.
℃
temperature.
The speed governing system
4 The residue unbalancedness %
The Max. dead area %

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(8) The inspection working’s remark

______________________________________________

2、 The brief summary

(1)The construction structure and the safety condition.

(2)Inspection the package files and the application situation of the instruction sheet.
(3)Eliminate the device’s major deficiency during the inspection and take the main measures.
(4)The device’s significant improve contents and the effect.
(5)The brief analyse of the labor and the cost (Including the major special items’ labor and the cost)
(6)The main problems and the prepare measures after the inspection.
(7)The brief analyse of the testing result.
(8)Others.

Specialized responsible person__________

The power generation enterprise’s production responsible person__________

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G.6 The main transformer’s A class inspection summary report

__________The power generation enterprise __________Main transformer No.

__________Year__________Month__________Day

Type:__________Voltage:__________Tie line sets:__________

Manufacturer:________ Lot No.________ Production date:________Year________Month________Day

The transformer’s put into running date: ________Year________Month________Day

The station (Plant)’s put into running date: ________Year________Month________Day

The transformer’s former A class inspection date: ________Year________Month________Day

High pressure bushing:__________Type__________Pieces

Medium pressure bushing: __________Type__________Pieces

Lower pressure bushing: __________Type__________Pieces

The cooling equipment: __________Type__________Pieces

The on-load tap-changers: __________Plant__________Type

The accumulative total times:__________

The non-excitation tap-changers: __________Plant__________Type

1、The general situation

(1)The inactive days

Planning:From________year_______month________day to _______year_______month_______day. Carry on

the_______time A/B class inspection.The total is _______days.

Actual: From________year_______month________day to _______year_______month_______day finish.The

total is _______days.

(2)Labor

Planning:_________working days, Acutal:_________working days.

(3)Inspection cost

Planning:_________ten thousand Yuan, Acutal:_________ten thousand Yuan.

(4)Running condition

From the end of the former inspection to the beginning of this time inspection,the running hours is _________,

the spare hours is ________.

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(5)The inspection items’ finish condition

Technology
Standard Special The adding The reduction
Content Total improvement Remark
items items projects projects
items
Planning
number
Actual
number

(6) The quality acceptance condition

Non- Three
H point W point conformance Class
Content advice note accptance
Total Qualified Unqualified Total Qualified Unqualified Total
Planning
number
Actual
number

(7) The inspection cause

______________________________________

The inspection location______,The inspection day’s weather______,The circumstance’s temperature______℃，

The relative humidity______%,The suspend cover is inspection from the______Month______Day______Hours

______Minute to the ______Month______Day______Hours______Minute.The inspection person:_______.

(8) The inspection working’s remark

______________________________________________

2、 The brief summary

(1)The construction structure and the safety condition.

(2)Inspection the package files and the application situation of the instruction sheet.
(3)Eliminate the device’s major deficiency during the inspection and take the main measures.
(4)The device’s significant improve contents and the effect.
(5)The brief analyse of the labor and the cost (Including the major special items’ labor and the cost)
(6)The main problems and the prepare measures after the inspection.
(7)The brief analyse of the testing result.
(8)Others.

Specialized responsible person__________

The power generation enterprise’s production responsible person__________

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G.7 The power generator set control system’s A/B class inspection summary report

__________The power generation enterprise__________The machine set control system No.

________Year________Month________Day

The steam turbine manufacturer______Type______Capability______,The automatic control type______

The manufacturer______

The steam turbine control______,The feed pump steam turbine’s control type______,The boiler’s control

type______,The machine’s cooperative control______

1、The general situation

(1)The inactive days

Planning:From________year_______month________day to _______year_______month_______day. Carry on

the_______time A/B class inspection.The total is _______days.

Actual: From________year_______month________day to _______year_______month_______day finish.The

total is _______days.

(2)Labor

Planning:_________working days, Acutal:_________working days.

(3)Inspection cost

Planning:_________ten thousand Yuan, Acutal:_________ten thousand Yuan.

(4)Running condition

From the end of the former inspection to the beginning of this time inspection,the running hours is _________,

the spare hours is ________

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(5)The inspection items’ finish condition

Technology
Standard Special The adding The reduction
Content Total improvement Remark
items items projects projects
items
Planning
number
Actual
number

(6) The quality acceptance condition

Non- Three
H point W point conformance Class
Content advice note accptance
Total Qualified Unqualified Total Qualified Unqualified Total
Planning
number
Actual
number

(7)The heat engineering monitor “three rates”condition

Before the inspection After the inspection
Content Remark
Design quantity Investment or the Design quantity Investment or the
(Set,piece) accuracy rate (Set,piece) accuracy rate
The instrument’s
Accuracy rate
The automatic
investment rate
Protective the
investment rate

(8) The inspection working’s remark

______________________________________________

2、 The brief summary

(1)The construction structure and the safety condition.

(2)Inspection the package files and the application situation of the instruction sheet.
(3)Eliminate the device’s major deficiency during the inspection and take the main measures.
(4)The device’s significant improve contents and the effect.
(5)Automatic,protective,linkage and the fixed value’s change condition.
(6)The brief analyse of the labor and the cost (Including the major special items’ labor and the cost)
(7)The main problems and the prepare measures after the inspection.
(8)Others.

Specialized responsible person__________

The power generation enterprise’s production responsible person__________

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G.8 The water-turbine generator set control system’s A/B class inspection summary report

The water-turbine generator type______Capacity______;The generator type______Capacity______

The exciter type______Capacity______;The excitation transformer type______Capacity______

The relay’s protective type______Manufacturer______The operation date ______

The fault recorder type______ Manufacturer______The operation date ______

The excitation regulator type______ Manufacturer______The operation date ______

The excitation power cabinet type______ Manufacturer______The operation date ______

The de-excitation device type______ Manufacturer______The operation date ______

The mechanical regulator type______ Manufacturer______The operation date ______

The control unit type______ Manufacturer______The operation date ______

The electric braking type______ Manufacturer______The operation date ______

The frequency converter start-up device______ Manufacturer______The operation date ______

The vibrate swing’s online monitor system______ Manufacturer______The operation date ______

The insulator’s online monitor system______ Manufacturer______The operation date ______

The air gap’s online monitor system______ Manufacturer______The operation date ______

The cavitation’s online monitor system______ Manufacturer______The operation date ______

The efficiency online monitor system______ Manufacturer______The operation date ______

The main oiled chromatogram’s online monitor system______ Manufacturer______The operation date ______

The main change discharge’s online monitor system______ Manufacturer______The operation date ______

The main change cooling and the control system______ Manufacturer______The operation date ______

The main change automatic fire-extinguishing system______ Manufacturer______The operation date ______

1、Labor

Planning:_________working days, Acutal:_________working days.

2、The inspection cost

Planning:_________ten thousand Yuan, Acutal:_________ten thousand Yuan.

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3、The investment ratio and the corrective operation rate

Before the inspection After the inspection

Content Investment ratio Corrective Investment ratio Corrective Remark
% operation rate % % operation rate %
The relay protective
The fault recorder
The excitation regulator
The electric braking device
The electric regulator
The frequency converter
start-up device
The vibrate swing online
monitor
The insulator online monitor
The air gap online monitor
The cavitation online monitor
The efficiency online monitor
The main change discharge’s
online monitor
The main change discharge’s
online monitor
The main change automatic
fire-extinguishing system

4、The brief summary

(1)The construction structure and the safety condition.

(2)The content and effective of the device’s update and effect.
(3) The brief analyse of the labor and the cost (Including the major special items’ labor and the cost)
(4) The main problems and the prepare measures after the inspection.
(5)The new device’s type,manufacturer and its main parameter and perfomance,configuration structure’s
instruction.
(6)Start and stop the machine’s success rate before and after the inspection,Analyse the cause and take the
measures.
(7)Analyse and evaluate the online monitor system data before and after the inspection.
(8)Transformer’s oil chromatographic analysis before and after the inspection.
(9)Others.

Specialized responsible person__________

The power generation enterprise’s production responsible person__________

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Appendix H
(Informative annex)
A/B class inspection technology files’ referrence table

H1 Prepare the inspection and the process documentation

H1.1 The statement of the inspection planning and the annual inspection plan

H1.2 Inspection programming plan (Make sure the standard items and the special items)

H1.3 The machine set’s inspection whole set’s management working plan (Or the machine set’s inspection
quality manual)

H1.4 The inspection organization,job responsibility and the working procedure

H1.5 The inspection item schedule and the network figure (Compare the planning to the actual)

H1.6 The machine set’s inspection spare material plan

H1.7 Facilities and the safety tools plan

H1.8 The analyse report of the machine set’s operation

H1.9 The machine set’s testing items before the inspection

H1.10 The deficiency statistics before the inspection

H1.1.1 The machine set inspection technology discipline

H1.12 Inspection the items’ safety,organization and the technology measures

H1.13 Inspection the items’ performance appraisal rules (inspection management,quality, civilizer production
etc.,appraisal performance methods)

H1.14The quality monitor’s acceptance plan

H1.15 The quality acceptance request note,receiving note and the advice note etc.

H1.16 The non-conformance advice note

H1.17 The inspection procedure card (operation card ),the operation procedure.

H1.18 Inspection the package files and its management regulation

H1.19 The technology monitor,boiler pressure container’s monitor plan

H1.20 The out sourcing project’s schedule

H1.21 The out sourcing project’s safety,quality,technology agreement and the contract

H1.22 The inspection control chart on the spot.

H1.23 The application form of the device change

H1.24 The work ticket’s transact regulation when the machine set is stop.

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H1.25 Use the any kinds spot table to record the inspection
H1.26 The machine set’s safety economic technology index

H1.27 The machine whole set’s test running outline

H2 The files during the inspection summary phase

H2.1 The inspection item schedule (Compare the planning to the actual)

H2.2 The significant special item’s technology measures and the construction summary

H2.3 Change the system and the device configuration’s design info and drawing

H2.4 The quality supervisor’s report

H2.5 The inspection technology record and the technology experience summary

H2.6 Inspection the working hours,material consume statistical information

H2.7 The quality monitor acceptance information

H2.8 The power generator sets’ thermal efficiency testing report before and after the inspection

H2.9 Steam (water) turbine’s speed regulate system performance testing report before and after the inspection

H2.10 The steam turbine blade’s frequency testing report

H2.11 The significant material and the welding testing,inspection report

H2.12 The inspection and testing report of the each kinds technology monitor

H2.13 The electric ,the thermal instrument and the automatic device’s regulation testing record

H2.14 The electric device’s testing record

H2.15 Start up,debug measures and the debug report

H2.16 The device systems’ change report

H2.17 Each specialty’s inspection report (Before the cold status acceptance)

H2.18 Cold and hot status acceptance summary appraisal report

H2.19 The machine set’s inspection summary report

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