SUMMARY

TAP CHANGERS TYPE 099

099-Warning Tap changers type 099

099-04-65 three-phase tap changer bridge connection 30/60 A 24/36kV 3-7 pos.

099-04-100 three-phase tap changer bridge connection 30/60 A 24/36kV 3-7 pos.

099-06-72 three-phase tap changer linear connection 30/60 A 24/36kV 3-7 pos.

099-43-72 three-phase tap changer 1 C/T 30/60 A 24/36 kV 2 pos.

099-45-117 three-phase tap changer 1 S/P 30/60 A 24kV 2 pos.

060-99-01 mounting

060-99-4000 type drive handle till 5pos.

060-99-7000 type drive handle till 5pos.

060-99-4020 type drive handle till 5pos.

060-99-5000 type drive handle 6/7pos.

060-99-8000 type drive handle 6/7pos.

060-99-5020 type drive handle 6/7pos.

060-99-02 assembling sequence diagram

060-99-03 numbering knob

 TAP CHANGERS TYPE 099

MAIN CHARATERISTIC
this is an off-circuit tap changers. It means all switching manoeuvre must be performed after
disconnecting transformer by the electrical net opening the sectionalising switches, both HV and LV
side, so transformer becomes off-circuit.

Main characteristics of this oil immersed tap changer series are:

• Slimness.
• Easy fixing and installation between tank wall and magnetic core clamp or between transformer
cover and upper joke of magnetic core.
• Knob on cover separate by tap changer body, positioned on better place of cover, connected to
tap changer with two steel cables and steel/plastic sheath.
• Assembling though specific holes by metallic and/or insulating(*) material.

In the catalogue are performed the standard appliances and devices.

On request is possible to satisfy special requirements as: Single and bi-phase tap changers; multi-
stage tap changers; special executions.

Mechanical characteristics
On cable operated tap changers type 099, the electrical part is separated from the mechanical
control. The electrical part is composed by two insulated Bakelite plates that contains the fixed
contacts; in the middle there is the moving Bakelite strip carrying the moving contacts that slides
parallel to the plates, operated by the steel cables.
The cables curvature should not be excessive. The minimum radius must be of about 140 mm.

Drive-handle and Operating control

The operating device consist of a drum fixed to the operating handle; steel cables wound around it.
On drum casing there are two setting screws that permit the position adjusting of moving strip and
eliminate any transmission clearance. Each position is marked by a specific notch that block the tap
changer in correct position.
To change position is necessary to lift axially the knob, turn the knob and insert it in the new
position. The action of a spring facilitate this last operation.

Position: standard from 3 to 7 positions

Voltages
Voltage classes are allowed: (According standard IEC 60214-1 2003-02 e IEC)
voltage max permissible Earth withstand voltage
class voltage Industrial frequency 50 Hz Impulse 1/50
kV kV kV kV
20 24 50 125
30 36 70 170

Currents: 30 A – 60 A.

Metallic parts
The metallic parts that mainly compose drive control of the tap-changer are normally made of
galvanized steel and brass. The galvanized still parts exposed to external environment on request
can be made of stainless steel. On request, control knob can be supplied made of aluminium and the
eventual protective cover in “Zama 15”.

Fixed contacts
Made of copper with following internal diameters: Ø=3,1mm for 30 A rating - Ø=5,1mm for 60 A
rating. The connection of the conductors is provided by crimping of flexible cables. It can also be
carried out by tin soldering, if so, care should be taken to avoid damages on the insulation parts.
On request contacts can be silver-plated.

Moving contacts
They are made of brass for bridge and change over connection and bronze for common output for
phase connection. On request, contacts can be supplied silver plated.
Codes
To identify tap changer type by series and code, proceed like example below reported:
SERIES: 099 CODE: 099-06.65.236
099- 06. 65. 2 3 6
Family type bakelite width dimension voltage 20 kV current 30 A number of positions n°6
Please also specify type of control knob

DIMENSION
All dimension reported in the following pages are in millimeters (mm)

MODIFICATIONS
In case we need to modify some particulars, in order to improve the quality of our products, CAPT
firma reserve an option to change without a previous warning. Substantial modification will be
surely communicated.

TRANSFORMER OIL
All our tap changers are suitable to work in oil immersed transformers according to standard IEC
60296. In case user need to use specific oil (silicon, synthetic or vegetal) it is necessary consulted
CAPT technical office who verify the functionality of tap in all the mechanicals, electrical and
chemical characteristics.

INSULATION MATERIAL
The insulating materials used are bakelite (paper laminates and phenoplastic resin) of “E” thermal
class

GASKET
Gasket supply in our tap changers and in our transmission drive handles are type HNBR and they
are suitable for oil transformer, indicate for temperature in oil between -25°C and +100°C and for
temperature on air between -25°C and +40°C, according to IEC 60214-1/2.
On request, we can supply tap changer with special rubber for low temperature till -60°C and for
high temperature till +200°. These gaskets are suitable for oil transformer and they can be in
VITON, in Silicon rubber. They can be used in arctic or tropical conditions.

DRYING TREATMENT
Different drying treatment can be process by customer: oven, in a vacuum autoclave, vapour-phase
or other. In this process is normally included tap changer too. The maximum temperature suggested
by CAPT for our tap changers is 100°C-120°C for 24-36 hours.

DRYING TREATMENT IN CASE OF BEVEL GEAR AND DRIVE HANDLE

It is better to leave out from drying treatment the drive handle and bevel gear. In case it is
impossible to leave them out, we suggest to strictly respect the temperature recommended.
When you need drive handle with micro switch for electrical lock or electrical position transmitter it
is recommended to do the treatment without the drive.

WHEN CONTACT CAPT

In the following cases please contact CAPT
• for temperature condition higher/lower then suggest
• for hard temperature conditions, with possibility of snow or sand storming, or in potential
seismic area

TEST (Test reports are furnished on request.)

On tap changers, following our internal quality procedures, are carried out the routine tests and on
some prototypes the type tests at the CESI in Milan, at University of Padua and at the Institute
Galileo Ferraris in Turin. Our off-circuit tap changers are tested according to IEC 60214-1 2003-02 e
IEC 60214-2 2004-10 as follows:

Section 3 – Clause 7.2 – Type test

- 7.2.2 - Temperature rise of contacts.
- 7.2.3 - Short-circuit test.
- 7.2.5 - Dielectric tests.
Section 3 – Clause 7.3 – Type test
- 7.3.1 - Mechanical test. Test
 Type 099-04.65 - Three phase tap changer

- off-circuit operation - 24 kV - 36 kV
- used in mineral oil or silicon oil - 30 A - 60 A
- bridge connection - from 3 to 7 positions
- regulation 2.5% per position

15,5 B 15,5
A

17,5 C 17,5
Q P Q

Y Y

G
O8
I

H I
X
O8

18
E D F D F D E

DET. Y
8,5

14

24
29

O8 (*)
15

Z
U

DET. X
8
14
18

J
( )
K

Code
mm
KV
30 A 60 A
J = 3,1 K = 5 J = 5,1 K = 7 POS A B C D E F G H I P Q
04.65.233 04.65.263 3 531 500 465 54 115 54 65 19 21 -- --
04.65.234 04.65.264 4 621 590 555 72 133 54 65 19 21 -- --
04.65.235 04.65.265 24 5 711 680 645 90 151 54 65 19 21 -- --
04.65.236 04.65.266 6 801 770 735 108 169 54 65 19 21 -- --
04.65.237 04.65.267 7 891 860 825 126 187 54 65 19 21 180 322,5
04.65.333 04.65.363 3 711 680 645 54 169 90 65 19 21 -- --
04.65.334 04.65.364 4 801 770 735 72 187 90 65 19 21 -- --
04.65.335 04.65.365 36 5 891 860 825 90 205 90 65 19 21 180 322,5
04.65.336 04.65.366 6 981 950 915 108 223 90 65 19 21 198 358,5
04.65.337 04.65.367 7 1071 1040 1005 126 241 90 65 19 21 216 394,5
* Fixing with insulating support.

S.r.l. 099-04-65
Rev. 02 - 28/04/2010
tap changers
 Type 099-04.100 - Three phase tap changer

- off-circuit operation - 24 kV - 36 kV
- used in mineral oil or silicon oil - 30 A - 60 A
- bridge connection - from 5 to 7 positions
- regulation 2.5% per position

15 14

24
29
15,5 B 15,5
A

17,5 C 17,5

O8 O8

G
I

I
H
A
18
E D F D F D E

U
DET. A
8
14
18

J
K
( )

Code
mm
KV
30 A 60 A
J = 3,1 K = 5 J = 5,1 K = 7 POS A B C D E F G H I
04.100.235 04.100.265 5 531 500 465 90 * 61 54 100 19 28
04.100.236 04.100.266 6 585 554 519 108 * 61 54 100 19 28
24
04.100.237 04.100.267 7 639 608 573 126 * 61 54 100 19 28

04.100.335 04.100.365 5 751 720 685 90 135 90 117 19 30

04.100.336 04.100.366 6 805 774 739 108 135 90 117 19 30
36
04.100.337 04.100.367 7 859 828 793 126 135 90 117 19 30

* Fixing with insulating support.

S.r.l. 099-04-100
Rev. 01 - 28/04/2010
tap changers
 Type 099-06.72 - Three phase tap changer

- off-circuit operation - 24 kV - 36 kV
- used in mineral oil or silicon oil - 30 A - 60 A
- connection with take-off terminal - from 3 to 7 positions
- regulation 2.5% per position

15,5 B 15,5
A

17,5 C 17,5
Q P Q
M N N O

O8
O8

H
G
O8
H

H I
A
O8

18

E D F D F D E
15
29
24

14

Z
DET. A
8

U U
14
18

J
K
( )

( )

Code
mm
KV
30 A 60 A
J = 3,1 K = 5 J = 5,1 K = 7 POS A B C D E F G H I M N O P Q
06.72.233 06.72.263 3 571 540 505 36 144 72 72 19 18 137 108 187 -- --
06.72.234 06.72.264 4 661 630 595 54 162 72 72 19 18 155 126 223 -- --
06.72.235 06.72.265 24 5 751 720 685 72 180 72 72 19 18 173 144 259 -- --
06.72.236 06.72.266 6 841 810 775 90 198 72 72 19 18 191 162 295 -- --
06.72.237 06.72.267 7 931 900 865 108 216 72 72 19 18 209 180 331 -- --
06.72.333 06.72.363 3 703 672 637 36 174 108 72 19 18 166,5 144 217,5 144 246,5
06.72.334 06.72.364 4 793 762 727 54 192 108 72 19 18 184,5 162 253,5 162 282,5
06.72.335 06.72.365 36 5 883 852 817 72 210 108 72 19 18 202,5 180 289,5 180 318,5
06.72.336 06.72.366 6 973 942 907 90 228 108 72 19 18 220,5 198 325,5 198 354,5
06.72.337 06.72.367 7 1063 1032 997 108 246 108 72 19 18 238,5 216,5 361,5 216 390,5

S.r.l. 099-06-72
Rev. 01 - 28/04/2010
tap changers
 Type 099-43.72 - Three phase tap changer

- off-circuit operation - 24 kV
- used in mineral oil or silicon oil - 30 A - 60 A
- excluding turns connection - 2 positions
- regulation 2.5% per position

24
14 15
29
15,5 B 15,5
A

17,5 C 17,5

O8

G
I

A I
H
O
8

36 36 36 36 36 36
E D F D F D E

U
8

DET. A
14
19

OJ
OK
( )

Code
mm
KV
30 A 60 A
J = 3,1 K = 5 J = 5,1 K = 7 POS A B C D E F G H I

43.72.232 43.72.262 2 693 564 529 72 120 54 72 20 18

24

S.r.l. 099-43-72
Rev. 00 - 12/05/2010
tap changers
 Type 099-45.117 - Three phase tap changer

- off-circuit operation - 24 kV
- used in mineral oil or silicon oil - 30 A - 60 A
- series / parallel connection - 2 positions
- regulation 2.5% per position

15,5 B 15,5
A

17,5 C 17,5

O8

G
O8
I

I
H
A

E D F D F D E
1415
29

24

VIEW Z
U

OK
8
14

DET. A
19

OJ
( )

Code
mm
KV
30 A 60 A
J = 3,1 K = 5 J = 5,1 K = 7 POS A B C D E F G H I

45.117.232 45.117.262 2 693 662 627 144 * 61 54 117 20 30

10 - 20

* Fixing with insulating support.

S.r.l. 099-45-117
Rev. 02 - 13/04/2012
tap changers
 MOUNTING THE TAP CHANGERS

R
mi
n.1 mm
40 40
m n.1
m mi
R O 4,2
O 4,2

m m
O 4,2 40
min.1
R
O 4,2

Rm
in.1 O 4,2
40
m m
O 4,2

S.r.l. 060-99-01
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 4000
FROM 2 TO 5 POSITIONS
Dimension in mm

O 70
A

6,5
72

COVER

4
35
54
19

4,5
A
M 6

10 25 10
35
17 22,5

7 (2x)
47,9

13

060-99.4000
8,4

= =
66
100
min.130 / Max.154

060-99.4100 060-99.4200
32

22,5
17

17

17
20
8,5

8,4

108
100 33

Double output control device for the simultaneous operation of two tap changers.

060-99.4300 060-99.4400
22,5
22,5

17

17
17

17

20
20

8,4
8,4

33 100 33 100 33

S.r.l. 060-99-4000
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 7000
FROM 2 TO 5 POSITIONS
Dimension in mm

101
A
50 51
125

6,5
COVER
4
35
54
19

4,5
M 6

10 25 10
35
17 22,5

7 (2x)
47,9

13

060-99.7000
8,4

= =
66
100
min.130 / Max.154

060-99.7100 060-99.7200
22,5
32

17

17
17

20
8,4
8,5

108 100 33
Double output control device for the simultaneous operation of two tap changers.

060-99.7300 060-99.7400
22,5
22,5

17

17
17

17

20
20

8,4
8,4

33 100 33 100 33

S.r.l. 060-99-7000
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 4020
FROM 2 TO 5 POSITIONS
Dimension in mm

O88
57,5
A
85

O7
4

COVER
35
54
19

A 4,5
M 6

10 25 10
35
17 22,5

7 (2x)
47,9

13

060-99.4020
8,4

= =
66
100
min.130 / Max.154

060-99.4120 060-99.4220
22,5
32
17

17

17
20
8,5

8,4

108
100 33

Double output control device for the simultaneous operation of two tap changers.

060-99.4320 060-99.4420
22,5
22,5

17

17
17

17

20
20

8,4
8,4

33 100 33 100 33

S.r.l. 060-99-4020
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 5000
FROM 6 TO 7 POSITIONS
Dimension in mm

O 70
A

6,5
72

COVER

4
36
54
18

4,5
M 6

10 25 10
35
O 5 (4x)
30
20

43
65

10 25
35

12

= = 060-99.5000
18 59 18
116
min.146 / Max.170

060-99.5100 060-99.5200
30

30
20

20
15°
10 25

23
25
35

35
10

20

180
116 33
Double output control device for the simultaneous operation of two tap changers.

060-99.5300 060-99.5400
30
30
20

20
23
23

25
25

35
35
10

10
20
20

33 116 33 116 33

S.r.l. 060-99-5000
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 8000
FROM 6 TO 7 POSITIONS
Dimension in mm

101
A 50 51
125

6,5
COVER
4
36
54
18

4,5
M 6

A
O 5 (4x)

10 25 10
35
30
20

43
65

25
35

12
10

= = 060-99.8000
18 59 18
116
min.146 / Max.170

060-99.8100 060-99.8200
30

30
20

20
15°
10 25

23
25
35

35
10

20

180
116 33
Double output control device for the simultaneous operation of two tap changers.

060-99.8300 060-99.8400
30
30
20

20
23
23

25
25

35
35
10

10
20
20

33 116 33 116 33

S.r.l. 060-99-8000
Rev. 00 - 02/04/2012
tap changers
 TAP CHANGER DRIVE HANDLES 5020
FROM 6 TO 7 POSITIONS
Dimension in mm

O88
A 57,5
85

O7
COVER

4
36
54
18

4,5
M 6

10 25 10
35
O 5 (4x)
30
20

43
65

25
35

12
10

= =
060-99.5020
18 59 18
116
min.146 / Max.170

060-99.5120 060-99.5220
30

30
20

20
15°

23
25

25
35

35
10

10

20

180
116 33
Double output control device for the simultaneous operation of two tap changers.

060-99.5320 060-99.5420
30
30
20

20
23
23

25
25

35
35
10

10
20
20

33 116 33 116 33

S.r.l. 060-99-5020
Rev. 00 - 02/04/2012
tap changers
 ASSEMBLING SEQUENCE DIAGRAM

L A) Gear group
B) Transformer cover
I C) O-Ring seal
D) Tightener O-Ring washer
E) Thickness washers
(To be used depending on cover thickness - i.e. 5pcs
for 5mm thickeness; 2pcs for 8mm thickeness; etc.)
H F) Positioning ring
G) Nut
G H) Sponge
I) Knob
F L) Red washer
M) Screw

B
OUTSIDE TANK

+0,21
O-RING SEAT
27 H12 0

INSIDE TANK

A
PART. D

S.r.l. 060-99-02
Rev. 00 - 02/04/2012
tap changers
 NUMBERING KNOB

.SO .SA

1 2 3 4 5 5 4 3 2 1

TYPE NUMBERING TYPE NUMBERING

.SO1 1-2 .SA1 2-1

.SO3 1-2-3 .SA3 3-2-1

.SO4 1-2-3-4 .SA4 4-3-2-1

.SO5 1-2-3-4-5 .SA5 5-4-3-2-1

.SO6 1-2-3-4-5-6 .SA6 6-5-4-3-2-1

.SO7 1-2-3-4-5-6-7 .SA7 7-6-5-4-3-2-1

S.r.l. 060-99-03
Rev. 00 - 02/04/2012
tap changers