!

VANT PROPOS

34!.$!2$ -!. (/52 ,)34

%
-OXY -4

-ANUFACTURER

-OXY %NGINEERING !3
.  %LNESV»GEN n ./27!9

0RINTED IN .ORWAY

34!.$!2$ -!. (/52 ,)34 -/89 -4


-ANUEL DE CONDUITE ET DENTRETIEN 
 September 22, 2006
Ove Hustad

ENGINE
NO. COMPONENT HOURS REMARKS UNITS
1 Dismount / mount engine ass'y 10,0
2 Replace front engine rubber mount 3,0 2 pcs
3 Replace rear engine rubber mounting 6,0 2 pcs
4 Replace flywheel damper ass'y 4,0
5 Replace flywheel damper rubber element 1,0 Damper removed
6 Remove / fit cylinder heads 14,0 6 pcs
7 Remove / fit cylinder heads. 4,0 Each after first one
8 Replace gasket for valve cover. 0,5 1 pcs
9 Remove / fit rocker arm mechanism 4,0 1 pcs
10 Adjust valves & unit injectors 4,0 All
11 Replace intake manifold gasket 3,0
12 Replace exhaust manifold gasket 3,0
13 Replace pistons and cylinder liners. 40,0 All
14 Replace piston and cylinder liner 10,0 1 pcs
15 Remove / fit flywheel housing 12,0
16 Replace crackshaft main bearing shells 9,0
17 Replace oil pan 3,0
18 Replace front cranckshaft sealring 10,0
19 Replace cranckshaft 13,0
20 Remove / fit vibration damper 13,0
21 Replace camshaft 20,0
22 Replace cyclone oil cleaner assy 2,0

COOLING SYSTEM

NO. COMPONENT HOURS UNITS

1 Pressure test of cooling system. 0,5
2 Drain and fill coolant 1,0
3 Replace thermostat. 0,5
4 Replace water pump. 2,0
5 Recondition of water pump. 2,5
6 Replace engine drain cock. 0,3
7 Replace expansion tank. 0,5
8 Replace coolant radiator 5,0
9 Replace transmission oil cooler 12,0
10 Replace intercooler 5,0
11 Replace radiator rubber mountings 1,0 2 pcs

FUEL SYSTEM

NO. COMPONENT HOURS UNITS

1 Drain and fill fuel tank. 1,5
2 Bleed fuel system. 0,5
3 Replace unit injector 3,0 Cylinder 1/2/3
4 Replace unit injector 5,0 Cylinder 4/5/6
5 Replace O-ring on fuel tank flange. Incl. draining. 2,0

EXHAUST SYSTEM

Replace gasket between turbo charger and exhaust

1 manifold. 1,5

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

NO. COMPONENT HOURS REMARKS UNITS

Replace turbo charger, complete.Incl. also replace filter
and clean exhaust pipe and exhaust ports in cylinder
2 heads. 4,0
3 Replace fuel hose. 0,5 Per hose
4 Replace level indicator. 0,5
5 Replace fuel tank. Incl. draining. 3,0
6 Replace fuel pipes. 1,0 6 pcs.
7 Replace hand pump. 0,3
8 Check / adjust low idling. 1,0
9 Replace horizontal silencer. 2,5
10 Replace vertical silencer. 1,0

OTHERS
NO. COMPONENT HOURS UNITS
1 Replace engine heater element. 0,5
2 Replace alternator 1,0
3 Recondition of alternator. 2,0
4 Replace starter 1,5
5 Recondition of engine starter. 2,0

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

TRANSMISSION

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount transmission ass'y 30,0
2 Recondition of complete transmission. 60,0
3 Test run in test bench. 4,0
4 Remove / fit shift control ass'y. 2,5
5 Recondition of shift control. 2,5
6 Replace lock-up solenoid 1,0
7 Remove / fit converter ass'y. 6,0
8 Recondition of converter. 3,5
9 Remove/fit retarder valve 3,0
10 Replace speed sencor (output) 0,5
11 Replace speed sensor (engine, turbine & central gear) 1,5
12 Replace temperature sender. 1,0
13 Replace oil cooler. 6,0
14 Replace sealring t/m outgoing shaft rear 2,0

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

FRONT DIFFERENTIAL

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount differential ass'y. 35,0
2 Recondition of complete differential (diff. removed). 11,0
3 Replace input seal ring.(differential removed) 2,0
4 Replace output seal ring. 2,5 Each side

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

FRONT REDUCTION GEAR

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount reduction gear ass'y. 6,5
2 Recondition of reduction gear ass'y. 12
3 Replace outer seal ring. 5,5
4 Replace inner seal ring. 7,5
5 Replace wheel bearings. 5,5
6 Adjust wheel bearings. 2,5
7 Replace planetary gear bearings. 3

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

REAR DIFFERENTIAL

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount differential ass'y 6,0
2 Recondition of complete differential (diff removed). 17,0
3 Replace crown wheel and pinion 3,0
4 Adjust bearing play (diff removed) 2,5
5 Replace input flange, incl. removing prop shaft 1,5
6 Replace input seal ring. 1,5
7 Replace rear axle housing 12,0

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

TANDEM DRIVE
NO. COMPONENT HOURS UNITS
1 Replace tandem articulation bearing and thrust ring. 6 Each side
2 Replace pinion gear. 2 Each side
3 Replace pinion gear bearings. 2 Each side
4 Replace pinion gear seal ring. 2 Each side
5 Dismount / mount half shaft to rear differential. 2 Each side
6 Dismount / mount hub, ass'y 3 1 pcs.
7 Recondition of hub, hub removed 8 1 pcs.
8 Adjust wheel bearings, hub removed 0,5 Each hub
9 Replace idle gears, hubs removed 3 1 set
10 Replace idle gear bearings, hub removed 2 Each gear
11 Adjust idle gear bearings, hub removed 0,3 Each gear

Standard man-hour Guide, MT41

 September 22, 2006
Ove Hustad

SERVICE BRAKES, WET MULTIPLE DISC BRAKES

NO. COMPONENT HOURS UNITS

1 Check & adjust accumulator charge valve pressure 1,5
2 Replace footbrake valve 1,0
3 Overhaul footbrake valve, valve removed 1,5
4 Replace accumulator 1,0 1 pcs
5 Overhaul front wheel brakes 7,0
6 Overhaul rear wheel brakes 6,0 1 pcs
7 Replace front brake oil cooler 3,0
8 Replace front brake oil reservoir 1,5

SERVICE BRAKES, DRY DISC BRAKES

NO. COMPONENT HOURS REMARKS UNITS

1 Bleed brakes. 1,0 Per circuit
2 Replace brake fluid. 1,0 Per circuit
3 Replace brake fluid reservoir. 0,5 1 pcs.
4 Check & adjust accumulator charge valve pressure 1,5
4 Replace footbrake valve, incl. bleeding brakes 2,5
5 Overhaul foorbrake valve, valve removed 1,5
6 Replace accumulator 1,0 1 pcs.
4 Replace master cylinder. 2,0 1 pcs.
5 Overhaul master cylinder, cylinder removed 1,0
7 Dismount / mount caliper. 2,5 1 pcs.
9 Overhaul caliper, caliper removed 2,0
10 Replace brake disc, front or rear. 6,0 1 pcs.

PARKING BRAKE

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount air caliper. 0,5
2 Overhaul caliper (caliper removed). 0,5
3 Replace brake disc. 1,0
4 Dismount / mount hydraulic cylinder. 0,5

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

PROPELLER SHAFTS

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount engine/converter prop. shaft. 2,0
2 Replace universal joints on item 1, shaft removed 1,0
3 Dismount / mount articulation prop. shaft. 1,5
4 Replace universal joints on item 3, shaft removed 1,0
5 Dismount / mount fixed prop.shaft. 2,0
6 Replace bearing & seal rings on item 5, shaft removed 1,0 Each side
7 Dismount / mount rear prop. shaft. 1,0
8 Replace universal joints on item 7, shaft removed 1,0
9 Dismount / mount front axle prop. shaft. 2,0 1 pcs
10 Replace universal joints on item 9, shaft removed 1,0

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

HYDRAULIC SYSTEM

NO. COMPONENT HOURS UNITS

1 Check hydraulic pressure, tip and steering circuit. 0,5
2 Adjust hydraulic pressure, steering circuit. 2,5
3 Replace hydraulic tank. 4,0
4 Replace main hydraulic pump. 4,0
5 Replace fan pump 2,0
6 Replace fan motor 2,0
7 Replace fan 1,0
8 Replace return filter ass'y 1,0
9 Replace tilt control valve 2,0
10 Replace steering valve 3,0
11 Overhaul steering valve, valve removed 2,0
12 Replace orbitrol valve 2,0
13 Overhaul orbitrol valve, valve removed 1,0
1 Replace tilt valve 3,0
15 Overhaul tilt valve, valve removed 1,5
16 Replace relief valve in tip valve. 2,0
17 Replace emergency steering pump. 3,0
18 Dismount / mount tip cylinder. 2,0 1 pcs
19 Overhaul tip cylinder, cylinder removed 3,0 1 pcs
20 Replace tilt cylinder mount 2,5 1 pcs
21 Dismount / mount steering cylinder 1,0 1 pcs
22 Overhaul steering cylinder, cylinder removed 2,0 1 pcs
23 Replace steering cylinder mount 1,5 1 pcs
24 Replace hydraulic hose on front chassis. 2,0 1 pcs
25 Replace hydraulic hose on rear chassis. 1,0 1 pcs

Standard man-hour Guide, MT41

 September 22, 2006
Ove Hustad

ELECTRICAL SYSTEM

NO. COMPONENT HOURS REMARKS UNITS

1 Replace engine water/boost temperature sender 0,5
2 Replace engine oil pressure sender 0,5
3 Replace transmission temperature sender 1,5
4 Replace transmission oil pressure sender 1,5
5 Replace gear selector 0,5
6 Check gear selector 0,5
7 Replace ECU, S6 1
8 Replace ECU, coordinator 1
8 Replace TCU, EST37 - incl. Calibration 1,5
12 Replace switch, inter axle differential lock 1,5
14 Replace wiper motor. 1
15 Replace washer motor 0,5
16 Dismount / mount cab heater motor 4
17 Replace relay 0,25 1 pcs.
18 Replace diode 0,25 1 pcs.
19 Replace back-up alarm 0,5
20 Replace buzzer 0,25
21 Replace horn 0,25
22 Replace cabin switch 0,25
23 Replace instrument 0,5
26 Replace steering column switch 0,5
27 Replace head light 0,5 1 pcs.
28 Replace rear leight 0,5 1 pcs.
29 Replace battery 0,5 1 pcs.

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

FRONT CHASSIS

NO. COMPONENT HOURS REMARKS UNITS

1 Replace shock absorber 1,0 1 pcs
2 Replace rubber springs. 4,0 Both sides
3 Replace suspension leg. 16,0 1 pcs
4 Replace cab mounts 5,0 4 pcs
5 Dismount / mount mud guard. 0,5 Per side
6 Dismount / mount front fender. 3,0 Per side
7 Replace engine hood (bonnet) 1,5
8 Replace tie rod 1,5
10 Replace operator seat 1,0
11 Replace seat base 3,0
12 Replace operator seat shock absorbers 1,5
13 Replace operator seat runners 4,0 2 pcs
14 Dismount / mount wheel, ass'y. 0,5 1 pcs
15 Dismount / mount tyre. 2,0 1 pcs
16 Replace heater control wire. 1,5 1 pcs
17 Replace wiper arm. 0,5
18 Replace front windscreen. 1,5
19 Replace side window. 0,5 1 pcs
20 Replace door window. 0,5
21 Replace rear window. 2,0

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

REAR CHASSIS

NO. COMPONENT HOURS REMARKS UNITS

1 Dismount / mount body ass'y 5,0
2 Replace body hinge bushings 3,0
3 Dismount / mount tailgate 2,0
4 Replace tailgate spherical bearings 3,0 2 pcs
5 Dismount / mount articulation hinge. 6,0
6 Adjust articulation hinge bearings. 1,5
7 Replace turning ring 4,0
7 Dismount / mount wheel ass'y 0,5 1 pcs.
8 Dismount / mount tyre 2,0 1 pcs.
9 Replace body rubber pads 1,0 All

Standard Man-Hour Guide, MT41

 September 22, 2006
Ove Hustad

OTHER EQUIPMENT

NO. COMPONENT HOURS REMARKS UNITS

1 Replace a/c compressor, excluding refill of R134a 0,5
2 Replace a/c condenser, excluding refill of R134a 1,0
3 Refill a/c gas, incl. function & leak test 3,0
4 Replace cab heater element. 2,5
5 Dismount / mount radio/casetteplayer. 1,0
6 Dismount / mount loudspeakers. 1,0 1 pcs
7 Replace mirror heating element 0,5 1 pcs
9 Dismount / mount body heating kit. 2,0
10 Replace auto lub pump 1,0
11 Replace pressure switch lube system 0,5
12 Replace lube system grease hose 1,0
13 Replace meetering valve 0,5
14 Print lube report 0,5

Standard Man-Hour Guide, MT41