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27617E01 Design Criteria for Liquid Hydrocarbons FISCAL METERING SYSTEM
27617E01 Design Criteria for Liquid Hydrocarbons FISCAL METERING SYSTEM
27617E01 Design Criteria for Liquid Hydrocarbons FISCAL METERING SYSTEM
STD
Rev 01 – July 2019
Sh 2 of 65
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INDEX
1 GENERAL .......................................................................................................................................................... 5
1.1 SCOPE................................................................................................................................................................. 5
1.2 REGULATIONS, REFERENCE CODES AND STANDARDS ...................................................................................... 5
1.2.1 National Laws and Regulations ................................................................................................................ 5
1.2.2 Industry Codes and Standards .................................................................................................................. 5
1.3 RESPONSIBILITY .................................................................................................................................................... 6
1.4 DEFINITIONS ........................................................................................................................................................ 6
1.5 ACRONYMS ...................................................................................................................................................... 8
1.6 MEASUREMENT UNITS ..................................................................................................................................... 9
1.7 GRAPHIC SYMBOLS, CODES AND IDENTIFICATION TAGS .................................................................................. 9
1.8 TAGGING CRITERIA ........................................................................................................................................... 9
2 BASIC REQUIREMENTS ....................................................................................................................................10
2.1 SERVICE CONDITIONS ..................................................................................................................................... 11
2.1.1 Electrical Power Supply .......................................................................................................................... 11
2.1.2 Instrument Air Supply ............................................................................................................................. 12
2.2 FISCAL MEASUREMENT .................................................................................................................................... 12
2.3 UNCERTAINTY ................................................................................................................................................ 13
2.4 APPLICATIONS OF DYNAMIC MEASUREMENT ..................................................................................................... 14
2.4.1 General ................................................................................................................................................... 14
2.4.2 Lease Automatic Custody Transfer (LACT) Systems ............................................................................... 15
2.4.3 Pipeline Metering System....................................................................................................................... 15
2.5 APPLICATIONS OF STATIC MEASUREMENT ......................................................................................................... 15
2.5.1 Level measurement ................................................................................................................................ 15
2.5.2 Metering Systems for Loading and Unloading Marine Bulk Carriers ..................................................... 15
2.5.3 Truck Weighing System .......................................................................................................................... 16
2.6 ANALYZERS ........................................................................................................................................................ 16
2.6.1 Continuous Online Measure of Water Content ...................................................................................... 16
2.6.2 Basic Sediment & Water Content ........................................................................................................... 17
2.6.3 Sulphur Content...................................................................................................................................... 17
2.7 CALCULATIONS ................................................................................................................................................. 17
2.8 CALIBRATIONS ................................................................................................................................................... 18
2.9 VERIFICATIONS ................................................................................................................................................. 19
2.10 DIAGNOSTIC AND MAINTENANCE STRATEGIES ........................................................................................................... 20
3 FUNCTIONAL REQUIREMENTS .........................................................................................................................21
3.1 FMS DESIGN REQUIREMENTS......................................................................................................................... 21
3.2 METER RUNS REQUIREMENTS ................................................................................................................................ 21
3.3 APPROPRIATE METER SELECTION .................................................................................................................. 24
3.3.1 ULTRASONIC FLOW METER .................................................................................................................... 25
3.3.2 POSITIVE DISPLACEMENT METER........................................................................................................... 26
3.3.3 TURBINE FLOW METER .......................................................................................................................... 27
3.3.4 CORIOLIS FLOW METER .......................................................................................................................... 28
3.3.5 Meter Selection Table ............................................................................................................................ 29
3.4 SECONDARY INSTRUMENTATION .................................................................................................................. 29
3.4.1 Pressure measurement .......................................................................................................................... 30
3.4.2 Temperature measurement ................................................................................................................... 30
3.4.3 Density measurement ............................................................................................................................ 30
3.4.4 Installation of Instruments ..................................................................................................................... 31
3.4.5 Instrument Bulk materials and cables .................................................................................................... 31
3.5 SAMPLING SYSTEM .............................................................................................................................................. 32
3.6 METER PROVER UNIT ........................................................................................................................................ 33
1 GENERAL
1.1 SCOPE
The present document concerns the “Liquid Hydrocarbons FISCAL METERING SYSTEM (FMS)”
which provides the fiscal measure of liquid hydrocarbons used:
for sale (imported or exported) and custody transfer,
for ownership allocation,
for calculation of royalty or tax.
The purpose of this document is intended to give the minimum requirements of the Liquid FMS,
in terms of design, construction, installation, testing, commissioning and operation, for the
following topics:
selection of flow meter technology,
secondary measuring components,
redundancy criteria,
metering system architecture.
The intention of this document is not to give very specific constrains or features, but to provide
minimum design criteria as general data and design rules to be harmonized with the
requirements specified in contracts, regulations and governing documents in order to develop
the relevant project documentation.
This document does not consider the following:
Measurements related to the petroleum products whose vapour pressure at sampling
and sample storage conditions are less than 101.325 kPa (1.01325 bar) and liquefied
gases such as Liquefied Natural Gas (LNG), the Liquefied Petroleum Gas (LPG) and other
pressurized and refrigerated light hydrocarbon liquids.
Procedures and measurements related to the laboratory.
1.2 REGULATIONS, REFERENCE CODES AND STANDARDS
1.2.1 National Laws and Regulations
All devices, systems and materials shall be in accordance with regulations in force within the
country where they will be installed, as well as contractual agreements stipulated with the
liquid hydrocarbons buyer or shipper.
Some components of the Measurement System have to be approved according to the
requirements of national laws. A Measurement System installed in an European Country shall
use primary elements and flow computers provided of a declaration of conformity to the
Measurement Instrument Directive (MID 2004/22/EC).
If the legislative requirements for a local area conflict with guidance given in this document or
international standards, legislative requirements shall take precedence.
1.2.2 Industry Codes and Standards
The families of international reference codes & standards and European Directives are listed
below, these should be considered during the development of measurement specification. For
topics with no specific requirements in this specification and/or in international standards, the
design of the affected system shall be based on the manufacturer’s recommendations.
Some specific standards are mentioned within this document and other applicable standards
shall be defined by the project.
American Iron and Steel Institute (AISI)
American National Standards Institute (ANSI)
American Petroleum Institute (API)
API Manual of Petroleum Measurement (API MPMS)
American Society of Mechanical Engineers (ASME)
American Society for Testing and Material (ASTM)
Atmospheres Explosive (ATEX)
Pressure – with symbol P - is the ratio of force to area over which that force
Pressure
is distributed. The SI Unit is Pascal [Pa].
Temperature –with symbol T- is a physical quantity that is a measure of
Temperature hotness and coldness on a numeric scale. It is a measure of thermal energy.
The SI Unit is Kelvin [K].
Mass concentration of the total amount of water contained in a liquid
Water content
hydrocarbon
1.5 ACRONYMS
Here below are listed the common used acronyms. Maybe other technical definitions,
terminology reference, symbols and abbreviations shall be mentioned where necessary in this
specification.
2 BASIC REQUIREMENTS
The intent is to ensure that the Liquid FMS is from a Manufacturer’s Standard product line as
much as possible.
Major system’s components will not be considered if not previously provided successfully to
other Purchasers.
Specific design and implementation constraints shall be identified, as well as any stated
standards that preclude the use of standard product line items.
For “Instrumentation general design requirements” refer to 20048.ENG.STA.STD. For bulk
material requirements refer to 11591.ENG.STA.STD “Instrument Bulk Materials”.
The relevant flow meter instruments shall be in accordance with the Company standard
28030.ENG.STA.STD “Flow Meter Instruments Functional Requirements” with the following
major amendments/additions/replacements:
Paragraph of
Enhancement/deviation/Clarification
28030.ENG.STA.STD
Paragraph of
Enhancement/deviation/Clarification
28030.ENG.STA.STD
3.2 Consider what is applicable in this paragraph and mainly the applicable
standards of this document (27617.ENG.STA.PRG).
3.4 This paragraph (Flow Instruments Selection) is not applicable to the
fiscal applications. As well as the APPENDIX A.
3.6, 3.7, , 3.10,
Not Applicable for fiscal applications.
3.11, 3.14, 3.15
3.12 Consider only the Ultrasonic flowmeter Transit time “Spool piece” for
fiscal applications.
4.2, 4.3, , 4.6,
Not Applicable for fiscal applications.
4.7, 4.10, 4.11
2.1 SERVICE CONDITIONS
2.1.1 Electrical Power Supply
The power supply units of the Fiscal Metering System shall be fed by UPS.
Failure of each power supply unit shall be monitored and alarmed by the flow computer and/or
the management system.
Additional backup facilities in each flow computer shall ensure that fiscal figures/data are not
lost under any circumstances.
The Power Distribution Panel shall ensure that dedicated power supplies to each Metering
Control Panel and equipment providing the feeder redundancy as per paragraph 3.10.
Field instrument power supplies will generally be 24 V DC, derived from the AC UPS.
The following table details the electrical supply/back-up requirements for the different
instrument equipment used on the project.
Flow computer,
230V AC, 50Hz or 60Hz UPS
Supervisory system
Initial verification of the liquid hydrocarbon meters shall be carried out at recognized
test facilities, in a way traceable and approved by national authorities.
Subsequent verifications shall be carried out at regular intervals.
The Appendix A lists the major international codes to be considered for specific arguments such
as Static and/or Dynamic measurements, Calculation, Calibration, Verification and Installation.
CONTRACTOR/ MANUFACTURER shall be responsible to apply the proper standard in function
of the requested application.
2.3 UNCERTAINTY
In this standard, Measurement Systems can be categorized into "Classes". The Class identifies
the required uncertainty level and shall be in line with API MPMS 13.3.
Fiscal Metering performance can be expressed as the total uncertainty of the flow-rate
measurement or mass-rate measurement. In both cases, the necessary corrections for density,
water, etc. shall be properly considered.
The total calculated measurement uncertainty takes into account at least the following: the
accuracy of the flowmeter itself, the contribution to inaccuracy of piping and obstructions, the
accuracy of the flow computer and other electronics, including any other instrument (e.g.: PT,
TT, DT, etc.) involved in the measurement calculation. Because of the significant financial risks
in custody transfer and fiscal metering applications, close attention must be paid to small
details that would be ignored in a process application. The Table 1 of OIML R 117-1 depicts the
accuracy classes in function of the fluid to be measured.
However, the term “fiscal” does not define a specific limits of uncertainty.
The level of uncertainty appropriate to fiscal service can vary from contract to contract, based
on the relevant economical agreements between involved parts. The uncertainties for tanker
offload systems shall be agreed on a case-by-case basis, following a review of the specific
details of each system. In many cases the references are the limits defined by laws and the
regulations of the country where the system is installed.
In absence of national references, the following limits, based on two uncertainty classes related
to measurement purpose, shall be applied:
UNCERTAINTY LIMITS
FISCAL MEASUREMENT
(extended uncertainty, UNCERTAINTY CLASS
SYSTEM
Coverage factor k = 2)
Imported/Exported liquid ±0.25% of standard gross
CLASS A
hydrocarbon volume (a)
±0.5 5.0% of standard
Allocation CLASS B
gross volume(b)
(a) The uncertainty is given in standard volume, but other units (e.g. mass) may be
considered.
(b) Any other uncertainty limit may be applicable for Fiscal Measurement Systems if
justified by a cost-benefit analysis accepted by involved parties.
SUPERVISORY
FLOW COMPUTER SYSTEM
Local HMI
METER
PROVER
PT TT DT AT
METER FT
The measurement method shall be by Ultrasonic meter, Coriolis meter, Turbine meter, or
Positive Displacement Meter (refer to paragraph 3.3.5). For the meter prover refer to par. 3.6.
In order to select the best meter technology for a given application, it is important to identify
the metering conditions to which the flowmeter will be exposed. These conditions shall include:
– Operational flowrate and flow properties: one-directional, two-directional, continuous,
intermittent or oscillating.
– Density, pressure and temperature operational range;
– Maximum acceptable pressure drop;
API MPMS Chapter 17 “Marine Measurement” provides guidelines for the measurement and
reporting of crude oil or petroleum product transfers by shore terminal operators, vessel
personnel, and other parties involved in marine cargo transfer measurement and accountability
operations.
2.5.3 Truck Weighing System
In a truck application, a weighing system typically includes load cells connected to a weight
controller with relevant peripherals, such as PC, printer, keyboard or large scale display. When
a load is applied to the cells (a truck on the platform), a portion of the load is transmitted to
each load cell. Each cell sends an electrical signal proportional to the load via a cable to the
weight controller which converts and sum the load cell signals before to provide the total weight
value both as a remote signal and locally as a weight reading.
Project team shall provide the design in function of the application, service, location and
applicable codes/rules.
Directive 2014/31/UE covers non-automatic weighing instruments which are distinguished
mainly in the following categories:
a) determination of mass for commercial transactions;
b) determination of mass for the calculation of a toll, tariff, tax, bonus, penalty,
remuneration, indemnity or similar type of payment.
Directive 96/53/EC carry out rules on weights and dimensions for vehicles. Vehicles which
diverge from the EU regulations are permitted in national operations or after applying for a
special permit.
The weight measures may be obtained by using automatic systems to be installed in the plant
facilities or on-board systems installed in the vehicles. The first application shall be designed
to ensure a static weigh measurement which can be certified by third party authority; the
second one is mainly related to the vehicle using either weigh-in-motion (WIM) systems or on-
board weighing (OBW) sensors in vehicles. The WIM technology is subject to the local authority
acceptance/certification; however, currently this technology is not considered inside this
Company standard.
OIML R 134 (Automatic instruments for weighing road vehicles in motion and measuring axle
loads) shall be considered only for the static weighing application mode.
2.6 ANALYZERS
2.6.1 Continuous Online Measure of Water Content
API MPMS Chapter 8.2 or ISO 3171 describes general procedures and equipment for
automatically obtaining samples of liquid hydrocarbon products from the sample point into the
primary container. When custody transfer is involved, continuous automatic sampling is the
preferred method as opposed to manual pipeline samples. In the event of automatic sampler
failure, manual sampling may be needed. Such manual samples should be taken as
representatively as possible.
The water-in-oil meter shall automatically and continuously measure the percentage of
produced water by volume in a crude flow at line conditions. In addition, the percentage of
produced water shall be calculated by volume at standard condition and on mass basis.
Continuous Online Measure of Water Content in Petroleum (Crude Oil and Condensate) is
covered by Technical Report API TR 2570. The purpose of this technical report is to provide
guidance for the installation and operation of an Online Water measurement Device (OWD) for
online measurement of water content in petroleum (crude oil and condensate) in real-time.
Also, a consistent data collection is provided as guidance to allow for long term performance
assessment. Applications for the OWD include pipeline and marine applications, use as an
operational tool for allocation of production, or other forms of non-custody transfer process
management.
The OWD provides instantaneous water percentage readings. When coupled with a pacing
device (e.g., meter) the total amount of water can be determined (net oil). OWDs may be used
in different applications such as Pipeline, Marine systems (ship loading/unloading), truck or rail
loading/unloading, Production equipment/facilities (e.g.: well, manifold, separator, etc.),
Refining Process equipment.
OWDs can be used in conjunction with other methods of water determination or as a stand-
alone method. However, automatic sampling may be essential for determining other petroleum
fluid properties and when the retention of samples is required for audit.
The OWD should be tested for acceptance as described in this technical report, and go through
an on-going verification program as described in this technical report. Operation with different
crude oils and different conditions may require additional testing and verification. This
technology should be viewed as one of several methods to determine the water in petroleum
and petroleum products. The method for measuring water in petroleum should be selected with
consideration given to installation, application, and properties of the product(s) being
measured.
2.6.2 Basic Sediment & Water Content
API MPMS Chapter 10 describes methods and procedures for determining the amount of Basic
Sediment and Water (BS&W), either together or separately in petroleum products.
2.6.3 Sulphur Content
Refer to IEC TR 61831 or API RP 555 for continuous on-line analyzers to measure and transmit
chemical composition (including sulphur content), physical properties, or chemical properties
are known as process analyzer systems.
2.7 CALCULATIONS
The main calculation topics of a Fiscal Measurement System are the following:
a) Identify the applicable standards and procedures to be complied and applied in function
of the involved equipment, application, primary instruments, secondary instruments,
prover type, etc. Some procedures and formulas are shown in the APPENDIX D.
b) Ensure that the selected equipment/components/system and relevant architecture are
accepted from the involved contractual parties.
c) Verify that any measurement data (both automatically or manually entered) shall be
accurate, reliable and traceable according to international/national standards.
d) Where geometrical dimensions are used in fiscal calculations, these shall be traceably
measured and certified according to international/national standards.
e) The core of a custody transfer or fiscal metering installation is the flow computer. It is
the device that takes the inputs from the measuring devices (flowmeters, pressure
sensors, temperature sensors, density sensors, and others) and calculates the amount
of liquid hydrocarbon that has been transferred. These calculations are based on the
selected standard flow calculation algorithms.
f) Each Flow computer and supervisory computer used in the calculation and reporting of
fiscally-measured quantities must be secure, and must display all relevant data to a
resolution sufficient to ensure that it may be independently verified as having been
calculated and/or entered correctly. To maintain traceability, the calibration data and
interpolation calculations should be stored within the flow computer rather than the
meter electronics.
g) Each computer and compensating function, other than data input conversions, should
be made by digital methods. All calculation constants should be securely stored within
the computer and should also be easily available for inspection at the appropriate
resolution.
h) The Flow calculation procedure should include the following:
A description of the equipment and computer software to be used to convert raw
meter output to a measured quantity of liquid hydrocarbon.
A description of the mathematical formulas and correlations of pressure, volume
and temperature to be used to convert quantity of liquid hydrocarbons at measured
conditions to an equivalent volume at standard conditions for reporting purposes,
or to estimate quantities of liquid hydrocarbons in streams not directly measured.
The frequency at which calculations will be made and an assessment of accuracy of
the calculation algorithm including the effects of unintentional rounding errors for
each metering location.
Sample calculation indicating how reported quantities of liquid hydrocarbon are
obtained giving correction factors proposed for converting meter and instrument
readings to standard conditions.
2.8 CALIBRATIONS
Calibration is the traceable process of testing and adjusting related to an equipment/system /
component to provide accurate values over the prescribed operating range in order to comply
with the reference standards. Calibration procedures shall include each sensing device.
The main calibration topics of a Fiscal Measurement System are the following:
a) Identify the applicable standards and procedures to be complied and applied in function
of the involved equipment, application, primary instruments, secondary instruments,
prover type, etc.
b) All instruments and field variables used for fiscal calculations shall be traceable and
calibrated according to international/national standards. Calibration by an accredited
laboratory fulfils these requirements.
c) Adequate test facilities shall be provided with the Fiscal Metering System in order to
facilitate the checking and calibration of all components/equipment/computing and
totalizing systems.
d) Equipment used for calibration, if included in the scope of supply, shall have a valid
calibration certificate. Such equipment shall have an uncertainty of measurement of
maximum one third of the uncertainty of the instruments to be calibrated under the
conditions at which the tests take place.
e) When the Prover loop is required, it shall be calibrated at the manufacturer's premises
using methods described in API (e.g. MPMS 4.9.1, MPMS 4.9.2) or ISO standards, and
also after installation on site.
f) All geometrical dimensions used in fiscal calculations shall be traceably measured and
certified according to international/national standards.
g) Reference instruments and systems used in measurement calibration/verification shall
be checked periodically against an instrument or system that is at least one level higher
in the chain of traceability and then calibrated or replaced if appropriate. The reference
standard is SVT.OMS.TMS.MA.0006.ST.0001.000 (Operating Standard for Metering
System Management). Refer to par. 3.11.2 of this document for maintenance and
calibration activities.
h) Any calibration certificate shall be developed/issued considering the following:
In accordance with the Manufacturer's procedures.
Individual for each instrument/equipment.
In agreement to the relative codes/norms or recognized industrial standards
Issued by an accredited laboratory, National/internationally recognized standards
organization.
Operating conditions (e.g. pressure, temperature, density/viscosity and flowrate)
of the instrument/equipment shall not exceed the limits specified by the supplier
and/or certificate of approval.
The calibration of test equipment (e.g.: sphere detectors) shall be traceable to
National/International standards of measurement.
The calibration data shall include the error of the relevant meter/equipment for at
least 6 points over the whole range of the meter/equipment according to the
relevant code (e.g.: API MPMS, ISO).
It shall specify the systematic error in the measurement result as a function of
calibrated range and include a statement on the uncertainty of the calibration
results.
i) The Flow calibration procedure should include the following:
A description of each type of meter including relevant details of accuracy.
A description of each equipment for maintenance of relevant accuracy.
A description giving due considerations to the specific equipment
Manufacturer’s recommendations for calibration procedures and frequency.
2.9 VERIFICATIONS
Verification is the process of comparing the actual field parameters (or simulated parameters
representative of actual field conditions as measured by a traceable reference device) to the
tertiary display device. Typically, the calibration procedure steps are:
Verification confirms whether the device is operating within some specified tolerance
or requires calibration or repair.
Verifications should be performed periodically between calibrations as a check for
conformity or drift when the time between calibrations is lengthy.
The verification of the field equipment shall be performed (and documented) as required by
the applicable international/national standards and contractual requirements.
Adequate verification of equipment shall be provided to enable the performance of meters,
computers, totalizers, etc. to be assessed. Reference or transfer standards shall be certified by
a third party with recognized traceability to international/national standards.
The verification shall not replace any activity related to proving or calibration.
API MPMS Chapter 21.2, Section 11.3 (Verification and Calibration Frequency) defines the
appropriate intervals necessary for accuracy, calibration of all electronic liquid measurement
equipment using turbine or positive displacement meters. In case the Coriolis or Ultrasonic flow
meter will be used, the scheduled of proving is function of the manufacturer instructions.
The required frequency of verification (and recalibration as necessary) is dependent upon the
application, the manufacturer’s recommendations, site requirements, and oversight
requirements such as control charts.
The re-verification strategy to be followed is fundamental for the design of each fiscal metering
system and must be considered at the design stage. There are essentially 3 alternatives for
the periodic re-verification and re-calibration of a flowmeter:
• calibration in-situ using a prover;
3 FUNCTIONAL REQUIREMENTS
The Fiscal Measurement System (FMS) shall measure liquid hydrocarbons flow rates and
accumulated quantities and control an automatic oil sampling system if any. Where applicable,
approval by the national authorities is required for the Measurement System. The Measurement
System shall be designed on the maximum flow rate according to the plant class as defined in
paragraph 2.3.
The FMS shall be capable to provide volumetric flow rate, and mass flow rate at standard
conditions, chemical-physical properties, water content and density.
Maximum pressure loss across the measurement station (including in- and outlet headers) shall
be 2.0 bar, with no meter calibration in progress and 2.5 bar, with meter calibration in progress.
Single liquid phase shall be maintained across the measurement station. The operating
pressure in the metering run shall be maintained sufficiently above vapour pressure.
The water content may be determined by either by the use of an on-line water-in-oil meter (as
requested by Class A), or by off-line analysis of representative samples.
For water content above 0.5%, special attention shall be made to ensure compliance with the
uncertainty limits and proper performance of the measurement system.
The FMS shall perform at least the functions listed below:
calculation of fiscal totals values,
calculation of average flow rate values,
flow Computer communication,
HMI application,
flow line switching of relevant isolation valves between individual meter runs.
The flow rate in each meter run shall not exceed limits which result in total uncertainty
exceeding the uncertainty limits for systems. The maximum capacity of the FMS shall guarantee
the flow rate measurements even if one line stops.
The flowrates expected under normal operating conditions should fall between 10% and 80%
of the measuring range of the system.
The meter shall either by its own design or by necessary piping arrangement always be
available for necessary maintenance.
Meter runs numbers
The number of meter runs shall be based on:
turn down ratio
availability requirements of the entire plant and the measuring station;
maximum treatment capacity of the entire plant and minimum treatment capacity of a
single treatment run;
maximum and minimum liquid velocity (meter and meter tube); the internal diameter
of the pipe work shall be designed for liquid velocities of 1÷2 m/s but not exceeding 5
m/s; however, it shall be in compliance with project requirements.
Spare capacity (at least one spare meter run).
The Automatic Stream Line Switching is requested only for the applications in Class A.
Maintenance activities can require the removal of a meter stream from service. Therefore, for
continuous export systems at least one standby stream should be available when the meter
station is operated at its nominal maximum flow rate.
For meter tubes/runs, which require pressure or depressurization system for maintenance
purposes, a local indication of pressure shall be installed on the high-pressure side.
Based on the above assumption, the number of meter runs for a plant is reported in the
following table, by assuming that the meter Turn down Ratio is m: 1, where m is typically:
50 for multi path ultrasonic meter,
4 for positive displacement meter,
10 for turbine meter,
30 for Coriolis meter.
Plant Treatment capacity Number of meter run x single element
(max : min) capacity
Less or equal to 10m:1 2 x 100%
From 10m:1 to 20m:1 3 x 50%
From 20m:1 to 30m:1 4 x 33,33%
or API MPMS 5.6 (if the flowmeter will be Coriolis type), or API MPMS 6.6 (if the flowmeter will
be Positive Displacement type).
Isolation
Each meter run shall have an appropriate isolation level in order to safely allow maintenance,
inspection and testing (control of the primary element, testing of pipes, etc.) operations without
interrupting liquid hydrocarbons flow in the measurement system or stopping the treatment
system. Isolation, depressurization and drainage of the line are required in case of failure and
for periodic checks and calibration of the primary element. To reach this purpose, the isolation
of each meter run shall be realized, both upstream and downstream, according to the Company
Standard 27953.ENG.SAF.STD “Mechanical Isolation Philosophy and Procedures”.
Thermal insulation
The critical components of the Measurement System (straight spools; flow meter, temperature
measurement point of temperature, of density, of pressure, sampling system, etc.) shall be
insulated and/or heat traced, if needed.
There shall be no heat tracing of meter runs between flow meter and temperature
measurement or on the density tubing.
On-Off Valves
Each meter run shall have an appropriate isolation level in order to safely allow maintenance,
inspection and testing (control of the primary element, testing of pipes, etc.) operations without
interrupting liquid hydrocarbons flow in the measurement system or stopping the treatment
system. Isolation, depressurization and drainage of the line are required in case of failure and
for periodic checks and calibration of the primary element. To reach this purpose, each meter
run should be equipped with isolation valves in double-block-and-bleed configuration (two full-
bore ball valves in series with a drain valve in the middle) and however the project isolation
philosophy shall be followed. The Ball valve design can be top entry or side entry and however
shall be defined by the project.
These On/off valves set (in configuration double-block-and-bleed) is generally located at
upstream and at end of each meter run.
The On/off valves eccentric ball type can be used for switching to the meter prover or master
meter downstream each meter run.
The plug valve type can be used for the 4 ways valve that is at Prover meter connections.
The leakage control shall be performed by automatic or manual monitoring of each block valve.
Where required, each valve can be equipped with actuator, preferably electrical type, not fail
safe but “stay in position type”, having limit switches for open and closed position, and can be
remotely operated. The fail signal/power status can be "stay in position". See the Company
standards 20034.ENG.STA.STD (Functional requirements for on-off valves, actuators, local
control panels and accessories) for more details.
Control Valves
The purpose of the meter run flow control is to achieve stable flow at target value during
calibration of the actual meter. It shall only influence the production/total flow through the
measurement system during calibration. There shall be active flow control to achieve stable
flow at target value prior to start of calibration run. There shall be no active flow control during
calibration trials.
The flow control valve shall be located downstream of flow meter/calibrated volume
combination.
Flow control valves shall move to open position on power supply failure or signal failure.
Total station flow control or back pressure functions shall be by valve outside the metering
system.
See the Company standards 28033.ENG.STA.STD (Control valves) for more details.
Safety Valves
If require, the relief valves shall not be located between the flow meter and exit of calibration
unit to ensure the integrity of the calibration volume.
See the Company standards 28035.ENG.STA.STD (Safety valves and rupture disks) for more
details.
Spare of secondary instruments
A minimum one set of spare instruments of each instrument type (Pressure and Temperature
transmitters, and Level instruments where necessary) shall be available and properly stored.
Also the spare meter shall have a calibration certificate at operating pressure condition and
shall be immediately available and properly stored.
3.3 APPROPRIATE METER SELECTION
The selection of a specific flow meter type depends on individual application and shall be subject
to approval by the contract parties and/or authorities.
The selection of a flow meter and its auxiliary equipment depends on the followings:
Flow rate and Turndown Ratio (Qmax, Qmin, Qt),
Measured fluid properties,
Corrosive properties if any,
Maximum operating pressure,
Maximum permissible differential pressure,
Temperature range,
Accuracy of temperature compensation,
Required performances (accuracy and repeatability),
Intermittent or continuous Service,
Field-proven technology,
Lifetime and costs (CAPEX and OPEX),
Maintenance requirements,
Installation space available,
Applicable rules and standards,
Contractual Constraints,
Safety requirements.
Furthermore, for the selection of the flow meter, also the following objectives shall be
considered:
to minimize measuring system uncertainty;
to ensure high availability;
to ensure the possibility of real-time monitoring of the measure;
to select approved (and approvable) primary element and Flow Computer;
to respect the safety conditions in both operative phase and periodic maintenance
phase;
to minimize the cost of investment, engineering, installation, operation and
maintenance;
to pursue high reliability and low maintenance as possible and use preferably primary
elements without moving parts;
to privilege full bore type and without filtration system primary element, to avoid loss
of pressure;
to ensure direct measurement and indication of the measured volume.
API MPMS Chapter 5 provides recommendations for the custody transfer metering of liquid
hydrocarbons. The sections of this Chapter 5 are to be used in conjunction with API MPMS
Chapter 6 to provide design criteria for custody transfer metering meet in most applications.
The information of chapter 5 may also be applied to non-custody transfer metering.
Vibrations and pulsating flow may cause systematic errors and should be avoided. Pulsations
(e.g. from compressor stations) could be reduced by pulsation dampeners. The dampeners
shall be designed and built according to ISO TR 3313.
Meter runs shall be thermally insulated in order to eliminate heat transfer from the piping or
instrument well attachments and to meet any limiting value for the accuracy of flow
measurement required. The length of the insulated section shall at least cover the straight
length requirements and shall include the temperature element.
Ultrasonic Noise Disturbance
Ultrasonic flow meters should not be installed in the vicinity of pressure reduction systems
(control valves etc.). These systems generate ultrasonic frequency range noise which can
interfere with the operating signal of ultrasonic flow meter (about 100 KHz).
In order to reduce the noise disturbance, some expedients shall be taken as below:
To install the control valve downstream the ultrasonic flow meter;
To install noise damping elements such as straight lengths, labyrinthic paths (elbows,
blind trees, two out-of-plane bends, etc.);
Changing the ultrasonic flow meter features (operating frequency from 100kHz to
500kHz, alternative signal processing technique, increasing the transducer power);
Control Valve design choices (ball valve type, low valve pressure drop).
Testing and commissioning requirements
Before being put into operation, the ultrasonic meter shall be checked to verify velocity of
sound and zero flow point. Deviation limits for the various parameters shall be determined prior
to or as soon as possible, after the meter is put into service.
3.3.2 POSITIVE DISPLACEMENT METER
Design
The positive displacement flowmeter shall be designed and built according to ISO 2714 or API
MPMS 5.2. It may be used bi-directionally.
Generally the positive displacement flowmeter consist of a housing which contains the
measurement element. The liquid pass through the measurement element from the inlet to the
outlet connections.
The measuring chamber (element) is the design principle of the positive displacement
flowmeter. The liquid volume is separated into a known quantity as it flows through the
measuring chamber. Each measurement chamber will have its own unique characteristics,
including accuracy, friction loss, pressure drop, debris tolerance, driving torque and
size/weight.
The construction principles of positive displacement for liquids measurement can be done in
several ways as per ISO 2714.
The positive displacement flowmeter measures process fluid flow by precision-fitted rotors as
flow measuring elements. Known and fixed volumes are displaced between the rotors. The
rotation of the rotors is proportional to the volume of the fluid being displaced. The number of
rotations of the rotor is counted by an integral electronic pulse transmitter and converted to
volume and flow rate.
The pulse transmitter (using generally a proximity pickup type sensor) provides accurate pulse
output signal for remote indication, totalizers and data monitoring systems. A pulse output is
the conversion of the mechanical rotation of the flow meter into a precise ratio of electronic
pulses per volume. The pulse integrity shall be dual pulse train with direct transmission of flow
meter pulses. The pulse integrity shall be in accordance with API MPMS Chapter 5.5 or ISO
6551 Level A.
Each positive displacement flowmeter shall be provided with strainer to protect the meter from
solids entrance.
The design shall ensure that the meter is always completely filled with the process fluid. For
the boat/tanker/track loading stations, the flow meters shall be provided with air/gas
eliminators.
Approval/Certification
A certificate of the calibration of the positive displacement flow meter according to ISO 2714
at operating conditions (e.g. pressure, temperature and flowrate) shall be provided if
required by involved parties. See more details in “Practice for Metering System based on
positive displacement Device” SVT.OMS.TMS.MA.0006.ST.0001.005.
Installation
The positive displacement meter shall be installed in accordance with Manufacturer's
recommended installation practices and applicable regulations.
The preferred mounting orientation of the positive displacement is in a horizontal orientation
(housing bolts facing sideways, not up/down). This way allows the least amount of internal
drag due to mass of gears. Where necessary, a de-aerator or air eliminator should be installed
to keep air and vapor out of the meter.
Meter runs shall be thermally insulated in order to eliminate heat transfer from the piping or
instrument well attachments and to meet any limiting value for the accuracy of flow
measurement required. The length of the insulated section shall at least cover the straight
length requirements and shall include the temperature element.
3.3.3 TURBINE FLOW METER
The turbine flow meter has a turbine rotor, on which are keyed blades, rotating at the liquid
hydrocarbons flow. The rotor speed is proportional to the speed and thus to the fluid’s flowrate.
In particular, permanent magnets attached to the rotor tips turn with the rotor and produce
magnetic currents in a coil causing a voltage pulse. Every time a magnet passes the coil a pulse
is recorded and the total amount of liquid hydrocarbons that has gone through the meter is
calculated.
The turbine meter shall be in accordance with contractual and/or legal obligations.
Turbines shall normally be used for very clean liquid hydrocarbons in plants where vendors and
calibration facilities are easily available.
Turbine flow meters should not be used where frequently interrupted and/or strongly
fluctuating flow or pressure pulsations are present. The risk of incurring damage from extreme
operating conditions shall be minimized by carefully selecting the location of the measurement
station and by providing adequate, additional protection if required. Typical risks are: dirt or
liquid pollution during start-up, shock waves when opening valves.
Design
Turbine flow meters shall be designed in accordance with ISO 2715 or API MPMS 5.3.
Turbine flow meter shall have minimum straight upstream and downstream meter tube lengths
according to reference standards or manufacturer’s requirements, whichever is the most
stringent.
Approval/Certification
For each turbine meter a (Weights and Measures) certificate of calibration at a high (line)
pressure shall be available. The calibration data stated in the certificate shall include the error
of the meter for at least 6 points over the whole range of the meter according to ISO 2715.
See more details in “Best Practice for Metering System Based on Turbine Meter”
SVT.OMS.TMS.MA.0006.ST.0001.002.
Installation
Turbine flow meter shall be installed and operated in accordance with ISO 2715, and
Manufacturer's recommended installation practices and applicable regulations.
Swirl and non-uniform velocity profile effects shall be reduced to an insignificant level by proper
installation of the meter. Straight length requirements, inlet and outlet connections and/or the
type and location of a low pressure-loss flow conditioner shall be in accordance with rules and
Manufacturer's specifications.
Filtering systems shall be installed upstream of the meter to prevent damages of the turbine
due to solid elements into the fluid.
Filters can be installed upstream of the metering station entering collector, or one for each line.
The filter elements shall be of such a type that 98 % of particles measuring 1 gm or larger will
be intercepted, or the turbine Manufacturer's requirements shall be followed if more stringent.
Turbine meters shall be provided with vane failure detection. If necessary, flow straighteners
of standard features (ref. ISO 2715) should be installed. The flow straightener shall be installed
inside the upstream straight section.
3.3.4 CORIOLIS FLOW METER
The Coriolis flow meter directly measures the mass flow by sensing the Coriolis force on a
vibrating tube(s). The sensor housing consists of one or more tubes that vibrate at their
resonant frequency by a Drive Coil. Sensing pickoff coils located on the inlet and outlet sections
of the tube(s), oscillate in proportion to the sinusoidal vibration. During flow, the vibrating
tube(s) and mass flow couple together, due to the Coriolis force, causing twisting of the flow
tube(s), from inlet to outlet, producing a phase shift between the signals generated by the two-
pickoff coils.
Mass flow rate is directly proportional to the time difference, or phase shift, determined by the
velocity detector signals. Although it is possible to determine the values of fluid density and
temperature by the Coriolis meter, the calculation of the volume and energy shall be done by
connecting the meter to a flow computer.
The density signal from the Coriolis flow shall be not used as fiscal measurement meter but it
may be used as an indicative measurement, e.g. for the detection of liquid.
The Coriolis meter can be used without accuracy loss even in case of frequent interruptions
and/or fluctuations in the liquid hydrocarbons flow or pulse pressure.
Coriolis flow meter is subjected to noticeable pressure drop.
Design
Coriolis flow meters shall be designed in accordance with ISO 10790 or API MPMS 5.6 and with
field proven installation practices and also with contractual and/or legal obligations.
In order to limit risks of calibration shifts, due to material erosion and corrosion, specific
materials shall be used.
When Coriolis flow meter is used as master meter for validation, special attention shall be
dedicated to cross talk effect. It is possible to avoid this effect by
separating the sensors over a distance of three times the lay-length of the meter (so as
to achieve sufficient signal attenuation),
applying meters that operate at different vibrating frequencies.
Approval/Certification
The Coriolis flow meter shall have a locally approved certificate of calibration in accordance
with the Manufacturer's procedures. The calibration data stated in the certificate shall include
the error of the meter for at least 6 points over the whole range of the meter.
See more details in “Best Practice for Metering Systems based on Coriolis Meter”
“SVT.OMS.TMS.MA.0006.ST.0001.004”.
Installation
Coriolis meter shall be installed and operated in ISO 10790 or API MPMS 5.6 and Manufacturer's
recommended installation practices and applicable regulations.
Furthermore, Manufacturer’s recommendations shall be implemented regarding:
upstream and downstream piping requirements and the use of flow conditioners.
noise conditions due to other frequencies (generated by pulsations, liquid hydrocarbons
velocity, valves, chocked flows, liquid and solid in the flow, etc.) different from exciting
frequency of the tube.
Changes in some forces (axial, bending, torsional), resulting from variations in process
temperature and/or pressure, can affect the Coriolis meter’s performance, therefore clamping
arrangements of the meter shall be realized in order that no forces are exerted on the meter.
Diagnostics
The health checking features shall be embedded in the Coriolis flow meters in order to enable
early detection of imminent malfunction of the meter.
3.3.5 Meter Selection Table
The below table context is only for providing indications to guide in the selection of the flow
meter; it is based on technical considerations such as class uncertainty, maintenance, reliability
and availability.
Where possible, provision should be made for the on-site verification of these secondary
measurements.
Electrical connection of Field instrument
Field instrument cable entry shall be metric threads or NPT; however, according to relevant
certification.
Smart transmitters
Electronic transmitters shall be microprocessor-based, smart type, suitable for maintenance /
diagnostic purposes by dedicate software for HART application.
Each electronic transmitter shall have an output signal 4÷20mA obtained through a two-wire
system at 24Vdc and shall have also a local output indicator (digital type). The scale on the
transmitters will be in engineering units.
3.4.1 Pressure measurement
Every pressure transmitter shall have its own continuous sensing line and shall not be combined
with any other additional component.
The signal stability of smart pressure and smart pressure transmitters shall be equal or better
than ± 0.1 % of upper range limit for 12 months.
3.4.2 Temperature measurement
Temperature measurement and their installation shall comply with API RP 551 and with
Company Standards mentioned above.
The smart temperature transmitter’s stability shall be equal or better than ± 0.1 °C for 24
months.
The liquid hydrocarbons temperature shall not adversely affect the performance of the flow
meter and shall be kept within the operating range of the measuring instruments.
Thermowells shall not introduce any flow perturbations that influence the measurement
accuracy of primary flow meters. Therefore, the thermowell shall be generally positioned
downstream of the fluid meter.
In order to ensure that the measured temperature at the thermowell is the same as that of the
liquid hydrocarbon passing through the meter, it can be necessary to insulate the thermowell’s
external part and the pipework for a suitable distance downstream and upstream of the meter.
Temperature loop
For fiscal measurement applications each temperature loop is constitute by the smart
temperature transmitter with its sensor based on Pt-100 element (4-wire or 3-wire system).
The Pt-100 element should as a minimum be in accordance with IEC 60751, tolerance Class A.
Temperature transmitter and Pt-100 element shall be calibrated as one system where the Pt-
100 element's curve-fitted variables shall be downloaded to the temperature transmitter before
final calibration. The total uncertainty for the temperature loop shall be better than ±0.15°C.
Thermowells
The Thermowells inner diameter shall be suitable for elements of 6 mm that should be used.
Thermowells shall be mounted in such a manner that the temperature element can be installed
and removed from the well for maintenance reasons.
Each thermowell shall at least be inserted 1/3 ID into the pipe, but less than 1/2 ID. Further
details and principles are given in API RP 551. Where a second thermowell is necessary, it shall
be installed within 2 ID of the primary thermowell.
For horizontal pipes thermowells shall be installed in clock position between 10 and 2 to allow
for liquid filling of the well. For vertical pipes thermowells shall be installed to allow for liquid
filling of the well.
The design shall avoid critical vibration in the thermowell. The vibration calculation shall be
done for 20 % above maximum design flow rate, see ANSI/ASME Performance Test Code 19.3.
3.4.3 Density measurement
Direct density measurement
Instrumentation Cables
Control and instrumentation cables shall be flame retardant (according to IEC 60332-1-3), low
smoke zero halogen (LSZH) type and shall have a rated voltage of 150/250V (for cable section
<= 1mm2 in accordance with IEC 60092-376), and 0.6/1 kV (for cable section > 1 mm2 in
accordance with IEC 60092-353).
Cables for safety applications (such as SIS/F&G, including Fire and Gas detection circuits, Fire
Fighting system facilities, PA-GA facilities, etc.) shall be fire resistant and meet the fire
performance characteristics defined in IEC 60331.
Instrument signal cables shall be twisted pair/triad shielded. Electric shielding is required for
the cables carrying analogue and digital signals; total shield for multicable carrying digital
signals, total shield and single pair (or triad) shield for cable carrying analogue signals. All
instrument cables shall be adequately supported and identified.
Outdoor instruments cables (both copper and fibre conductors) shall be armoured. While it is
acceptable a non armoured cable for the indoor applications.
Intrinsically safe cables shall be segregated from all others.
Cable trays
Cable trays, with covers and accessories, for off shore service and marine and desert
applications shall be perforated heavy-duty, return flanged cable tray and accessories, AISI
316L SS. Sheet thickness shall be ≥1 mm, dependent on the tray width.
Cable trays, with covers and accessories, for all the other on shore services shall be perforated
heavy duty, return flanged, Hot dipped galvanized steel (unless different project requirements
apply). Sheet thickness shall be ≥1 mm, dependent on the trays width.
Minimum distances between electrical and instrument cable trays shall be as follows:
300 mm for Low Voltage (below 300V) circuits.
600 mm for Low Voltage (from 300 V to 1000V) circuits.
1000 mm for High Voltage (above 1000V) circuits.
Instrument junction boxes
Junction Boxes and associated terminals shall be certified in accordance with the type of circuit
and hazardous area, with a minimum certification of Ex-e. Cable entry into Junction Boxes shall
be through the bottom for multicable and bottom or side for individual cables.
The Junction Box construction shall be AISI 316L SS, carbon loaded or GRP with breather and
IP65 as protection degree.
3.5 SAMPLING SYSTEM
The system shall collect and store a representative liquid hydrocarbons sample, taken at line
conditions, which will be transported to the laboratory for liquid density, salt, sediments, and
composition repeatable analysis.
The sampling system can be automatic or manual type.
Automatic sampling or analysis equipment shall be provided for Class A System only.
This system shall be in accordance with API MPMS 8.2 or ISO 3171.
The system shall be mounted close to the pipeline and sampling lines shall be as short and as
small in diameter as possible in order to decrease the residence time.
The system typically consists of a probe, a by-pass loop, two sample pumps and two sample
receivers for sample transportation and analysis in laboratory.
This sampling system shall collect samples over a specific sample period (e.g. a day, a week,
a month or for a batch) in unattended way. Adequate mixing equipment shall, if deemed
necessary, be installed upstream of the sampling probe.
The Supervisory system shall control the automatic liquid sampler system and
• provide a control signal that is flow proportional by volume,
• monitor the sample volume collected and status of the sampling system.
Manual sampling point shall also be provided.
Manual sampling probe shall be installed such that a representative sample of the liquid
hydrocarbons can be collected. The distance to the nearest upstream disturbance shall be
according to manufacturer’s installation requirements.
If an auto-sampler is included in the measurement system, the manual sampling may be taken
from the same probe. In order to avoid interaction between probes, and also to ensure
representative samples, special consideration shall be made when multiple probes are installed.
3.6 METER PROVER UNIT
3.6.1 General
Metering configuration applications shall ensure the possibility to perform temporarily or
continuously a comparison between fiscal measurements and check measurements, based on
agreements between involved parties.
The API MPMS Chapter 4.9.3, Annex B depicts a typical way to connect the master meter,
master prover and field prover in series in order to perform the calibration procedure.
Facilities or connections must be provided for proving the meter under conditions as close to
normal as possible.
The meter prover will be used to verify the flow meter uncertainty in order to establish at least:
the K-Factor (Pulses per unit volume) of a meter;
the Meter Factor of a meter (factor used with a meter to correct accuracy for meter
drift);
the Linearity over the calibrated flow range for the meter;
the Repeatability for the metering system.
This test is performed by placing a liquid meter in series with a meter prover, which has a
known or base volume in such a way that all the liquid measured by the meter is also measured
by the prover.
Metering systems will be provided with either manual or automatic conditions. It is required
that the meter and prover be paired based on flow rate, temperature, pressure, and fluid
characteristics during the design of the station if a fixed prover is being installed at the metering
station.
As per API MPMS 12.2, There are two general classes of liquid provers—displacement provers
and open tank provers. Sub-classes of displacement provers are unidirectional and bidirectional
flow designs, as well as small volume provers which may also be of unidirectional or
bidirectional construction. Sub-classes of open tank provers are top filling or bottom filling
designs with or without lower scales.
The market can provide different types of prover: Conventional Pipe (Bi-directional pipe or Uni-
directional pipe), Tank, Master meter, and Piston/Compact. Decisions for which type of
equipment should be used are based on accuracy requirements, testing flow rates,
measurement turndown requirements, environment, installation constrains, maintenance
activities and possible local authority’s approvals.
The prover equipment can be classified “static” (e.g. volumetric prover, gravimetric prover) or
“dynamic” (e.g. master meter prover, displacement prover with sphere/ball, captive
displacement prover for small volume).
3.6.2 Tank Prover
The tank prover shall be design according to API MPMS Chapter 4.4. This Chapter specifies the
characteristics of tank provers that are in general use and the procedures for their calibration.
This standard does not apply to weir-type, vapour-condensing, dual-tank water-displacement,
or gas-displacement provers.
The volumetric tank prover consists of a certified volume tank or test measure (sized by the
required amount of fluid delivered in 1 minute at the actual maximum flow rate) with graduated
neck and a gauge glass and scale (scale is designed for ± 0.5 percent of tank certified volume)
on the top and possibly the bottom of the tank to measure the tank zero start and stop volume
position respectively. There will be temperature measurement locations on an open or closed
type system.
The stationary closed tank prover is generally equipped with inlet/outlet flow connections and
drain valve, vapor recovery or release system, overlapping tank side level glasses, level
transmitter top mounted, pressure gauge/transmitter, temperature gauge/transmitter. The
portable tank prover is a system similar to the stationary one and equipped also with the
additional components needed are a vehicle or trailer, leveling equipment, hoses and
connectors, and possibly a small liquid pump-off system.
API MPMS Chapter 4.8 covers the use of an operating proving system; the most important part
is selecting the correct size tank for the meter flow rate(s) to be calibrated. Once all piping
connections are established and tank is verified as empty the inlet flow to the prover begins
and fills the tank to the appropriate level. When the tank has reached the upper neck gauge
glass and the fill line falls within determined tank volume scales, the flow is stopped. The
technician reads the scale for the exact gross volume measurement in the tank and this volume
has a direct relationship with the registered volume of the meter under test. These values are
then used to calculate a new meter factor. A verification proving is then required to assure that
any changes applied had the desired result.
The volume tank prover may be used for the calibration of liquid flow meters; and is also
approved for performing a volumetric water draw calibration of volume displacement prover as
per API MPMS Chapter 4.9.
Using the gravimetric tank prover, the most significant component is the certified weights
used to calibrate the scale and the scale(s) itself. The scale is used to weigh the tank empty to
establish tare weight, and also verify the weight of the product in the tank once a quantity is
measured through the meter and into the scale tank. The volume amount is verified by the
equipment mass weight on the scale. Once the weight of the product is determined, the product
density must be verified and used to convert the mass measurement to a volumetric
measurement for comparison to the meters registered volume.
Gravimetric test measure tank proving in a test lab environment is one way that displacement
type prover’s manufacturers use to verify the volume of the measurement area of each size
prover. When completing a water draw certification for a displacement prover, the weighted
amount is determined by the amount of fluid registered between detector switch one and
detector switch two. Once the weight of the distilled water is found, the temperature and
pressure of the water in the prover body is used to convert to a certified volume amount. (Refer
to API MPMS Chapters, 4.9.4, Chapter 12.2.4).
3.6.3 Conventional Pipe Prover
The prover loop shall be preferably bi-directional type to eliminate possible directional bias,
according to API MPMS Chapter 4.1 and Chapter 4.2, and shall provide at least the following
performances:
• The uncertainty limits are ±0.04% of calibrated volume (expanded uncertainty with a
coverage factor k=2);
• The repeatability shall be within 0.02% (band) when the method "5 successive repeats"
is used;
• Interpolation may be used to achieve 0.01% pulse resolution. The prover shall have four
distinct calibrated volumes with two detector switches at either end. The volume’s range
shall not exceed ±0.01% of the mean volume;
• Displacer velocity not to exceed 3m/s to avoid slippage past the displacer;
• Number of meter pulses generated over swept volume should be at least 20,000 pulses
(This is equivalent to 10000 pulses between detectors on bi-directional provers, or the
equivalent accuracy greater than 1 pulse in 10000 be achieved.).
The meter prover shall be equipped at least with the following:
• Dual sphere detectors and switches at each end of the swept volume. At least two
volumes should be calibrated so that failure of a detector or switch does not invalidate
the prover calibration.
• The detector should be designed such that the contacting head of the detector protrudes
far enough into the prover pipe to ensure switching takes place at all flow rates met with
during calibration and normal operation.
• Quick opening cover on displacer home chamber and crane system to help operator
during inspection and replace sphere operation.
flow computer in "hot stand-by” status to permit the maintenance or replacement of the
computer without interrupting the measurement. In "multi-stream" configuration, the Flow
Computer in "hot stand-by” status shall obtain all the information and it shall perform the same
functions of the master Flow Computer. The fiscal information shall be available on both Flow
Computers.
A Flow computer shall be provided for the Meter Prover and another Flow computer for the
Master Meter. Refer to the Appendix B to see an example of a metering station architecture.
3.7.1 Minimum Technical Requirements
The flow computer should have adequate redundancy (CPU, power supply module, switch, etc.)
to ensure that failure of any component will not affect the metering functionality.
The flow computer shall be generally provided with a LCD display capable of displaying the
following information minimum:
• Instantaneous Flow Rate,
• Totalized volume/mass,
• Instantaneous Temperature,
• Instantaneous Pressure,
• Accumulated volume/mass,
• All factors used in the flow equations,
• Manually entered data.
Each flow computer shall be capable to handle at least the signals shown in the Appendix C.
Flow computer shall be interfaced with Supervisory System for passing of flow, and diagnostic
parameters. The flow computer shall have minimum of four numbers of isolated 4÷20mA
output signals, which are independently configurable.
The flow computer shall have the following minimum requirements:
Power supply unit
Power supply: N° 2 lines (floating type) at 230 VAC from UPS,
Module quantity: N° 2 (if possible),
Redundancy type: 1+1 (if possible),
Output Power supply: 24 VDC,
Power rating suitable for the whole Flow Computer.
CPU processor card(s)
Processor at 32 bit,
adequate memory capacity for the initial configuration plus the contingency,
Equipped with batteries used for maintaining RAM memory,
Battery life shall not be less than 1000 days,
Hot backup facilities for CPU standby,
I/O cards common features
Galvanic or optic insulation (from field terminal assemblies) either channel to channel
and channel to ground,
Equipped with integrated LEDs showing the channel status (Health status, Failure or
error status indication on card of any signal),
Protection against radio-frequencies transient.
Analogue Input cards
Acceptance of transmitters working with HART protocol in analogue mode based on 4-
20 mA @ 24 V dc,
Software filters, signal characterization (i.e.: square root, extraction, linearization) a/o
pulse dumpers on the input signals,
250 Ohm as maximum resistance for the analogue input,
Analogue to Digital conversion system with resolution of 16 bits,
8 is the maximum quantity of signals per card,
Cycle time of 1 s for FT, PT and PDT, and 5 s for temperature and density transmitter.
Analogue Output cards (if necessary)
densitometers etc.;
• deviations between measured values, valve status and parallel metering runs.
The Flow Computer parameters, e.g. the calibration factors of flow meters and the parameters
for calculating fiscal amounts, should be stored in the Supervisory System, compared
continuously and alarmed in case of deviation.
If the flow computer(s) or supervisory computer(s) are connected to a network, appropriate
security and protection shall be applied, i.e. only dedicated computers shall have access to the
measurement computers, accordingly with the requirements defined in the relevant section of
the Company specification “Design Guideline for Integrated Control and Safety Systems”
27607.ENG.STA.STD.
Network communication shall utilize a protocol where protection and security is a part of the
protocol.
3.7.4 Administrative Functions
The Flow Computer shall provide ample recording and logging functions through a secure
communication facility to other systems (e.g. transmission of hourly or daily reports). The
following functions shall be provided by the Flow Computer system (if applicable):
• Viewing of on-line data for all measurement lines and for all Measurement System;
• Viewing, storing and printing of the quantities measured (hourly, daily and monthly)
on each line;
• and the whole Measurement System;
• Viewing, printing and management of events and alarms;
• Management of: operator interfaces communications with the connected systems,
automatic reports and requested report.
3.7.5 Print-Outs and Automatic Logging
The fiscal computing system shall have sufficient ports for recording devices and alarm printers
where required by legislation.
A common printer for alarms and reports may be used if an acceptable priority routine is
established. The fiscal computing system shall have provision for (suppressed) automatic
logging, storing and reporting of the following information:
• alarms for any faults detected by the computer;
• manually entered parameters on the computer that can be changed by an operator.
Where fixed values are used instead of the live signals this shall be identified on the
print-out;
• quantity reports, printed every 24 hours with optional interim reports (i.e. Hourly
Quantity Report);
• instantaneous values for flowrate and all signals from the meters and the instrument
loops;
• any change of parameters or algorithms;
• calibration reports;
• configuration parameters e.g. calibration constants, meter dimensions, time
averaging period, and sampling rate.
The fiscal computing system shall, for each meter run, automatically log and store at intervals
of 1 h and 24 h:
• Cumulative quantities of volume and mass;
• Average values of pressure, temperature and density.
The retention time for storing these data shall comply with local regulations or the contract,
whichever is the longer.
Printer
Project team will define the printer typology (Ink jet or laser type) to be provided.
video interface,
meter run control,
security control of operator entered parameters,
alarm handling.
The display graphics shall include a simplified P&ID with process variables and valve status. It
shall be possible to operate all valves from the graphics.
Measurement system
The functions and interface shall as a minimum comprise
graphic displays,
meter run control,
security control of operator entered parameters,
alarm and event handling,
system monitoring,
trouble shooting,
software updates,
DVD- ROM and flash memory ports.
Calculations
The Supervisory system shall calculate total and accumulated quantities for
actual volumetric flow,
standard volumetric flow,
mass flow.
All calculations shall be performed to full computer accuracy (no additional truncation or
rounding).
The following calculated values shall as a minimum be available for reports and VDU:
hourly and daily totals and maintenance mode totals;
average flow rates;
average process flow values shall be based on volume and mass flow.
The resolution on the VDU shall be sufficient to verify the requirements for calculation accuracy.
Alarms
The alarm system shall raise alarms, print out alarms and/or save alarms to external file, if
any comparison check exceeds operator selected limits or if any measured value is outside
predetermined limits or in case of indication of instrument failure, computer failure or failure
in valve operation.
Events
The system shall log all events to external file and printer.
The events shall include old and new manually entered parameters on the Supervisory System
that may be changed by an operator.
Reporting of data
The computer shall generate quantity reports containing as a minimum:
current flow rates and process values,
all totals,
average K-factors and process values.
Reports for the following intervals shall be available:
current status (no average values);
hourly if required;
daily;
on demand.
The reports shall also contain product quality parameters as measured by on-line equipment
or manually entered.
The reported data shall be for each meter run, station total and non-resettable totals.
Storing of data
1-hourly reports and daily reports shall be stored for defined periods agreed between parties.
All measured and calculated values averaged over the moving time windows shall be stored in
computer file for defined period.
Alarm and event reports to be stored to computer file for at least 30 days.
Availability
The Supervisory System shall have a design to maintain fiscal measurement, calculations and
file storage during error conditions.
The availability of the fiscal computer system shall be documented and better than 99.5%.
Network protection/security
If the flow computers or supervisory computer(s) are connected to a network, appropriate
security and protection shall be applied accordingly with the requirements defined in the
relevant section of the Company specification “Design Guideline for Integrated Control and
Safety Systems” 27607.ENG.STA.STD.
Currently, Ethernet/TCP is the network protocol, commonly used to gather data of the major
equipment (e.g.: Flow Computers, Supervisory System, Analyzers, etc.) of the FMS.
Ethernet/TCP is capable of transporting and supporting many simultaneous messages and
protocols at high speed, provides many advantages, some of which include scalability, and
interoperability between devices.
Spare capacity
For future extension the following requirements are valid:
the software, including programs and data, shall not occupy more than a maximum 70
% of the computer memory, at any time;
no more than 70 % of the computer disk capacity shall be utilized;
the system, application and communication software shall require less than 70 % of the
CPU capacity;
input/output rack shall have 20 % free space spare;
the flow computer rack shall have 20 % free space spare.
Time synchronization
Synchronization of Supervisory System and each FMS will be through a dedicate Network Time
Protocol server. Time-stamping shall be done at the FMS (Flow Computer and Supervisory
system) level through synchronization messages (year, month, day, hour, minute, second). In
case of GPS fault, each system (Flow Computer and Supervisory system) will work with its
internal clock independently from the other systems. The clock synchronization requirement
should be 50 ms or better. The system checks that each involved system has the correct time
at a predefined interval. If it detects a deviance of the time, it will gradually correct the time,
to prevent time “leap” in the system.
Automatic restart
The system shall be capable of an orderly shutdown in the event of a total power failure or
major transient.
Restart after power failure shall be automatic and shall include restart for all features, devices
and programs, including correct time from a radio clock, or a battery backed up calendar clock.
3.9 AVAILABILITY & RELIABILITY
The FMS shall be designed for continuous operation and avoiding or reducing, as contractually
agreed, the downtime (interruption of ongoing measurements or loss / invalidation of
contractually required data) in case of failure or maintenance, etc.
In order to increase the availability and the reliability of the measurements, the duplication
(sparing) and redundancy of FMS devices shall be considered.
The sparing criteria for measuring instruments shall be agreed between the involved parties.
The spare philosophy of the FMS devices shall be generally based on:
Service type (e.g.: continuous or not continuous),
design capacity,
allowable maximum and minimum flow velocity,
required minimum flow rate,
It should be possible to calibrate all secondary instruments (individually and in the whole
control loop) without moving them from their permanent installations and without
disconnecting any cable/tubing. The calibration of each flow meter shall be performed care of
a legal metrology agency. See more details in “Operating Standard for Metering System
Management SVT.OMS.TMS.MA.0006.ST.0001.000” and its best practices attached, such as:
4 DOCUMENT REQUIREMENTS
4.1 GENERAL
The CONTRACTOR/SUPPLIER shall develop and retain concise documentation covering all
aspects of the design for each Flow meter instrument/system.
The typical list of documents to be produced by the CONTRACTOR/SUPPLIER is shown in the
project “DOCUMENT DATA SHEET (D.D.S.)”.
4.2 DOCUMENT CONTENT
As a minimum CONTRACTOR/SUPPLIER shall provide documents in accordance with the list
shown in 28030.ENG.STA.STD, but not less than the following:
1. Instrument One Line Diagram
A schematic diagram showing the connections among instruments or components, location of
any item (field, local panel, main control panel, etc.) line numbers, instrument tag numbers,
voltages and rated currents.
2. Instrument connection - process side
Arrangement drawings to show all materials involved starting from the local sensing instrument
to the final control device. The location of all the support points shall be clearly identified form
a suitable unit reference datum.
3. Instrument connections – pneumatic/hydraulic and electrical secondary sketches
Arrangement sketches and diagrams showing all fittings & wiring required for the
pneumatic/hydraulic and electrical connections of field instruments, local panels, junction
boxes (if any) and equipment.
4. Instrument terminal details
Arrangement drawings of all terminals inside the Junction Boxes and system/equipment
involved. These documents will show cable entries, cable cores, terminal marks, sizes and
spacing.
5. Instrument wiring diagram
A schematic diagram showing the wiring among any part of equipment.
6. Calibration list
Schedule of all instruments with the range and the set point recommended.
7. Data Base configuration (if any)
The Data Base configuration will include the loading of all information necessaries to the system
and to be recorded on standard support such as CD-DVD.
All references (any tag, function description, etc.) shall be highlighted in order to allow the
ICSS vendor to implement the relevant software within the ICSS equipment.
8. Instrument list
Instrument List shall provide for each instrument its tag number, service and relevant
references. This document shall be organized by functional units and by instrument typology
as requested by Company standard 12157.DOC.STA.PRG.
9. Input/Output list
Input/Output list shall include all Input/Output signals to/from field electric/electronic
instruments and to/from involved system (any serial link connections). This document will show
at least the instrument tag, tag description, signal type, alarm thresholds, and all references
Furthermore, other technical data (such as overall dimensions, weight, lifting points, center of
gravity, etc.) will be necessary whenever the supply is based on skid, module, or any pre-
fabricated arrangement.
These document sets shall be issued for the Factory Acceptance Test (FAT), the site tests as
well as for the commissioning. The documentation shall be submitted for approval before any
test start.
The above mentioned documentation shall be a reference for the subsequent maintenance
operations.
The test procedures shall include as a minimum:
Specification parameters.
Test instrument(s) to be used.
Results to be expected.
Reference to the test record sheets.
4.4 FINAL DOCUMENTATION
SUPPLIER shall provide the final technical documentation both in the native electronic format
(i.e.: Autocad, Word, Excel, etc.) and paper standard sizes according to project requirements.
The design, manufacturing and test documentation shall be part of the final documentation.
The final documentation shall be subdivided into three (3) groups:
1. Design and Certifications Manual, including:
Package Design documentation;
Certificates of equipment and components;
Certificates relating to tests.
5.1 GENERAL
No equipment or materials shall be delivered until all applicable tests have been completed and
all defects rectified and re-tested successfully.
The flow meters shall be firstly calibrated at the manufacturer premises and then calibrated at
international liquid hydrocarbon flow calibration labs. Accuracy requirements shall be tested by
using the liquid hydrocarbon conditions (liquid hydrocarbon specifications, pressure and
temperature) which are as much as possible close to operating conditions. Verification could
be performed also with different liquid hydrocarbon, if the responsible authorities are convinced
that valid results will be obtained.
The initial and the subsequent and periodical validations shall be carried out at metering site,
by using a master flow meter in series with the online meter to be checked.
Contractor/Supplier shall prepare acceptance test procedures for Factory Acceptance Test
(FAT) and Site Acceptance Test (SAT), which shall demonstrate that all requirements of this
standard and subsequent functional design documents are met.
Contractor/Supplier shall send to purchaser the calibration procedure of each
instrument/equipment for review and acceptance. Purchaser should witness these calibration
tests.
Contractor/Supplier shall be responsible for testing and complete integration of the system.
Detailed procedures of test and inspection shall be submitted by the supplier for review and
mutually agreed.
5.2 FACTORY ACCEPTANCE TEST
COMPANY reserves the right to witness testing or to request additional testing according to its
requirements.
Contractor/Supplier shall include inspection by third party personnel at Supplier’s shop. For
this inspection, labour, consumable, equipment and utilities are required.
All tests shall be carried out in conformity with the normative references mentioned in the
project documentation and procedures.
The attended tests will be carried out in front of Purchaser’ personnel (e.g.: Package Supplier,
EPC, Company): it has to be noted that Company can nominate an external Body’s personnel.
The tests specified for each type shall be carried out on the percentage of specimens defined
in the project Inspection Data Sheets (IDS).
Supplier shall perform the internal tests before the attended tests with purchaser. The
Purchaser’ personnel will review the test documentation provided by the Supplier for each
component/equipment. The test certificates shall be sufficiently detailed, especially those
relevant to the functional tests.
5.3 ATTENDED TESTS
Attended tests are required when one of the following conditions applies:
complexity of the equipment,
importance of the service for which the equipment is provided,
safety requirements.
In compliance with the above selection criteria, equipment falling into one or more of the
following categories shall be subjected to attended tests.
unique models purposely built,
standard component/equipment subjected to significant modifications,
standard component/equipment to be employed in services where the reliability is
basic for the plant's operations,
equipment supplied by not qualified in advance Contractors,
equipment or systems specifically fabricated for the plant.
The following types of inspections and tests shall be normally attended:
visual,
Measurement and
API MPMS Calibration of Upright
2.2A or Cylindrical Tanks by the
ISO 7507-1 Manual Tank Strapping
Method
Calibration of Upright
API MPMS
Cylindrical Tanks Using the
2.2B or
Optical Reference Line
ISO 7507-2
Method
Tank Calibration —
API MPMS CALIBRATION OF UPRIGHT
2.2C or CYLINDRICAL TANKS
ISO 7507-3 USING THE OPTICAL-
TRIANGULATION METHOD
Tank Calibration —
API MPMS
Calibration of Upright
2.2D
Cylindrical Tanks Using the
or ISO Internal Electrooptical
7507-4
Distance-ranging Method
Calibration of Upright
API MPMS Cylindrical Tanks Using the
2.2G Total Station Reference
Line Method
API MPMS
2.7
Calibration of Barge Tanks
Calibration of Tanks on
API MPMS
2.8A
Ships and Oceangoing
Barges
Establishment of the
Location of the Reference
API MPMS
2.8B
Gauge Point and the Gauge
Height of Tanks on Marine
Tank Vessels
Proving
Systems_Determination of
API MPMS the Volume of
4.9.2 Displacement and Tank
Provers by the Waterdraw
Method of Calibration
Determination of the
Volume of Displacement
API MPMS
4.9.3
Provers by the Master
Meter Method of
Calibration
Determination of the
Volume of Displacement
API MPMS
4.9.4
and Tank Provers by the
Gravimetric Method of
Calibration
Metering Assemblies -
API MPMS
6.1
Lease Automatic Custody
Transfer (LACT) system
Metering Assemblies -
API MPMS Metering Systems for
6.5 Loading and Unloading
Marine Bulk Carriers
Temperature
API MPMS
7.2
Determination—Portable
Electronic Thermometers
Temperature
API MPMS
7.4
Determination—Dynamic
Temperature Measurement
Calculation of petroleum
API MPMS Quantities_Calculation of
12.2.5 Base Prover Volumes by
Master Meter Method
Volumetric Shrinkage
API MPMS resulting from blending
12.3 light hydrocarbons with
crude oils
API MPMS
13.3
Measurement Uncertainty
Mass Measurement of
Liquid Hydrocarbons in
API MPMS
16.2
Vertical Cylindrical Storage
Tanks By Hydrostatic Tank
Gauging
Mass Measurement of
API MPMS
Liquid Hydrocarbons in
16.2_Appe
ndix A or
Vertical Cylindrical Storage
Tanks By Hydrostatic Tank
ISO 11223
Gauging
Recommended Practices
API MPMS for Developing Barge
17.7 Control Factors (Volume
Ratio)
El Hydrocarbon
Management_HM
API MPMS
17.9
49_Marine
Measurement_Vessel
Experience Factor (VEF)
Measurement of
Refrigerated and/or
Pressurized Cargoes On
API MPMS
17.10.2
Board Marine Gas Carriers
– Part 2: Liquefied
Petroleum and Chemical
Gases
Measurement and
Sampling of Cargoes On
API MPMS
17.11
Board Tank Vessels Using
Closed/Restricted
Equipment
API MPMS
20-1
Appendix Allocation Measurement
A.2 or ISO
8222
Continuous On-line
Measurement of Water
API MPMS
TR 2570
Content in Petroleum
(Crude Oil and
Condensate)
Statistical control of
dynamic liquid
ISO 4124
hydrocarbon volumetric
metering systems
Calibration of Vertical
ISO 7507-3 Cylindrical Tanks_Optical-
Triangulation Method
Liquid hydrocarbons -
Dynamic measurement -
ISO 7278-1 Proving systems for
volumetric meters Part 1:
General principles
Liquid hydrocarbons -
Dynamic measurement -
ISO 7278-2 Proving systems for
volumetric meters Part 2:
Pipe provers
Liquid hydrocarbons —
ISO 7278-3 Dynamic measurement —
Proving systems for
volumetric meters — Part
3: Pulse interpolation
techniques
Dynamic measurement -
Proving systems for
ISO 7278-4 volumetric meters – Part
4: Guide for operators of
pipe provers
Dynamic measuring
systems for liquids other
OIML R
117-1
than water - Part 1:
Metrological and technical
requirements
This architecture is an example. Project team shall provide its documents according to project
needs.
SYMBOL DESCRIPTION
FMS ETHERNET BUS NETWORK
SERIAL COMMUNICATION LINK FMS / PCS
HARDWARE CONNECTION LINK
TIT
ETHERNET CONNECTIONS
3
If requested, a serial communication link to be provided for the product fluid
B1
purchaser; project team to check it.
PIT
3
B2 The automatic On-Off valve shall be managed from Server/Supervisory system.
Control valve may be managed from Server/Supervisory system if the Flow
B3 Computer will be not capable to perform the relevant functions. Check the
control valve needing in function of the selected meter.
B4 Density meters may be managed from each Flow Computer if the quantity of
TIT
meter run is max 2.
Prover
B5 Time synchronization system to be provided as a system dedicated to the FMS.
PIT
B6 Supervisory system may be server based or PLC based.
2
It shall be provided a spare Meter Run equipped with field instruments and
B7
PROVER
relevant Flow Computer
LOOP
Supervisory
Station TCP/IP
Ethernet Bus Flow Computer
PROVER
B3
B5
TIT
Run 3
1
NTP SERVER
PIT
for FMS
METER
Printer Flow Computer
Run 3
B3
FMS Printer
2U
Ethernet
Server
Switch A
TIT
Run 2
1
Supervisory System
PIT
1
METER
FMS Server B
B3
2U
I/O Ethernet
B2
REMOTE I/O cards Switch B
TIT
Run 1
1
B1
PIT
B4
1
DT DT Serial Communication
METER
(1) = Signal to be routed to the master flow meter runs in case of the Flow Computer will handle multi-streams
(2) = The Automatic Tank Gauging system is not considered in this table
H = HARDWARE S = Source of calculated Software data D = Destination of calculated Software data
flowmeter run
H H
Pressure at header inlet station H
Pressure at header outlet station H
Pressure at Meter Prover H
Pressure at Master Meter H
Temperature downstream the
flowmeter run
H H
Analogue Inputs
run
H
Valve Status inlet meter prover H
Valve Status outlet meter prover H
meter run
H
Open/Close Valve inlet meter
24 VDC
prover
H
Open/Close Valve outlet meter
prover
H
Change position of 4 ways Valve
at meter prover
H
meter run
Analogue or Digital
prover
H
Leakage of Valve at outlet meter
prover
H
Leakage of 4 ways Valve at
meter prover
H
pulse counts
S S D D
involved systems through TCP/IP communication
run
protocol
D.1 SCOPE
The purpose of this annex is intended to define a procedure of the most common standard
calculations to be implemented in a proper computing system in order to retrieve the net oil
volume at the reference condition. The metering applications that shall follow this procedure
are:
Custody transfer systems
Allocation systems
The calculation procedure described in the API MPMS 12.2.2 standard applicable for all practical
purposes to liquids that shall be considered clean, single-phase, homogeneous, and Newtonian
at metering conditions. This is true for most liquids to be sold and for some allocation
applications. In particular, it can be considered single-phase and homogenous for oils having a
watercut within the typical sales oil specification (a value of 0.5% can be considered as a
guide). The general formula for the oil net standard volume (NSV) is:
𝑆&𝑊[%]
𝑁𝑆𝑉 = 𝐼𝑉 ∙ 𝑀𝐹 ∙ 𝐶𝑇𝐿 ∙ 𝐶𝑃𝐿 ∙ (1 − )
100
Where:
IV = volume obtained from flow meter
MF = meter factor retrieved from the last proving result
CTL = correction factor for the effect of temperature on the liquid density
CPL = correction factor for the effect of pressure on the liquid density
S&W = percentage of sediment and water
For more info on how calculate each variable of the formula, refer to the API MPMS 12.2.2.
standard.
D.2.2 CALCULATION PROCEDURE OF NOT STABILIZED OIL WITH HIGH WATER CUT
In most allocation applications the oil is not stabilized and watercut is higher than sales oil
specification. For these fluids a different algorithm and reference standard shall be followed,
and prepared with the help of the proper API MPMS chapter 20.1, in order to take into account
the volume shrink caused by stabilization and freeing of hydrocarbon into gaseous phase plus
a relevant water content that has different thermal expansion coefficient than liquid
hydrocarbon.
Beneath there is an expanded procedure at standard condition taking into account also the
pressure and the case where the watercut is determined through coriolis capability. In case,
different table conversion shall be used for different reference conditions:
Measure the mixed oil and water volume at process condition (V mix,m).
Analyze and therefore measure the density of the oil at the reference condition (ρo,s).
Analyze and therefore measure the density of the water at the reference condition
(ρw,s).
Measure temperature and pressure at process condition (Tm and Pm).
Calculate the shrinkage factor (SF) as per indication in API MPMS 20.1 clause 1.7.4.
Using Tm and ρo,s, calculate the factor for correction of the volume at 15 °C (CTLo) with
API MPMS 11.1 table 54A.
Using Pm and procedure described in API MPMS 11.2.1, API MPMS 11.2.2 and API MPMS
12.2. calculate the factor for correction of the volume at 1 atm (CPLo).
Using Pm and procedure described in API MPMS 12.2. calculate the factor for correction
of the volume at 1 atm (CPLw), using the compressibility of the water for bar UoM F =
4.64 x 10-5.
Using Tm and ρw,s, calculate the factor for correction of the volume at 15 °C (CTLw) with
API MPMS 20.1 Appendix A.
There are three ways to retrieve the watercut at process condition (WC m):
- If a coriolis meter is used for watercut determination (this is allowed only for
allocation applications), then apply this sub-routine:
Retrieve the density of the oil at process condition through
𝜌𝑚𝑖𝑥 − 𝜌𝑜,𝑚
𝑊𝐶𝑚 =
𝜌𝑤,𝑚 − 𝜌𝑜,𝑚
Where:
ρmix is the density of the oil plus water mixture at process condition
- If an online analyzer of watercut is installed and its measurement acquired by the
flow computer, then use the watercut at process condition for the next step of the
procedure.
- If a manual sampling is performed and then laboratory analyzes the watercut (we
assume that laboratory temperature is near the reference condition, so WCs), it
has to be converted to the process condition through the following formula:
1
𝑊𝐶@𝑙𝑖𝑛𝑒 = 𝐶𝑇𝐿𝑤 ∙𝐶𝑃𝐿𝑤
1+(1−𝑊𝐶𝑠 )∙
𝑊𝐶𝑠 ∙𝐶𝑃𝐿𝑜 ∙𝐶𝑇𝐿𝑜
These calculations shall be implemented in the flow computer if its processor can
handle the algorithm, else it shall be performed offline and the result inserted in
the flow computer manually.
Net standard volume of crude oil and volume of free water are finally given by:
𝑉𝑜,𝑠 = 𝑉𝑚𝑖𝑥,𝑚 ∙ (1 − 𝑊𝐶𝑚 ) ∙ 𝐶𝑇𝐿𝑜 ∙ 𝐶𝑃𝐿𝑜 ∙ 𝑆𝐹
𝑉𝑤,𝑠 = 𝑉𝑚𝑖𝑥,𝑚 ∙ 𝑊𝐶𝑚 ∙ 𝐶𝑇𝐿𝑤 ∙ 𝐶𝑃𝐿𝑤
Case 1: water cut measured by density of mixture at line conditions (density on line
analyser)
INPUT DATA
Description Data Unit
IV Indicated volume at line conditions 1000 mc
WCm Water cut at line conditions 30 %
Tm Temperature at line conditions 29.45 °C
Pm Pressure at line conditions 1727.75788 kPa
ρo,s Density of oil at standard conditions 793.518 Kg/mc
ρw,s Density of water at standard conditions 999.28 Kg/mc
CALCULATED DATA
Description Result Unit
CTLo Correction factor for the effect of temperature on 0.9868
OIL at line condition density
CPLo Correction factor for the effect of pressure on OIL 1.00164653
at line condition density
CTLw Correction factor for the effect of temperature on 0.99824478
WATER at line condition density
CPLw Correction factor for the effect of pressure on the 0.99985089
WATER at line condition density
Vo,s Volume of OIL (note 1.1) 691.897 mc
Vw,s Volume of WATER (note 1.2) 299.429 mc
Case 2: water cut measured by density of mixture at line conditions (density on line
analyser)
INPUT DATA
Description Data Unit
IV Indicated volume at line conditions 1000 mc
Tm Temperature at line conditions 29.45 °C
Pm Pressure at line conditions 1727.75788 kPa
ρmix,m Density of mixture at line conditions 857.43 Kg/mc
ρo,s Density of oil at standard conditions 793.518 Kg/mc
ρw,s Density of water at standard conditions 999.28 Kg/mc
CALCULATED DATA
Description Result Unit
CTLo Correction factor for the effect of temperature on 0.9868
OIL at line condition density
CPLo Correction factor for the effect of pressure on OIL 1.00164653
at line condition density
CALCULATED DATA
Description Result Unit
CTLw Correction factor for the effect of temperature on 0.99824478
WATER at line condition density
CPLw Correction factor for the effect of pressure on the 0.99985089
WATER at line condition density
ρo,m Density of oil at line conditions 784.33 Kg/mc
ρw,m Density of water at line conditions 997.38 Kg/mc
WCm Water cut at line conditions (note 2.1) 30 %
Vo,s Volume of OIL (note 2.2) 691.900 mc
Vw,s Volume of WATER (note 2.3) 299.427 mc
CALCULATED DATA
Description Result Unit
CTLo Correction factor for the effect of temperature on 0.9868
OIL at line condition density
CPLo Correction factor for the effect of pressure on OIL 1.00164653
at line condition density
CTLw Correction factor for the effect of temperature on 0.99824478
WATER at line condition density
CPLw Correction factor for the effect of pressure on the 0.99985089
WATER at line condition density
WCm Water cut at line conditions (note 3.1) 30.29 %
Vo,s Volume of OIL (note 3.2) 691.032 mc
Vw,s Volume of WATER (note 3.3) 300.302 mc
1 1
(note 3.1) 𝑊𝐶𝑚 = 1−𝑊𝐶𝑠 𝐶𝑇𝐿𝑤 ∙𝐶𝑃𝐿𝑜,𝑤 = 1−0.3 0,99824478∙0,99985089 =30.29%
1+( ). 1+( ).
𝑊𝐶𝑠 𝐶𝑇𝐿𝑜 ∙𝐶𝑃𝐿𝑜 0.3 0,9868∙1,00164653