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Quality by Design

Chapter Objectives
Brief overview of Quality by Design Understanding the change to multidisciplinary teams by studying the team structure and the role of top management Implementing quality by design

Introduction
Quality by design is the practice of using a multidisciplinary team to conduct conceptual thinking, product design and production planning all at one time

Sequential Engineering Product Development Flow Diagram


Product Definition Design

Verification

Prototype
Manufacturing Testability Serviceability Quality Reliability Assembly

Redesign

Reverification

Reprototype

Test Generation

Manufacturing

Test

Quality by Design Product Development Flow Diagram


Customer Engineering Product Definition Management Manufacturing Suppliers

Marketability

Assembly

Manufacturability

Serviceability

Testability

Cost
Design

Performance

Quality Verification

Aesthetics

Reliability

Prototype

Test Generation

Manufacturing

Test

Rationale for Implementation


Design changes that occur late in PDC cause increase lead times and higher costs QbD helps control design changes for by shifting all the design to the beginning of the project rather than throughout PDC Quicker response to customer needs Lower reject and scrap rates improve profits

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