Sanjay Darekar

Tel.: (Mobile) 9766642471 E-Mail: sanjaydarekar31@gmail.com

In quest of senior level managerial assignments in Plant Management / Manufacturing / Supply Chain Management with a growth oriented organisation.

PROFESSIONAL PROFILE

A.M.I.E. ( Mech ), Chartered Engineer professional with 26 years of rich experience in Plant Management, Manufacturing Operations Supply Chain Management. Currently associated with M/s Praj Industries Ltd., Pune as Sr. Mgr. - Manufacturing. Proficiency in managing technically advanced, cost-efficient, procurement processes and supplies as well as providing valuable suggestions for efficiency enhancement. Demonstrated expertise in vendor development at Manufacturing and Assembly Units by handling over 30 Vendors and 100+ mfg. Items. Skilful in supervising overall production operations & ensuring proper Tooling. Possess excellent interpersonal, analytical, negotiation and decision making skills with proven track record of utilizing a process-oriented approach towards the accomplishment of organizational goals.

COMPETENCY MATRIX

- Manufacturing Operations - Supply Chain Management - Materials Management - Budget Preparation - Cost Reduction

- Plant Operations - Executive Leadership - Performance Management - MIS Preparation - Team Management PROFICIENCY OVERVIEW

- Production Planning - Vendor Development -Quality Improvement -Inventory Management

Manufacturing / Plant Operations Ensuring safe plant operations for maintaining systems & procedures with constant focus on operational and process safety. Monitoring manufacturing processes, identifying any defects / deviations & taking corrective actions with the Engineering department. Analysing downtimes and developing processes continuously to reduce the manufacturing costs and improving asset utilisation using modern techniques.

Production Planning Administering production planning, control, trouble shooting in coordination with the other departments. Streamlining new process concepts for production optimization, yield improvement and adopting new cost reduction techniques in terms of materials and processes. Minimizing performance bottlenecks to achieve high productivity with minimum consumption of material and monitoring expenses. Demonstrated abilities in mapping strategies and scrutinised the performance of various functional areas for enhancing the profitability & productivity.

Supply Chain Management Monitoring effective procurement schedules along with finalising the specifications of the materials required for operations. Maintaining the material stock by conducting stock verification and documentation; daily material receipts & issues checking. Managing sourcing through identification of cost effective vendors with an aim of reducing cost while improving quality & reliability.

CAREER CONTOUR Since May-2008 with M/s Praj Industries Ltd., Pune. As Manufacturing & Vendor Head.

M/s Praj Industries are in the business of supply of Alcohol / Ethanol / Bio-Fuels / Brewery / Water Treatment Plants on turnkey basis. Reporting to Exec.V.P.- Operations

Significant Highlights Spearheaded the total plant operations. Successfully procured CAPEX machinery viz. CNC Plasma Cutting, CNC drilling machines, Purchase of, Tooling, Jigs & Fixtures and child parts. Successfully commissioned CNC machines and brought into commercial operations. Setting-up a Preparatory dept. through proper SOPs and developed a software system in order to handle large volumes of Stainless Steel raw material Enhanced the plant capacity utilization to 95% through Lean Manufacturing and Kaizen Implementation

June-1986 to May-2008 with M/s ThyssenKrupp Industries India Ltd., Pune. As Sr. Manager Manufacturing

M/s TyssenKrupp Industries are in the business of supply of Cement / Sugar / Power Boiler / Mining / Thermal Power Plants Machinery on turnkey basis.

Reporting to Manufacturing Director.

Significant Highlights Managed a team of over 20 highly qualified and experienced Managers, Engineers and associates. Managed a team of over 50 workers. Successfully devised Process Sheets for heavy thicknesses (50mm+) fabrication viz. Kiln Shells, Mill Shells, Power boiler drums. Successful operations of CNC Cutting Machine, Plate Bending Machine, Press 300T, Column-Boom welding machines. Implemented Microsoft Access Preparatory Management ERP System. Layout & Process changes in Shop for reduction in throughput time of material delivery to fabrication shop. Trained CNC Operators, Engineers for Autocad , Omniwin Software Boiler drum welding by Cypress machine of headers, Header to Stub, Panels to tube sheet with Two/multi wire technique mainly in SAW process. Increasing productivity by automation and by new or modified fixtures. Change of mind set of workforce to improve overall output and quality.

PROFESSIONAL ENHANCEMENTS (TRAININGS & SEMINARS ATTENDED)

Training in Software Programming Of Omniwin for CNC Flame Cutting Machine in Germany ( June 1988 to Sept 1988 ) at M/s Messer-Griesheim , Frankfurt. Master in Auto-Cad. Completed TPM Course conducted by CII. Completed short term course on Lean Manufacturing conducted by CII. Venor / Suppliers Development & Assessment in Europe in Sept09.

SCHOLASTICS

A.M.I.E. (Mech.) in 19---. Chartered Engineer, Institution Of Engineers ( India ) PERSONAL SNIPPET

Date of Birth Address

: 31st May, 1962. : E-13 Bramha Memories, Bhosalenagar Pune- 411007, Maharashtra.