Service Manual

iR C3200 Series
iR C3220N PRT

Oct 11 2004

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT 2001 CANON INC.

Printed in Japan

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol

Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo

Indicates an item of reference assisting the understanding of the topic in question.

REF.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow

represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.

The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Contents
Chapter 1Introduction
1.1 System Construction.......................................................................................................................................... 1- 1
1.1.1System Configuration and Print/Transmission Accessories ....................................................................... 1- 1
1.1.2Functions of Printing/Transmission Accessories ........................................................................................ 1- 2
1.1.3Overview of Printing/Transmitting Accessories ......................................................................................... 1- 3

Chapter 2Basic Operation

2.1 Construction ...................................................................................................................................................... 2- 1
2.1.1Arrangement of Major PCBs....................................................................................................................... 2- 1

Chapter 3Basic Operations (As a Printer)

3.1 Construction of the Electrical Circuitry ............................................................................................................ 3- 1
3.1.1Arrangement of Major PCBs....................................................................................................................... 3- 1

Chapter 4Main Controller

4.1 Construction ...................................................................................................................................................... 4- 1
4.1.1Outline ......................................................................................................................................................... 4- 1

Chapter 5MEAP
5.1 Overview ........................................................................................................................................................... 5-1
5.2 MEAP Counter .................................................................................................................................................. 5-2
5.3 Construction of the MEAP Platform ................................................................................................................. 5-4

Chapter 6Service Mode

6.1 DISPLAY (Status Display Mode) ..................................................................................................................... 6- 1
6.1.1 COPIER ...................................................................................................................................................... 6- 1
6.1.1.1 VERSION............................................................................................................................................ 6- 1
6.1.1.2 ACC-STS............................................................................................................................................. 6- 1
6.2 OPTION (Machine Settings Mode) .................................................................................................................. 6- 2
6.2.1 COPIER ...................................................................................................................................................... 6- 2
6.2.1.1 ACC..................................................................................................................................................... 6- 2
6.2.2 OPTION (mechanical specifications setting mode): Level 2 ..................................................................... 6- 2
6.2.2.1 COPIER............................................................................................................................................... 6- 2

Chapter 1Introduction

Contents

Contents
1.1 System Construction........................................................................................................................................... 1-1
1.1.1 System Configuration and Print/Transmission Accessories ....................................................................... 1-1
1.1.2 Functions of Printing/Transmission Accessories ........................................................................................ 1-2
1.1.3 Overview of Printing/Transmitting Accessories ......................................................................................... 1-3

Chapter 1

1.1 System Construction

1.1.1 System Configuration and Print/Transmission Accessories

0006-8287

The machine may be configured as follows:

[12]

[9]

[8A]

[8B]

[10]
[1]

[2]

[3]

[4]

[7A]

[5]

[7B]
[6]
[11]

F-1-1
[1] Super G3 Fax Board-M2
[2] Ethernet Board (standard)
[3] UFR Board or Open Interface Board
[4] USB Interface Board or TokeRing Board
[5] Image Conversion Board-A2
[6] PS Print Server Unit-C1
[7A] PDL Expansion Kit (LIPS)-A2 (boot ROM for LIPS model: 100V model only)
[7B] PDL Expansion Kit (LIPS/PS Kanji) A2 (Boot Rom for LIPS/PS Kanji model: 100V machine only)
[8A] Color iR256 MB Expansion RAM (if 100V, optional)
[8B] Color iR512MB Expansion RAM (if 100V, optional)

1-1

Chapter 1

[9] SEND Expansion Kit-B2/B2U (dongle for functional expansion)

[10] iR Security Kit-A2P/A2U
[11] USB Application Interface Board-C1
[12] Workplase Gateway

1.1.2 Functions of Printing/Transmission Accessories

T-1-1
GDI-UFR printing

->

- UFR Printer and Scanner Kit-A2

LIPS printing

->

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS)-A2

LIPS/PS kanji printing

->

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS/PS kanji)-A2

Transmitting

->

- SEND Expansion Kit-B2U/B2P

- Image Conversion Board-A2

Faxing

->

- Super G3 FAx Board-M2

- Image Conversion Board-A2

Local printing

->

- USB Interface Board-A3

- UFR Printer and Scanner Kit-A2

LIPS printing +

->

transmitting

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS)-A2
- iR256MB Expansion RAM or iR512MB
Expansion RAM

LISP printing + faxing

->

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS)-A2
- Super G3 Fax Board-M2
- Image Conversion Board-A2
- iR256MB Expansion RAM or iR512MB
Expansion RAM

LIPS/PS kanji printing +

->

transmitting

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS/PS Kanji)-A2
- iR512MB Expansion RAM

LISP/PS kanji printing +

faxing

->

- UFR Printer and Scanner Kit-A2

- PDL Expansion Kit (LIPS/PS kanji)-A2
- Super G3 Fax Board-M2

1-2

0006-8352

Chapter 1

- Image Conversion Board-A2

- iR512MB Expansion RAM
MEAP (authentication

->

iR256MB Expansion RAM

->

iR512MB Expansion RAM

function only)
MEAP (various application
operation)

1.1.3 Overview of Printing/Transmitting Accessories

0006-8332

The following gives an outline of individual accessories; for details, see the descriptions found in subsequent
chapters:
1) UFR Printer and Scanner Kit-A2
Adds GDI-UFR printing functions and scanning functions associated with ScanGear.
2) PDL Expansion Kit (LIPS)-A2
Adds LIPS printing functions. The Kt does not come with a PDL board, requiring a UFR board.
3) Color iR256MB Expansion RAM
Required when transmitting/faxing functions are added.
4) Color iR512MB Expansion RAM
Required when MEAP functions are added.
5) SEND Expansion Kit-B2P/B2U
Adds transmitting functions. It requires setup work using a PC. Select B2P (for use of a PC parallel port) or B2U (for
use of a PC USB port).
6) Image Conversion Board-A2
Addition of transmitting/faxing functions requires the Image Conversion Board-A2.
7) USB Interface Board-A3
Adds printing functions through local connection of PC (USB). Requires a UFR board.
8) Super G3 Fax Board-M2
Adds G3 fax functions.
9) PDL Expansion (LISP/PS kanji)-A2
Adds LIPS printing/PS kanji printing functions. This board does not come with a PDL board, requiring a UFR board.
10) USB Application Interface Board-C1
Connects a USB device for MEAP applications. It is an interface board.

1-3

11) Workplase Gateway

Adds security functions for image data and server functions.

Chapter 2Basic
Operation

Contents

Contents
2.1 Construction ....................................................................................................................................................... 2-1
2.1.1 Arrangement of Major PCBs....................................................................................................................... 2-1

Chapter 2

2.1 Construction
2.1.1 Arrangement of Major PCBs

0006-8366

The machine'smajor PCBs are wired as indicated in the following diagram:

Reader unit
[2]
J601
[1]

[3]
J303

J102
J103

J204
J205

J203
J307

J206

[4]

Printer unit
[5]
J511
[6]

[7]
J607

J608

J115

J1301

J114

J1209

[9]
J1303
[8]

[10]
J1501,J1502
J1508,J1509

J102
J105

J131

J100

[13]

J814
J75,J92 [14] [15] [16] [17] [18]

[19]

[11]
J95

J90

[12]
J441
J64 J50,J59
J60,J74

J54

J69
J58

[20]

J3

[21]

J5

J158
J155

J53
J153

J154

[22]

[23]

flat cable.
PCB-to-PCB connector.

F-2-1
T-2-1
[1] Inverter PCB

[13] High-voltage unit

[2] Reader controller PCB

[14] HV1 PCB

[3] Interface PCB

[15] HV1-SUB PCB

[4] CCD/AP PCB

[16] HV2 PCB

[5] Control panel CPU PCB

[17] HV2-SUBY PCB

2-1

Chapter 2

[6] BD detection PCB

[18] HV4 PCB

[7] Laser driver PCB

[19] HV3 PCB

[8] DC controller PCB

[20] Fuse PCB

[9] Main controller PCB (sub)

[21] Heater control PCB

[10] Main controller PCB (main)

[22] DC power supply PCB (1)

[11] Drive PCB

[23] DC power supply PCB (2)

[12] Duplex driver PCB

The symbol <=> in the diagram indicates major wiring connections, and does NOT indicate the direction of signals.
The major PCBs within the machine's main controller are connected as follows:

J1400

[13]

J1301
[4]

[5]

J1202

[6]

J1201
J1203

[1]
J1342

[2]

[7]
J1318

J1204

[3]

J1207

J1213

J1210

[8]

[9]
J1205

[10]

J1206

[11]

J1513 J1507
[12]

Flat cable/signal.
J1303

PCB-to-PCB connector.

F-2-2
T-2-2

2-2

[1] Main controller PCB (sub)

[8] Ethernet board

[2] SRMA PCB

[9] UFR board or Open I/F

[3] HDD

[10] USB interface board or TokenRing board

Chapter 2

[4] Main controller PCB (main)

[11] Image conversion board

[5] Image memory (SDRAM-: 512 MB,

[12] Power distribution PCB

standard)
[6] Image memory (SDRAM: 512 MB,

[13] Differential PCB

expansion)
[7] Boot ROM (Fiash ROM)

The symbol <=> used in the diagram indicates connection between major PCBs, and does NOT indicate the direction
of signals.

2-3

Chapter 3Basic
Operations (As a
Printer)

Contents

Contents
3.1 Construction of the Electrical Circuitry ............................................................................................................. 3-1
3.1.1 Arrangement of Major PCBs....................................................................................................................... 3-1

Chapter 3

3.1 Construction of the Electrical Circuitry

3.1.1 Arrangement of Major PCBs

0006-8375

The machine's major PCBs are wired as follows:

Printer unit
[1]
J511
[2]

[3]
J607

J608

J115

J1301

J114

J1209
[5]
J1303

[4]

[6]

J1501,J1502
J1508,J1509

J102
J105

J131

J100

[9]

J814
J75,J92

[10]

[11]

[12]

[13]

[14]

[15]

[7]

J64

J95

J90

[8]
J441
J50,J59
J60,J74
J69
J58

J54

J3

[17]

[16]
J5

J158
J155

J53
J153

J154

[18]

[19]

flat cable.
PCB-to-PCB connector.

F-3-1
T-3-1
[1] Control panel CPU PCB

[11] HV1-SUB PCB

[2] BD detection PCB

[12] HV2 PCB

[3] Laser driver PCB

[13] HV2-SBU PCB

[4] DC controller PCB

[14] HV4 PCB

3-1

Chapter 3

[5] Main controller PCB (sub)

[15] HV3 PCB

[6] Main controller PCB (main)

[16] Fuse PCB

[7] Drum ITB motor

[17] Heater control PCB

[8] Duplex driver PCB

[18] DC power supply PCB (1)

[9] High-voltage unit

[19] DC power supply PCB (2)

[10] HV1 PCB

The arrow used in the diagram indicates connection of PCBs, and does NOT indicate the direction of signals.

The major PCBs of the machine's main controller are connected as follows:

[13]

J1400
J1301

[1]

J1202

[5]

[4]

J1201

J1203

[6]
J1342

[2]

[7]

J1318

J1204

[3]
J1207

[9]
J1205

J1213

J1206

J1210

[8]

[10]
[11]

J1513 J1507

[12]

F-3-2
T-3-2
[1] Main controller PCB (sub)

[8] Ethernet board

[2] SRAM PCB

[9] UFR board or Open interface board

[3] HDD

[10] USB interface board, TokenRing

board, or USB application interface board

3-2

Chapter 3

[4] Main controller PCB (main)

[5] 512-MB expansion RAM

[11] Image conversion board or USB

application interface board

[6] 256/512MB expansion RAM

[12] Power distribution PCB

[7] Boot ROM

[13] Differential PCB

The arrow used in the diagram indicates connection of PCBs, and does NOT indicate the direction of signals.

3-3

Chapter 4Main
Controller

Contents

Contents
4.1 Construction ....................................................................................................................................................... 4-1
4.1.1 Outline ......................................................................................................................................................... 4-1

Chapter 4

4.1 Construction
4.1.1 Outline

0006-8424

The major specifications, control mechanisms, and functions of the main controller are as follows:
Main controller PCB (main)
Image memory
(256 MB, expanded)
(512 MB, standard)
J1202
J1201

Flash ROM
(for boot program)

IC1003

LSI

LSI

IC1012

IC1015
IC1018

Ethernet board connector

slot (for support of
10BASE-T/100BASE-Tx)
J1203

J1204

UFR board or open

I/F board connection
PCI slot

J1207
IC1029
J1205

TokenRing board or
USB interface board
connection PCI slot

J1206

IDE hard disk (40 GB; f

or support of ultra TA/66) connector

PCI slot for connection

of USB application
Image conversion board interface board
connection PCI slot

F-4-1

Main Controller PCB (sub)

IC10

IC15

F-4-2

4-1

Chapter 5MEAP

Contents

Contents
5.1 Overview ............................................................................................................................................................ 5-1
5.2 MEAP Counter ................................................................................................................................................... 5-2
5.3 Construction of the MEAP Platform .................................................................................................................. 5-4

Chapter 5

5.1 Overview

0007-0341

The term MEAP stands for Multifunctional Embedded Application Platform, and is used to generically refer to a
platform for software built into MFPs and peripheral equipment. The architecture is based on Java (J2ME, i.e., Java
2 Platform Micro Edition), and is designed to enable the execution of Java applications.
A MEAP application behaves independently from its host printer's system software, and may be installed or
uninstalled using SMS (Service Management Service), which is an interface that runs as part of the browser on a PC.
As long as the device supports MEAP, most MEAP applications may be added to the device in the field.

5-1

5.2 MEAP Counter

0007-0359

In addition to the commonly found print counters, a device that supports MEAP is equipped with a counter
mechanism used to keep track of which functions are used as well as how often they are used for individual MEAP
applications that are installed. The MEAP counter readings may be checked by making the following selections on
the device control panel: Counter Check Key>MEAP Counter Check. A device may possess the following MEAP
counters, and which counter to use and, therefore, to display all depend on the application in question.
A counter reading may be of a type that is forced to increase as a job is expected or of a type that is increased when
the application sends instructions; or, it may be of a type that increases independently of the host device, thus
increasing solely in response to the application being run; specifics are as follows:
T-5-1
Type

Count item

forced

total
total (black-and-white 1)
total (black-and-while large)
scan (total 1)
black-and-white scan (total 1)

in response to instructions from application

black-and-white scan 1
black-and-white scan 2
black-and-white scan 3
black-and-white scan 4

application-independent

free 1
free 2
free 3
free 4
free 5
free 6
free 7
free 8
free 9
free 10
free 11
free 12

Notes:
forced: the device forces the counter to increase its reading in response to execution of a job.
in response to instructions from application: the counter increases its reading only in response to instructions from
the application.
application independent: the counter operates according to the specifications of the application.

5.3 Construction of the MEAP Platform

0007-0346

In addition to the installation of the system software, language file, and RUI, a printer equipped with MEAP functions
calls for the installation of MEAP content, which offers functions (system services) needed to run MEAP
applications and class libraries needed by the MEAP applications to control the device.
It is important that the version of the system software be fully compatible with the version of the MEAP content,
calling for special care. (In the case of a mismatch, the device will not be able to run the MEAP application.) For
version information, refer to the Service Information bulletin that is released in conjunction with the system software.
The following shows the components of a MEAP application:

[5]

[7] [8]

[1]
[6]
[4]

[2]
[3]

F-5-1
[1] User Interface Control Bock
installed as part of the system software
[2] Device Control Block
installed as part of the system software
[3] Operating System
installed as part of the system software
[4] Java VM
installed as part of the system software
[5] MEAP System Services (includes SDL/SSO)
installed as part of MEAP content
[6] Device Control Class Library
installed as part of MEAP content
[7] internally developed application
[8] externally developed application

Chapter 6Service Mode

Contents

Contents
6.1 DISPLAY (Status Display Mode) ...................................................................................................................... 6-1
6.1.1 COPIER....................................................................................................................................................... 6-1
6.1.1.1 VERSION............................................................................................................................................. 6-1
6.1.1.1.1 MEAP ............................................................................................................................................ 6-1
6.1.1.2 ACC-STS.............................................................................................................................................. 6-1
6.1.1.2.1 USB-HOST.................................................................................................................................... 6-1
6.2 OPTION (Machine Settings Mode) ................................................................................................................... 6-2
6.2.1 COPIER....................................................................................................................................................... 6-2
6.2.1.1 ACC...................................................................................................................................................... 6-2
6.2.1.1.1 USB-MSK ..................................................................................................................................... 6-2
6.2.2 OPTION (mechanical specifications setting mode): Level 2...................................................................... 6-2
6.2.2.1 COPIER................................................................................................................................................ 6-2
6.2.2.1.1 BODY............................................................................................................................................ 6-2
6.2.2.1.2 USER............................................................................................................................................. 6-3

Chapter 6

6.1 DISPLAY (Status Display Mode)

6.1.1 COPIER
6.1.1.1 VERSION
6.1.1.1.1 MEAP

0006-8433

Use it to indicate the version of MEAP content.

6.1.1.2 ACC-STS
6.1.1.2.1 USB-HOST

0007-6058

USB host board connection status

0: The board is not connected.
1: The USB host board for the E201A/E307 is connected.
2: The USB host board for the E82G is connected.

6-1

Chapter 6

6.2 OPTION (Machine Settings Mode)

6.2.1 COPIER
6.2.1.1 ACC
6.2.1.1.1 USB-MSK

0007-6225

T-6-1
Limiting the number of USB-HOST channels on the models with
the USB-HOST installed.

Setting values

0 to 2
The relevant channels of the USB-HOST are masked
(deactivated).
(e.g.)
When there are two channels of CH0 and CH1,
0: Not mask any channel.
1: Masks CH1.
2: Reserved

6.2.2 OPTION (mechanical specifications setting mode): Level 2

6.2.2.1 COPIER
6.2.2.1.1 BODY
SVMD-ENT

0007-7319

T-6-2
Switching the method of entering the Service Mode.
Setting Values

0: [User Mode key] -> Press [2] and [8] simultaneously -> [User
Mode key] [Initial setting upon shipment/value after RAM clear]
1: [User Mode key] -> Press [4] and [9] simultaneously -> [User
Mode key]

Reference
Information

6-2

Support for Siemens

Chapter 6

MEAP-PN

0006-8671

T-6-3
Setting the port No. of HTTP server used for MEAP application
Settings

0 to 65535 [Factory default/After RAM clear: 8000]

Note

Do not use 1 to 1023 excepting 80 (HTTP) if specifying the port No. of

HTTP server as MEAP port.

(Because standard servers use numbers in this range.)

6.2.2.1.2 USER
DPT-ID-7

0007-7320

T-6-4
Registering a department ID and inputting a 7-digit code for
authentication.
Setting Values

0: As before [Initial setting upon shipment/value after RAM clear]

1: Inputting a 7-digit code

Reference

Support for Siemens

Information

RUI-RJT

0007-7321

T-6-5
Disconnecting the HTTP port when three authentication failures from
RUI are recognized.
Setting Values

0: Invalid [Initial setting upon shipment/value after RAM clear]

1: Valid

Reference

Support for Siemens

Information

6-3

Oct 11 2004